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LPG Compressors
Sales Catalog
LPG Compressors
A Unit of IDEX Corporation
Table of Contents
General Information What is a Corken LPG/NH3 Compressor ..................................................................................................... 3 Features and Benefits .................................................................................................................................... 4 Markets Served ............................................................................................................................................. 5 Liquid Transfer/Vapor Recovery .................................................................................................................. 5 Features, Operating & Materials Specifications Vertical Single-Acting Compressors (Models 91691) ............................................................................... 8 Vertical Double-Acting Compressors (Model D891) ................................................................................ 10 Horizontal Compressors (Models HG601AAHG601EE)........................................................................ 12 Compressor Selection How to Select a Vertical Compressor ......................................................................................................... 14 Sample Liquid Transfer/Vapor Recovery (LTVR) Worksheet .......................................................... 15 & 16 Butane, LPG and NH3 Quick Selection Charts .......................................................................................... 19 Model Number Identification Codes Vertical Single-Acting Compressors (Models 91691) ............................................................................. 23 Vertical Double-Acting Compressors (Model D891) ................................................................................ 24 Horizontal Compressors (Models HG601AAHG601EE)........................................................................ 25 Outline Dimensions Vertical Single-Acting Compressors (Models 91691) ............................................................................. 26 Vertical Double-Acting Compressors (Model D891) ................................................................................ 33 Horizontal Compressors (Models HG601AAHG601EE) ....................................................................... 37
LPG Compressors
A Unit of IDEX Corporation
General Information
LPG/NH3 Compressors
Reciprocating Piston type Single packed High reliability Easy maintenance Vertical and horizontal machines Single and double acting compression Bulk transfer Liquid transfer vapor recovery Flow range: 4 (6.8) 414 cfm (703.5 m3/hr)
Driver range: 7.5 (5.6) 75 hp (55.9 kW) In order for compression to take place, the piston must be sealed against Connections: NPT or 300# ANSI the cylinder wall. This seal is made with several piston rings. Since LPG compressors must not be contaiminated by lubricating oils, the piston ring must be made of a self lubricating material. Corken standard piston rings are made of glass-filled PTFE. Gas pressure in the cylinder is used to press the piston rings against the cylinder wall, see figure 3, page 6. Ring expanders are used to push the rings towards the cylinder wall so high pressure gas may flow behind the rings. Piston rings form a good dynamic seal but they are not tight enough to seal all the pressure and gas inside the cylinder; an additional seal is required to do this. This seal is the piston rod packing. The piston rod packing is a seal that is located at the bottom of the cylinder. It is composed of several parts, the most important being the self-lubricating PTFE V-rings that tightly seal against the piston rod. A spring is included in the packing assembly which allows a slight amount of float to reduce friction. The rod packing also seals oil in the crancase out of the compression chamber to prevent contamination of the gas. Corken standard LPG and NH3 comrpessors contain one set of piston rod packing per rod. The compressor line is sometimes refered to as single packed or plain style. One set of packing controls leakage and oil contamination of the vapor to a satisfactory level for most commercial LPG/NH3 applications. When leakage and contamination must be held to an absolute minimum, two or three packings sets separated by a distance piece may be utilized. See our I-Series Industrial Compressor sales brochure (Item I100) for more information on these double (D-style) and tripple (T-style) packed gas compressors. The crankcase, connecting rod and crosshead, convert rotary motion from the motor to reciprocating motion at the pistion. All Corken compressors, except the model 91, use an oil pump to pressure lubricate the bearings and wrist pins to assure long service life. The oil pump is a gear type that may be run in either direction; for this reason Corken compressors may be run in either direction.
LPG Compressors
A Unit of IDEX Corporation
General Information
High-efficiency valves: Corken valves offer quiet operation and high durability in oil-free gas applications. Specially designed suction valves which tolerate small amounts of condensate are available. O-ring head gaskets: Easy to install O-ring head gaskets providing highly reliable seals.
Ductile-iron construction: All cylinders and heads are ductile iron for maximum thermal shock endurance.
Self-lubricating PTFE piston rings: Corken provides a variety of state-ofthe-art piston ring designs to provide the most cost-effective operation of compressors for non-lube service. The step-cut design provides higher efficiencies during the entire life of the piston ring. Positively locked piston: Simple piston design allows end clearance to be precisely set to provide maximum efficiency and long life.
Self-lubricating piston rod seals: Seals constructed of PTFE incorporating special fillers to ensure no oil carry over and maximize leakage control. Spring loaded seal design self adjusts to compensate for normal wear.
Nitride-coated piston rods: Impregnated nitride coating provides superior corrosion and wear resistance. Cast-iron crosshead: Durable cast-iron crossheads provide superior resistance to corrosion and galling.
Pressure-lubricated crankcase with filter: Self-reversing oil pump ensures proper lubrication regardless of directional rotation to main and connecting rod bearings. Standard 10-micron filter ensures long-lasting bearing life (not available on Model 91).
Figure 1
LPG Compressors
A Unit of IDEX Corporation
General Information
Primary Markets
LPG bulk transfer Tank evacuation
Strainer
LPG Compressors
A Unit of IDEX Corporation
General Information
Figure 2
Figure 3
LPG Compressors
A Unit of IDEX Corporation
General Information
Liquid Transfer
Figure 4
Vapor Recovery
Figure 5
LPG Compressors
A Unit of IDEX Corporation
Applications
Bulk transfer Vapor recovery Tank evacuation Gas scavenger
Operating Specifications
Model Specifications Bore of cylinder inches (mm) Stroke inches (mm) Piston displacement cfm (m /hr) minimum @ 400 RPM maximum @ 825 RPM Maximum working pressure psig (bar g) Maximum brake horesepower (kW) Maximum rod load lb (kg) Maximum outlet temperature F (C) Bare unit weight lb (kg) Maximum flowpropane gpm (m /hr)
1
291 3.0 (76.2) 2.5 (63.5) 8.0 (13.06) 16.5 (28.0) 15 (11) 3,600 (1,632.9) 160 (72.6) 101 (22.9) 350 (177)
491 4.0 (101.6) 3.0 (76.2) 17.2 (29.2) 35.5 (60.3) 15 (11) 4,000 (1,814.4) 260 (117.9) 215 (48.8)
691 4.5 (114.3) 4.0 (101.6) 29.2 (49.6) 60.2 (102.3) 35 (26.1) 5,500 (2,494.8) 625 (283.5) 361 (82.0)
50 (11.4)
These numbers specify pressure-containing abilities of the compressor cylinder and head. For many applications, factors other than the pressure rating will limit the maximum allowable discharge pressure to lower values. These factors include horsepower, temperature and rod load.
LPG Compressors
A Unit of IDEX Corporation
Standard Material Ductile iron ASTM A536 Gray iron ASTM A48, Class 30 Ductile iron ASTM A536 17-4 PH stainless steel Ductile iron ASTM A536 17-4 PH stainless steel 410 stainless steel 17-7 PH stainless steel 410 Stainless Steel 17-7 PH stainless steel Inconel Soft aluminum Gray iron ASTM A48, Class 30 1045 steel Nitrotec coated Gray iron ASTM 48, Class 30 PTFE, glass and moly filled 302 stainless steel Ductile iron ASTM A536 PTFE, glass and moly filled Filled reinforced PTFE Ductile iron ASTM A536 Bimetal D-2 Babbit C1018 steel Bronze SAE J461 Tapered roller Aluminum Buna-N Steel Coroprene
Optional Material
91, 291, 691 491 All All All All All All All 91, 291, 491 691 All All All All All All All All All
Neoprene1
LPG Compressors
A Unit of IDEX Corporation
Applications
Bulk transfer Truck, tank, railcar, barge unloading LTVR and scavenger applications Emergency evacuation
Operating Specifications
Bore of cylinder inches (mm) Stroke inches (mm) Piston displacement cfm (m /hr) minimum @ 400 RPM maximum @ 825 RPM Maximum working pressure psig (bar g) Maximum brake horesepower (kW) Maximum rod load lb (kg) Maximum outlet temperature F (C) Bare unit weight lb (kg) Maximum flowpropane gpm (m3/hr) 56.6 (96.2) 113.2 (192.0) 465 (32.1) 45 (34) 7,000 (3,175.2) 350 (177) 855 (387.8) 694 (157.6)
3
10
LPG Compressors
A Unit of IDEX Corporation
Standard Material Ductile iron ASTM A536 Gray iron ASTM A48, Class 30 ASTM A36 carbon steel 17-7 PH stainless steel 410 stainless steel 17-7 PH stainless steel Soft aluminum Ductile iron ASTM A536 1045 steel, Nitrotec Ductile iron ASTM A536 PTFE, glass and moly filled 302 stainless steel Ductile iron ASTM A536 Carbon-filled PTFE Filled reinforced PTFE Ductile iron ASTM A536 Bimetal SAE 12 Babbit C1018 Steel or equivalent Bronze SAE J461 Tapered roller Aluminum Buna-N Carbon steel Rubber compositions
Optional Material
Neoprene1
11
LPG Compressors
A Unit of IDEX Corporation
Applications
Bulk transfer Truck, tank, barge, railcar unloading Liquid Transfer/Vapor Recovery (LTVR)
Operating Specifications
Double Cylinder Models (single or double acting)
Model Specifications Bore of cylinders inches (mm) Stroke inches (mm) Piston displacement cfm (m3/hr) minimum @ 100 RPM maximum @ 1,200 RPM Maximum working pressure psig (bar g) Maximum brake horesepower (kW) Maximum rod load lb (kg) Maximum outlet temperature F (C) Approximate weight lb (kg) Speed range 1,070 (485.3) 910(412.8) 34.8 (58.6) 414.0 (703.5) 315.0 (21.7) 19.2 (32.7) 365.0 (25.2) 13.2 (22.4) 750 (51.7) 75 (55.9) 7,000 (3,175.2) 350 (176.7) 890 (403.7) 4001,200 RPM 870 (394.6) 845 (383.3) 8.3 (14.1) 5.3 (9.1) 64.0 (108.7) 231.0 (392.5) 158.4 (268.8) 99.6 (169.2) 8 (203.2) 6 (152.4) 5 (127) 3.0 (76.2) 4 (101.6) 3.25 (82.6) HG601AA HG601BB HG601CC HG601DD HG601EE
12
LPG Compressors
A Unit of IDEX Corporation
Model All All All All All All All All 4", 5" 3-1/4", 6", 8" All 3-1/4", 4", 5" 6", 8" 3-1/4", 4", 5" 6", 8" All All All All All 4", 5" 3-1/4", 6", 8" 4", 5" 3-1/4", 6", 8" All All All All All All All All Lube models
Standard Material
Optional Material
Gray iron ASTM A48, Class 30 Steel slip-on welded Stainless steel Steel 4140 Stainless steel Stainless steel Steel Soft aluminum Steel Ductile Iron, A536 Grade 65-45-12 1045 Steel Nitrotec treated Gray iron ASTM A48, Class 30 Ductile iron ASTM A536 grade 65-45-12 PTFE, glass & moly filled PTFE, glass & moly filled Carbon-filled PTFE Carbon-filled PTFE Brass PTFE, carbon filled Bimetal SAE 12 Babbit Ductile iron ASTM A536 grade 80-55-06 C-1018 steel Bronze SAE J461 Tapered roller Carbon steel Buna-N Carbon steel Steel Neoprene1
13
LPG Compressors
A Unit of IDEX Corporation
Compressor Selection
14
LPG Compressors
A Unit of IDEX Corporation
Definitions of Column Headings for Liquefied Gas Transfer Compressor Worksheet on Page 16
Liquid Transfer and Boil-Off Phase
T1 VP P2 T2 CR VE Gpm Acfm (in) Acfm (out) Bhp Time Lb/hr Z (in) Z (out) Inlet temperature of gas, degrees Fahrenheit Vapor pressure, psia Discharge pressure, psia (vapor pressure + liquid line pressure drop) Discharge temperature of gas, degrees Fahrenheit Compression ratio (P2/P1) Volumetric efficiency Induced liquid flow rate, gallons per minute Volume flow rate of gas at inlet, actual cubic feet per minute Volume flow rate of gas at discharge, actual cubic feet per minute Brake horsepower Time to empty tank of liquid, minutes Mass flow rate of liquid, pounds per hour Compressibility factor at inlet Compressibility factor at discharge
15
LPG Compressors
A Unit of IDEX Corporation
Compressor Selection
Boil-Off Phase
T1 (F) 0 10 20 30 40 50 60 70 80 90 100 110 Heel volume = 83 gallon liquid V.P. P2 T2 (psia) (psia) (F) 38 48 13 46 56 21 55 65 29 66 76 38 78 88 47 92 102 56 107 117 65 124 134 75 144 154 84 165 175 94 189 199 103 215 225 113 or 0.25% of total tank volume. CR VE bhp acfm % (in) 1.3 92 9.4 55.8 1.2 92 10.0 56.0 1.2 93 10.5 56.2 1.2 93 11.2 56.4 1.1 93 11.9 56.5 1.1 93 12.7 56.6 1.1 93 13.5 56.7 1.1 93 14.4 56.7 1.1 93 15.4 56.8 1.1 94 16.5 56.8 1.1 94 17.6 56.8 1.0 94 18.9 56.8 10 psi drop in vapor recovery system Equiv. Vapor Liquid Recovery Time Volume (FT1) Rate (gpm) (min) 955 5 17 797 6 14 673 7 12 564 8 10 480 10 8 408 11 7 352 13 6 304 15 5 261 18 5 227 21 4 197 24 3 171 27 3 Z (in) 0.92 0.91 0.90 0.89 0.88 0.86 0.85 0.83 0.81 0.80 0.78 0.76 Z (out) 0.91 0.91 0.89 0.88 0.87 0.85 0.84 0.82 0.81 0.79 0.77 0.75
Assumptions for calculations: 1) Pressure drops remain constant 2) Included flow based on isothermal compression 3) Bhp and temperature are based on adiabatic compression
4) Compressibility effects are considered in calculations 5) Heat transfer is sufficient to maintain constant tank temperature during boilout
Figure 6
16
LPG Compressors
A Unit of IDEX Corporation
Compressor Selection
Figure 7
Boil-Out PhasePropane
Figure 8
17
LPG Compressors
A Unit of IDEX Corporation
Compressor Selection
Figure 9
Figure 10
18
LPG Compressors
A Unit of IDEX Corporation
Compressor Selection
Driver Horsepower Liquid Liquid Transfer Transfer & Without Residual Residual Vapor Vapor Recovery Recovery 100F 80F 100F 80F 3 3 3 3 3 3 3 3 3 3 3 3 5 5 5 5 2 2 2 2 5 5 5 5 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 5 3 5 3 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 7-1/2 5 7-1/2 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 7-1/2 5 7-1/2 5 7-1/2 5 7-1/2 5 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2 10 7-1/2 10 7-1/2 10 7-1/2 10 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2 10 7-1/2 10 7-1/2 10 7-1/2 10 7-1/2 10 10 10 10 10 7-1/2 10 7-1/2 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 15 10 15 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 15 10 15 10 15 10 15 10 15 10 15 10 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 20 20 20 20 25 25 25 25
Unloading two or more tank cars at one time or large transport with excess flow valves of adequate capacity
Capacity Displacement gpm 1 cfm 13 4 17 5 20 6 24 7 23 7 27 8 26 8 30 9 33 10 36 11 39 12 42 13 47 14 50 15 50 15 53 16 53 16 56 17 60 18 63 19 65 20 68 21 71 22 75 23 77 24 81 25 84 26 87 27 91 28 94 29 97 30 94 30 100 31 98 31 107 32 103 32 110 33 113 34 107 34 111 35 119 36 116 36 120 38 124 39 129 41 133 42 137 43 142 45 145 46 150 47 158 48 171 54 184 58 193 60 260 82.1 359 113.3
Driver Sheave Size Compressor Pitch Diameter (inches)2 Model RPM 1,750 RPM 1,450 RPM 91 400 A 3.0 A 3.6 91 505 A 3.8 B 4.6 91 590 B 4.6 B 5.6 91 695 B 5.4 B 6.6 290, 291 345 A 3.0 A 3.6 91 795 B 6.2 B 7.4 290, 291 390 A 3.4 B 4.0 290, 291 435 A 3.8 B 4.6 290, 291 490 B 4.4 B 5.2 290, 291 535 B 4.8 B 5.8 290, 291 580 B 5.2 B 6.2 290, 291 625 B 5.6 B 6.6 290, 291 695 B 6.2 B 7.4 290, 291 735 B 6.6 B 8.0 490, 491 345 A 3.0 A 3.6 290, 291 780 B 7.0 B 8.6 490, 491 370 A 3.2 A 3.8 490, 491 390 A 3.4 B 4.0 490, 491 415 A 3.6 B 4.4 490, 491 435 A 3.8 B 4.6 490, 491 445 B 4.0 B 4.8 490, 491 470 B 4.2 B 5.0 490, 491 490 B 4.4 B 5.2 490, 491 515 B 4.6 B 5.6 490, 491 535 B 4.8 B 5.8 490, 491 560 B 5.0 B 6.0 490, 491 580 B 5.2 B 6.2 490, 491 605 B 5.4 B 6.4 490, 491 625 B 5.6 B 6.6 490, 491 650 B 5.8 B 7.0 490, 491 670 B 6.0 690, 691 400 B 4.4 B 5.2 490, 491 695 B 6.2 B 7.4 690, 691 420 B 4.6 B 5.6 490, 491 740 B 6.6 B 8.0 690, 691 440 B 4.8 B 5.8 490, 491 760 B 6.8 B 8.0 490, 491 780 B 7.0 B 8.6 690, 691 455 B 5.0 B 6.0 690, 691 475 B 5.2 B 6.2 490, 491 825 B 7.4 B 8.6 690, 691 495 B 5.4 A 6.4 690, 691 510 B 5.6 B 6.8 690, 691 530 B 5.8 B 7.0 690, 691 550 B 6.0 A 7.0 690, 691 565 B 6.2 B 7.4 690, 691 585 B 6.4 A 7.4 690, 691 605 B 6.6 B 8.0 690, 691 620 B 6.8 690, 691 640 B 7.0 A 8.2 690, 691 675 B 7.4 B 8.6 690, 691 730 B 8.0 B 9.4 690, 691 785 B 8.6 690, 691 820 TB 9.0 A 10.6 D891 580 5V 7.1 5V 8.5 D891 800 5V 9.75 5V 11.8
Piping Size3 Vapor 3/4 3/4 1 1 1 1 1 1 1 1 1 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 2 2 2 2 2 2 2 2 2 3 3 Liquid 1-1/4 1-1/4 1-1/4 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 2 2 2 2 2 2-1/2 2-1/2 2-1/2 2-1/2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 6 6
The capacities shown are based on 70oF, but will vary dependingupon piping, fittings used, product being transferred and temperature. The factory can supply a detailed computer analysis if required. 2 Driver sheaves: 91 (2 belts); 290, 291, 490, 491 (3 belts); 690, 691 (4 belts). 3 The piping sizes shown are considered minimum. If the length exceeds 100 ft, use the next larger size. NOTE: Please consult factory for compressors with higher flows.
19
LPG Compressors
A Unit of IDEX Corporation
Compressor Selection
Driver Horsepower Liquid Liquid Transfer Transfer & Without Residual Residual Vapor Vapor Recovery Recovery 100F 80F 100F 80F 5 3 3 3 5 5 5 5 5 5 5 5 5 5 5 5 3 3 3 3 7-1/2 7-1/2 7-1/2 7-1/2 5 3 3 3 5 5 3 3 5 5 5 5 5 5 5 5 7-1/2 5 5 5 7-1/2 5 7-1/2 5 7-1/2 7-1/2 7-1/2 7-1/2 10 7-1/2 10 7-1/2 7-1/2 7-1/2 5 5 10 10 10 10 7-1/2 7-1/2 7-1/2 5 7-1/2 7-1/2 7-1/2 7-1/2 10 7-1/2 7-1/2 7-1/2 10 7-1/2 7-1/2 7-1/2 10 7-1/2 7-1/2 7-1/2 10 7-1/2 7-1/2 7-1/2 10 10 7-1/2 7-1/2 10 10 10 7-1/2 15 10 10 10 15 10 10 10 15 10 10 10 15 10 15 10 15 15 15 15 15 15 15 15 15 15 15 15 15 15 10 10 15 15 15 15 15 15 10 10 15 15 15 15 15 15 10 10 15 15 15 10 15 15 15 10 15 15 15 15 20 15 15 15 20 15 15 15 20 15 15 15 20 15 15 15 20 15 15 15 20 15 15 15 20 20 15 15 20 20 20 15 25 20 20 20 25 20 20 20 25 20 25 20 30 25 25 20 30 30 30 30 40 40 30
Unloading two or more tank cars at one time or large transport with excess flow valves of adequate capacity
Capacity gpm1 23 29 34 40 39 45 44 50 56 61 66 71 79 84 84 89 89 95 101 106 108 114 119 125 130 136 141 147 152 158 163 163 168 171 179 178 186 193 200 208 215 223 230 237 245 252 260 275 297 319 334 452 623
Driver Sheave Size Compressor Pitch Diameter (inches)2 Model RPM 1,750 RPM 1,450 RPM 91 400 A 3.0 A 3.6 91 505 A 3.8 B 4.6 91 590 B 4.6 B 5.6 91 695 B 5.4 B 6.6 290, 291 345 A 3.0 A 3.6 91 795 B 6.2 B 7.4 290, 291 390 A 3.4 B 4.0 290, 291 435 A 3.8 B 4.6 290, 291 490 B 4.4 B 5.2 290, 291 535 B 4.8 B 5.8 290, 291 580 B 5.2 B 6.2 290, 291 625 B 5.6 B 6.6 290, 291 695 B 6.2 B 7.4 290, 291 735 B 6.6 B 8.0 490, 491 345 A 3.0 A 3.6 290, 291 780 B 7.0 B 8.6 490, 491 370 A 3.2 A 3.8 490, 491 390 A 3.4 B 4.0 490, 491 415 A 3.6 B 4.4 490, 491 435 A 3.8 B 4.6 490, 491 445 B 4.0 B 4.8 490, 491 470 B 4.2 B 5.0 490, 491 490 B 4.4 B 5.2 490, 491 515 B 4.6 B 5.6 490, 491 535 B 4.8 B 5.8 490, 491 560 B 5.0 B 6.0 490, 491 580 B 5.2 B 6.2 490, 491 605 B 5.4 B 6.4 490, 491 625 B 5.6 B 6.6 490, 491 650 B 5.8 B 7.0 490, 491 670 B 6.0 690, 691 400 B 4.4 B 5.2 490, 491 695 B 6.2 B 7.4 690, 691 420 B 4.6 B 5.6 490, 491 740 B 6.6 B 8.0 690, 691 440 B 4.8 B 5.8 690, 691 455 B 5.0 B 6.0 690, 691 475 B 5.2 B 6.2 690, 691 495 B 5.4 B 6.4 690, 691 510 B 5.6 B 6.8 690, 691 530 B 5.8 B 7.0 690, 691 550 B 6.0 A 7.0 690, 691 565 B 6.2 B 7.4 690, 691 585 B 6.4 A 7.4 690, 691 605 B 6.6 B 8.0 690, 691 620 B 6.8 690, 691 640 B 7.0 A 8.2 690, 691 675 B 7.4 B 8.6 690, 691 730 B 8.0 B 9.4 690, 691 785 B 8.6 690, 691 820 TB 9.0 A 10.6 D891 580 5V 7.1 5V 8.5 D891 800 5V 9.75 5V 11.8
Piping Size3 Vapor 3/4 3/4 1 1 1 1 1 1 1 1 1 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 2 2 2 2 2 2 2 2 2 3 3 Liquid 1-1/4 1-1/4 1-1/4 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 2 2 2 2 2 2-1/2 2-1/2 2-1/2 2-1/2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 6 6
The capacities shown are based on 70oF, but will vary depending upon piping, fittings used, product being transferred and temperature. The factory can supply a detailed computer analysis if required. 2 Driver sheaves: 91 (2 belts); 290, 291, 490, 491 (3 belts); 690, 691 (4 belts). 3 The piping sizes shown are considered minimum. If the length exceeds 100 ft, use the next larger size. NOTE: Please consult factory for compressors with higher flows.
20
LPG Compressors
A Unit of IDEX Corporation
Compressor Selection
Driver Horsepower Liquid Liquid Transfer Transfer & Without Residual Residual Vapor Vapor Recovery Recovery 100F 80F 100F 80F 5 3 3 3 5 5 5 3 5 5 5 5 5 5 5 5 5 3 3 3 7-1/2 5 5 5 5 3 3 3 5 5 3 3 5 5 5 3 7-1/2 5 5 5 7-1/2 5 5 5 7-1/2 5 5 5 7-1/2 7-1/2 7-1/2 5 10 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2 5 5 10 7-1/2 7-1/2 7-1/2 10 7-1/2 5 5 10 7-1/2 5 5 10 7-1/2 7-1/2 7-1/2 10 7-1/2 7-1/2 7-1/2 10 7-1/2 7-1/2 7-1/2 10 7-1/2 7-1/2 7-1/2 15 10 7-1/2 7-1/2 15 10 7-1/2 7-1/2 15 10 10 7-1/2 15 10 10 7-1/2 15 10 10 7-1/2 15 10 10 10 15 10 10 10 15 15 10 10 15 15 15 10 15 15 10 10 15 15 15 10 15 15 10 10 15 15 15 15 15 15 10 10 20 15 10 10 20 15 10 10 20 15 15 10 20 15 15 10 20 15 15 15 20 15 15 15 20 15 15 15 20 20 15 15 20 20 15 15 25 20 15 15 25 20 15 15 25 20 15 15 25 20 20 15 30 25 20 20 30 25 20 20 40 30 30 30 40 40 30
Capacity gpm 1 23 Small 29 bulk 34 plants 40 43 46 45 50 56 Unloading 62 single tank 67 car or 72 transport 80 85 85 90 90 96 102 107 110 115 Unloading 120 two or 126 more tank 131 cars at 138 one time 142 or large 148 transport 153 with excess 160 flow valves 165 of adequate 165 capacity 170 173 181 180 188 195 203 211 218 226 233 Unloading 240 large 248 tank cars, 255 multiple 263 vessels, 278 barges or 301 terminals 323 338 459 633 Service
1
Driver Sheave Size Compressor Pitch Diameter (inches)2 Model RPM 1,750 RPM 1,450 RPM 91 400 A 3.0 A 3.6 91 505 A 3.8 B 4.6 91 590 B 4.6 B 5.6 91 695 B 5.4 B 6.6 290, 291 345 A 3.0 A 3.6 91 795 B 6.2 B 7.4 290, 291 390 A 3.4 B 4.0 290, 291 435 A 3.8 B 4.6 290, 291 490 B 4.4 B 5.2 290, 291 535 B 4.8 B 5.8 290, 291 580 B 5.2 B 6.2 290, 291 625 B 5.6 B 6.6 290, 291 695 B 6.2 B 7.4 290, 291 735 B 6.6 B 8.0 490, 491 345 A 3.0 A 3.6 290, 291 780 B 7.0 B 8.6 490, 491 370 A 3.2 A 3.8 490, 491 390 A 3.4 B 4.0 490, 491 415 A 3.6 B 4.4 490, 491 435 A 3.8 B 4.6 490, 491 445 B 4.0 B 4.8 490, 491 470 B 4.2 B 5.0 490, 491 490 B 4.4 B 5.2 490, 491 515 B 4.6 B 5.6 490, 491 535 B 4.8 B 5.8 490, 491 560 B 5.0 B 6.0 490, 491 580 B 5.2 B 6.2 490, 491 605 B 5.4 B 6.4 490, 491 625 B 5.6 B 6.6 490, 491 650 B 5.8 B 7.0 490, 491 670 B 6.0 690, 691 400 B 4.4 B 5.2 490, 491 695 B 6.2 B 7.4 690, 691 420 B 4.6 B 5.6 490, 491 740 B 6.6 B 8.0 690, 691 440 B 4.8 B 5.8 690, 691 455 B 5.0 B 6.0 690, 691 475 B 5.2 B 6.2 690, 691 495 B 5.4 B 6.4 690, 691 510 B 5.6 B 6.8 690, 691 530 B 5.8 B 7.0 690, 691 550 B 6.0 A 7.0 690, 691 565 B 6.2 B 7.4 690, 691 585 B 6.4 A 7.4 690, 691 605 B 6.6 B 8.0 690, 691 620 B 6.8 690, 691 640 B 7.0 A 8.2 690, 691 675 B 7.4 B 8.6 690, 691 730 B 8.0 B 9.4 690, 691 785 B 8.6 690, 691 820 TB 9.0 A 10.6 D891 580 5V 7.1 5V 8.5 D891 800 5V 9.75 5V 11.8
Piping Size3 Vapor 3/4 3/4 1 1 1 1 1 1 1 1 1 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 2 2 2 2 2 2 2 2 2 3 3 Liquid 1-1/4 1-1/4 1-1/4 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 2 2 2 2 2 2-1/2 2-1/2 2-1/2 2-1/2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 6 6
The capacities shown are based on 70oF, but will vary depending upon piping, fittings used, product being transferred and temperature. The factory can supply a detailed computer analysis if required. 2 Driver sheaves: 91 (2 belts); 290, 291, 490, 491 (3 belts); 690, 691 (4 belts). 3 The piping sizes shown are considered minimum. If the length exceeds 100 ft, use the next larger size. NOTE: Please consult factory for compressors with higher flows.
21
LPG Compressors
A Unit of IDEX Corporation
Compressor Selection
Standard 107 Items
Steel baseplate V-Belt drive Adjustable driver slide base Enclosed steel beltguard Suction and discharge pressure gauges 40 Micron strainer Non-lube 4-way valve Interconnecting piping Liquid trap as specified below
107 Mounting
Mechanical liquid trap with ball float
107A Mounting
Automatic liquid trap with one NEMA 7 liquid level switch
107B Mounting
Automatic liquid trap (ASME code) with two NEMA 7 liquid level switches
109 Mounting
Mechanical liquid trap with ball float
109A Mounting
Automatic liquid trap with one NEMA 7 liquid level switch
109B Mounting
Automatic liquid trap (ASME code) with two NEMA 7 liquid level switches
22
LPG Compressors
A Unit of IDEX Corporation
Packing Arrangement
A J E M MH 3 4 F B A B N
Crankcase Style
Extended crankshaft Pressure lubricated Standard with heater Liquid relief suction Standard valves
Valves
Piston Rings and Packing PTFE Gasket Material Aluminum Buna-N Neoprene None 14" flywheel used with extended crankshaft Flywheel Heavy duty No flywheel Standard flywheel Protective Coating Piston Rod Coating
1 1
O-rings
Intercooler
N/A Optional
E H N S N N
No coating Nitrotec
23
LPG Compressors
A Unit of IDEX Corporation
Base Model Number Inlet Connection Outlet Connection Ship Weight (lb) Packing Arrangement Crankcase Style
Standard
Pressure lubricated Standard with heater Standard suction and discharge valves Suction valve unloaders
M MH 4 9
Valves
Piston Ring and Packing Material Gasket Material O-ring Material Intercooler
PTFE
Standard
Aluminum Buna-N Neoprene1 N/A for single stage compressor No flywheel provided Standard flywheel
B A B N N S
Flywheel
Protective Coating
None
Standard
Standard
Not suitable for 691, D891 or horizontal models. Discharge relief valves are required but not included in these mountings.
24
LPG Compressors
A Unit of IDEX Corporation
O P M MH 4 9
Valves
Piston Ring and Packing Material Gasket Material O-ring Material Intercooler
PTFE
Standard
N/A Standard
B D A B N N S
Flywheel
No coating
Standard
Nitrotec
Standard
Standard Optional
NA Standard
N 3
This cylinder used for 3 and 4 stage compressors consult factory for applications. Registered trademark of the DuPont company.
Mounting Options
103 Mounting includes: Structural steel skid, welded interconnecting piping, packing vent tank, ANSI flanged gas connections, high discharge temperature switches, low oil pressure switch, adjustable driver slide base, V-belt drive and enclosed steel belt guard. Pressure gauges are mounted on the compressor.3 107C Mounting includes: Structural steel skid, ASME Code automatic liquid trap with 2 NEMA 7 liquid level switches for alarm and shut down, liquid trap pipe away relief valve, flanged non-lube 4-way valve. Welded interconnecting piping, packing vent tank, ANSI flanged gas connections, high discharge temperature switches, discharge temperature gauge, low oil pressure switch, adjustable driver slide base, V-belt drive and enclosed steel belt guard. Pressure gauges are mounted on the compressor.3 109C Mounting includes: Structural steel skid, ASME Code automatic liquid trap with 2 NEMA 7 liquid level switches for alarm and shut down, liquid trap pipe away relief valve. Welded interconnecting piping, packing vent tank, ANSI flanged gas connections, high discharge temperature switches, discharge temperature gauge, low oil pressure switch, adjustable driver slide base, V-belt drive and enclosed steel belt guard. Pressure gauges are mounted on the compressor.3
3
Discharge relief valves are required but not included in these mountings.
25
LPG Compressors
A Unit of IDEX Corporation
L1
M1
P 3 (7.6) 3 (7.6)
A-belt 13.2 (33.5) 15.2 (38.6) 13.21 (33.5) 15.2 (38.6) 13.21 (33.5)
Groove B-belt Groove 2 3 2 3 2 13.6 (34.5) 15.6 (39.6) 13.61 (34.5) 15.6 (39.6) 13.61 (34.5) 19-1/8 (48.5) 2 3 2 3 2 4
14 1-1/8 1-1/4 (35.6) (2.8) (3.2) 16 1-1/4 1-1/4 (40.6) (3.2) (3.2) 141 (35.6) 16 1-3/8 1-1/4 (40.6) (3.5) (3.2) 141 (35.6)
3-7/8 (9.9)
5-5/8 (14.3)
3 (7.6)
5/16 (0.79)
691, F691
22 NPT
2-300 lb ANSI
6-3/8 (16.1)
1/2 (1.27)
1 2
Optional flywheel Optional flanges: 1-1/4", 1-1/2" NPT, 1-1/4", 1-1/2" or 2" Weld 3 91, 291, 491, 691 only
F91, F291, F491, F691 only With extended crankshaft option only
26
LPG Compressors
A Unit of IDEX Corporation
Outline DimensionsInches (Centimeters) Model 91-103 291-103 491-103 691-103 A 12 (30.4) 12 (30.5) 15 (38.1) 17 (43.2) B 15 (38.1) 15 (38.1) 18 (45.7) 20 (50.8) C 27-1/2 (69.8) 31-1/2 (80.0) 37-1/2 (95.3) 39-1/2 (100.3) D 30 (76.2) 34 (86.4) 40 (101.6) 42 (106.7) E 1-1/4 (3.1) 1-1/4 (3.2) 1-1/4 (3.2) 1-1/4 (3.2) F 3 (7.6) 3 (7.6) 4 (10.2) 4 (10.2) G 5-1/4 (13.34) 5 (12.7) 5-1/4 (13.3) 5.5 (14.0)
27
LPG Compressors
A Unit of IDEX Corporation
28
LPG Compressors
A Unit of IDEX Corporation
Model 291 With -107 Or -107A Mounting (model -107A shown below)
29
LPG Compressors
A Unit of IDEX Corporation
Model 491 With -107 Or -107A Mounting (model -107A shown below)
30
LPG Compressors
A Unit of IDEX Corporation
Model 691 With -107 Or -107A Mounting (model -107A shown below)
Inches (Centimeters)
Outline DimensionsInches (Centimeters) A 8-1/4 691-107, -107A (21.0) Model B 17 (43.1) C 49-1/2 (126) D 19-3/4 (50.1) E 1-1/2 (3.8) F 20 (50.8) G 52 (132) H 43-1/4 (110) J 5-1/2 (14)
Model
L 1-1/4 (3.2)
M 1/4 (0.63)
N 2-11/16* (6.8)*
O 7-3/4 (19.6)
P 29 (73.0)
Q 10-1/2 (26.6)
R 24-1/4 (61.0)
S 6 (15.0)
31
LPG Compressors
A Unit of IDEX Corporation
Models 91691 With -109 Or -109A Mounting (model -109A shown below)
Outline DimensionsInches (Centimeters) Model 91-109, -109A 291-109, -109A 491-109, -109A 691-109, -109A A A1 1-3/16 5-1/4 (3.7) (13.4) 5 (12.7) 5-3/4 (14.6) 8-1/4 (30.0) L 3/4 NPT 3/4 NPT 1-1/4 NPT 1-1/2 NPT B C D 12 13-5/16 31-1/2 (30.5) (33.8) (80.0) 12 15-3/4 39-1/2 (30.5) (40.0) (100.3) 15 18 45-1/2 (38.1) (45.7) (115.6) 17 19-1/4 49-1/2 (43.2) (48.8) (125.7) M 2-5/16 (5.9) 2-11/16 (6.8) 4 (10.2) 6-3/8 (16.1) N 3 (7.6) 3 (7.6) 4 (10.2) 4 (10.2) P 1-1/4 (3.2) 1-1/4 (3.2) 1-1/4 (3.2) 1-1/4 (3.2) D1 19-3/4 (50.1) R 3-5/8 (9.2) 3-7/8 (9.9) 4 (10.2) 4-1/8 (10.4) E 1-1/2 (3.8) 1-1/2 (3.8) 1-1/2 (3.8) 1-1/2 (3.8) S 9-1/2 (24.1) 9-1/2 (24.1) 10-1/2 (26.7) 21-7/16 (54.4) F 15 (38.1) 15 (38.1) 18 (45.7) 20 (50.8) T 2-3/4 (6.9) 4-1/2 (11.4) 5.25 (13.3) 7-1/4 (18.4) G H 34 31-3/16 (86.4) (79.2) 42 30-7/8 (106.7) (78.4) 48 33-3/4 (121.9) (85.7) 52 43-3/16 (132) (109.6) U 6-3/4 (17.1) 6-3/4 (17.1) 7-3/4 (19.7) 7-3/4 (19.7) J 5-1/4 (13.3) 5-1/4 (13.3) 5-1/4 (13.3) 5-1/2 (14.0)
K 28-3/16 91-109, -109A (71.6) 28-1/2 291-109, -109A (72.4) 30-1/8 491-109, -109A (76.5) 39-1/8 691-109, -109A (99.3)
Model
32
LPG Compressors
A Unit of IDEX Corporation
Inches (Centimeters)
33
LPG Compressors
A Unit of IDEX Corporation
Inches (Centimeters)
34
LPG Compressors
A Unit of IDEX Corporation
Inches (Centimeters)
35
LPG Compressors
A Unit of IDEX Corporation
Inches (Centimeters)
36
LPG Compressors
A Unit of IDEX Corporation
A (nozzle CL) 23-7/16 (59.5) 22-1/2 (57.2) 22-15/16 (58.3) 23-3/8 (59.4) 22-15/16 (58.3) 23-5/8 (60.0)
B (flange height) 4-3/8 (11.1) 5 (12.7) 5-15/16 (15.1) 7-5/16 (18.6) 5-15/16 (15.1) 7-1/4 (18.4)
C (standard head) 29-5/16 (74.5) 30-1/4 (76.8) 31-3/16 (79.2) 30-1/4 (76.8) 32-1/8 (81.6)
C1 (adjustable head) 33-15/16 (86.2) 32-1/8 (81.6) 33-1/16 (84.0) 34 (86.4) 33-1/6 (84.0) 34-15/16 (88.7)
D (flange size)
1
1-1/2" ANSI Flange 2" Slip on 2" Slip on 2" Slip on 2" Slip on 3" Slip on
37
CORKEN, INC. A Unit of IDEX Corporation 3805 N.W. 36th St., Oklahoma City, OK 73112 Phone (405) 946-5576 Fax (405) 948-7343 Visit our website at http://www.corken.com or e-mail us at info.corken@idexcorp.com