LOAD CASE DESCRIPTION 1 DL of structural members 2 3 4 5 6 DL of chq. Plate DL of Dust DL of Conv. DL of Tel.

chute LL

ACTUAL LOAD LOAD ON MEMBER

LOADS IN kN

50 100 200 300

78.25 156.5 313 500 469.5

767.63 1535.27 3070.53 4905.00 4605.80

kN/m kN/m kN kN kN/m

Client BMM Ispat Limited Project 2 x 70 MW Power plant Unit C4 Conveyor (Reverse gallery) Title Design gallery and VGTU VSK IMB VRH 12.C14.A.001 0 Prepared by Checked by Approved by Document No. Rev. No. Reference Drawing no: A) LOAD CASES: NOTE: All conc.loads, UDLs and floor loads applied in software are in kN, kN/m and kN/sqm.resp

i) Dead loads
1 Self weight of structure Self weight of structures will be generated by Staad software automatically 2 Chaqured plate 3 Dust load 50 Kg/ sqm 100 kg/ sqm Total 150 kg /sqm = 1.50 kN/sqm Width of walk-way = 0.8 m Span of walk-way : End span 1.65 Inte.span 2.54 m Wt. of SS (ISMB 150) 14.9 kg/m = 0.15 kN/m Span of SS = End span 1.65 Inte.span 2.54 m Wt. of walk-way support (ISA 90*90*8thk) = 10.8 kg/m = 0.108 kN/m Span of walkway support = End span 1.65 Inte.span 2.54 m All these loads are appplied as concentrated loads on bottom hor.member of gallery. 4 Dead load of conveyor Span of conveyor : 5 Dead load of purlins for clad: Span of purlin : 200 kg/m = 2 kN/m (assumed) End span 1.65 Inte.span 2.54 m ISMC 100 End span 9.2 kg/m 1.65 Inte.span 0.092 kN/m 2.54 m 0.092 kN/m 2.54 m 0.22 0.092 kN/m

6 Dead load of purlins for roof: ISMC 100 9.2 kg/m Span of purlin : End span 1.65 Inte.span Spacing of roof purlins from end of gallery: ISMC 100 Span of purlin for VGTU: 7 Dead load on VGTU platforms: 8 Dead load of Bend pulley 9.2 kg/m 3m

1.4

1.5 kN/sqm. 1200 kg (total) (to be applied @ 4 nodes)

Load of Chq. Pl+dust+support SS Conveyor Purlins for cladding Purlins for roof Chq. Pt+dust+support SS Conveyor Purlins for cladding Purlins for roof Chq. Pt+dust+support SS Conveyor Purlins for cladding Purlins for roof Purlins for cladding Purlins for roof

Pt. Load 0.58 0.58 0.12 0.83 0.15 0.08 0.08 1.48 1.48 0.31 2.10 0.39 0.19 0.19 1.91 1.91 0.38 2.54 0.47 0.23 0.23 0.55 0.14

Dist.* 0.105 0.905 1.005 1.005 0 0.15 0.9 0.105 0.905 1.005 1.005 0 0.15 0.9 0.105 0.905 1.005 1.005 0 0.15 0.9 0

For end portals.

For penultimate portal.

For inter. portals.

For VGTU roof

* The distances mentioned in table are only for half of the length of lateral member (bv or tv). The loads are symmetrical and are applied to the other half of the member in STAAD directly.

ii) Imposed loads

1 As per Is:11592-1987, the imposed load on conveyor walk way Width of walk-way = Span of walk-way : 2 Material load on conveyor Capcity of conveyor Speed of Conveyor Load in Kg/ m Span of conveyor : Load of Imposed load Material load Imposed load Material load Imposed load End span Pt. Load 0.99 0.99 0.21 2.51 2.51 0.52 3.81 350 tph 1.92 m/sec 50.43 kg/m 0.50 kN/m 1.65 Inte.span 2.54 m Dist.* 0.105 0.905 1.005 0.105 0.905 1.005 0.105 0.8 m End span 300 kg/sqm 3 kN/sqm 2.54 m

1.65 Inte.span

For end portals. For penultimate portal. For inter. portals.

Material load

3.81 0.64

0.905 1.005

For inter. portals.

* The distances mentioned in table are only for half of the length of lateral member (bv or tv). The loads are symmetrical and are applied to the other half of the member in STAAD directly.

3 Imposed load on roof: Span of purlin : udl on roof rafter :

0.75 End span 1.24 1.57 1.91

kN/sqm 1.65 kN/m kN/m kN/m

(access not provided) Inte.span 2.54 m For end For pen ultimate For middle

Imposed load on roof (VGTU): 0.75 Span of purlin : udl on purlin 4 Load of successive part of conveyor on VGTU: 5 Belt tension (hor. force) and vertical load =

kN/sqm (access not provided) 4.5 m 3m 2.25 kN/m kN @ 2 points (Assumed) 50 kg each @ 4 nodes in VGTU kN

300 3

iii) Wind Load

Basic Wind speed Design wind speed Risk coefficient Terrain-Ht. factor Topography factor Vz pz Vb Vz k1 k2 k3 39 m/sec k1 x k2 x k3 x vb 1.06 (100 yrs for power plant) 1.09 (Class A, Terrain cat. 1) 1 45.06 m/sec

0.6 x Vz2 1218.275 N/sqm 1.22 kN/sqm

To determine pr. Coefficients Cpe & Cpi for walls: Length of gallery, l = 10.92 m Length of VGTU, l = Width of gallery, w = 3.5 m Width of VGTU, w = Height of gallery, h = 2.54 m Height of VGTU, h = Gallery VGTU h/w 0.73 0.78 l/w 3.12 0.68

3.04 4.5 3.5

m m m

Cpe Wind dir. +Z A 0.7 Gallery B -0.3 A 0.7 VGTU B -0.25 0.2 Cpi -0.2

Wall face A B

Cp(net) Gallery VGTU Cpe-Cpi Cpe+Cpi Cpe-Cpi Cpe+Cpi 0.5 0.9 0.5 0.9 -0.5 -0.1 -0.45 -0.05

UDL (kN/m) on vertical members: Gallery VGTU Wall face End portal A 0.503 0.905 0.926 1.667 B -0.503 -0.101 -0.833 -0.093 Penultimate portal A 1.28 2.30 B -1.28 -0.26 Intermediate portal A 1.55 2.78 B -1.55 -0.31 To determine pr. Coefficients Cpe & Cpi for roofs: For 0.5< (h/w)< 1.5: Cpe Wind dir. Gallery VGTU EF GH EF GH +Z -1.1 -0.6 -1.1 -0.6 0.2 Cp(net) Gallery VGTU Cpe-Cpi Cpe+Cpi Cpe-Cpi Cpe+Cpi -1.3 -0.9 -1.3 -0.9 -0.8 -0.4 -0.8 -0.4

Cpi -0.2

Roof zone EF GH

UDL (kN/m) on rafters: Gallery Roof zone End rafter EF -1.307 -0.905 GH -0.804 -0.402 Penultimate rafter EF -3.32 -2.30 GH -2.04 -1.02 Intermediate rafter EF -4.02 -2.78 GH -2.48 -1.24

VGTU -2.376 -1.462 -1.645 -0.731

UDL on unclad members: l/b for column = 125.9 50 0.9 Reduction factor, K = 1 100 0.95 Cft, 90 deg. Wind 1.9 Cft, 0 deg. Wind 1.6 Column member ISMB 200 b= 0.1 (because of orientation of column) Beam member ISMB 200 b= 0.2 UDL on trestel on windward side = 0.23 kN/m UDL on beam on windward side = 0.39 kN/m Effective solidity ratio of windward trestels, beams and bracings: Frame spacing ratio = 1.50 Shielding factor, = 0.985 UDL on trestel on windward side = UDL on beam on windward side = B) LOAD COMBINATIONS: 1 1.5*(DL + IL) 2 1.2*(DL + IL + (WL +Z DIR., +Cpi)) 3 1.2*(DL + IL + (WL +Z DIR., -Cpi)) 4 1.5*(DL + (WL +Z DIR., +Cpi)) 5 1.5*(DL + (WL +Z DIR., -Cpi)) 0.228 0.384

0.976

0.13