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IS: 9137 ~ 19';'8

( Reatfirmed19':'7 )

Indian Standard
CODE FOR ACCEPTANCE TESTS FORr~TRC;[~~_~Ei::-1 CENTRIFUGAL, MIXED FLOW AND (~~~.~,_ ..",w_~,",_,-,_._". ,_ AXIAL PUMPS-CLASSC
, ( Sixth Reprint MAY 1999 )

UDC 621.67: 620,16 : 006.76

'i I

1 .'

/I

(
BUR
MANAK

. Copyright 1980

E A U

OF

I N D IAN

S TAN

D A R D S
MARG

BHAVAN,

9 BAHADUR SHAH NEW DELH/~ 110002

ZAFAR

Grll

"";-

February 1980

l
~:~~~ _'.'_ _:-. . n ..

-'
_"n. _.~_~~. .~""_ n ._. ._~. __ "n'. __ - ~._~~~;:

_:-~:-.t~~

~~.;.-..~ :,... ,,~--..~~ :

. AMENDMENT NO.3
-;;0

MARCH

1989

IS: 9-137- 1978 CODE FOR ACCEPTANCE TESTS FOR CENTRIFUGkL~ MIXED FLOW AND AXIAL PUMPS - CLASS C
( I'llge ~), clill/se 4.2.1

ing for the existing

) --- Substitute the f.>lIowFlow 4000 6000 8 000 9000 clause: a 2 000 ( rn3/h )
Objects oj the Tests -

50 836'90 ) 56273<) 49corn.:ctcd 36 47'5 891'75 704'37 47'5 32 43 H!tld 89 84 88 881'73 ) III ( (perL~rll kw jJic':'IIC)' Absorbed ;:)55 b) Re"ding._Power17 to follows: Rate of

rpm

rl;,,:! a:,

"1.2.1

Contractual

The

tests are intended t<5 ascertain the 'programme of the pump and to compare this with the manufacturer's gu"rantee. However, attention is drawn to the facuhat the NPSH test increase the cost of the test substantially. It shall, therefore, be specified by the purchaser in order/contract, if NPSH test is to be conducted (see also Appen-

dix D ).
Where a number of identical pumps arc to be purchased, and if NPSH test is specified in the contract, one pump shall be tested as type test, for other tests the method of sampling of pumps . as per IS: 10572-1983 'Methods of sampling b f I d " ,...-~ J pumps' shall e olowe . ----.-----.(-p,a-gr20,cfuwe7-;-l}-=-s-u15Sfltute tne lollowing for the existing clause;

Q.V/R H c) Cl1.lracteristic curves . Q ViR P are drawn o~gra~h l5iH~2 Gl, 6. Q 600 m5fh

' CseeBg~.-L!l(~------

Q.Vh

'r,

Therefore;

'7.1

General - When the contract specifies that NPSH test shall _~e condl!geci .tQ verify whether NPSH required by the pump is equal to or less than the specified/guaranteed NPSH, one of the test methods as specified in 7.1.1 shall be adopted to conduct NPSH test. In no case shall cavitation test be used (Q check that the pump shall be fr~e from cavitational erosion during its service life.'

Q'6 724 1'162-1

+ (j49

(PagJ trallslatioll

existing

'24. clal/se 9.2.1, Ihird para aJter tfJicientr ) - Substicute the following for the matter: "

Hence tl\(; pilInp ch:'.racteristics . the acceptable limits.

is W;:;l l'

'If nop exceeds 20 percent variation. it shall be necessary to apply corrections all efficiency as given in 5.3. The stipulation for fl, Q. and NPSH shall remain according to 9.2.1 irrespective of lisp variations.'
[Page

No. I )

I -

26, clause 9.6 (see also. i\dd the following examples

Amendmmt

in 9.6:

d) The duty point ( 6000 mS/h, 41 In) is connected to (0,0) and the intersccti(Jl, of this line with the characteristic cun'c s determined which being 6 200 mSih, 42 r: . This duty considered as the actual PUIn,> duty has an efficiency of 8{'5 percent. e) Permissible lower limit on guaranteed dJieieney (0'95 x 0'85 ) = 0'807 5, t1':'l driis, 80 75 percent. Since actual pump ciene}' is 8-{'5 percent this is also within acceptable limits. f) The power input to the pump ',\'ithill t:ll range defined in 9.1.1 by the to]eranc,:, -+,Xc) and .\'Il is 336'9 to 852'4 k.W .. \, ;;gre~d bet;een the manufacturer and tht purchaser the power should not exec"'! B'28 k\V. Since the power input within th.' range exceeds 828 k\V, the pump f;jils III

Exam/'!e 3: \Vhell pump fails to power inpilt to the pump: a)

Guaranteed

meet

the

guaranteed

duty nJ pump:

~apacit\' Total Speed EfT!cir.ncy Power head

G 000 m3/h
41

555 r[lm
85 percent to pump at

+.

.(Ill"

input
11111111

78!.H kW

III""

till'

III

1\\",'1 "'11":'

1111\

Ill' '11 ,

.J.

'l.,

./f

..

6CV' -ri-1I
-j~ I

-I

-1,~
'I

U 40
I 40

--

I /'IIiII IIII I I ' I a: 20Ii I II,I I , iI II: / I >a. t-+--+-+'III 0I-1--i I . c -t+0 3 1=, + tLl
'~

j-

!! y. ! I.

l/ : II ;
I '

.<( 800~

1- _l

fF' ' '-~H~~--' J,t ", 'I ., I J :h'=1='_, lfli-~-41-+i:. ,-,

I

r- -I--f-

r--~-

-j

---j

12000 UJ
--

oX

~n. 400 a: ro

UJ

60

o
D. H
D. Q

50 =

100

150
IN

200

250
(0)

300

RATE OF FLOW
2'0 m
mSjh

m3ih

= 600
Actual

Guaranteed

Duty Duty

= 6000
= 6200

mSih x 41 m x 7R8'6 m'jh x 42 m

X

kW ~\ 555 rpm

839'7 kW at 555 'pm

DUTY OF

FIG. 10C

CHARACTERISTIC

CURVE FOR PUMP OF GUARANTEED DISCHARGE X 41 IT} HEAD

6 000 m~!h

r~
'

__ J

ExamPle .}: \Vh.:n pump fails to meet the guaranteed efficiency point: a) Gu,1f[!Iltecd Dut.y of Pump Capacity :)00 n:3/h
7"5

b) Readings corrcctcd
Ratc of Flow !lead
)

10 1180

,p'"

rwd as fulioll'J': Efficimr~' percent 20

3G

I bsorbcl.

POWtT

: m5fh
.0

II)
11

, kW

:,()
1 no

\',j':'
I:\:i

~1'88 10'22 1087 11'6 11'72 1198 128

Total head Speed

EJ1iciency )1')-.:er at duty point

1 480 rpm

54 percent
11'35 kW
2

150 200 250 300 325

12'5

h'5
10'5 es 6'5

47 54 61

58
15

c) Ch:lrac[l'l'istic curvc Q ,i/6 fl, Q v/" '1). Q "/6 P 6.-H arc drawn Oil graph ( see Fig. 10D) = 1'0 Ill, 6. Q. = 20 m5/h
'T'l

H'O

m). This duty considered as the actual pump duty has an efficiency of ;;0 percent.

'lcrelore

(No 6H XI! X

,-----

')1

+ (Qo X ---,6C2.J

XQ

\1

= (' -~CO--- + (' 300 20'0'07)' /-5 x ().n4,)'s" X = (l-()g + 1'1025 = 1'1925
is within

e) Permissible lower limit on guarantee d dncicncy ( 0-54- X 0,95 ) = 0'513, that ;s, Since the actual efficienc y .')1,3 percellt. is 50 percent the pump fails .to meet tl-t guaranteed efficiency. f) The power input to the pump within the range defined in 9.4.1 by the tolerance XQ and XH is 11'98 kW to 13'35 kW. Since the power input as agreed between the manufacturer and the purchaser lies within this range, the power consumptioll is'within acceptable limits. '

Hence, the pump' characteristics. acceptable limits.

<1) The duty point (300 mB/h, 7'5 m) is connected to ( 0,0 ) and the intersection of the line with the characteristic curve is determined which being (317'5 m/h,

,::,-_~ m::D -- - '-_____ ~ ~' -!--__ I --r :-1- ,- -~~Q t-- .-fJ ~--- '- -___ ___-,-,"______1~,==tEEE--'_ ~H-+- ~--'+:R _ '---I--+TI' ---1j-U'1___-'- ---=--':ff1=='1l ____ Tf1~'-- =r='- -'- ----~ttttt+-'- I=t- '----- .,i.... -1 _-..l ? - _ =f~L'- 'f "1 _____-::t -t -R=~::-- +N.. - -->---==i--I '-~ -,--' _____ __ --' ,___ :::t':::'- /1"_ __ ,- _,-+~_ - -,+I=l= ---+IT,_,-+-tr~~--IT4!-L---<- ~'T>---~ --T1 ----'--- --'- ,,-1-===--~=='i =-- ~=_ <tiT --l ---II -1--~-=~+:'=___ =t=--=, , "fR:=.+t=t ' i1--- Jt Ll'-- T-'-71't- -+ --nt---'-_-:L--~ -- ~_ =+= ___~ ='- =Ii----==' ---4-F ---__ jT=+==+= _-+-- ,:::t L--__ __ _ '' ~_ L --'- "L 1T
25
n ~ __

20'
15

r *__~_ '-m'
H=+---L--u T
' T
J

T--1 T

T~

1 ____

~~ ___ ,

I 'T

T _ ---

10

5 o

0...

o
15 ~

100 (/)
5~
00:: w
0...

0.::

~ o

50 0 60

g ~ ~ w >
lJ..

70 3Q .0 20
10

50
C::.H=1'Om

100
RATE OF FLOW

150
C::.Q=20m'ih

,200

250

300

IN m~/h (Q)

!
:. EDC 35)

FIO. !lil)

Guaranteed Duty Acfual Duty CIIARACTI',RISTIC

300 m'ih x 7'5 x S4~~ at 1 480 rpm 317'5 m"h x 8 m x SO~~at 1490 rpm DUTY OF 3()() m5ih

CURVE FOR PUMP o~ GUARANTEED DI5C!lAIWE X 7'5 m HIeAD

3
Prlnt.d at Simco Printing Pr Deihl. Indi