Fuel Oil Aux. Steam and Condensate Return Systems Piping Hydrotest Procedure

MINISTRY OF ENERGY
IRAN POWER DEVELOPMENT COMPANY
PROJECT:
I.P.D.C SHIRVAN 6x159 M.W. GAS TURBINE POWER PLANT
FUEL OIL AUX. STEAM AND CONDENSATE RETURN SYSTEMS PIPING HYDROTEST PROCEDURE
IN-HOUSE REVISIONS
B A 0 REV. FOR APPROVAL DESCRIPTION A.M
MAR.05
DOCUMENT REVISIONS
B A
A.S.M CHK.
MAR.05 DATE
E.A APP.
MAR.05 DATE
0 REV.
FOR APPROVAL DESCRIPTION
A.M DESG.
MAR.05 Date
A.S.M CHK.
MAR.05 Date
E.A APP.
MAR.05 Date
DESG. DATE
VENDOR:
MAPNA CO.
KHERAD WATER TREATMENT CO.
DOCUMENT NO.: MP-SVG-18ME-10-FGA-003 PROJECT:
Rev: 0
SHIRVAN GAS TURBIN POWER PLANT

CONTRACT NO.:
FILE NO.:
HYDROTEST PROCEDURE
ORIG NO.:
REV: 0
(PRIVATE JOINT STOCK)

IRAN POWER PLANT PROJECT MANACEMENT CO.
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MINISTRY OF ENERGY
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REMARKS PAGE 37 38 REVISION 0 A B REMARKS
PAGE 1 2
REVISION 0 A B X X
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MAPNA CO.
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MINISTRY OF ENERGY
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39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
X X X X X
SCOPE
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MINISTRY OF ENERGY
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Present document covers erection and testing procedure for Gas oil, Aux. Steam and condensate return piping of shirvan Gas turbine power plant, on the other hand relative areas are limited to unloading pump house up to turbine hall pipe rack including unloading house, pipe trench, forwarding and Aux. Boiler building. REFERENCE STANDARD AND DOCUMENT Present document refers to the international standards as following: ANSI-ASME B31.1 power piping ASME SEC.IX welding and brazing qualifications ASTM standard All the references which are needed for this document are noted in relative paragraphs which are exist in the next pages of document.
INDEX SCOPE
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REFERENCE STANDARD AND DOCUMENT 1.1. 1.1.1. 1.1.2. 1.1.3. 1.1.4. Pressure test Scope General requirement preparation for testing hydrostatic testing
1.5. PRESSURE TEST 1.5.1. SCOPE 1.5.1.1. pipes.

This procedure specifies the method to be followed for hydrostatic testing of steel
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This procedure follows the requirements according to
1.5.1.2.
Power piping (ANSI B31.1) Piping material specification (MP-SVG-00ME-11-PTZ-001) Line list MP-SVG-20ME-06-FGO-002 1.5.2. 1.5.2.1. General Requirements Subassemblies. When conducted in accordance with the requirements of this
document, the pressure testing of piping systems to ensure leak tightness shall be acceptable for the determination of any leaks in piping subassemblies. 1.5.2.2. Temperature of Test Medium. The temperature of the test medium shall be that of the available source unless otherwise specified by the owner. The test pressure shall not be applied until the system and the pressurizing medium are approximately at the same temperature. When conducting pressure tests at low metal temperatures, the possibility of brittle fracture shall be considered. 1.5.2.3. 1.5.2.4. ASME B31.1 1.5.2.5. Testing Schedule. Pressure testing shall be performed following the completion of post weld heat treatment, required by Para 132 of ANSI-ASME B31.1, and all other fabrication, assembly and erection activities required to provide the system or portions thereof subjected to the pressure test with pressure retaining capability. 1.5.3. Preparation For Testing 1.5.3.1. Exposure of Joints. All joints including welds not previously pressure tested shall be left un-insulated and exposed for examination during the test, By prior agreement the complete system or portions thereof subject to test may be insulated prior to the test period, provided an extended holding time pressurization of the system is performed to check for possible leakage through the insulation barrier.
Personnel Protection. Suitable precautions in the event of piping system rupture shall Maximum Stress During Test. At no time during the pressure test shall any part of
be taken to eliminate hazards to personnel in the proximity of lines being tested. the piping system be subjected to a stress greater than that permitted by Para 102.3.3. (B) of ANSI-
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Addition of Temporary Supports. Piping systems designed for vapor or gas shall be
1.5.3.2.
provided with additional temporary supports if necessary to support the weight of the test liquid. Such supports shall meet the requirements for testing and system cleanup procedures described in Para, 122.10 of ANSI-ASME B31.1. 1.5.3.3. Restraint or Isolation of Expansion Joints. Expansion joints shall be provided with temporary restraint if required for the additional pressure load under test or they shall be isolated during the system test. 1.5.3.4. Isolation of Equipment and Piping Not Subjected to Pressure Test. Equipment that is not to subject to the pressure test shall be either disconnected from the system or isolated by a blank of similar means. Owner shall be aware of the limitation of pressure and temperature for each valve subject to test conditions and as described in Para. 107 (C). Isolated equipment and piping must be vented. 1.5.3.5. Treatment of Flanged Joints Containing Blanks. Flanged joints at which blanks are inserted to blank off other equipment during the test need not be tested after removal of the blank provided the requirements of Para137.1.1 are subsequently performed. 1.5.3.6. Precautions Against Test Medium Expansion. If a pressure test is to be maintained for a period of time during which the test medium in the system is subject to thermal expansion, precautions shall be taken to avoid excessive pressure, a pressure relief device set at 1 1/3 times the test pressure is recommended during the pressure test. 1.5.4. 1.5.4.1. Hydrostatic Testing Provision of Air Vents at High Points. Vents shall be provided at all high points of
the piping system in the position in which the test is to be conducted to purge air pockets while the component system may be provided by the loosening of flanges having a minimum of four bolts or by the use of equipment vents.
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MINISTRY OF ENERGY
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Test Medium. Water shall normally be used as the test medium unless otherwise
1.5.4.2.
specified by the owner. Test water shall be clean and shall be of such quality as to minimize corrosion of the materials in the piping system. 1.5.4.3. 1.5.4.4. Check of Test Equipment Before Applying Pressure. The test equipment shall be Required Hydrostatic Test Pressure. The hydrostatic test pressure at any point in the examined before pressure is applied to ensure that it is tightly connected. piping system shall not be less than 1.5 times the design pressure, but shall not exceed the maximum allowable test pressure of any un-isolated components, such as vessels, pumps, or valves, nor shall it exceed the limits imposed by Para 102.3.3 (B). The pressure shall be continuously maintained for a minimum time of 10 minutes and may then be reduced to the design pressure and held for such time as may be necessary to conduct the examinations for leakage, examinations for leakage shall be made of all joints and connections. The piping system, exclusive of possible localized instances at pump or valve packing, shall show no visual evidence of weeping or leakage.
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Fuel Oil Aux. Steam and Condensate Return Systems Piping Hydrotest Procedure

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MINISTRY OF ENERGY

IRAN POWER DEVELOPMENT COMPANY

I.P.D.C SHIRVAN 6x159 M.W. GAS TURBINE POWER PLANT

FOR APPROVAL DESCRIPTION

DOCUMENT NO.: MP-SVG-18ME-10-FGA-003 PROJECT:

SHIRVAN GAS TURBIN POWER PLANT

(PRIVATE JOINT STOCK)

I.P.D.C SHIRVAN 6x159 M.W. GAS TURBINE POWER PLANT

DOCUMENT NO.: MP-SVG-18ME-10-FGA-003 PROJECT:

SHIRVAN GAS TURBIN POWER PLANT

(PRIVATE JOINT STOCK)

I.P.D.C SHIRVAN 6x159 M.W. GAS TURBINE POWER PLANT

DOCUMENT NO.: MP-SVG-18ME-10-FGA-003 PROJECT:

SHIRVAN GAS TURBIN POWER PLANT

(PRIVATE JOINT STOCK)

I.P.D.C SHIRVAN 6x159 M.W. GAS TURBINE POWER PLANT

SHIRVAN GAS TURBIN POWER PLANT

(PRIVATE JOINT STOCK)

I.P.D.C SHIRVAN 6x159 M.W. GAS TURBINE POWER PLANT

1.5. PRESSURE TEST 1.5.1. SCOPE 1.5.1.1. pipes.

SHIRVAN GAS TURBIN POWER PLANT

(PRIVATE JOINT STOCK)

I.P.D.C SHIRVAN 6x159 M.W. GAS TURBINE POWER PLANT

SHIRVAN GAS TURBIN POWER PLANT

(PRIVATE JOINT STOCK)

I.P.D.C SHIRVAN 6x159 M.W. GAS TURBINE POWER PLANT

DOCUMENT NO.: MP-SVG-18ME-10-FGA-003 PROJECT:

SHIRVAN GAS TURBIN POWER PLANT

(PRIVATE JOINT STOCK)

I.P.D.C SHIRVAN 6x159 M.W. GAS TURBINE POWER PLANT

DOCUMENT NO.: MP-SVG-18ME-10-FGA-003 PROJECT:

SHIRVAN GAS TURBIN POWER PLANT

(PRIVATE JOINT STOCK)

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