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WELDING PROCEDUR E SPECIFICATION ( WPS ) CONFORMING TO QW-482 & QW-200.

1, S ECTION IX, AS ME B oiler and Pressure Vessel Code Co mpany Name MMM Group supply and serivces Co.,ltd MMM - P1 - 01 Date GTAW Date Type(s) Manual (Automatic , Manual,Machine or Semi-Auto) JOINTS ( QW-402) Joint Design Socket weld By 16/ 08/ 11 W. Mana Supporting PQR No.(s) PQR - P1-01

Welding Procedure Specificat ion No. Revision No Welding Process(es) 0

Joint Details

Backing

None

Restraints

None

BASE M ETALS ( QW-403) (Each base metal-filler combination to recorded individually.) P-No. OR Specification Type and Grade To Specification Type and Grade OR Chem. Analysis and Mech. Prop. To Chem. Analysis and Mech. Prop. Thickness Range : Base Metal: Pipe Dia. Range: Other Groove Groove 1.5 mm. 12.8 mm ALL N/A Fillet Fillet ALL ALL C - Mn - Si C - Mn - Si ASTM A53 Gr.B, A 106 Gr.B, A105, A 234 Gr.WPB ASTM A 53 Gr.B, A 106 Gr.B, A105, A 234 Gr.WPB 1 Group No 1&2 to P-No 1 Group No. 1&2

FILLER M ETALS (QW404) Spec. No. (SFA) AWS No. (Class) F-No. A-No. Size of Filler Metals Weld Metal Th ickness Range: Groove

(Each base metal-filler combination to recorded individually.) 5.18 ( GTAW ) ER70S-G 6 1 1.6 - 2.4 mm.

6.4 mm

Electrode-Flu x (Class) Flu x Trade Name Consumable Insert Other

N/A N/A N/A N/A

POSITIONS (QW-405) Position(s) of Groove Welding Progression: Position(s) of Fillet ALL UP HILL ALL

HEAT TREATM ENTS (QW -407) Pre Weld Anneal Post Weld Anneal N/A N/A

GA S (QW-408) PREHEAT (QW-406) Preheat Temp. M in Interpass temp. Max Preheat Maintenance Temperature Measurement 30C ( A mb ient ) 150 C N/A NA Shield ing Trailing Backing Gas(es) Argon N/A N/A Percent Co mposition Mixture 99.99% N/A N/A Flow Rate 9-15 L/ min N/A N/A

ELECTRICA L CHA RACTERISTICS (QW -409) Current A C or DC Amps (Range) GTAW:DC See Table Polarity GTAW: EN See Table

Vo lts (Range)

( Amps and volts range to be should be recorded for each electrode size, position and thickness, etc.) Tungsten Electrode Size and Type Mode of Metal Transfer for GMAW Electrode Wire feed speed range 1.6 - 3.2mm N/A N/A

TECHNIQUE (QW-410) String or Weave Bead Orifice or Gas Cup size Initial and Interpass Cleaning (Brushing, Grinding, etc. ) Both Application 6-12 mm. Wire brush and Grinding

Method of Back Gouging Oscillation Contact Tube to Work Distance Multiple or Single Pass (per side) Multiple or Single Electrodes Travel Speed (Range) Peening Other

N/A N/A N/A Both Application Single See Table N/A

Weld Layer(s)

Process

Filler Metal Class Dia. 1.6- 2.4 mm. 1.6- 2.4 mm. Type Polar

Current Amp range 50 - 100 50 - 100

Vo lt Range

Travel Speed Range 4- 6 4- 6

Heat Input (Kj/ mm) 0.75 - 2.10 0.75 - 2.10 Owner

1 2 & OVER

GTAW GTAW

ER70S-G ER70S-G

DCEN DCEN

10-30 10-30

Prepare by

Verify by

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