Professional Documents
Culture Documents
PROBLEM
3.00
0.3252
Components
Four (4) Blends, as follows: SCO & SAP; SCO & LIM;
Cr2O3
35.665
SCM & SAP and SCM & LIM, are made out of the
Fe2O3
33.475
MgO
13.568
Al2O3
9.762
SiO2
5.875
TiO2
0.273
blend.
MnO
0.293
ZnO
0.071
SO3
0.020
A percentage of
10.00
chromite and
90.00
Assumptions:
a.) % Cr goes to slag:
1.00
CaO
0.151
1.00
NiO
0.020
1.00
Cl
0.040
7.00
Br
0.353
LOI
0.434
HOME
100.000
99.06
SCO
SAP
SCM
LIM
35.330
31.024
30.770
1.553
1.550
2.606
2.600
33.160
24.178
23.980
38.591
38.510
74.008
73.830
13.440
21.224
21.050
18.539
18.500
0.742
0.740
9.670
9.710
9.630
1.273
1.270
2.205
2.200
5.820
9.629
9.550
23.449
23.400
2.496
2.490
0.270
0.192
0.190
0.020
0.020
0.050
0.050
0.290
0.171
0.170
0.461
0.460
1.604
1.600
0.070
0.040
0.040
0.030
0.030
0.080
0.080
0.020
0.040
0.040
0.040
0.040
0.180
0.180
0.150
0.000
0.000
0.000
0.000
0.000
0.000
0.020
0.313
0.310
2.646
2.640
1.714
1.710
0.040
0.060
0.060
0.030
0.030
0.231
0.230
0.350
0.625
0.620
0.241
0.240
0.551
0.550
0.430
2.793
2.770
13.128
13.100
13.532
13.500
99.060
100.000
99.180
100.000
99.790
100.000
99.760
mass (g)
3.000
% chromite ore
10.00
0.300
% laterite ore
90.00
2.700
Chemical Reaction:
Blend 1
Ores
Cr2O3 0.1489
Fe2O3 1.1424
0.0715
NiO
MnO
0.0133
Reductant
0.3252
C
Components
SCO
SAP
Cr2O3
0.1070
0.0419
Fe2O3
0.1004
1.0420
MgO
0.0407
0.5006
Al2O3
0.0293
0.0344
SiO2
0.0176
0.6331
TiO2
0.0008
0.0005
MnO
0.0009
0.0124
ZnO
0.0002
0.0008
SO3
0.0001
0.0011
CaO
0.0005
0.0000
NiO
0.0001
0.0714
Cl
0.0001
0.0008
Br
0.0011
0.0065
LOI
0.0013
0.3544
TOTAL:
1.7013
0.00047032
0.0470322
0.00015313
O input:
0.0022891
c for CO
0.302394187
Fe
0.015313255
Cr
0.405710373 0.00291255
Ni
O
C
N
total
Mn
O for CO
0.4
Cr2O3
Fe2O3
NiO
CO
MnO
FeO
0.3252
Matte
Cr
0.1009
Fe
0.7910
Ni
0.0556
Slag
FeO
0.0103
Cr2O3 0.0015
NiO
0.0007
MnO 0.0133
Flue gas
CO
0.7052
C in metal
C
0.0228
1.7013
HOME
55.845
51.996
58.693
15.999
12.011
14.007
54.938
151.989
159.687
74.692
28.01
70.937
71.844
mass (g)
3.000
% chromite ore
10.00
0.300
% laterite ore
90.00
2.700
Chemical Reaction:
FeOCr2O3 + NiOFe2O3 + C --> Cr
mass input (g)
Blend 2
Ores
Cr2O3 0.1774
Fe2O3 2.0986
0.0463
NiO
MnO
0.0442
Reductant
0.5585
C
Components
SCO
LIM
Cr2O3
0.1070
0.0704
Fe2O3
0.1004
1.9982
MgO
0.0407
0.0200
Al2O3
0.0293
0.0595
SiO2
0.0176
0.0674
TiO2
0.0008
0.0014
MnO
0.0009
0.0433
ZnO
0.0002
0.0022
SO3
0.0001
0.0049
CaO
0.0005
0.0000
NiO
0.0001
0.0463
Cl
0.0001
0.0062
Br
0.0011
0.0149
LOI
0.0013
0.3654
TOTAL:
2.9250
Fe
Cr
Ni
O
C
N
Mn
Cr2O3
Fe2O3
NiO
CO
MnO
FeO
55.845
51.996
58.693
15.999
12.011
14.007
54.938
151.989
159.687
74.692
28.01
70.937
71.844
O for CO
0.1
0.69185574 0.6
0
0.7
O output
0.000560104
9.92636E-05
0.004205223
0.004864592
0.5585
Matte
Cr
0.1201
Fe
1.4532
Ni
0.0361
Slag
FeO
0.0189
Cr2O3 0.0018
NiO
0.0005
MnO
0.0442
Flue gas
CO
1.2113
C in metal
C
0.0391
2.9250
HOME
c for CO
0.519399917
Chemical Reaction:
3.00
3.00
% chromite ore
% laterite ore
10.00
90.00
0.30
2.70
Blend 3
Ores
Cr2O3
Fe2O3
NiO
MnO
Reductant
C
Components
SCM
SAP
Cr2O3
0.0931
0.0419
Fe2O3
0.0725
1.0420
MgO
0.0637
0.5006
Al2O3
0.0291
0.0344
SiO2
0.0289
0.6331
TiO2
0.0006
0.0005
MnO
0.0005
0.0124
ZnO
0.0001
0.0008
SO3
0.0001
0.0011
CaO
0.0000
0.0000
NiO
0.0009
0.0714
Cl
0.0002
0.0008
Br
0.0019
0.0065
LOI
0.0084
0.3544
TOTAL:
0.007795106
O input:
O output
0.00042636
0.00015501
0.00223322
c for CO
total
0.00281458
O for CO
0.390304392
0.293014942
Reaction:
0.1350
1.1145
0.0724
0.0130
eductant
0.3151 0.3151
1.6499
Fe
Cr
Ni
O
C
N
55.845
51.996
58.693
15.999
12.011
14.007
Mn
54.938
Cr2O3
Fe2O3
151.989
159.687
NiO
74.692
CO
MnO
28.01
70.937
FeO
71.844
+ MnO
mass (g)
3.00
3.00
% chromite ore
10.00
0.30
% laterite ore
90.00
2.70
Chemical Reaction:
Blend 4
Components
SCM
LIM
Cr2O3
0.0931
0.0704
Fe2O3
0.0725
1.9982
MgO
0.0637
0.0200
Al2O3
0.0291
0.0595
SiO2
0.0289
0.0674
TiO2
0.0006
0.0014
MnO
0.0005
0.0433
ZnO
0.0001
0.0022
SO3
0.0001
0.0049
CaO
0.0000
0.0000
NiO
0.0009
0.0463
Cl
0.0002
0.0062
Br
0.0019
0.0149
LOI
0.0084
0.3654
TOTAL:
2.8736
Fe
Cr
Ni
O
C
N
Mn
O input:
0.014483396
Cr2O3
Fe2O3
NiO
total
CO
MnO
O for CO
0.6793623
FeO
0.1 O output
0.6
0
0.7
0.000516138
0.000101142
0.004149339
0.00476662
0.5484
Matte
Cr
0.1107
Fe
1.4339
Ni
0.0367
Slag
FeO
0.0186
Cr2O3 0.0016
NiO
0.0005
MnO 0.0438
Flue Gas
CO
1.1894
C in metal
C
0.0384
2.8736
HOME
c for CO
0.510020671
mass (g)
3
% chromite ore
10
0.3
% laterite ore
90
2.7
Chemical Reaction:
Blend 5
Components
SAP
LIM
Cr2O3
0.0047
0.0704
Fe2O3
0.1158
1.9982
MgO
0.0556
0.0200
Al2O3
0.0038
0.0595
SiO2
0.0703
0.0674
TiO2
0.0001
0.0014
MnO
0.0014
0.0433
ZnO
0.0001
0.0022
SO3
0.0001
0.0049
CaO
0.0000
0.0000
NiO
0.0079
0.0463
Cl
0.0001
0.0062
Br
0.0007
0.0149
LOI
0.0394
0.3654
TOTAL:
2.8256
Fe
Cr
Ni
O
C
N
Mn
55.845
51.996
58.693
15.999
12.011
14.007
54.938
Cr2O3
Fe2O3
NiO
CO
MnO
FeO
151.989
159.687
74.692
28.01
70.937
71.844
0.023693498
O for CO
0.635397003
0.7 0.011613421
0.670703923
O output
0.000236935
0.000116134
0.00423598
0.004589049
0.5377
Matte
Cr
0.0508
Fe
1.4638
Ni
0.0422
Slag
FeO
0.0190
Cr2O3 0.0008
NiO
0.0005
MnO 0.0447
Flue Gas
CO
1.1662
C in metal
C
0.0376
2.8256
HOME
c for CO
0.500075364
Blend 6: SCM&SCO
mass (g)
3.00
% chromite ore
3.00
10.00
% laterite ore
90.00
2.70
0.30
Chemical Reaction:
Blend 6
Components
SCM
SCO
Cr2O3
0.0931
0.1070
Fe2O3
0.0725
0.1004
MgO
0.0637
0.0407
Al2O3
0.0291
0.0293
SiO2
0.0289
0.0176
TiO2
0.0006
0.0008
MnO
0.0005
0.0009
ZnO
0.0001
0.0002
SO3
0.0001
0.0001
CaO
0.0000
0.0005
NiO
0.0009
0.0001
Cl
0.0002
0.0001
Br
0.0019
0.0011
LOI
0.0084
0.0013
TOTAL:
0.4678
0.001209727
O input:
O output
0.063180295
0.051986086
0.000213827
total 0.115380208
O for CO
0.1
0.000631803
2.13827E-06
0.000346574
0.000980515
0.0923
Matte
Cr
0.1355
Fe
0.1198
Ni
0.0008
Slag
FeO
0.0016
Cr2O3 0.0020
NiO
0.0000
MnO 0.0014
Flue Gas
CO
0.2003
C in the Metal
C
0.0065
0.4678
HOME
c for CO
0.085883787
Fe
Cr
Ni
O
C
N
Mn
Cr2O3
Fe2O3
NiO
CO
MnO
FeO
55.845
51.996
58.693
15.999
12.011
14.007
54.938
151.989
159.687
74.692
28.01
70.937
71.844
mass (g)
3.00
3.00
% chromite ore
10.00
0.30
% laterite ore
90.00
2.70
total mass(g):
Chemical Reaction:
Blend 7
Components
SCM
SCO
SAP
Cr2O3
0.0931
0.1070
0.0419
Fe2O3
0.0725
0.0000
1.0420
MgO
0.0637
0.0407
0.5006
Al2O3
0.0291
0.0293
0.0344
SiO2
0.0289
0.0176
0.6331
TiO2
0.0006
0.0008
0.0005
MnO
0.0005
0.0009
0.0124
ZnO
0.0001
0.0002
0.0008
SO3
0.0001
0.0001
0.0011
CaO
0.0000
0.0005
0.0000
NiO
0.0009
0.0001
0.0714
Cl
0.0002
0.0001
0.0008
Br
0.0019
0.0011
0.0065
LOI
0.0084
0.0013
0.3544
TOTAL:
0.0077951
O input:
O output
0.076424027
0.334982282
0.015514108
total
0.426920416
O for CO
0.4
c for CO
0.318137089
0.0007642
0.0001551
0.0022332
0.0031526
Reaction:
0.2420
1.1145
0.0724
0.0138
eductant
0.3421 0.3421
1.7848
Fe
Cr
Ni
O
C
N
Mn
Cr2O3
Fe2O3
NiO
CO
MnO
FeO
55.845
51.996
58.693
15.999
12.011
14.007
54.938
151.989
159.687
74.692
28.01
70.937
71.844
O3 + MnO
mass (g)
3.00
3.00
% chromite ore
10.00
0.30
% laterite ore
90.00
2.70
Chemical Reaction:
Blend 8
Components
SCM
SCO
LIM
Cr2O3
Fe2O3
MgO
Al2O3
SiO2
TiO2
MnO
ZnO
SO3
CaO
NiO
Cl
Br
LOI
TOTAL:
Fe
Cr
55.845
51.996
Ni
O
C
N
Mn
58.693
15.999
12.011
14.007
54.938
mass Fe for FeO
Cr2O3
Fe2O3
NiO
CO
MnO
FeO
151.989
159.687
74.692
28.01
70.937
71.844
O input:
total
O for CO
0.742808871
Reaction:
0.2704
2.1712
0.0473
0.0447
eductant
0.5996 0.5996
3.1332
ss Fe for FeO
0.015185792
O output
0.085402268
0.65258525
0.010127216
0.748114734
c for CO
0.000854023
0.000101272
0.004350568
0.005305863
0.557652188
O3 + MnO
mass (g)
total mass(g):
3.00
3.00
% chromite ore
10.00
0.30
% laterite ore
90.00
2.70
Chemical Reaction:
Blend 9
Components
SCO
LIM
SAP
Cr2O3
Fe2O3
MgO
Al2O3
SiO2
TiO2
MnO
ZnO
SO3
CaO
NiO
Cl
Br
LOI
TOTAL:
Fe
Cr
Ni
O
C
N
Mn
Cr2O3
Fe2O3
NiO
CO
MnO
FeO
55.845
51.996
58.693
15.999
12.011
14.007
54.938
151.989
159.687
74.692
28.01
70.937
71.844
0.021966237
O input:
O output
total
O for CO
1.031206997
0.1
0.9
0
1
0.000692542
0.000252266
0.006293094
0.007237902
Reaction:
0.2193
3.1406
0.1178
0.0566
eductant
0.8324 0.8324
4.3667
c for CO
0.774162588
2O3 + MnO
mass (g)
3.00
3.00
% chromite ore
10.00
0.30
% laterite ore
90.00
2.70
Chemical Reaction:
Blend 10
Ores
Cr2O3
Fe2O3
NiO
MnO
Reductant
C
Components
SCM
LIM
SAP
Cr2O3
Fe2O3
MgO
Al2O3
SiO2
TiO2
MnO
ZnO
SO3
CaO
NiO
Cl
Br
LOI
TOTAL:
Fe
Cr
Ni
O
C
N
Mn
Cr2O3
Fe2O3
NiO
55.845
51.996
58.693
15.999 mass Fe for FeO
0.025829816
12.011
14.007 O input:
O output
54.938
0.2999921
1.1099952
151.989
0.0270213
159.687 total
1.4370087
74.692
28.01 O for CO
0
0
0
0
c for CO
CO
MnO
FeO
70.937
71.844
1.4263386
Reaction:
0.9500
3.6930
0.1262
0.0604
eductant
1.1514 1.1514
5.9809
1.07080151
O3 + MnO
Chemical Reaction:
mass (g)
3.00
3.00
% chromite ore
10.00
0.30
% laterite ore
90.00
2.70
FeOCr2O3 + NiOFe2O3
Blend 11
Components
SCO
SCM
SAP
LIM
Cr2O3
0.1070
0.09307 0.04194
0.07037
Fe2O3
0.1004
0.07253 1.04196
1.99821
MgO
0.0407
0.06367 0.50055
0.02003
Al2O3
0.0293
0.02913 0.03436
0.05954
SiO2
0.0176
0.02889 0.63313
0.06739
TiO2
0.0008
0.00057 0.00054
0.00135
MnO
0.0009
0.00051 0.01245
0.0433
ZnO
0.0002
0.00012 0.00081
0.00217
SO3
0.0001
0.00012 0.00108
0.00487
CaO
0.0005
NiO
0.0001
0.00094 0.07143
0.04628
Cl
0.0001
0.00018 0.00081
0.00622
Br
0.0011
0.00188 0.00649
0.01489
LOI
0.0013
0.00838 0.35444
0.36538
TOTAL:
0.02247357
O input:
O output
total
O for CO
1.08216013
0.098646
0.9657658
0.0254275
1.0898393
c for CO
0.00098646
0.00025427
0.00643844
0.00767917
hemical Reaction:
Ores
Cr2O3 0.3124
Fe2O3 3.2131
0.1187
NiO
MnO
0.0571
Reduction
0.8736 0.8736
C
Matte
Cr
0.2116
Fe
2.2249
Ni
0.0923
Slag
FeO
0.0289
Cr2O3 0.0031
NiO
0.0012
MnO
0.0571
Flue Gas
CO
1.8946
C in metal
C
0.0611
4.5749
4.5749
HOME
0.812414858
Fe
Cr
Ni
O
C
N
Mn
Cr2O3
Fe2O3
NiO
CO
MnO
FeO
55.845
51.996
58.693
15.999
12.011
14.007
54.938
151.989
159.687
74.692
28.01
70.937
71.844
+ Cr2O3 + MnO