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ASME CODES

Sejarah pressure vessel codes

Boiler meledak pada 20 Maret 1905 di Brockton, Massachusetts. 58 meninggal dan 117 luka-luka. Dibutuhkan aturan legislatif dan regulasi untuk konstruksi boiler. Code Boiler dan Pressure Vessel pertama di publikasikan tahun 1915. Untuk peningkatan diperlukan perubahan dan penambahan bagian baru.

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Apa itu Code?

Code adalah sebuah standard yang diadopsi oleh satu atau lebih badan pemerintah yang memiliki kekuatan seperti sebuah hukum atau ketika bersatu dalam kontrak bisnis. Codes khusus dibutuhkan untuk design, fabrication, inspection dan testing of pressure vessels. Codes nasional telah dikembangkan untuk pressure vessels oleh berbagai negara. Di India, code untuk pressure vessels adalah IS2825

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Apa itu ASME CODES?

Adalah sebuah standard yang menyediakan aturan untuk design, fabrication, and inspection of boilers dan pressure vessel. Untuk memantapkan dan memelihara design, construction dan inspection standards dalam pelayanan yang maksimum untuk melindungi jiwa dan harta benda.

ASME Codes - Manufacturer

Manufacturer memperoleh izin untuk menggunakan satu dari stempel-stempel setelah melewati the ASME conformity assessment process. Sistem Kontrol kualitas manufakturer di review oleh team ASME. Jika sesuai dengan syarat-sayarat ASME dan manufacturer berhasil mendemonstrasikan implementasi program, manufacturer diakreditasi oleh ASME. Manufacturer kemudian dapat sertifikasi produk sesuai dengan ASME standard dan menggunakan stampel untuk produknya.

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Mengapa mengikuti ASME codes?

Excessive elastic deformation including elastic instability Excessive plastic deformation Brittle fracture Stress rupture or creep deformation (inelastic) Plastic instability and incremental collapse High strain and low cycle fatigue Stress corrosion Corrosion fatigue

ASME Codes - User

ASME Publications Catalog, The ANSI Catalog of American National Standards, the US governments OSHA General Industry Standards, contact a standards organization directly. http://www.asme.org/catalog

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ASME Codes User

Insurance Replacement Proper Compliance - Size specific - Jurisdiction Proper ASME stamps

The organization of the ASME Boiler and Pressure Vessel Code is as follows: 1. Section I: Power Boilers 2. Section II: Material Specification: i. Ferrous Material Specifications Part A ii. Non-ferrous Material Specifications Part B iii. Specifications for Welding Rods, Electrodes, and Filler Metals Part C iv. Properties Part D 3. Section III Subsection NCA: General Requirements for Division 1 and Division 2 i. Section III Division 1: a. Subsection NA: General Requirements b. Subsection NB: Class 1 Components

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Subsection NC: Class 2 Components d. Subsection ND: Class 3 Components e. Subsection NE: Class MC Components f. Subsection NF: Component Supports g. Subsection NG: Core Support Structures h. Appendices: Code Case N-47 Class 1: Components in Elevated Temperature Service Section III, Division 2: Codes for Concrete Reactor Vessel and Containment Section IV: Rules for Construction of Heating Boilers Section V: Nondestructive Examinations

Section VI: Recommended Rules for the Care and Operation of Heating Boilers Section VII: Recommended Guidelines for Care of Power Boilers Section VIII i. Division 1: Pressure Vessels Rules for Construction ii. Division 2: Pressure Vessels Alternative Rules Section IX: Welding and Brazing Qualifications Section X: Fiberglass-Reinforced Plastic Pressure Vessels Section XI: Rules for In-Service Inspection of Nuclear Power Plant Components

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Stamps

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Example
A heat exchanger qualifies as a UM stamped pressure vessel if: - Design pressure < 15psig - Internal volume < 1.5 cubic ft. for 150<P<600 psig - Internal volume < 5 cubic ft. for design P upto 250 psig

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Example
A heat exchanger qualifies as a U stamped pressure vessel if: - Design pressure > 600 psig - Internal volume > 1.5 cubic ft. for 150<P<600 psig - Internal volume > 5 cubic ft. for design P upto 250 psig

Comparison of pressure vessels

Item
Scope

IS-2825
Unfired fusion welded pressure vessels Pressure < 20 N/mm2 Do/Di < 1.5 Di > 150 mm Water capacity > 50 litres Carbon and low alloy steels, high alloy steel, Cu and Cu alloys, Al and alloys, bolting and casting alloys

ASME Code Section VIII

Welded, riveted, forged and brazed vessels Water capacity>120 gal Operating pressure > 15 psi Di>6 Same as IS-2825 Cast iron, lined material cast iron, ferritic steel

BS-5500
Unfired fusion welded pressure vessels Medium and high pressure storage vessels Excludes transportable vessels. Carbon, ferritic alloy(low and high) and austenitic steels

ADMerkblatter
Do/Di < 1.7 Vessels and vessel parts predominantly under static load.

materials

All metallic materials and graphite, glass.

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Comparison of pressure vessels

Item IS-2825 ASME Code Section VIII
Maximum pressure at most severe conditions

BS-5500
Maximum pressure at most severe conditions Actual metal temperature expected under operating conditions + margin for uncertainties

ADMerkblatter
Based on permissible service pressure

Design Maximum working pressure pressure including static head + 5% maximum working pressure. Design Highest metal tempera temperature -ture expected under operating conditions

Actual metal temperature expected under operating conditions

Highest wall temperature expected under working conditions

Comparion of pressure vessels

National code ASME: VIII Div: 1 ASME: VIII Div-2 BS-1515 BS-1515 Part II BS-5500 ANCC IS-2825 U.T.S 4 3 4 2.5 2.35 3 Yield strength 1.6 1.5 1.5 1.5 1.5 1.5 Sr(rupture stress) 1.5 1.3 1.5 1.5 Creep stress 1 1 1 1

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Explosions

Meskipun peraturan paling ketat dan penerapan aturan serta prosedur keselamatan sekaligus, kecelakaan boiler dan pressure vessel terus terjadi. Sebagai contoh tahun 1980, the National Board of Boiler and Pressure Vessel Inspectors melaporkan :
- Tahun1972 kecelakaan boiler and pressure vessel, 108 luka-luka dan 22 meninggal.

Ledakan pressure vessel saat ini sangat langka dan sering disebabkan oleh pengoperasian yang tidak benar dan lemahnya memonitor korosi.

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Keamanan boiler dan pressure vessels dapat dicapai dengan:

Design dan construction yang benar Maintenance dan inspection yang benar Performance operator dan pengoperasian yang benar

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Thanks to:

Avinash Nayak. (46) Shrikantkumar Padhy (47) Jitendra Patil (48) Manoj Patil (49) Ganeshprasad Pavaskar (51)

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