Measurement Equipment: Free Chlorine Residual Analyser M 1031 C

MEASUREMENT EQUIPMENT
FREE CHLORINE RESIDUAL ANALYSER M 1031 C
CONTROLMATIK ABW d.o.o. Fajfarjeva 15, 1230 Domale, Slovenija, Evropa Tel.: 01 721 35 52, Fax.: 01 721 93 60 http://www.cm-abw.si, Email: cm-abw@cm-abw.si
1.GENERAL............................................................................................................................................................4 2.BASIC PRINCIPLES OF THE AMPERE-METRIC CHLORINE MEASUREMENT...............................5 2.1 DIAGRAM SHOWING LEVEL OF HOCL ACID DEPENDING ON PH AND TEMPERATURE ......................................................5 2.2 DIAGRAM SHOWING LEVEL OF HOCL ACID DEPENDING FROM PH AND TEMPERATURE...................................................5 3.MOUNTING.........................................................................................................................................................6 3.1 DETERMINING THE OPTIMAL PLACE OF INSTALLATION................................................................................................6 3.2 DRILLING HOLES IN THE WALL .............................................................................................................................6 3.3 PLACING...........................................................................................................................................................6 4.THE LEVEL OF FREE-RUNNING SAMPLE WATER................................................................................6 4.1 POOLS..............................................................................................................................................................6 4.2 WATER SUPPLIES................................................................................................................................................6 5.TAKING SAMPLE WATER..............................................................................................................................7 5.1 5.2 5.3 5.4 POOLS..............................................................................................................................................................7 TAKING SAMPLE WATER FROM THE PIPE ................................................................................................................7 IMPROPER TAKING OF SAMPLE WATER....................................................................................................................7 TAKING SAMPLE WATER......................................................................................................................................8
6.CONNECTING THE INLET AND OUTLET PIPES OF SAMPLE WATER.............................................8 7.CONNECTING TO POWER SUPPLY.............................................................................................................8 8.CURRENT LOOP................................................................................................................................................9 9.CURRENT LOOP TABLE.................................................................................................................................9 10.CAN NETWORK.............................................................................................................................................10 10.1SELECAN......................................................................................................................................................10 10.2SEGMENTAL CIRCUIT (RECOMMENDED!)....................................................................................................10 10.3TERMINATORS .................................................................................................................................................11 11.A DESCRIPTION OF KEYS AND LIGHT WARNINGS...........................................................................13 11.1WHEN THE EDIT LIGHT IS OFF.......................................................................................................................14 11.2WHEN THE EDIT LIGHT IS ON.........................................................................................................................14 12.A DESCRIPTION OF THE DISPLAY AND ITS FUNCTIONS................................................................15 13.BEFORE STARTING......................................................................................................................................15 14.ENTERING THE PASSWORD.....................................................................................................................15 15.SETTING THE FREE CHLORINE LEVEL................................................................................................16 15.1WHAT YOU NEED TO KNOW:..............................................................................................................................16 15.2HOW TO DO IT:................................................................................................................................................17 15.3SETTING THE VALUE:........................................................................................................................................17 16.SETTING FREE CHLORINE .......................................................................................................................17 17.SETTING THE REGULATOR .....................................................................................................................17 18.SETTING THE TEMPERATURE.................................................................................................................18 19.SETTING THE CURRENT LOOP................................................................................................................19 20.RESTART.........................................................................................................................................................20
21.CLEANING......................................................................................................................................................20 21.1CLEANING OF THE MEASUREMENT CELL ...............................................................................................................21 21.2CLEANING THE INLET FILTER..............................................................................................................................21 22.THE MENU STRUKTURE............................................................................................................................21 23.DIAGNOSTICS................................................................................................................................................22 24.DIMENSIONS..................................................................................................................................................22 25.TECHNICAL DATA.......................................................................................................................................23 26.M1031C ANALYSER CODES ......................................................................................................................24
1. General
Before mounting the M 1031 C analyser you must read the instructions. An authorized person must carry out mounting of the analyser. Type M 1031 C analyser is a measuring instrument operating on the basis of the amperometric method. It is used for measuring free chlorine concentration in water in various dosing fields such as: Drinking water Pool water Treatment of industrial and sewage water The analyser is always purchased together with all accompanying elements that are necessary for quick and functional installation of the measuring system (armature of the sink, installation inserted pieces, screws, ball tap, drilling templates) The analyser has been designed for continuous operation.
Connector
Inlet of sample water
Inlet filter
Outlet pipes
Outlet connection
2. Basic principles of the ampere-metric chlorine measurement

2.1Diagram showing level of HOCL acid depending on PH and temperature General: Currently there are two methods for determining/measuring chlorine in use: Chlorometric determining Electronic measuring (amperometrics) Chlorometric determining is mainly used for checking and calibration. DPD method is still used in public swimming pools (reagent: N,n-dietil-p-fenildiamin). Chlorometric determining is not appropriate for continuous checking and automatic chlorination. Measuring is in such cases executed via electronic measuring, with the amperometric method, with the measuring cell for chlorine and the appropriate measuring and regulating instrument. We need to differentiate between free and combined chlorine. The term total chlorine is usually related to the chlorine in water, consisting of the elemental chlorine Cl2, hypochloric acid (HOCl), hypochloric ion (ClO), and of a combination of the above. With short reaction periods these forms of chlorine are capable of destroying bacteria, viruses and oxidising organic substances. The term combined chlorine is usually related to the chlorine in water, which is chained to chlorine compounds with ammoniac (NH3) or ammoniac ion (NH4+). The term total chlorine means free and combined chlorine together. Free chlorine is measured via amperometric measuring. The result of hypochloric acid (HOCl) is the disinfection of water. This acid is split into hypochloric ion (ClO) and hydrogen ion (H+), depending on the PH value of the water. The diagram below clearly shows that the share of hypochloric acid decreases when the PH value increases. E.g., at PH value 9 the share of hypochloric acid drops to approx. 3 %, as compared to 97 % at PH 6. 2.2 Diagram showing level of HOCL acid depending from pH and temperature
100 90 80 70 60 10C 50 40 30 20 10 0
10 ,0 0 8, 00 8, 20 8, 40 8, 60 8, 80 9, 00 9, 20 9, 40 9, 80 6, 00 6, 20 6, 40 6, 60 6, 80 7, 00 7, 20 7, 40 7, 60 7, 80 9, 60
HOCl (%)
20C 25C
pH
3. Mounting
3.1Determining the optimal place of installation Mount the analyser as close as possible to the place of taking water sample and in an easily accessible place in order to make the mounting undisturbed. The outlet connection of the armature of the analyser sink must always be higher than the main drainage outlet (the outlet tap should never rise above the height of the armature of the analyser sink).
NELA0006
3.2
Drilling holes in the wall
Place the enclosed template (code SABXXXXX) for drilling holes against the wall (pay attention to the first angle). With help of the template drill 3 holes with a diameter d8 and depth 60 mm into the wall. Insert the enclosed PVC wall plugs d8 into the holes. Insert three enclosed screws with the length of 70 mm into the wall plugs and leave approx. 12 mm of the screw unfastened (unturned). 3.3 Placing
Hang the analyser on the three screws and check the stability of the installation.
4. The level of free-running sample water

4.1 Pools
The minimal level of free-running sample water is: 1 m of the water column above the level of the analyser. When the minimal level of free-running sample water is not possible, take the sample with the help of a pump. 4.2 Water supplies
When you are taking the water sample, of which the pressure exceeds 6 bars, insert a reducing valve and set it to 1 bar.
5. Taking sample water

5.1 Pools
NELA0009
Taking sample water from the pool
5.2
Taking sample water from the pipe

0.66 d
m 3 . 0
AIR
AIR
d 6 . 0
SEDIMENTS
SEDIMENTS
NELA0022
NELA0023
Taking sample water from the pipe ( RECOMENDED ! ) 5.3
Taking sample water from the pipe
Improper taking of sample water
AIR AIR SEDIMENTS SEDIMENTS
NELA0024
NELA0025
MEASUREMENT EQUIPMENT 5.4 Taking sample water
ANALYSER
min 15 d
NELA0027
Taking sample water
6. Connecting the inlet and outlet pipes of sample water

Before connecting the analyser, you must wash out the inlet pipes. Connect the inlet pipe d10/d8 of the sample water to the inlet connector of the analyser. The regulating valve serves as a regulating element (setting of water flow through the analyser). Install an outlet pipe with a diameter of d20 mm on the outlet end of the outlet armature. The sample water flow through the analyser is set by means of the regulating valve. Sample water flow through both outlet pipes of the analyser must be even. The sample water usage is 0.7 l per minute.
7. Connecting to power supply

Connect the M1031C analyser to a voltage of 24 VAC (+/- 10%), 50 - 60 Hz. Connect the voltage through the 5-pole connector on ECP00266 cable to the connector on the instrument (CONNECTION). All such connectors have a code indicator and can therefore only be connected if turned the right way. The connectors on the cable are to be gently and correctly put on the connectors on the instrument and the fixing nut is to be gently turned.
Power
NELA0001
Connector CONNECTION serves to connect voltage and signalling communication, varying from the execution of the instrument. According to the execution, a version with CAN communication and current loop can be supplied.
Sensor Motor
View of 5 pole connective connector on cable ECP00266 from connection clips

NELA0002
Connecting the 5-pole connector in a version with CAN communication.

Pin: 1 2 3 4 5 Description: CAN_SHLD 24 VAC 0 VAC CAN_H CAN_L Notes: CAN communication Instrument supply Instrument supply CAN communication CAN communication
Connecting a 5-pole connector in a version with passive current output.

Pin: 1 2 3 4 5 Description: - 4 - 20 mA 24 VAC 0 VAC + 4 - 20 mA Notes: Current loop ( - ) Instrument supply Instrument supply Current loop ( + ) Free
8. Current loop
M1031C analyser (only in current loop execution!) has a passive current loop, which is galvanically separated. Charge the current loop with direct voltage. The voltage drop on the current loop regulator is 8V. For inside protection of the current loop regulator the maximal voltage must not exceed 30V.
Connector CONNECTION
L 230VAC N 230VAC Pe
L 230 VAC N 230 VAC Pe 24 VAC 0 VAC 2 3 5 1 4
+24 VDC 0 VDC
ECN00120
Display, recorder unit, telemetry,...

NELA0028
The principle of connecting a rectifier with two voltage outputs to the transformer; 24 VAC for charging the instrument and 24 VDC for charging the current loop.
Connector CONNECTION
L 230VAC N 230VAC
L 230 VAC N 230 VAC 24 VAC 0 VAC 2 3 5 1 4
19.2 VAC 0 VAC
19 L 19 N +V -V
ECN00120
Display, recorder unit, telemetry,...
IZX00070
NELA0029
The principle of connecting the instrument, ECN00120 transformer with two secondary clips and a IZX00070 rectifying module for charging the instrument and charging the current loop.
9. Current loop table

MEASUREMENT EQUIPMENT Current loop table helps us determine the free chlorine level by means of current level of the current loop.
Current loop (mA) 4,0 4,8 5,6 6,4 7,2 8,0 8,8 9,6 10,4 11,2 12,0 12,8 13,6 14,4 15,2 16,0 16,8 17,6 18,4 19,2 20,0 QUANTITY OF FREE CHLORINE 0 - 1 mgCl2/l 0 - 2 mgCl2/l 0 - 5 mgCl2/l 0,00 0,0 0,00 0,05 0,1 0,25 0,10 0,2 0,50 0,15 0,3 0,75 0,20 0,4 1,00 0,25 0,5 1,25 0,30 0,6 1,50 0,35 0,7 1,75 0,40 0,8 2,00 0,45 0,9 2,25 0,50 1,0 2,50 0,55 1,1 2,75 0,60 1,2 3,00 0,65 1,3 3,25 0,70 1,4 3,50 0,75 1,5 3,75 0,80 1,6 4,00 0,85 1,7 4,25 0,90 1,8 4,50 0,95 1,9 4,75 1,00 2,0 5,00
10.
CAN network
10.1 SeleCAN All CAN communication units (PLC control units, sensors, valves) in SELECAN versions of communication must have parallel wiring. The maximum number of CAN communication units connected in this way must not exceed 64. CAN network consists of three signals: CAN H (CAN +), CAN L (CAN -) and CAN GND. 10.2 Segmental circuit (RECOMMENDED!) The most recommended wiring is shown in the drawing below. The main communication line is divided into segments. CAN communication units A - I (PLC control units, sensors, valves) are connected via CAN distributors 1 - 6. Terminators (T), which are connected to CAN H (CAN +) and CAN L (CAN -), must be placed at the beginning and at the end.
10
Entire CAN network
SEGMENT 3 5
CAN NETWORK
I
NELA0015
The main CAN network is divided into more segmental networks. When dividing the main CAN network into segmental networks, you must pay attention to the length of the segment; the length of the segment depends on data flow velocity. One segment is marked in the picture above and in the tables on the following page total cable length can be determined. The tables are stated for cables with 5 ns/m and 10 ns/m time delay. It is evident from the table below that when using a cable with 5ns/m time delay and data flow velocity of 20Kbit/s, the total segment length can be up to 150 m; the length of the cable made of all in this way connected segments must not exceed 750 m. The length of the cable, which is used to connect CAN distributors 1 and 2 and all CAN communication units plugged to CAN distributor 2 (PLC control units, sensors, valves), is considered the total segment length. Cable with 5 ns/m time delay
Bitrate (KB/s) 1000 800 500 250 125 100 50 20 10 Segment length (m) 3 4 6 12 24 30 60 150 300 Total length (m) 15 19 30 60 120 150 300 750 1500
Cable with 10 ns/m time delay

Bitrate (KB/s) 1000 800 500 250 125 100 50 20 10 Segment length (m) 2 2 3 6 12 15 30 75 150 Total length (m) 8 9 15 30 60 75 150 375 750
10.3 Terminators Terminators are ohm resistors, which are connected to CAN H (CAN +) and CAN L
11
MEASUREMENT EQUIPMENT (CAN -) at the beginning and the end of the CAN network. CAN network length 0 - 40 m Cable resistance 70 m/m Cable diameter Terminator resistance 124 Max. transfer 1 Mbit pri 40 m
40 - 300 m 300 - 600 m 600 m - 1 km 1 km - 2.4 km
<60 m/m <40 m/m <26 m/m <21 m/m
0.25 mm - 0.34 mm AWG 23, AWG 22 0.34 mm - 0.6 127 mm AWG22, AWG20 0.5 mm - 0.6 150 - 300 mm AWG20 0.75 mm - 0.8 150 - 300 mm AWG 18 1 mm 150 - 300 AWG 17
500 Kbit/s pri 100 m 100 Kbit/s pri 500 m 50 Kbit/s pri 1 Km 20 Kbit/s pri 2.4 Km
Star circuit of the CAN network (NOT RECOMMENDED!) The star circuit (circuit with one switch point), is used only when, due to technical reasons (network structure), the before described connection methods cannot be used.
ST
D T
NELA0016
When connecting the CAN network into one switch point (star circuit) you only use one resistal terminator in this switch point, and connect it in the CAN H (CAN +) in CAN L (CAN -) line. 12 CONTROLMATIK ABW d.o.o.
Fajfarjeva 15, 1230 Domale, Slovenija, Evropa Tel.: 01 721 35 52, Fax.: 01 721 93 60 http://www.cm-abw.si, Email: cm-abw@cm-abw.si
MEASUREMENT EQUIPMENT Points A - F represent CAN communication units (PLC control units, valves...).
The basic circuit of CAN communication units (NELA0005), used by CONTROLMATIK ABW for connecting sensors (or rather other CAN communication units). The circuit that is printed in bold (continuous) represents the first sensor, which is linked to the PLC control unit; the circuit that is printed in dashes (interrupted line) represents the second sensor linked to the PLC control unit and in the same way the circuit of all following sensors. (or rather other CAN communication units). Terminators (R*) are required at the beginning and the end of the CAN network.
PLC control proces unit

CAN H ( CAN + ) CAN GND CAN L ( CAN - )
R*
R*
2 5 3
1 4
2 5 3
1 4
24 VAC 0 VAC
NELA0005
11.
A description of keys and light warnings

13
CL A
DG IA
EDIT ERR CAN
EC S
There are a display, four keys and three light signals on the sensor, to enable the user easy communication with the unit, such as check measurements or check and change the settings.
11.1 When the EDIT light is OFF

CL A
To enter the CALIBRATION menu, press CAL key. This menu is used for calibrations (settings). To enter the DIAGNOSTICS menu, press DIAG key. By pressing the MENU key you can enter the menu.
DG IA
EC S
To exit the current menu or function, press the ESC key. The changes will not be saved.
11.2 When the EDIT light is ON

CL A
Press this key to move up on the menu or to increase value. Press this key to move down on the menu or to decrease value. By pressing the CONFIRMATION key you can confirm the setting.
DG IA
EC S
Press the ESC key to undo the settings. The changes will not be saved.
The EDIT, ERR and CAN light signals are hidden under a dark foil and are only visible when active. EDIT The EDIT light signal is activated when we are using a setting menu, where certain parameters can be changed. The ERR light signal activates when a system error occurs.
ERR 14
MEASUREMENT EQUIPMENT CAN The short signal flashes when the sensor is transmitting information (only if the sensor is connected to the CAN network).
12.
A description of the display and its functions
At start-up, the display shows the basic data, type of measuring instrument, measuring value and unit, reference point value (if the instrument is operating as a controller) and tempereture of the sample water.
Type of measuring instrument Measuring value and unit Reference point value
CHLOR (HOCl) REF: 0.35
0.00 mg/l
10.5C
Temperature of sample water
13.
Before starting
User access is divided to different levels. Access to a certain level is only possible with a password. These passwords disable unauthorised person to change the settings. There are three user levels in general: LOOK NORMAL The first level is only intended for measurement readings. Nothing can be changed at this level. No password is necessary. The second level is intended for persons who are acquainted with the working of the instrument and are qualified to operate it. Measurements can be checked; primary settings (measuring, changing the reference, setting the current loop) can be changed at this level. The password is CCCC. The third level also includes servicing diagnostics and is only intended for authorised specialist working at CONTROLMATIK ABW.
ADMIN
14.
Entering the password
IMPORTANT: CHLOR (HOCl)
0.00 mg/l10.5C
NEL00001
When connecting M1031C analyser to the feeding voltage the basic screening shows up on the display. Access to all functions and settings is described at this level. When you are in one menu, you can always return to the basic screening by pressing ESC key (when in one of the sub-menus by pressing ESC key more times).
15
MAIN MENU -> PASSWORD
NEL00002
PASSWORD USER NAME : LOOK PASSWORD : AAAA

NEL00003
To access the MAIN MENU, press CONFIRMATION key. The only alternative now is to enter the password. Confirm the password once more (press CONFIRMATION key). Various levels were described in chapter XX BEFORE STARTING. The user can change the settings at level NORMAL; the password is CCCC. The assumed level is LOOK and is blinking in our case. To switch the level to NORMAL, press the CAL key. To switch the level to ADMIN, press the CAL key twice. In such case, we can press DIAG key to return to level NORMAL. Press DIAG key once more and you come to the third level option LOOK. Confirm the NORMAL level (press CONFIRMATION key) and the first password sign starts blinking in the field for entering the password. If you press the CAL key, the first password sign changes into B. If you press the CAL key once more, the first sign changes into C (if you press DIAG key the sign changes into A again). Confirm the chosen sign C (press CONFIRMATION key).
PASSWORD USER NAME : NORMAL PASSWORD : AAAA

NEL00004
PASSWORD USER NAME : NORMAL PASSWORD : CAAA

NEL00006
PASSWORD USER NAME : NORMAL PASSWORD : CBAA

NEL00007
15.
Setting the free chlorine level
CHLOR (HOCl)
0.00 mg/l10.5C
changed if you have selected the NORMAL user level before. Press the CAL key on the basic screening and enter the CALIBRATION menu. In the CALIBRATION menu you only have access to SPAIN function. The SPAIN function is only intended for setting the free chlorine level. Press CONFIRMATION key. In that case, another data shows up on the lower left corner of the display, telling the current level on the measuring cell. The value of the current is given in uA (micro amperes).
NEL00001
CALIBRATION -> SPAIN
NEL00021
SPAIN
0.55 mg/l10.5C -018.23uA
NEL00022
The setting can only be
15.1 What you need to know: The zero is factory set and is not calibrated, but we recommend that you check the 16
MEASUREMENT EQUIPMENT setting before the first calibration and also that you conduct a check-up from time to time. 15.2 How to do it: You need the MXXX charcoal filter for this procedure. Unscrew the sample input at the M1031C analyser and connect it through the MXXX charcoal filter. Pay attention to the proper flow direction of the sample water running through the before mentioned filter. We need some additional pressure at the beginning, to keep the sample water running through the MXXX charcoal filter (the flow through the M1031C analyser should be even). Keep the sample running through the MXXX charcoal filter for at least ten minutes. The measured value should not exceed 0.05 mgCl 2/l. In case the value exceeds 0.05 mgCl2/l, clean the charcoal filter as well as the input filter on the M1031C analyser. In case that the value is still above 0.05 mgCl2/l, please, consult with the authorised service of the CONTROLMATIK ABW. 15.3 Setting the value: Before calibrating for the first time, we must keep the M1031C analyser running for at least 24 hours. Because of the various water structures, the analyser works properly only when the measuring cell has oxidised correctly. Then we can set the analyser and keep it running for a week and then we calibrate it again. Keep the set analyser running and calibrate after a week. Always repeat the procedure after the measuring cell has been serviced and in case the M1031C analyser has not been running for more than a week. When you are calibrating the analyser this time, we recommend that you take notes of the values at specific levels. The data will be of great help when you are calibrating the M1031C analyser later on.
16.
Setting free chlorine
SPAIN
-018.23uA SPAIN
0.63 mg/l
Press CONFIRMATION key in the SPAIN menu. The value of the measurement starts blinking and a signal appears in front of the value, telling you that you can either increase or decrease the value. You can change the value by pressing CAL keys (up) or DIAG keys (down). If you hold the key for a while, the value increases / decreases automatically. After you have chosen the appropriate value (0.50 mg/l in our case), press CONFIRMATION key.
10.5C
NEL00022
0.50 mg/l10.5C -018.23uA
NEL00023
17.
Setting the regulator
17
MEASUREMENT EQUIPMENT CHLOR (HOCl) REF: 0.35
0.00 mg/l
10.5C
NEL00025
only possible in executions that enable that. The reference point of the regulator can be set in such executions. In such cases, the reference point value is visible in the left bottom corner in the MEASUREMENT screening. Press CONFIRMATION key in the basic screening MEASUREMENTS and access the MAIN MENU.
NEL00027
MAIN MENU -> PASSWORD REGULATOR TEMPE RATUR

NEL00010
MAIN MENU -> REGULATOR TEMPE RATUR AN.OUT 1

NEL00027
The sign ->, next to the description of the function (->PASSWORD), indicates, which function we will select by CONFIRMATION (always the function that is written at the top). In this case you wish to enter the REGULATOR menu, therefore you do not confirm the PASSWORD function, but press the CAL key (up) to shift to other functions. Confirm the appropriate function ->REGULATOR (press CONFIRMATION key). You can change the regulators reference point REF in the REGULATOR menu. Confirm the selected menu (press the CONFIRMATION key). The menu for manual setting of the regulators reference point shows up on the display. Press the CONFIRMATION key and the value will start blinking. You can change the value at this time by pressing the CAL key (up) or the DIAG key (down). If you wish to confirm and save the new value, press the CONFIRMATION key, if not, press ESC. If you press the ESC key again, you exit the submenu. If you press the ESC key repeatedly, you exit all menus.
REGULATOR -> REF.
NEL00028
Setting the regulator is

REGULATOR REF. -> 0.35 mg/l
NEL00029
18.
Setting the temperature
CHLOR (HOCl)
0.00 mg/l
10.5C
NEL00001
You can only set the temperature in executions that enable that. These are executions that come without automatic temperature compensation and you have to set the temperature pattern yourself.
MAIN MENU -> TEMPERATUR -> AN. OUT 1 -> SYSTEM

NEL00011
TEMPE RATUR -> MANUAL VALUE
NEL00012
18
TEMPE RATUR MANUAL VALUE -> 00.0 C
NEL00013
the MAIN MENU listing. At this point you also have a sign next to the menu, indicating the selected menu -> TEMPERATURE. Then press CONFIRMATION key. You can only change the MANUAL VALUE in the selected menu. Confirm the selected menu (press the CONFIRMATION key).
Press CONFIRMATION key in the basic screening measurements and access the MAIN MENU. Press the CAL key (up) so many times that the TEMPERATURE menu reaches the top place of
The menu for manual setting of the temperature shows up on the display. Press the CONFIRMATION key and the value will start blinking. You can change the value at this time by pressing the CAL key (up) or the DIAG key (down). If you wish to confirm and save the new value, press the CONFIRMATION key, if not, press ESC. If you press the ESC key again, you exit the submenu. If you press the ESC key repeatedly, you exit all menus.
19.
Setting the current loop
CHLOR (HOCl)
0.00 mg/l10.5C
You can only set the current loop in executions that enable that. You can set the minimal and maximal level of the 4 - 20mA current loop. Press CONFIRMATION key in the basic screening MEASUREMENTS and access the main menu (MAIN MENU). Press the CAL key (up) so many times that the AN.OUT menu reaches the top place of the MAIN MENU listing. At this point you also have a sign next to the menu, indicating the selected menu -> AN.OUT 1. Then press CONFIRMATION key. You can alter the MAXIMUM and MINIMUM in the selected menu. MAXIMUM (->MAXIMUM) is the first selected menu. Press CONFIRMATION key.
AN.OUT 1 -> MINIMUM
NEL00001
MAIN MENU -> AN.OUT 1 SYSTEM

NEL00014
AN.OUT 1 -> MAXIMUM MINIMUM

NEL00015
AN.OUT 1 MAXIMUM -> 1.00 mg/l

NEL00016
NEL00017
AN.OUT 1 MINIMUM -> 0.00 mg/l

NEL00018
19
MEASUREMENT EQUIPMENT if not, press ESC. Then press the ESC key again to exit the menu. You can set the value of free chlorine, at which the current loop shall have a maximal deflection of 20 mA. You can change the value by pressing the CONFIRMATION key. The value will start blinking and you can change it at this time by pressing the CAL key (up) or the DIAG key (down). If you wish to confirm and save the new value, press the CONFIRMATION key, Press the CAL key (up) to access the selected menu MINIMUM (->MINIMUM) and set the minimal deflection of the current loop. Press CONFIRMATION key. You can set the value of free chlorine, at which the current loop shall have a minimal deflection of 4 mA. You can change the value by pressing the CONFIRMATION key. The value will start blinking and you can change it at this time by pressing the CAL key (up) or the DIAG key (down). If you wish to confirm and save the new value, press the CONFIRMATION key, if not, press ESC. To exit the submenu, press the ESC key once; to exit all menus, press the ESC key repeatedly.
20.
Restart
CHLOR (HOCl)
0.00 mg/l
10.5C
NEL00001
In case you have any trouble, we recommend that you restart the measuring instrument. You can do that if you access the special menu for restart RESTART (RESET). Press CONFIRMATION key in the basic screening MEASUREMENTS and access the main menu (MAIN MENU).
MAIN MENU -> SYSTEM
NEL00019
SYSTEM -> RESTART
Press the CAL key (up) so many times that the SYSTEM menu reaches the top place of the MAIN MENU listing. At this point you also have a sign next to the menu, indicating the selected menu ->SYSTEM. Then press CONFIRMATION key. You can only choose RESTART in the selected menu. If you press the CONFIRMATION key, you restart the instrument (RESET). When you start or re-start the measuring instrument, the execution of the measuring instrument (M1031, M1121, M1321) and the software series as well as the name of the manufacturer (SW:00.43) show up on the display.
NEL00020
CONTROLMATIK ABW M-1031 SW: 00.43

NEL00051
21.
Cleaning
Analyser M1031C can be cleaned with a wet rag. Do not use any kind of chemicals for analyser cleaning .In case that water stone accumulates on the analyser, please consult the authorized service of Controlmatik ABW company. 20
21.1 Cleaning of the measurement cell Cleaning of the measurement cell can be done only by authorized service of Controlmatik ABW company. 21.2 Cleaning the inlet filter
Clean the inlet filter when needed. Unscrew the screw of the inlet filter and pull it out together with the filter net.
NELA0017
Filter net can be cleaned mechanically or by using chemicals. After chemical cleaning wash it very thoroughly with a streaming water. In case that the filter net is damaged it has to be replaced with a new one.
22.
The menu strukture
The Menu structure includes the main(MAIN MENU), where we set all system settings(regulator settings, temperature settings, current loop setting,...) and a calibration menu(CALIBRATION). Menus of all possible versions of the M1031C Analyser are described in the structure. You enter the main menu (MAIN MENU) by pressing the MENU/CONFIRMATION key. You enter the calibration menu (CALIBRATION) by pressing the CAL key. MAIN MENU - PASSWORD
21
MEASUREMENT EQUIPMENT - REGULATOR - REF. - TEMPERATUR - MANUAL VALUE - AN.OUT 1 - MAXIMUM - MINIMUM - SYSTEM - RESTART CALIBRATION
23.
Diagnostics
: : : : 018.23uA 1904.9E 001 25.3C
NEL00024
SENZOR-I SENZOR-R CAN ADDR. INT. TEMP.
Press the DIAG key to enter the diagnostic menu. You can not change anything here, it is only meant to check the basic functions and settings. Current value, that is generated by the measuring cell telling the current level on the measuring cell is given in uA (micro amperes). Ohms resistance of the temperature sensor. This sensor is needed in a version with automatic temperature compensation. The value is given in ohms (1902.3E). Electronic device adress, identification in CAN network. that is needed for
SENZOR-I: SENZOR-R:
CAN ADDR.: INT. TEMP.:
Measurement of sensors internal temperature. It controls the temperature by which the device is operating. The operating temperature has to be between 10C and 50C.
24.
Dimensions
When choosing a place to mount the M1031C Analyser, besides the defined dimensions we have to consider the space needed needed for water sample inlet pipe, analysers sink and power supply. M1031C analysers height is 11cm.
22
340 mm 300 mm
m 0 5 4
m 0 5
25.
Technical data
Measuring range: 0 - 1; 0 - 2 mgCl2/l Display: LCD grafic display 61mm * 22mm (120 * 32 points) Resolution: 0.01 mgCl2/l Accuracy: 5% Charging: 24 VAC (+/- 10%) 50 - 60Hz Consumption: 5 VA (at 24 VAC) Sample water consumption: 0.7l/min
m 0 4 5
23
MEASUREMENT EQUIPMENT Cell: Measuring electrode Gold Anode Copper Measurement response: 8 sec. Communication: Passive current output 4 - 20mA (DC voltage drop on current loop regulator is 8V, current loop maximal voltage is 30V). SELECAN communication protocol Temperature sensor: KPY Measuring sensor protection: IP65 Weight: 4Kg PACKAGING: Package weight: 4.5Kg Package dimensions: Width: 320 mm Length: 470 mm Height: 110 mm
26.
M1031C Analyser Codes
M 1031 C / A C 1
Measuring range: 1: 0 - 2 mg/Cl2/l Output: 24 C: Passive current output 4 - 20 mA ** D: Digital communication SELECAN
Temp. comp.
A: Automatic temp. compensation
Standard versions of M1031C Analyser: M 1031C/ A C 1

Automatic temperature compensation Passive current output 4 - 20mA Measuring range 0 - 2mgCl2/l Measuring cell
M1031C/ A C 1 S
Automatic temperature compensation Passive current output 4 - 20mA Measuring range 0 -2mgCl2/l Measuring cell with silver referential electrode Ag/AgCl
M1031C/ A D 1
Automatic temperature compensation Digital output - SELECAN communication Measuring range 0 - 2mgCl2/l Measuring cell
Note:
** Voltage drop on the current loop regulator is 8V. Because of the inner protection in current loop regulator, maximal voltage can not exceed 30V.
25

Measurement Equipment: Free Chlorine Residual Analyser M 1031 C

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Measurement Equipment: Free Chlorine Residual Analyser M 1031 C

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MEASUREMENT EQUIPMENT

FREE CHLORINE RESIDUAL ANALYSER M 1031 C

Inlet of sample water

2. Basic principles of the ampere-metric chlorine measurement

Drilling holes in the wall

4. The level of free-running sample water

5. Taking sample water

Taking sample water from the pool

Taking sample water from the pipe

Taking sample water from the pipe ( RECOMENDED ! ) 5.3

Taking sample water from the pipe

Improper taking of sample water

AIR AIR SEDIMENTS SEDIMENTS

MEASUREMENT EQUIPMENT 5.4 Taking sample water

Taking sample water

6. Connecting the inlet and outlet pipes of sample water

7. Connecting to power supply

View of 5 pole connective connector on cable ECP00266 from connection clips

Connecting the 5-pole connector in a version with CAN communication.

Connecting a 5-pole connector in a version with passive current output.

+24 VDC 0 VDC

Display, recorder unit, telemetry,...

19.2 VAC 0 VAC

Display, recorder unit, telemetry,...

9. Current loop table

Cable with 10 ns/m time delay

40 - 300 m 300 - 600 m 600 m - 1 km 1 km - 2.4 km

<60 m/m <40 m/m <26 m/m <21 m/m

PLC control proces unit

A description of keys and light warnings

EDIT ERR CAN

11.1 When the EDIT light is OFF

11.2 When the EDIT light is ON

A description of the display and its functions

CHLOR (HOCl) REF: 0.35

Temperature of sample water

Entering the password

IMPORTANT: CHLOR (HOCl)

PASSWORD USER NAME : LOOK PASSWORD : AAAA

PASSWORD USER NAME : NORMAL PASSWORD : AAAA

PASSWORD USER NAME : NORMAL PASSWORD : CAAA

PASSWORD USER NAME : NORMAL PASSWORD : CBAA

Setting the free chlorine level

CALIBRATION -> SPAIN

0.55 mg/l10.5C -018.23uA

The setting can only be

Setting free chlorine

0.50 mg/l10.5C -018.23uA

Setting the regulator

MEASUREMENT EQUIPMENT CHLOR (HOCl) REF: 0.35

MAIN MENU -> PASSWORD REGULATOR TEMPE RATUR

MAIN MENU -> REGULATOR TEMPE RATUR AN.OUT 1

REGULATOR -> REF.

Setting the regulator is

Setting the temperature

MAIN MENU -> TEMPERATUR -> AN. OUT 1 -> SYSTEM

TEMPE RATUR -> MANUAL VALUE

Setting the current loop

MAIN MENU -> AN.OUT 1 SYSTEM

AN.OUT 1 -> MAXIMUM MINIMUM

AN.OUT 1 MAXIMUM -> 1.00 mg/l

AN.OUT 1 MINIMUM -> 0.00 mg/l