Professional Documents
Culture Documents
TABLE OF
CONTENTS
Introduction to HAYWARD Filtration
12
16
19
20
22
24
26
27
28 Application
Considerations
29
30
Technical Information
Automatic Strainer Sizing Information, Automatic Strainer Sample Specifications, Automatic Strainer Application Worksheet, Fabricated Strainer Application Worksheet, Technical Data, Standard Cast & Plastic Pipeline Strainers and Bag Filtration Systems
HAYWARD FILTRATION
MAXILINETM Multi-Bag Filter Housing with QIC LOCK cover for fast filter media change out.
WRIGHT-AUSTINTMSeparators remove 99% of moisture and particulate matter from air, gas and steam lines.
In 1923 Hayward began manufacturing specialty metal valves and industrial flow control products in a small shop in Brooklyn, NY. Since then Hayward Filtration has evolved through strategic acquisitions and technological advances into a global organization supplying solutions to customers filtration, straining and separation problems around the world. Hayward Filtration has seven manufacturing facilities on four continents, 26 wholly owned subsidiaries and an independent distribution network that today serves customers in over 45 countries. HAYWARD Pipeline Strainers are manufactured in an ISO 9001:2000 certified facility in Elizabeth, New Jersey. They are used by industrial and commercial customers to protect their process piping equipment by removing debris from the liquid that flows through pipelines. Products include automatic self-cleaning strainers as well as manual, duplex, simplex and Y strainers. Both cast and fabricated type strainers are made in standard configurations to meet the needs of most applications.
For unique, complex, or specialized applications Haywards Engineering Group can work with customers to design a strainer to meet the exact requirements of the application with no compromises. Strainers are manufactured in sizes from a tiny 1/2 up to a huge 48 pipeline size. Beginning in the 1980s Hayward began to expand its cast basket strainer product offering with the addition of Y strainers through the acquisition of the Y Strainer Division of the Leslie Corporation in 1981. Gordon Engineering, a manufacturer and designer of fabricated strainers, was acquired in 1985. Automatic-self cleaning strainers were added to Haywards product line with the acquisition of the Fluid Handling Division of Zurn Industries in 1986. In 1994 Hayward entered the filtration market with a specialized line of industrial and commercial filtration products. In 1996 the Filtration Division of American Felt
INTRODUCTION
This duplex strainer for a 36" pipeline illustrates Hayward's custom fabrication capabilities
Stainless steel bag filters in both single and double length sizes
Gas/liquid separators remove moisture and particulate matter from compressed air, gas or steam lines
and Filter was acquired adding bag filters and filter media to the product offering. Loeffler Filter-Technique, headquartered in Nettersheim, Germany was acquired in 1998. This greatly increased Haywards product offering and expanded global sales. In 1999 GAF Filter Systems was acquired further enlarging the product offering and increasing worldwide sales. Hayward Filtration is now one of the largest manufactures of bag filtrations systems in the world. In 2000 the Loeffer and GAF Filter System product lines were combined under the Hayward name. Hayward Filtration also manufactures the WRIGHT-AUSTINTM brand of gas/liquid separators. These separators remove moisture and particulate matter from air, gas and steam lines thus protecting expensive equipment such as turbines. The Wright-Austin Company, established in 1894, was acquired by Hayward in 1996. Hayward Filtrations gas/liquid separator customers can
take advantage of the companys over 100 years experience in separation applications. Hayward Filtrations greatest achievement over the years has been the development and implementation of a single global product line manufactured worldwide in multiple locations to a common design standard yet in compliance with local code requirements. This manufacturing flexibility lets customers worldwide choose the pipeline strainer, bag filter or gas/liquid separator that meets their exact requirements without compromise. Local Hayward Filtration Sales and Technical Support Specialists are always available to review the needs of an application with the customer and recommend specific solutions. This local support extends from initial purchase, to installation, through start up and beyond.
HAYWARD FILTRATION
ASME Sec. IX certified welders insure the integrity of all HAYWARD fabricated strainers.
High-speed CNC machining equipment is used to insure conformance to specifications and to maintain the tight tolerances required by Hayward and our customers.
A custom horizontal Model 90 Simplex Strainer ready for shipment to a customer. The strainer has a davit assembly to make cover removal for access to the strainer basket a one person operation.
Component parts are machined to tight tolerance with advanced machining equipment.
MANUFACTURING CAPABILITIES
Skilled workers using the latest technology increase productivity to make HAYWARD fabricated strainers a cost effective choice.
Automatic Self-Cleaning Strainer during the initial assembly phase of construction. All strainers, no matter how large or complex, are tested three ways... for proper operation, conformance to all specifications, and then they undergo a complete pressure test.
Automatic Self-Cleaning Strainer during a final machining operation. Hayward has the latest equipment so that fabrication operations can be done in house. This insures the integrity of the process, reduces the final cost, and improves lead times.
This large, advanced design plasma cutting machine is just one example of the investment Hayward has made in equipment needed to fabricate almost any type of strainer.
SIMPLEX STRAINER
The HAYWARD Model 90 Fabricated Simplex Strainer has been designed for manufacturing flexibility. It can be made for pipeline sizes from 1 to 48 in carbon steel or stainless steel although other materials can be specified. Three different ratings of flange connections are commonly available: ANSI Class 150, 300, and 600. Higher pressures are also available. The strainer features an in-line design that adapts to most applications. Two different types of covers are available. The simplest type is the bolted cover which is simple and cost effective and works well in applications where basket changing is infrequent. A davit assembly can also be specified for larger strainers with heavy covers. This makes it possible for a single person to remove the cover of the strainer. If the strainer will be opened frequently for basket cleaning, a bolted cover can be less effective because of the time needed to remove and then tighten the bolts. For these applications Hayward offers a special, hinged, quick opening cover that is secured by swing bolts. This type of quick opening cover can even be adapted for higher
MODEL 90
pressure applications. For medium size strainers, 8 to 16, a bolted slide hinge cover is available. This permits a single operator to open the cover. Hayward can also design and manufacture special covers to meet any applications requirements. Hayward has designed a special, unique strainer basket for the Model 90 Fabricated Strainer. The basket has a slant top design which improves the flow through the strainer and results in significantly lower pressure drops than would otherwise be the case. The slant top design results in a more compact basket which weighs less than an ordinary basket and makes it possible for a single person to remove it from the strainer housing. A real labor saving feature when it becomes time to clean or change out the basket. Strainer baskets for the Model 90 are made of stainless steel, although almost any type of material can be specified. Basket perforations from 1/32 up to 1 are available and mesh linings in sizes from 20 to 400 mesh for fine straining applications can be specified. The Model 90 Fabricated Simplex Strainer will meet the requirements of most simplex strainer applications. It is
8 Model 90 carbon steel with bolted cover.
90 90 90 90 90 90 90 90 90 90 90 90 90
2 3 4 5 6 8 10 12 14 16 18 20 24*
5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32
3.35 7.39 12.73 20.00 28.90 50.02 78.85 111.93 135.28 176.71 223.68 277.95 402.00
78 94 151 204 283 478 691 942 1320 1659 1979 2513 4071
49 59 95 128 178 301 435 593 832 1045 1247 1583 2565
14.60 8.00 7.46 6.40 6.16 6.02 5.52 5.30 6.15 5.91 5.57 5.70 6.38
*Contact Hayward for larger sizes. Dimensions are for reference only.
also easy to customize the strainer to meet special application requirements. Some common, easy-to-fabricate modifications are rotated nozzles, offset nozzles, and horizontal-vertical flow. Rotated inlet and outlet nozzles such as a right angle design can eliminate the requirement for an elbow in the downstream piping. Offset nozzles, lowering or raising either the inlet or outlet nozzle, can often eliminate serious alignment and support problems. The horizontal-vertical design with the flow exiting the strainer at a 90 degree angle can simplify the installation of a strainer in an already existing piping system.
Special Model 90 strainer with offset nozzles, quick open cover, and flanged drain.
Backwashing is done by having fluid flow, under pressure, in the reverse direction into an empty strainer. This flow reversal backwashes the basket and removes the residual dirt. Backwashing is often regarded as a second step, used to remove dirt not removed by backflushing. Steam jacketing is another option available for fabricated strainers. Steam jacketing is used to maintain critical fluid temperatures through the strainer. High temperatures are often required to process and transport highly viscous fluids. This modification is designed so that there is no impact on the function or normal maintenance of the strainer. Steam jacketing is available in carbon steel and type 316 stainless steel for service up to 450F. Hayward can design and fabricate Model 90 strainers to ASME section VIII and ANSI B31.1, .3, .4, .7, and .8 codes. Hayward welders are qualified to ASME Sec. IX.
Fabricated simplex strainers can also be designed with a backflush/ backwash option. In these designs a piping connection with an on/off backflush valve is fabricated at the strainer bottom and has a connection to the bottom of the strainer basket. When solids accumulate in the bottom of the basket, the backflush valve is opened and the differential pressure between the operating pressure and the backflush system removes the solids without shutting the system down. Backflushing is often supplemented by a back washing operation.
SIMPLEX STRAINER
Sizes from 4 to 24 - As Standard Available in Carbon Steel - Stainless Steel Flanged ANSI Class 150 and 300 - As Standard Flanged Class 600 and higher - Available on request
MODEL 90
Two cover types available: quick opening hinged & bolted blind. Davit assembly optional Basket material: stainless steel, 1 32 to 1 2 / / perforation diameter. 20 to 400 mesh linings also available.
Bolted Cover
Dimensions A B C D E F
Dimensions B C D E F
Nom Size 4 5 6 8 10 12 14 16 18 20 24
Cover Unit Cover Unit 85/8 103/4 103/4 123/4 16 18 20 24 24 30 30 1 1 1 11/2 11/2 11/2 2 2 2 2 2 21 22 24 28 33 39 45 49 53 59 78 45 45 70 110 170 209 272 411 411 411 681 147 153 203 281 450 644 951 1409 1486 1553 81 81 127 184 307 390 492 754 754 754 219 237 328 407 710 1024 1397 2011 2127 2231
Nom Size 4 5 6 8 10 12 14 16 18 20 24
Class 150/ 300 14 15 17 21 25 28 33 36 39 44 60 91/2 111/4 111/4 13 153/4 173/4 193/4 231/4 231/4 273/4 273/4 85/8 103/4 103/4 123/4 16 18 20 24 24 30 30 1 1 1 11/2 11/2 11/2 2 2 2 2 2 21 22 24 28 33 39 45 49 53 59 78
Cover Unit Cover Unit ** ** 9 9 12 15 30 37 46 68 68 71 88 122 128 168 226 360 535 804 1188 1255 1322 1860 9 9 12 15 30 37 46 68 68 71 88 158 176 236 278 483 734 1030 1437 1553 1656 2344
16 16 20 22 32 35 37 42 42 43 48
14 15 17 21 25 28 33 36 39 44 60
16 16 20 22 32 35 37 42 42 43 48
Dimensions are in inches These dimensions are for reference only. For installation purposes, request certified drawings.
These dimensions are for reference only. For installation purposes, request certified drawings.
SIMPLEX STRAINER
COVER OPENING OPTIONS:
MODEL 90
Maintenance problems can result if proper consideration is not given to the process involved in removing and replacing strainer access covers. This is particularly true in sizes larger than 8" where the cover weight can easily exceed 150 pounds, in which case additional personnel and equipment may be required. The Hayward designs listed below were developed to eliminate the problems associated with this process.
Standard Hinged
Integral Davit
The quick opening hinged cover is available on most fabricated strainers. It has the added advantage of swing bolts, and is particularly helpful if the access is on the vertical or bottom.
The cover lift davit can reduce any cover lift process to a one man operation.
The slide hinge in medium size ranges (8"-16") permits a single operator to engage the hinge and open the cover.
Rotated Nozzles
Offset Nozzle
Horizontal-Vertical
Right angle design can eliminate the requirement for an elbow in the downstream piping.
By lowering or raising either nozzle, serious alignment and support problems can be avoided.
The above right angle design is especially appropriate for existing piping, and is typical of the many modifications that are possible.
10
OPTIONS
BACKFLUSH/BACKWASH OPTION:
Custom Fabricated simplex and duplex strainers are available with this important option.
In many systems, particularly where solids are heavy and well defined, dirt accumulates as shown above (A). When the backflush valve is open, (B), the differential pressure between the operating pressure and the backflush system removes the dirt, all without shutting the system down. This simple process is referred to as backflushing. Backwashing occurs when backflushing is supplemented by fluid flowing, under pressure, in the reverse direction into an empty strainer. This flow reversal backwashes the element and removes the residual dirt. Backwashing is often regarded as a second step, used to remove dirt not removed by backflushing.
11
DUPLEX STRAINERS
Two different types of covers are available for both the Model 900 and 950. The simplest type is the bolted cover which is cost effective and works well in applications where basket changing is infrequent. A davit assembly can also be specified for larger strainers with heavy covers. This makes it possible for a single person to remove the cover of the strainer. If the strainer will be opened frequently for basket cleaning, a bolted cover can be less effective because of the time needed to remove and then tighten the bolts. For these applications Hayward offers a special, hinged quick opening cover that is secured by swing bolts. This type of quick opening cover can even be adapted for higher pressure applications. For medium size strainers, 8 to 16, a bolted slide hinge cover is available. This permits a single operator to engage the hinge and open the cover. Hayward has designed a special, unique strainer basket for the Model 900 Fabricated Strainer. The basket has a slant top design which improves the flow through the strainer and results in significantly lower pressure drops than would otherwise be the case. The slant top design results in a more compact basket which weighs less than an ordinary basket and makes it possible for a single person to remove it from the strainer housing. This is a real labor saving feature when it becomes time to clean or change out the basket. The basket for the Model 950 has a traditional, flat top design. Strainer baskets for the Model 900 and 950 are made of stainless steel, although almost any type of material can be specified. Basket perforations from 1/32 up to 1/2 are available and mesh linings in sizes from 20 to 400 mesh for fine straining applications can be specified.
Duplex strainers are used when the system flow cannot be shut down for basket cleaning or change out. A duplex type basket strainer can operate continuously and the pipeline never has to be shut down. Both the Model 900 and 950 Fabricated Duplex Strainers feature two strainer basket housings with a valve flow diverter assembly connecting them. When the basket in one housing becomes full, flow is switched to the other using the butterfly valve assembly. The first basket is then removed, cleaned or replaced, and is ready for use again. The Model 900 is available in carbon or stainless steel in sizes from 1 to 48 and comes with either 150# or 300# flanged connections. The inlet and outlet of the strainer are in the same plane. The Model 950 is available in carbon or stainless steel in sizes from 1 to 48 with either 150# or 300# flanged connections. The Model 950 has an offset inlet and outlet, with the inlet located above the outlet
Model 950 Fabricated Duplex Strainer designed for unique application requirements.
12
900 / 950 900 / 950 900 / 950 900 / 950 900 / 950 900 / 950 900 / 950 900 / 950 900 / 950 900 / 950 900 / 950 900 / 950 900 / 950
2 3 4 5 6 8 10 12 14 16 18 20 24*
5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32
3.35 7.39 12.73 20.00 28.90 50.02 78.85 111.93 135.28 176.71 223.68 277.95 402.00
78 94 151 204 283 478 691 942 1320 1659 1979 2513 4071
49 59 95 128 178 301 435 593 832 1045 1247 1583 2565
1460 8.00 7.46 6.40 6.16 6.02 5.52 5.30 6.15 5.91 5.57 5.70 6.38
Model 900 and 950 Fabricated Duplex Strainers will meet the requirements of most duplex strainer applications. It is also easy to customize the strainers to meet special application requirements. Often it is thought that a custom designed duplex strainer is required for an application. Then on examination of the Model 900 or 950 it is found that a few simple modifications of the basic design results in a strainer that fits the application perfectly and at significant cost savings over a custom design. Fabricated duplex strainers can also be designed with a backflush/ backwash option. In these designs a piping connection, with an on/off backflush valve is fabricated at the strainer bottom and has a connection to the bottom of the strainer basket. When solids accumulate in the bottom of the basket the backflush valve is opened and the differential pressure between the operating pressure and the backflush system removes the solids without shutting the system down. Backflushing is often supplemented by a backwashing operation. Backwashing is done by having fluid flow, under pressure, in the reverse direction into an empty strainer. This flow reversal back washes the basket and removes the residual dirt. Backwashing is often regarded as a second step, used to remove dirt not removed by backflushing. Steam jacketing is another option available for fabricated strainers. Steam jacketing is used to maintain
critical fluid temperatures through the strainer. High temperatures are often required to process and transport highly viscous fluids. This modification is designed and effected without any impact on the function or normal maintenance of the strainer. Steam jacketing is available in carbon steel and type 316 stainless steel for service up to 450F. Hayward can design and fabricate Model 900/950 strainers to ASME section VIII and ANSI B31.1 codes.
13
DUPLEX STRAINERS
MODEL 950 DUPLEX STRAINERS
A
81/4 8
11/ 16
B
11 11 11 13
1/ 2
D
36 36
3/ 8
E
38
F
21 22 261/2 24
1/2
G
11 11 11 12 13 15
H
5/ 8 5/ 8 5/ 8 5/ 8 5/ 8 5/ 8
J
65/8 6
5/ 8
K
60 61 67 75 92 128
L
15 18 31 12 12 15
M
61/4 61/4 61/4 71/2 8 81/2
13
13
1/ 4
39
431/2 47
1/8
101/4 13 16 21
1/4
14 17
1/ 2
38 48
1/ 2
65/8 8
5/ 8
16
22 25
5/8
60 72
1/ 4
571/4 73
1/2
32 44
103/4 14
21
A
85/8 9
7/ 16
B
121/2 12
1/ 2
C
131/4 13
5/ 8
D
38 38
5/ 8
E
381/2 39
1/ 2
F
21 22 261/2 24
1/2
G
11 11 11 12 13 15
H
5/ 8 5/ 8 5/ 8 5/ 8 5/ 8 5/ 8
J
65/8 6
5/ 8
K
60 61 67 76 93 129
L
15 18 31 12 12 15
M
61/4 61/4 61/4 71/2 8 81/2
117/16 13
13/ 16
121/2 15 171/2
145/8 17
7/ 8
403/4 50
3/ 4
44 48 58 74
3/ 4
65/8 8
5/ 8
181/8 22
1/ 4
225/8 26
1/4
623/4 75
1/ 2
32 44
103/4 14
23
A
81/4 811/16 101/4 13 16 211/4
B
91/2 91/2 91/2 101/2 13 131/2
D
36 363/8 38 48 57 70
E
39
F
21 22 261/2 241/2 32 44
G
11 11 11 12 13 15
H
5/ 8 5/ 8 5/ 8 5/ 8 5/ 8 5/ 8
J
65/8 65/8 65/8 85/8 103/4 14
K
61 62 68 76 95 132
L
15 18 31 12 12 15
M
61/4 61/4 61/4 71/2 8 81/2
13
131/4 14 171/2 22 255/8
40
441/2 49 60 77
Consult Hayward for larger sizes. Dimensions are for reference only.
14
BOLTED COVER
A
635/8 753/4 91 1071/2 1181/8 1311/8 1391/4 1541/4 1691/4
B
223/4 223/4 24 27 29
C
351/2 351/2 40 45 49 53 54 65 65
D
23 27 31 39 39 42 42 48 53
8 10 12 14 16 18 20 24
29 30 35 35
Consult Hayward for larger sizes. Dimensions are for reference only.
Swing bolts permit covers to be quickly opened and closed 12 Model 950 with Quick Open Covers
15
TEE-TYPE STRAINERS
The Model 91 Fabricated Tee Strainer is available in carbon steel or stainless steel with ANSI Class 150, 300, or 600 flanges or butt weld piping connections. Sizes are available for pipelines from 2" up to 48". This type of tee strainer is typically used for pump protection or other low solids applications. Haywards Model 91 Tee Strainer offers several advantages over other strainer designs. The strainer is very compact, important in applications where space is restricted. Unlike most other strainers the Model 91 can be used in both vertical or horizontal installations. A real time saving feature of the Model 91 Tee Strainer is that the strainer screen can be cleaned without draining the strainer vessel. In many applications the most important feature of the Model 91 is its very low pressure drop as compared to other types of strainers. The combination of a convoluted strainer screen and unrestricted flow path results in very low pressure losses. This low pressure drop makes it ideal for applications such as condensate and boiler feed pump suction where water quality is good and pressure drop is critical. Two different types of covers are available for the Model 91. The simplest type is the bolted cover which is cost effective and works well in applications where basket changing is infrequent. A davit assembly can also be specified for larger strainers with heavy covers. This makes it possible for a single person to remove the cover of the strainer. If the strainer will be opened frequently for basket cleaning, a bolted cover is less effective because of the time needed to remove and then tighten the bolts. For these applications, Hayward offers a special, hinged, quick-opening cover that is secured by swing bolts. This type of quickopening cover can even be adapted for higher pressure applications
91 91 91 91 91 91 91 91 91 91 91 91 91
2 3 4 5 6 8 10 12 14 16 18 20 24
5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32
3.35 7.39 12.73 20.00 28.90 50.02 78.85 111.93 135.28 176.71 223.68 277.95 402.00
14.26 25.42 35.96 50.84 65.10 103.54 145.08 199.64 259.78 316.82 398.18 484.22 655.34
4.26 3.44 2.82 2.54 2.25 2.07 1.84 1.78 1.92 1.72 1.77 1.74 1.63
16
MODEL 91
Strainer screens for the Model 91 are made of stainless steel although almost any type of material can be specified. Screen perforations from 1/16" up to 1/2" are available and mesh linings in sizes from 20 to 60 mesh for fine straining applications can be specified. The unique convoluted design of the strainer screen doubles the screen area and completely changes the dirt accumulation pattern on the screen. This makes more effective use of the screens straining area and increases the time between screen cleanings. In larger sizes, because of greater screen area, the Model 91 can be an economical and functionally better choice than the traditional Y strainer. The Model 91 Fabricated Tee Strainer will meet the requirements of most tee strainer applications. For those that it doesnt it is also easy to customize the strainer to meet special application requirements. The strainer can be designed to meet very tight dimensional restrictions. The Model 91 can also be adapted for straight through or right angle flow, making it ideal for retrofit situations in which strainers were initially omitted. Steam jacketing is another option available for fabricated tee strainers. Steam jacketing is used to maintain critical fluid temperatures through the strainer. High temperatures are often required to process and transport highly viscous fluids. This modification is designed and effected without any impact on the function or normal maintenance of the strainer. Steam jacketing is available in either carbon steel or Type 316 stainless steel for services of up to 450F. Hayward can design and fabricate Model 91 strainers to ASME section VIII and ANSI B31.1 codes.
Model 91 with hinged cover.
17
Sizes from 2 to 24 - As Standard Larger Sizes up to 48 - Available on request Available in Carbon Steel - Stainless Steel Flanged ANSI Class 150 and 300 - As Standard Flanged Class 600 - Available on request
Advantages include: Compact design Vertical or horizontal installation Basket can be cleaned without draining Convoluted element design doubles the screen area and completely changes dirt accumulation pattern.
Bolted Cover
Dimensions Butt Weld Connections Class 150 Nom Size 2 3 4 5 6 8 10 12 14 16 18 20 24 A1 5 6 3/4 81/4 93/4 111/4 14 17 20 22 24 27 30 34 C 51/4 71/8 81/8 93/8 101/8 121/8 133/4 153/4 173/8 181/2 205/8 223/8 247/8 Class 300 A1 5 6 3/4 81/4 93/4 111/4 14 17 20 22 24 27 30 34 C 61/8 75/8 83/4 101/8 11 13 15 171/8 183/4 20 221/8 237/8 263/8 Flanged Connections Class 150 A2 10 121/4 141/4 163/4 181/4 22 25 29 32 34 38 413/8 46 C 53/4 71/8 81/8 93/8 101/8 121/8 133/4 153/4 173/8 181/2 205/8 223/8 247/8 Class 300 A2 101/2 13 15 171/2 19 223/4 261/4 301/4 331/4 351/2 391/2 423/4 471/4 C 61/8 75/8 83/4 101/8 11 13 15 171/8 183/4 20 221/8 237/8 263/8 E 13 14 16 19 22 25 29 31 38 41 46 51 56
Dimensions Butt Weld Connections Class 150 Class 300 A1 111/4 14 17 20 22 24 27 30 34 C 91/4 111/8 131/2 155/8 171/8 185/8 211/8 235/8 271/8 Flanged Connections Class 150 A2 181/4 22 25 29 32 34 38 413/8 46 C 91/4 111/8 131/2 155/8 171/8 185/8 211/8 235/8 271/8 Class 300 A2 19 223/4 261/4 301/4 331/4 351/2 391/2 423/4 471/4 C 91/4 111/8 131/2 155/8 171/8 185/8 211/8 235/8 271/8 E 22 25 29 31 38 41 46 51 56
Cover Unit Cover Unit 4 9 17 20 26 45 70 110 131 170 209 272 411 25 50 75 80 110 185 324 410 615 776 920 1180 2190 8 16 27 35 50 81 127 184 236 307 390 492 594 38 69 115 151 206 336 491 730 966 1264 1587 1980 2722
Nom Size 2* 3* 4* 5* 6 8 10 12 14 16 18 20 24
A1 111/4 14 17 20 22 24 27 30 34
Cover Unit Cover Unit ** ** 5 9 12 15 20 26 32 40 58 108 156 231 342 435 540 660 806 1085 5 9 12 15 20 26 32 40 58 142 208 330 458 610 781 990 1222 1755
Dimensions are in inches These dimensions are for reference only.For installation purposes, request certified drawings.
** Force required to lift cover in lb. Dimensions are in inches These dimensions are for reference only.For installation purposes, request certified drawings.
18
AUTOMATIC SELF-CLEANING
The Hayward automatic self-cleaning strainer is a motorized strainer designed for the continuous removal of entrained solids from liquids in pipeline systems. It has successfully performed in industrial, process, water, wastewater, power, paper and municipal applications for over 30 years. With an automated control system monitoring the strainer operation, cleaning is accomplished by an integral backwash system. A small portion of the screen element is isolated and cleaned by reverse flow. The remaining screen area continues to strain providing uninterrupted flow. With this efficient design, only a small amount of the liquid being strained is used to carry away the debris from the strainer. All HAYWARD Automatic SelfCleaning Strainers feature the idLTM shaft seal that positively prevents leakage from the backwash shaft at the top of the strainer. This unique quad seal replaces older, leak prone packing material. With the idL seal the exterior of the strainer stays dry and clean in service, there's never any bothersome external leakage or weeping of the process media down the sides of the strainer. Hayward offers two different Models of Automatic Self-Cleaning Strainers, the Model 596 and the Model 2596. They are available in sizes of 2" through 20 in cast construction and 6" through 60" in fabricated construction. Design and construction of these units are in accordance with ANSI and ASME Section VIII, Division 1. A wide range of screen designs are offered from 1/8 perf to 400 mesh, depending on line size and application.
STRAINERS
APPLICATIONS
Haywards automatic self-cleaning strainers are commonly used on water service where the disposal of debris and backwash water is not a problem. Continuous flow is assured and protection is provided for nozzles, pumps, valves, heat exchangers and other process equipment. These high quality strainers can also successfully handle other fluids such as white water, black liquor, starch, fuel and lubricating oil, caustic solutions and cooking oils. A determining factor in these cases is the recycling of the backwash fluid. HAYWARD automatic self-cleaning strainers will significantly reduce maintenance costs and provide uninterrupted flow. They are a particularly worthwhile investment where solids loading is high or upset conditions occur. Frequent cleaning and servicing of manual strainers is costly and, if not properly done, serious disruptions to the entire piping system can occur. Also, they are an ideal solution for maintenance problems where the strainer is in an inaccessible or remote location. Automatic strainers can easily replace duplex basket strainers.
19
AUTOMATIC SELF-CLEANING
STRAINERS
When cleaning is required the automatic backwash valve opens the system to atmosphere, causing a high velocity reverse flow across the isolated section of the screen. Dirt and debris are flushed from this segment of the screen into the backwash arm and out of the strainer via the backwash piping. During the backwashing cycle the main flow is uninterrupted and continues to be strained in the normal manner. A manual throttling valve is recommended after the control valve. Thus, backwash flow can be regulated and balanced for optimum performance and reduction of water loss. An automatic control system consisting of an electrical panel, actuated valves and a differential pressure switch operates the strainer. The cleaning cycle is set to activate on a timed cycle with a differential pressure override to protect against system upset conditions. The control system will automatically close the backwash valve after the screen element is properly cleaned. The unit can also be operated manually or in the continuous backwash mode. See modes of operation on page 29 for additional information.
OPERATION
The debris laden dirty fluid enters the strainers large bottom chamber where the line velocity is reduced. Flow continues upward, passing radially through the sealed screen element. Unwanted material is trapped on the inside of the screen. The flow is uninterrupted and the strained clean fluid continues its path into the correctly proportioned outer annulus of the strainer body and exits through the outlet nozzle. Backwash cleaning is accomplished by utilizing the pressure differential between line pressure and atmosphere. A hollow, full flow backwash arm extending the full length of the screen element rotates slowly inside of the screen and is piped to atmosphere. The port shoe is in close proximity to the screen, and its opening is equivalent to the debris collector sections created by the convolutions and/or the vertical collector bars in the element.
20
TYPICAL APPLICATIONS
Automatic self-cleaning strainers are used in nearly every industry to strain fresh, brackish or salt intake water for plant services such as cooling, process, fire protection, etc. They allow water to be recycled within the plant, reducing costs. Process Industry: Protect heat exchangers, pumps, valves, and water spray nozzles. Power Industry: Protect heat exchangers, pump seal water, and traveling screen wash water. Pulp and Paper: Removing fibers from white water filtrate to prevent clogging of nozzles. Separate bark and chips for recycling. Sewage/Waste and Water: Straining secondary effluent prior to discharge, and also providing clean plant service water. Primary Metal Industry: Provide clean water for quenching, descaling, and blast furnace cooling.
Clean Strained Fluid Outlet Rotating Hollow Backwash Arm
Straining Cycle
Strained Clean Continuous Flow
Top View
Strained Continuous Flow
;; ;;;; ;; ;;
Vee-Shaped Profile Wire Dirty Fluid From Inlet Nozzle
Rotating Full Flow Hollow Backwash Arm Piped To Atmosphere
Backwashing Cycle
Strained Clean Continuous Flow Reverse Flow
Top View
Reverse Flow
;; ;;;; ;; ;; ;; ;; ;;
Dirty Fluid From Inlet Nozzle
Debris-Laden Fluid Carried Away Through Backwash Piping
21
AUTOMATIC STRAINERS
Model 596 Cast Strainers
Sizes 2 Thru 8
Application Limits
Cast Iron Class 125 Flange (-20o to 150oF) 150 psi Cast Steel Class 150 Flange (-20o to 100oF) 150 psi Cast Steel Class 300 Flange (-20o to 150oF) 300 psi Based on ratings of ANSI and ASME, Section VIII, Div. 1. Lower pressure ratings at higher temperatures.
Optional Features
A 2 3 4
B
171/2 171/2 171/2 28 26
B
181/8 181/8 181/8 287/8 27
C
37/8 37/8 37/8 61/8 61/8
D
151/8 151/8 147/8 225/8 225/8
E
28 28 28 39 39
H
1 1 1 11/4 11/4
J
1 1 1 11/2 11/2
K
3/4 3/4 3/4
L
43/16 43/16 43/16 71/2 71/2
37 13/8 37 13/8
37 13/8 50 17/8
Pressure drop data indicates results to be expected with clean water, under normal flows, with standard straining media and in clean strainer.
6 8
11/8 11/8
50 17/8
Dimensions are for reference only. For installation purposes, request certified drawings
Sizes 10 Thru 20
Application Limits
Ductile Iron Class 125 Flange (-20o to 150oF) 150 psi Cast Steel Class 300 Flange (-20o to 150oF) 300 psi
Optional Features
C
193/4 193/4 221/16 221/2 26 26
J
2 2 2 2 3
K
7/8 7/8 7/8 7/8
L
241/2 241/2 295/8 295/8 351/2 351/2
Dry
10 381/4 12 361/4 14
Pressure drop data indicates results to be expected with clean water, under normal flows, with standard straining media and in clean strainer. 44 44 53 50
2,810 4,360 1,050 2,850 4,400 1,050 4,325 7,100 1,660 4,275 7,050 1,660
16 18 20
11/8 11/8
123/4 155/8
Dimensions are for reference only. For installation purposes, request certified drawings Specific descriptions and construction details illustrated may vary slightly from equipment furnished. We reserve the right to revise or discontinue equipment or design features without notice. We recommend that you review performance and application data with us prior to final design.
22
TECHNICAL INFORMATION
Model 2596 Fabricated Carbon Steel and Stainless Steel
Sizes 10 Thru 30
APPLICATION LIMITS
Fabricated strainers are designed within the limits of the customers specifications and design criteria along with any applicable code requirement. i.e. ASME Section Vii Div. 1.
OPTIONAL FEATURES
A 10 12 14 16 18 20 24 30
B
38 42 44 44 50 54 54 64
C
30 30 32 33 36 37 39 51
D
88 88 101 101 117 120 124 147
E
90 90 103 103 120 123 127 151
F
40 40 46 46 48 50 54 76
G
2 2 2 2 3 3 3 3
H
16 18 22 22 23 25 25 30
K
3/4 3/4 7/8 7/8 7/8 7/8 7/8 7/8
L
22.13 26.13 32.13 32.13 34.13 38.13 38.13 48.13
Dry
1,200 1,300 2,000 2,050 3,500 3,700 3,830 5,000
Wet
2,400 2,700 4,400 4,450 8,300 10,000 10,160 13,400
Cover
650 700 850 850 1,280 1,480 1,480 2,000 Pressure drop data indicates results to be expected with clean water, under normal flows, with standard straining media and in clean strainer.
Note: K= Diameter Bolt Hole (4) Required 90o Apart, L= Diameter Bolt Circle Dimensions are for reference only. For installation purposes, request certified drawings
Sizes 36 Thru 48
APPLICATION LIMITS
Fabricated strainers are designed within the limits of the customers specifications and design criteria along with any applicable code requirement. i.e. ASME Section Vii Div. 1.
OPTIONAL FEATURES
A 36
B
90
C
60
G
723/4 80
H
40 483/4
J
6 8
K
13/8 11/2
L
66 90
M
8 8
Dry
Wet
Cover
14 14,000 29,530 4,500 13 24,000 53,000 8,000 Pressure drop data indicates results to be expected with clean water, under normal flows, with standard straining media and in clean strainer.
Note: J=Backwash Outlet Flange Size, K= Diameter Bolt Hole (4) Required 90o Apart, L= Diameter Bolt Circle Dimensions are for reference only. For installation purposes, request certified drawings
Specific descriptions and construction details illustrated may vary slightly from equipment furnished. We reserve the right to revise or discontinue equipment or design features without notice. We recommend that you review performance and application data with us prior to final design.
23
LOW-DIFFERENTIAL PRESSURE
The Hayward Model 596LDP, in 6" through 30" sizes has been specifically designed for systems with line pressures less than 20 psi.
DESIGN AND OPERATION The Model 596LDP configuration is similar to the standard self-cleaning strainer. However, it incorporates an external flushing arm which is attached to the same shaft and motor that drives the regular backwash arm. The two components rotate synchronously.
The external backwash flushing arm directs a high velocity flow of liquid directly onto the back side of the straining element, dislodging the debris, which then flows out the backwash outlet. The action is a pushpull effect since the backwash arm is open to atmosphere. The external backwash fluid should be at a minimum 20 psi greater than the system operating pressure. This backwash fluid can be city water, plant service water or a side stream taken from the pressure side of the strainer line. In remote locations, a small booster pump will do the job. The automatic control system monitors the operation of the strainer. The cleaning cycle is set to activate on a timed cycle with a differential pressure override to protect against system upset conditions. See modes of operation on page 29 for additional information. The external backwash inlet valve is opened at the same time as the backwash outlet valve, initiating the backwash cycle. Only a small amount of external backwash fluid is required. This is an extremely effective method of dislodging dirt from the screen element. Continuous flow is maintained at all times.
APPLICATIONS
Irrigation water where low head pressure is commonly encountered. Fire protections/general service water from ponds and lakes. Cooling water for commercial buildings on suction side of pumps. Secondary effluent in treatment plants for spray nozzles and service water. Intake cooling water for power plants and industrial plants from rivers, bays, etc. where head variations occur.
24
AUTOMATIC STRAINER
FEATURES
QUALITY OF CONSTRUCTION Designed and constructed in general accordance with ANSI and ASME Section VIII, Division 1. Code Stamp is available. MATERIALS OF CONSTRUCTION Cast iron in 6" and 8, 10" and larger in fabricated carbon or stainless steel. Flanged connections, ANSI 125# or 150#. Other materials available. COMPACT DESIGN Incorporates unitized modular design feature. Motor, gear reducer, cover and complete internal operating mechanism lift off as a unit for ease of inspection and maintenance. This greatly simplifies maintenance and reduces cost compared to other automatic strainer designs. Previously, self-cleaning strainers had to be located where line pressures were above 20 psi. Now, with the HAYWARD Strain-O-Matic 596LDP, they can be utilized with line pressure below 20 psi and can be placed in more convenient locations even on the suction side of a pump. Thus, pumping equipment is also protected from damage by entrained debris. Consult Hayward for other low system pressure options.
External Backwash Inlet Rotating Internal Backwash Arm
Backwash Outlet
Top View of External Backwash Flow High velocity external backwash is directed across the screen. Dirt, fibers, and debris are dislodged and carried into the backwash arm and flushed away through the backwash outlet.
25
SCREEN ELEMENTS
DuraWedge Element
DuraWedge is a non-clogging, rugged stainless steel straining element constructed from veeshaped profile wire. Available only from Hayward.
Convoluted Element
This is a sturdy, economical stainless steel element for general service use. It is ideal in applications where leaves, twigs and large amounts of miscellaneous debris are encountered. The generous spaces created by the convolutions provide an area for the debris to collect. Packing does not occur due to the gradual contoured shape of the convolutions. During backwashing the debris is easily dislodged and carried away through the backwash arm and out of the strainer.
Effective dislodging of dirt, debris and fibers from the element during backwash. This is accomplished by the increased velocity of the reverse flow (during backwash) from the open side of the vee. Fiber stapling is reduced because of smooth
surfaces and the design contour of the profile wire.
Vertical collector bars form spaces to accumulate debris and dirt, preventing snow plowing of materials by the rotating backwash arm and port shoe. No bypass. Elements are sealed. Longer service life. All-welded design with circumferential reinforcing bands provides structural integrity.
Cartridge design for easy removal and cleaning. Convoluted sections are individually isolated by the port shoe during backwash for increased cleaning efficiency. No snow plowing. Convoluted profile provides collection spaces for debris. Extended area design offered only by Hayward No bypass Sinterbonded mesh available - A Hayward exclusive.
STANDARD OPENINGS
DuraWedge Element Model 596 - All Sizes - 1/16, 1/32, 0.015 Model 2596 - 10 to 16 - 1/8, 1/16, 1/32, 0.015. 0.009 Model 2596 - 18 to 24 - 3/16, 1/8, 1/16, 1/32, 0.015, 0.009
STANDARD OPENINGS
Convoluted Perf Element Model 596 - All Sizes - 1/8, 1/16, 1/32 Model 2596 - 10 to 16 - 1/8, 1/16, 1/32 Model 2596 - 18 to 24 - 5/32, 1/8, 1/16 Convoluted Mesh Element Model 596 - All Sizes - 40 mesh (0.015), 60 mesh (0.009), 80 mesh (0.007) Model 2596 - All Sizes - 40 mesh (0.015), 60 mesh (0.009), 80 mesh (0.007)
Note:Screen element selection is important. A smaller than required opening will reduce the efficiency of the system. Please contact Hayward for prompt expert assistance to ensure proper element/strainer selection.
26
SELF-CLEANING STRAINER
Features:
Quality Construction HAYWARD Automatic Self-Cleaning Strainers are designed and constructed in general accordance with ANSI and ASME Section VIIII, Division 1. A Code Stamp is available. Seismic qualification is also available. idLTM Seal Hayward's unique idL shaft seal replaces older style packing and prevents troublesome leakage. This special quad seal means that the strainer always stays dry and clean in service with no process media leaking down the sides of the strainer. Ease of Maintenance Unitized modular assembly the motor, gear reducer, cover and complete internal operating mechanism lift off as a unit, making all components easily accessible. This greatly simplifies maintenance and reduces costs. Low Backwash Fluid Requirements Due to the efficient hydraulic design of the backwash system. Material of Construction Cast 2" through 20" in iron, ductile iron, carbon and stainless steel, Ni-resist, aluminum bronze. Fabricated 6" through 60" in carbon steel, stainless steel, Monel, and copper nickel. Choice of Screen Elements To suit the particular service Dura-Wedge, Perforated or Mesh elements. Minimal Power Consumption 1/3 HP drive motor in 2" through 8" Model 596, 1/4 HP in 10" through 16" Model 2596. 1/3 HP in 18" through 24", 1/2 HP in 30", 1 HP in 36" to 42", and 2 HP in 48" through 60". No Dirty Fluid Bypass Sealed End cartridge screen element seat in close tolerance machined retained rings. Tight, Simple Cover Seat O-ring design permits resealing without time-consuming gasket replacements and adjustment. Manual Operation if Required Utilizing extended shaft.
COMPONENTS
Typical Model 596
1 2
Entire Assembly Lifts Off as a Unit, for Ease of Maintenance and Inspection.
5 6
9 10 11 12
13
14
15
16
10 Lower Seal Retaining Ring 11 Composite Bearing 12 Bearing Collar 13 Retaining Ring 14 Strain-O-Matic Body, Designed
Operation
2 Low H.P. Motor / Heavy Duty
Gear Reducer
3 idL
TM
Shaft Seal
Element
9 Sealed End Cap Ring
Installation
27
APPLICATION CONSIDERATIONS
Straining Elements
Hayward offers three kinds of straining elements: convoluted perforated plates, convoluted sinter-bonded mesh and DuraWedge .
TM
For coarse straining applications, such as raw water intakes from lakes, ponds and streams, the convoluted perforated elements will perform well and offer the most economical unit pricing. On other applications, where pre-screening of the fluid has already been performed, but finer filtering of the fluids is desired, then the sinter-bonded mesh element may be selected. On applications where fibrous materials will be encountered in the fluid being strained, then a DuraWedge element may help to minimize the impact of the fibers stapling to the screen.
Standard available opening sizes are shown on page 26. The rule of thumb in determining the opening size is to be 1/2 of whatever opening is being protected.
Debris
Cleaning of the straining element is accomplished by utilizing the pressure differential between line pressure and atmosphere. When the backwash valve is opened to atmosphere during the cleaning cycle, a portion of the strained fluid reverses flow back across the section of element being cleaned, lifts off the debris, and ejects the debris out of the strainer. Sticky or greasy debris are more difficult to backwash and may require longer backwash cycle durations. Sand, dirt and pipe scale should backwash easily. The quantity of debris coming into the strainer can also be a problem. Insure that the volume of the suspended solids does not exceed 200 ppm or 0.02 percent. If the application requires heavier loading than this, consult Hayward.
Backwash Requirements
The quantity of fluid required to clean a straining element is dependent upon the type and quantity of debris. Under normal conditions, approximately 5 percent of the line flow will be used for cleaning of the straining element during the cleaning cycle. The loss of fluid through the backwash can be minimized by adding a manual throttling valve downstream of the automated valve.
24 Model 2596 strainer.
28
CONTROL SYSTEMS
Design and Operation
Hayward Automatic Control Systems (ACS) are specifically designed to monitor and operate the backwash cleaning system of Hayward Automatic Strainers. They are simple to operate, reliable and easily maintained. The design allows field adjustments to suit the demands of the service conditions, ensuring effective cleaning with a minimum use of backwash fluid. Three basic systems, ACS-1, ACS-2 and ACS-3 are available. Optional designs to meet specific requirements with special wiring arrangements, panel boxes (NEMA 7, 9), control valves, and air actuation among others, can be furnished.
Modes of Operation
By operating the selector switch, the controls can be easily switched to either of two modes: automatic intermittent or continuous backwashing. The automatic intermittent mode is adjustable by setting the timer in the panel that controls the frequency of backwashing and the open time of the backwash valve. The settings will depend on the individual installation. Predicting average times is difficult because conditions vary. Experience will dictate the optimal settings. Field adjustments should be made to suit the application. The differential pressure switch must also be set. Two PSID above the clean reading is the setting recommended. This switch will compensate for sudden high loadings by overriding the time cycle and initiating backwash should the differential pressure rise above the programmed setting. A secondary delay timer will continue the cleaning for 60 seconds beyond that point. The time delay can be varied from 1 to 150 seconds. The continuous backwashing mode is positive, efficient and practical where the backwashing fluid can be recycled to its source. It is also desirable, and sometimes necessary, to use this mode when very high solid loadings are encountered. This mode is initiated by placing the backwash switch on the panel in the on position. Manual operation of the system can be controlled with this switch, opening or closing the backwash valve as desired. Returning it to auto will restore the intermittent cycling as set. In both the automatic intermittent and continuous backwashing modes the backwash arm continuously rotates at a low 2 -4 RPM.
Backwash Valve
Electrically actuated (115 VAC/60 Hz) ball valves are also standard in the Control Systems. Materials of construction are suitable for water service. Other materials, valve types and pneumatic actuation are optional.
Motors
An electric motor and gear box are furnished as part of the strainer. The standard TEFC motor is 120/220V, Single phase 60Hz, or 230/460V Three Phase 60 Hz, at customer option. Other motors are available.
11/2
29
AUTOMATIC STRAINER
Basic Guidelines
1. Insure that the pipeline flow velocity falls within the standard design range of the strainer. 2. Select the correct screen and opening size, dont make smaller than necessary. 3. The quantity, type and nature of debris to be removed are considered. 4. The strainer meets the design pressure and temperature requirements of the pipeline. 5. Backwash line should discharge to atmosphere in close proximity to the strainer.
SIZING
4000
36" 20000 30" 24" 20" 16" 14" 12" 2000 10" 8" 1000 800 600 400 4" 200 3" 100 80 60 40
2 200 .02 1 .8 .6 .4
6"
100 80 60 40
2"
10 8 6 4
20
.02 2
10 1 2 3 4 5 6 7 8 9 10 11 VELOCITY FEET PER SECOND
1.0
.0001
30
AUTOMATIC STRAINER
Design
1. The Automatic self-cleaning Strainer shall be a Hayward Strain-O-Matic Model 596 or 2596. 2. Strainer Design Parameters: Strainer Inlet Size ______ in. Flow Rate___________ GPM Working Pressure __________ PSI (Min. 20 PSI) Design Pressure ___________ PSI Design Temperature _________F Max. Allowable Pressure Drop ______ PSID Solids Loading ______ PPM Design shall be in general accordance with ANSI and ASME Sec. VIII Division 1. 3. For ease of maintenance the strainer shall be designed so the entire operating assembly, motor, gear reducer, cover, backwash arm assembly, bearing housing and element lift from the strainer body as a complete unit. 4. For backwashing efficiency the entire open area of the backwash port opening shall be in close proximity to the full length of the screen section being backwashed. Additionally, the entire backwash arm shall have a full-flow opening throughout the entire passage to the backwash piping. The backwash arm shall not contact or scrape the screen at any point.
SAMPLE SPEC
Materials of Construction
The strainer body shall be (iron, carbon steel, stainless steel, bronze) and shall be appropriate for the service conditions. All components shall be of ASTM designed materials suitable for the service conditions and consistent with good engineering practice.
Control System
The system shall be capable of automatically controlling and monitoring the strainer's operation. The system shall have the following components. The motor shall be a low HP TEFC single-phase 110/220V or three-phase 230/460V with a gear reducer to drive the backwash shaft. A NEMA 4 control panel shall be furnished with three indicator lights (Power On, Backwash valve Open and High differential Pressure); a 3-position selector switch (Off-On-Auto) to control the backwashing cycle; and contacts for external alarm. (Motor starter and/or transformer are optional as specified). A diaphragm-type differential pressure switch is to be provided that shall be capable of initiating backwashing at a set differential pressure. An electrically actuated ball valve shall be provided to control the backwash flow.
Screen Element
1. Media Design parameters (check one): Type: ___ DuraWedgeTM media (vee-shaped profile wire) ___ Convoluted ___ Convoluted Sinterbonded Opening Size: Inches ____ , Mesh Equivalent ____ , Microns ____ 2. The element shall be a one-piece cartridge design for ease of removal and cleaning. 3. The element shall have stainless steel cap rings at both ends to prevent bypass of dirty fluid. Reinforcing circumferential bands shall also be provided for structural strength.
31
AUTOMATIC STRAINER
Self-Cleaning Strainers
GENERAL SERVICE APPLICATION: MARKET CODE: (CHECK ONE) INDUSTRIAL SPECIFIC GRAVITY FLOW CONDITIONS FLOW (GPM): , MAXIMUM MUNICIPAL
APPLICATION WORKSHEET
POWER
MAX. ALLOWABLE PRESS. DROP (PSI) CLEAN CONTAMINANT SOLIDS TO BE REMOVED: SOLIDS CONCENTRATION: PARTICLE SIZE: ELEMENT: PERFORATED , HARD PPM, MESH
STICKY % VOLUME
FIBROUS
MICRONS OR
DURAWEDGE ELEMENT
STRAINER CONSTRUCTION MODEL 2596: MODEL 596: PIPELINE SIZE (INCHES): END CONNECTIONS: MOTOR FRAME: POWER SUPPLY: SPECIAL COMMENTS: CONTROL PACKAGE TYPE: ACS-1 ACS-2 ACS-3 SPECIAL REQUIREMENTS OR OPTIONS: SUBMITTALS (CHECK IF REQUIRED) APPROVAL PRINTS HYDRO TEST REPORTS, CERTIFIED PRINTS, OTHER CHEMICAL/PHYSICAL CERTIFICATIONS TEFC 120V, 1 PH, 60 HZ TENV OTHER OTHER 230/460 V, 3 PH, 60 HZ, FLANGED 125# 150# OTHER CAST DUCTILE CAST IRON CAST BRONZE FAB STEEL CAST STEEL FAB STEEL FAB STAINLESS CAST STAINLESS FAB STAINLESS.
OTHER SPECIFICATIONS/REQUIREMENTS:
32
FABRICATED STRAINER
APPLICATION WORKSHEET
CAN FLOW BASKET BE INTERRUPTED TO CLEAN STRAINER BASKET? CONTAMINANT SOLIDS TO BE REMOVED: SOLIDS CONCENTRATION: PARTICLE SIZE: MESH OR PERFORATION STRAINER CONSTRUCTION BODY COVER: PIPE SIZE (INCHES): END CONNECTIONS: O-RING MATERIAL: THREADED ANSI VITON SOCKET WELD 150 LB BUNA-N 300LB OTHER BUTT WELD 600LB STAINLESS STEEL CARBON STEEL , ARE THEY? PPM, HARD %WT, INCHES SOFT
STICKY % VOLUME
FIBROUS
MICRONS OR
SPECIAL FEATURES REQUIRED DIFFERENTIAL PRESSURE GAUGE PAINTING BOLTED COVERS SUPPORT LEGS: SUBMITTALS (CHECK IF REQUIRED) APPROVAL PRINTS HYDRO TEST REPORTS, CERTIFIED PRINTS, CHEMICAL/PHYSICAL CERTIFICATIONS SHOCK/VIBRATION TEST COMPLIANCE CERTIFICATIONS SWITCH DRAIN VALVE COATING QUICK OPENING VENT VALVE
OTHER SPECIFICATIONS/REQUIREMENTS:
The data contained in this publication are correct to the best of our knowledge. However, we do not assume any liability for the accuracy or completeness of such data. The final determination of suitability of product information, use intended, manners of that is, or infringement of patents, is the responsibility of the user.
33
TECHNICAL DATA
FLOW CONVERSION FACTORS
M3/hr = 3.671 I.G.M. I.G.P.M. = 41.14 Barrels/Day T.P.H. = 3.74 I.G.M. I.G.P.M. = 1.2 U.S. G.P.M. I.G.P.M. = 4.54 Liters/Min LITER/MIN = 0.22 I.G.P.M. U.S. G.P.M. = 0.833 I.G.P.M. Barrel = 35 Imp. Gallons Barrel = 42 U.S.Gallons
Velocity in Ft/Sec =
To convert from one unit to another, locate the starting unit in the left hand column. Multiply by the factor shown horizontally to the right under the desired unit.
To convert from one unit to another, locate the starting unit in the left hand column. Multiply by the factor shown horizontally to the right under the desired unit.
34
VISCOSITY EQUIVALENTS
SSU (Saybolt seconds Universal) 30 50 100 200 300 400 500 600 700 800 900 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
Centipoise 1 5 20 40 65 85 105 130 150 175 195 210 425 625 860 1050 1300 1500 1700 1920 2150
Engler Degrees 20oC 2 3.5 16 30 43 57 72 90 115 132 150 350 540 740 930 1120 1320 1510
Redwood Standard 44 88 175 263 350 440 525 615 700 790 880 1750 2600 3500 4550 5250 6150 7300
STRAINER BASKET OPENING EQUIVALENTS Mesh 400 300 250 200 150 100 80 60 40 20 Inches 0.0015 0.0018 0.0024 0.0027 0.0041 0.0065 0.007 0.009 0.015 0.034 Millimeters 0.0381 0.0457 0.0609 0.0686 0.1041 0.1651 0.1778 0.2286 0.8636 0.8636 Microns 38 45 60 68 104 165 177 228 380 862 Perf 1/32 3/64 1/16 3/32 1/8 5/32 3/16 1/4 3/8 1/2 Inches 0.033 0.045 0.070 0.094 0.125 0.150 0.1875 0.250 0.375 0.500 Millimeters 0.838 1.143 1.778 2.387 3.175 3.810 4.762 6.350 9.525 12.700 Microns 838 1143 1776 2387 3175 3810 4762 6350 9525 12700
35
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HAYWARD
manufacturer of
Tel. + 49.24 86 .809 .0 Fax + 49 .24 86 .809 .800 E-mail info@haywardindl.com www.haywardindustrial.com
Tel. + 55 .19 .38 05 .8200 Fax + 55 .19 .38 05 .8201 E-mail inquerito@haywardindl.com www.haywardindustrial.com
GAF, the GAF logo, ACCUGAF, DURAGAF, PROGAF, and GAF SNAP-RING are registered trademarks of GAF Corporation in the United States and are used under license. To the best of our knowledge, although not binding for us, all stated information is correct. Copyright 2004 HAYWARD Industrial Products, Inc. All rights reserved.
FAB-12 3/04