MMM

TECHNICAL MANUAL
PRESS FITTINGS FOR STEEL PIPE
Phone: 877.228.9246 Fax: 877.232.9246 E-mail: info@cimberiovalve.com www.fastlockfittings.com

MKT-24 04/11
FASTLOCK fittings are not currently approved for use with gas or fire protection applications.
TABLE OF CONTENTS
FASTLOCK System ................................................ 2 FASTLOCK Fittings ................................................ 2 FASTLOCK Applications & Operating Parameters .. 3 FASTLOCK Pipe Requirements............................... 4 FASTLOCK Tool Requirements ............................... 4 FASTLOCK Installation Instructions ........................ 5 FASTLOCK Adapters .............................................. 8 Installation Adjustments & Clearances .................... 8 Corrosion Resistance & Protective Coating.............. 9 FASTLOCK Dimensions ....................................... 10 Useful Information ................................................ 16 Pressure Drop ....................................................... 17 Thermal Expansion ............................................... 18 Certification .......................................................... 21 Warranty............................................................... 23 Frequently Asked Questions .................................. 24
FASTLOCK SYSTEM
The FASTLOCK system, which was introduced in Europe in 2002, provides a method of joining schedule 10 through schedule 40 black and galvanized ASTM A53 compliant steel pipe through a quick and easy press connection. The FASTLOCK system provides a very strong and tight connection. The press connections are made with a press tool fitted with FASTLOCK jaws. Current electro-hydraulic crimping tools with a minimum force of 32kN of force equipped with FASTLOCK approved jaws are required. The FASTLOCK system saves time and money by eliminating the need for threading dies, pipe sealants, and pipe wrenches used in threaded systems, as well as the burn permits, welding rods, flux, sealing compound, and protective gear used when welding. FASTLOCK fittings feature a hot dipped, galvanized coating for added strength and resistance to corrosion and are available in both a black and silver finish.
FASTLOCK FITTINGS
FASTLOCK press fittings are made from malleable cast iron. The annealing process used in the manufacturing of the fittings provides them with a greater malleability well suited for press connections. During manufacturing, all FASTLOCK fittings are cleaned, washed, and then the galvanized fittings are dipped in 99.99% pure, molten zinc at temperatures over 1,112 F. This process completely coats the fittings surface inside and outside, giving them additional strength and providing a resistance to oxide corrosion. This corrosion resistant coating makes FASTLOCK fittings excellent for use in drinking water systems. FASTLOCK fittings are NSF-61-4 certified. FASTLOCK fittings ensure a tightly sealed connection utilizing a sealing gasket and stainless steel gripping ring preassembled into each end of the fitting. Tabs on the fittings end retain the sealing gasket and stainless steel gripping ring. FASTLOCK fittings for gas use are properly identified and include an additional copper ring to prevent leakage and fire risk and a yellow HNBR gasket. FASTLOCK fittings that include a black EPDM gasket and lack a copper ring CANNOT be used for gas applications. The sealing gasket ensures the connection is air and water tight Before gasket provides a wide contact after pressing. The thick sealingPress Connection Pressing Area surface between the fitting and the pipe, ensuring a reliable connection. The AISI 316L stainless steel ring grips the pipe and EPDM Gasket prevents it from pulling out, even in cases of very high pressure. The diagram to the right illustrates how the malleability of the 316 Stainless Steel Ring fittings body together with the sealing gasket and stainless steel ring provide a strong and secure connection Steel Pipe ASTM A53 after being pressed. Before Press Connection
EPDM Gasket Pressing Area
After Press Co
EPD
316 Stainless Steel Ring ASTM A53 Steel Pipe
After Press Connection

EPDM Gasket
Pressing Area
316 Stainless Steel Ring ASTM A53 Steel Pipe
From Cimberio Valve Phone: 877.228.9246 Fax: 877.232.9246 E-mail: info@cimberiovalve.com www.fastlockfittings.com
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EPDM Sealing Gaskets
Stainless Steel Gripping Rings
The gasket and stainless steel ring are held in place by tabs in the fittings end.
FASTLOCK APPLICATIONS & OPERATING PARAMETERS

FASTLOCK fittings have an operating temperature range of 0 250 F and a maximum operating pressure of 200 PSI. FASTLOCK fittings can be used for various applications including: drinking water (NSF-61-4 Certified), sanitary plumbing, HVAC, and compressed air. The table below details several applications and whether or not FASTLOCK is suitable for them. Application Hot and Cold Potable Water Potable Water System Flushing Chilled Water with Corrosion Inhibitors Operating Parameters 32 F 250 F; Max. 200 PSI Compliant with Major Plumbing Codes 0 F 250 F; Max. 200 PSI Ethylene Glycol (50% Max. Concentration) Propylene Glycol (50% Max. Concentration) 0 F 250 F; Max. 200 PSI Ethylene Glycol (50% Max. Concentration) Propylene Glycol (50% Max. Concentration) 0 250 F; Max. 200 PSI 32 F 250 F; Max. 200 PSI -40 F 180 F Ambient; Max.125 PSI Compliant with NFPA 30 and 30A 0 250 F; Max. 200 PSI 0 250 F; Max. 200 PSI 0 250 F; Max. 200 PSI 0 F 160 F Ambient; Max. 200 PSI 0 F 250 F Ambient; Max. 140 PSI 0 F 250 F Ambient; Max. 140 PSI
FASTLOCK EPDM Application YES YES YES
Hydronic Heating
YES
Fluids
Low Pressure Steam (WARNING: Application must be within operating parameters of FASTLOCK fittings) Rainwater/Greywater Heating Fuel Oil Diesel Fuel Oil Process Piping Propylene Glycol (100% Max. Concentration) Ethylene Glycol (100% Max. Concentration) Butylene Glycol (100% Max. Concentration) Compressed Air with Less than 25mg/m oil content
3 3
YES YES NO NO YES YES YES YES NO YES YES YES YES NO YES
Compressed Air with Greater than 25mg/m oil content 0 F 160 F Ambient; Max. 200 PSI Carbon Dioxide CO2 Dry Gases Nitrogen N2 Argon, Corgon Vacuum Natural Gas, Liquid Propane Gas, Mixed Fuel Gases, Manufactured Fuel Gases, Liquid Butane Gas Oxygen O2 (Non-Medical)
0 F 250 F Ambient; Max. 140 PSI Max. 29.2 inches of Mercury -40 F 180 F Ambient; Max. 125 PSI 0 F 160 F Ambient; Max. 160 PSI
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FASTLOCK PIPE REQUIREMENTS

FASTLOCK fittings are designed for use with systems utilizing schedule 10 through schedule 40 ASTM A53 compliant black or galvanized standard steel pipe. Use the table below to determine if the pipe you are using is ASTM A53 compliant. Be sure to measure the pipe with a gauge to ensure that it is the correct size. Schedule 10 Schedule 40 Nominal Pipe Size Actual Outer Wall Actual Outer Wall ASTM A53 Diameter Thickness Diameter Thickness " " 1" 1" 1" 0.840" 1.050" 1.315" 1.660" 1.900" 0.83" 0.83" 0.109" 0.109" 0.109" 0.840" 1.050" 1.315" 1.660" 1.900" 0.109" 0.113" 0.133" 0.140" 0.145" 0.154"
Stops
1/2"
Too large Pipe with proper outer dimension will hit the inner stop.
3/4"
1"
Too small
1/2" 1" 3/4"
Pipe with proper wall thickness will hit the inner stop.
2" 2.375" 0.109" 2.375" Permissible Variations in Outside Diameter: 0.016"
FASTLOCK supplies gauges that quickly determine if a pipe is the correct size. The gauge is sized to ASTM A53 standards for outer diameter and wall thickness. When pipe is inserted into the slots corresponding with its nominal size, properly sized pipe will hit a visible inner stop or ridge (above). Pipe that is too small will pass this stop and pipe that is too large wont fit in the slot.
FASTLOCK TOOL REQUIREMENTS

FASTLOCK Jaws (Jaws, Actuators, and Collars): FASTLOCK fittings are for use with FASTLOCK approved jaws only. FASTLOCK jaws are suited for use on most " 2" press tools available with a press force of at least 32kN. Jaws must be clean and handled carefully to prevent any damage that could cause malfunction. Before making any connections, make sure that the jaws are properly mounted on the press machine.
Press Tools Ridgid 100-B, RP210-B

", ", 1" Jaws NO YES YES YES YES NO YES NO
Actuator & 1", 1", 2" Collars NO YES YES YES YES NO YES NO
Ridgid CT-400, 320, 330 REMS Power-Press (E, 2000, ACC)

REMS Akku-Press, Akku-Press ACC Rothenberger Romax AC ECO

Rothenberger Romax Compact Stanley Virax P20+

Stanley Virax M20+
Press Tool: FASTLOCK jaws must be used with an approved press tool for sizes up to 2" with a press force of at least 32kN (7193.8 lbf) and operating either at 110 volts or on battery power. FASTLOCK jaws are compatible with press tools by Ridgid, Rothenberger, REMS, and Stanley VIRAX. Use the table above to determine if your press tool is compatible with FASTLOCK jaws. Pipe Cutter: A manual or electrical tool can be used to cut the steel pipe. The cut must be made perpendicular to the pipes axis. (See Installation Instructions)
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Deburrer: A deburrer must be used to remove any debris or metal shavings from the pipe before it is inserted into the fitting. Failure to do so could damage the fittings gasket, preventing a proper seal. Lubricant: To ease inserting the pipe into the fitting, it is recommended that you apply an approved silicone lubricant spray to either the edge of the pipe or the inside of the fitting. Make sure that the lubricant used is approved for use with the fittings EPDM gasket (the lubricant CANNOT be petroleum based) and the systems intended application. Soapy water may also be used to lubricate the pipe and fittings.
FASTLOCK Jaws (" 1")
FASTLOCK Actuator & Collar (1" 2")
Pipe Cutter
Deburrer
FASTLOCK INSTALLATION INSTRUCTIONS

Correct installation is important to the proper functioning of any plumbing system. The following are detailed instructions on how to correctly use FASTLOCK fittings to connect steel pipe. Be sure to read through all of these instructions before completing any connections. 1. Prepare and cut the pipe. FASTLOCK fittings are for use with black and galvanized schedules 10 through 40 ASTM A53 compliant standard steel pipe. Using the supplied gauge or calipers, verify that the outside diameter and wall thickness of the pipe being used conforms to the ASTM standards on the previous page. In case of doubt, or if using old or oxidized pipe already installed, position the gauge against the pipe and rotate it at least 90 to ensure the pipes diameter is consistent to ASTM standards. The pipe should be free of indentations, pits, and deformations. The pipe must also be clean and free of debris, rust, 4 scale, paint, oil, grease, or excessive coating. If necessary, clean the pipe with a 438" x 318" piece of Gr. 100 sandpaper by holding the sandpaper 3 Pipe 1 against the pipe and buffing it in a back and forth motion with both hands 40 times (picture 1A). Repeat this procedure 3 more times, rotating the sandpaper 90 each time, until the complete cir2 cumference of the pipe has been sanded (Picture 1B). Once cleaned, re-measure the pipe to ensure 1A. Clean the Pipe 1B. Clean All Sides of Pipe that its diameter remains consistent with ASTM standards. If the measurement is good, cut the pipe where it has been cleaned. The cut must be made perpendicular to the pipe axis with either a manual or electrical pipe cutter or hacksaw. The pipes cut should be within 110 of the pipes diameter. 2. Deburr the pipe. Once properly cut, deburr the pipes inside and outside edges to avoid damaging the fittings gasket. Make sure the pipe is clean and free of debris after deburring.
1C. Cut the Pipe
2. Deburr the Pipe
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3. Verify the fitting. Before using a FASTLOCK fitting, verify the presence, integrity and correct positioning of both the gasket and stainless steel gripping ring inside the fitting. Refer to picture 3B to see the correct positioning of the gasket and stainless steel gripping ring. 4. Mark the insertion depth on the pipe. Before inserting the pipe into the fitting, a mark must be made on the pipe indicating the proper insertion depth. If the pipe is not inserted to the proper depth before pressing, the connection could be jeopardized. The table below indicates the proper insertion depths for each size fitting. Note that some fittings such as slip couplings and slip tees do not have a stop and a mark must be used to determine if the pipe has been inserted to the proper depth. Fitting Size " " 1.12" 1" 1.23" 1" 1.45" 1" 1.45" 2" 1.45"
4. Mark the Insertion Depth 5A. Lubricate the Fitting
Stainless Steel Ring Stop Gasket
3A. Verify the Fitting
3B. Fitting Parts
Min. Pipe Insertion 0.96" Depth
5. Insert the pipe. Slide the fitting onto the pipe using a gentle turning motion until the pipe makes contact with the stop. If necessary, lubricate the pipe or fitting with an approved silicone spray. Soapy water may also be used as a lubricant. Once the pipe is inserted into the fitting, verify that the mark made on the pipe in the previous step lines up with the edge of the fitting.
6. Make the press connection. Complete the press connection using FASTLOCK approved jaws in accordance with your press tools instructions. The connection must be completed using the proper tools: a press tool with a minimum force of 32 kN (7193.8 lbf), for sizes up to at least 2", operating either at 110 volts or on battery power, and equipped with FASTLOCK approved jaws. Connections must be made using FASTLOCK aproved jaws. Make sure that the jaws are properly installed on the press tool and that they 6B. Complete the Connection 7. Verify the Connection are free of dirt and debris. Before completing a connection, read the section on the following page on how to properly position the jaws when making a connection. If the jaws are not positioned correctly, it will jeopardize the integrity of the connection. With the jaws properly positioned around the mouth of the fitting, complete the press connection following the instructions provided by the press tools manufacturer. 7. Verify the connection. If you forget to press a fitting or improperly press a fitting, the gasket wont tighten all the way and a leak will occur. If left unpressed, FASTLOCK fittings will leak when pressure tested to a minimum of 45 PSI. FASTLOCK jaws imprint a visible, detectable mark on fittings that have been pressed correctly (circled in picture 7). Look for this mark on all connections to ensure that they have been completed correctly. Often a connection may be re-pressed if not pressed completely.
5B. Insert the Pipe
6A. Position the Jaws
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Positioning the Jaws for a Proper Press Connection

FASTLOCK fittings must be used with FASTLOCK approved jaws only. The diagram below left illustrates how to properly position the jaws to make a connection. The jaws should be perpendicular to the pipe and fitting and centered over the fitting mouth (1). Note that in the wrong illustrations, the jaws are either too far left (2), too far right (3), or not centered over the fittings mouth (4).
FASTLOCK jaws feature a ridge running around both sides of their outer edge. To ensure a proper seal when pressing, the mouth of the fitting being pressed must be completely within the ridges of the jaws. No part of the fitting mouth being pressed should be seen or extend beyond the edges of the jaws. If any part of the fitting mouth extends beyond the jaws, the fitting will not seal correctly and may be damaged when pressed. Before completing any FASTLOCK connections, study the diagram below right and the pictures below for the correct way to position the jaws when making a connection. 1 2 3 4
RIDGE JAWS RIDGE
FITTING
90 90 90 90
PIPE
CORRECT
WRONG!
WRONG!
WRONG!
RIDGE
RIDGE
No part of the fitting mouth being pressed can be seen beyond the jaws when viewed directly.
CORRECT
When viewed directly, the fitting mouth being pressed visibly extends to the left beyond the jaws.
WRONG!
The fitting mouth is securely inside of the ridges on the jaws.
CORRECT
The fitting mouth extends past the ridges on the jaws.
WRONG!
While the fitting mouth towards the back is within the ridges on the jaw, the fitting mouth extends past the ridges towards the front of the jaws.
WRONG!
While the fitting mouth towards the front is within the ridges on the jaw, the fitting mouth extends past the ridges towards the back of the jaws.
WRONG!
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Bulging Gasket After Pressing: Occasionally, a portion of the gasket may bulge past the fitting mouth after the fitting has been pressed. The fittings gripping ring is designed to accept a range of outer pipe diameters. In some cases, the two ends of the gripping ring do not meet after the fitting has been pressed. In these cases the gasket expands past the ring and fills the gap left by the gripping ring, sometimes extruding past the mouth of the fitting. These bulging gaskets have been examined in depth by the manufacturer and have been found to pose no threat of leaking.
Gasket Bulge Gripping Ring
FASTLOCK ADAPTERS
FASTLOCK fittings utilize two types of adapters: reducing adapters for connecting to different sized pipe and threaded adapters for connecting to threaded components. All FASTLOCK adapters have a plain end that must be inserted completely into the fitting until the edge of the fitting mouth hits the external hexagon of the adapter. In the case of female threaded adapters, make sure the adapters plain end fits into the fittings mouth deep enough to allow the stainless steel ring to crimp onto the machined plain end. The press connection is completed in the same way as for connecting pipe, making sure to press the fiting mouth and not the external hexagon of the adapter. Pictured below are some fittings that can be created utilizing the adapters.
" Adapter Adapter 1" "
Reducing Adapter
Female Threaded Adapter
" 1" 1"
2" Adapter
Reducing Adapter Used to Create a 1" x 1" x " Reducing Tee
Reducing Adapter Used to Create a 2" x " Reducing Coupling
Female Threaded Adapter Used to Create a 1" Female Thread x " Press Elbow
INSTALLATION ADJUSTMENTS & CLEARANCES

Adjustment: In some cases, it is possible to slightly turn and adjust the fitting after making a press connection. The fitting design allows a slight manual adjustment. Clearances: Figures 1 through 4 below and on the following page show the clearances that must be maintained during installation to allow room for the press tool. Figure 1 Size " " 1" 1" 1" 2" A 2.64" 3.15" 3.15" 2.76" 4.33" 4.33" B 1.18" 1.38" 1.38" 2.76" 2.76" 2.76" A 3.35" 3.35" 3.54" 2.76" 5.90" 5.90" Figure 2 B 1.57" 1.57" 1.89" 2.76" 4.33" 4.33" C 1.97" 2.16" 2.16" 3.15" 4.33" 4.33"
Figure 1
B C B A A
Figure 2
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Minimum Dimensions for Connections (Figure 3) Size " " 1" 1" 1" 2" A 0.20" 0.20" 0.20" 0.59" 0.32" 0.32" B 0.98" 1.10" 1.22" 1.46" 1.46" 1.46" C 2.17" 2.40" 2.64" 3.39" 3.22" 3.22"
Figure 3 FIgure 4
B A C B
1.38"
CORROSION RESISTANCE & PROTECTIVE COATING

There are many kinds of corrosion (chemical, electrochemical, surface, etc.) that effect a metals mechanical properties. From a chemical point of view, a metal can become corroded if it loses or gains electrons. In fact, corrosion is the transfer of electrons from molecules of low electrochemical potential to those with high electrochemical potential. An element is corroded more or less quickly according to its electrochemical potential and its environment. Corrosive Environments: Wet Air: The presence of water and oxygen can corrode most metals. The more acidic the air, the more aggressive the corrosion. Varying Electrochemical Conductivity: Corrosion can occur when two metals with different electrochemical properties are in contact with one another. Bad Insulation: Metals located underground that are not properly insulated may become corroded from natural ground conditions, especially in areas where streams pass through the ground where the metal is buried. FASTLOCK Surface Treatment One of the most widely used methods to protect a metals surface from corrosion is to give it a galvanized coating. By far, the hot dip zinc technology used in manufacturing FASTLOCK fittings is the best method to protect steel and cast iron from corrosion. Electrochemical Protection: Because it is highly compatible with oxygen, zinc can be quickly heated to create a coating that, when applied, will prohibit corrosion. Zincs low electrochemical conductivity ensures that the cast iron fittings surface will be protected from corrosion. The coating is thick enough to remain intact even if the fitting is scratched. Mechanical Protection: The hot dip zinc process ensures a highly adhesive coating, providing a robust surface that is smooth, flexible and resistant to abrasion. The FASTLOCK ferric structure of layers of zinc coating cast iron also contributes to the fittings mechanical properties. Hot dip zinc is a unique process that produces an extremely hard and resistant Brinell Hardness Number 0 40 80 120 160 200 surface coating as evidenced in the table to the right. The hardness of annealed cast iron is 100 Brinell. The cast iron with zinc coating (Fe-Zn) is tougher and reaches a hardness of approximately 165 Brinell; and therefore more resistant to abrasion. Because, the outer layers of zinc are more malleable than cast iron, the coasting is able to absorb hits or strikes. The galvanized surface is tougher than the cast iron itself. Even if the coating appears to be scratched off, its unlikely that it has been completely removed. In fact, thin layers at the bottom of the alloy layer are melted to the cast iron surface. So even if the entire upper layer has been scratched off, the lower layer would remain and still provide resistance to corrosion.
Zinc
Fe-Zn
Cast Iron
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Toxicity: Unlike other materials (lead, copper, cadmium etc.), pure zinc does not present any toxicity, even in large quantities. Possible toxicity could result from other metals in the zinc alloy, but for the hot dip zinc processing utilized to create FASTLOCK, 99.99% pure zinc is used, making it safe for drinking water.
Surface Damage Surface Damage Surface Damage
Zinc Coating Zinc around the damaged point wears out before the cast iron because of its lower electrochemical conductivity. The corrosion is limited to the upper layer, protecting the lower layer completely.
Paint The damaged surface triggers a corrosive reaction that will continue to build up until repaired.
Other Metal Coatings Surface damage to chromium, nickel, or copper coatings triggers a corrosive reaction more quickly than on uncoated materials. The corrosion can quickly penetrate the surface, causing critical damage.
FASTLOCK DIMENSIONS
For pricing and availability of the following items, refer to FASTLOCK List Price Book.
Z Item No. 270: Coupling: Press x Press Size " " 1" 1" 1" 2" A 2.165" 2.520" 2.756" 2.953" 3.150" 3.346" Z 0.197" 0.197" 0.197" 0.197" 0.197" 0.197" Weight 0.265 lbs 0.384 lbs 0.503 lbs 0.622 lbs 0.741 lbs 0.860 lbs Item No. 271: Slip Coupling: Press x Press Size " " 1" 1" 1" 2" A 2.165" 2.520" 2.756" 2.953" 3.150" 3.346" Weight 0.262 lbs 0.381 lbs 0.500 lbs 0.620 lbs 0.739 lbs 0.858 lbs
Item No. 276: Reducing Coupling: Press x Reduced Press Size " x " 1" x " 1" x 1" 1" x 1" 2" x 1" A 2.440" 2.637" 2.952" 3.188" 3.188" B 0.492" 0.492" 0.492" 0.492" 0.492" B1 0.413" 0.492" 0.492" 0.492" 0.492" Z 1.142" 1.279" 1.457" 1.457" 1.457" Z1 0.984" 1.142" 1.279" 1.457" 1.457" Weight 0.414 lbs 0.578 lbs 0.893 lbs 1.096 lbs 1.389 lbs B Z A Z1 B1
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Item No. 272: Coupling: Press x FIPT Size " " 1" 1" 1" 2" A 1.890" 2.126" 2.362" 2.598" 2.835" 3.071" Z 0.276" 0.236" 0.354" 0.394" 0.472" 0.551" Weight 0.313 lbs 0.437 lbs 0.560 lbs 0.683 lbs 0.807 lbs 0.930 lbs
Item No. 274: Coupling: Press x MIPT Size " " 1" 1" 1" 2" A 2.106" 2.441" 2.756" 3.071" 3.071" 3.189" Z 0.984" 1.142" 1.279" 1.457" 1.457" 1.457" Weight 0.152 lbs 0.203 lbs 0.339 lbs 0.520 lbs 0.619 lbs 0.948 lbs
Z A
Z A
Item No. 90: 90 Elbow: Press x Press Size " " 1" 1" 1" 2" A 1.772" 2.087" 2.441" 2.717" 2.992" 3.268" Z 0.630" 0.748" 0.984" 1.142" 1.339" 1.535" Weight 0.414 lbs 0.611 lbs 0.836 lbs 1.041 lbs 1.250 lbs 1.462 lbs
Item No. 91: 90 Elbow: Press x Male Plain End Size " " 1" 1" 1" 2" A 1.772" 2.087" 2.441" 2.717" 2.992" 3.268" B 1.535" 1.654" 2.008" 2.283" 2.638" 2.992" Z 0.630" 0.748" 0.984" 1.142" 1.339" 1.535" Weight 0.337 lbs 0.483 lbs 0.714 lbs 0.888 lbs 1.076 lbs 1.265 lbs
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Z2
Z1 A
Z A
Item No. 93: 90 Elbow: Press x FIPT Size " " 1" 1" 1" 2" A 1.772" 2.087" 2.441" 2.717" 2.992" 3.268" B 1.142" 1.299" 1.575" 1.890" 2.244" 2.598" Z1 0.630" 0.748" 0.984" 1.142" 1.339" 1.535" Z2 0.551" 0.669" 0.827" 0.945" 1.063" 1.181" Weight 0.353 lbs 0.494 lbs 0.635 lbs 0.776 lbs 0.917 lbs 1.058 lbs
Item No. 92: 90 Elbow: Press x MIPT Size " " 1" 1" 1" 2" A 1.772" 2.087" 2.441" 2.717" 2.992" 3.268" B 1.535" 1.654" 2.008" 2.283" 2.638" 2.992" Z 0.630" 0.748" 0.984" 1.142" 1.339" 1.535" Weight 0.337 lbs 0.483 lbs 0.714 lbs 0.888 lbs 1.076 lbs 1.265 lbs
A Z Z
Item No. 130: Tee: Press x Press x Press Size " " 1" 1" 1" 2" A 1.772" 2.087" 2.441" 2.717" 2.992" 3.268" Z 0.630" 0.748" 0.984" 1.142" 1.339" 1.535" Weight 0.584 lbs 0.796 lbs 1.111 lbs 1.358 lbs 1.620 lbs 1.885 lbs
Item No. 132: Slip Tee: Press x Press x Press Size " " 1" 1" 1" 2" A 1.772" 2.087" 2.441" 2.717" 2.992" 3.268" Z 0.630" 0.748" 0.984" 1.142" 1.339" 1.535" Weight 0.580 lbs 0.791 lbs 1.107 lbs 1.351 lbs 1.616 lbs 1.878 lbs
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A Z A Z
A1
Item No. 133: Tee - Reducing: Press Run x Reduced Press Branch Size 1" x " 1" x " 2" x " 2" x " A 2.283" 2.381" 2.283" 2.381" A1 2.322" 2.519" 2.952" 3.188" B 0.492" 0.492" 0.492" 0.492" B1 0.413" 0.492" 0.413" 0.492" Z 1.457" 1.457" 1.457" 1.457" Z1 0.984" 1.142" 0.984" 1.142" Weight 1.895 lbs 2.094 lbs 2.414 lbs 2.579 lbs
Z1
B B1
Other sizes are available but sold as a pre-assembled 130 Tee and 247 Adapter. See FASTLOCK List Price Book.
A Z
A Z
Item No. 131: Tee - Reducing: Press Run x Reduced FIPT Branch Size 1" x " 1" x " 1" x " 1" x " 2" x " 2" x " A 2.106" 2.165" 2.283" 2.381" 2.283" 2.381" A1 1.457" 1.516" 1.771" 1.850" 2.027" 2.086" B 0.492" 0.492" 0.492" 0.492" 0.492" 0.492" Z 1.122" 1.457" 1.457" 1.457" 1.457" 1.457" Weight 0.857 lbs 1.087 lbs 1.742 lbs 1.896 lbs 2.253 lbs 2.474 lbs A1 B B
Other sizes are available but sold as a pre-assembled 130 Tee and 243 Adapter. See FASTLOCK List Price Book.
A
A
Item No. 300: Cap: Press Size " " 1" 1" 1" 2" A 1.457" 1.654" 1.772" 2.008" 2.008" 2.008" Weight 0.160 lbs 0.262 lbs 0.363 lbs 0.473 lbs 0.626 lbs 0.818 lbs
Item No. 331: Union - Flat: FIPT x Male Plain End Item N0. 341: Union - Tapered: FIPT x Male Plain End Size " " 1" 1" 1" 2" A 2.087" 2.244" 2.480" 2.795" 2.992" 3.228" Weight 0.522 lbs 0.723 lbs 0.948 lbs 1.570 lbs 1.931 lbs 3.029 lbs
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Item No. 242: Adapter: Male Plain End x Reduced Male Plain End Size " x " 1" x " 1" x " 1" x " 1" x " A 1.870" 2.146" 2.146" 2.283" 2.205" 2.264" 2.342" 2.362" 2.315" 2.587" 2.622" 2.677" 2.661" Weight 0.225 lbs 0.329 lbs 0.353 lbs 0.465 lbs 0.458 lbs 0.497 lbs 0.602 lbs 0.620 lbs 0.658 lbs 0.944 lbs 0.960 lbs 0.997 lbs 1.129 lbs
Item No. 1270: Ball Valve: Press x Press Size " " 1" 1" 1" 2" A 3.5625" 3.5625" 4.3125" 4.3125" 5.9375" 5.9375" B 1.875" 2.0625" 2.25" 2.5625" 3.1875" 3.4375"
A
1" x 1" Weight 0.744 lbs 1.076 lbs 1.798 lbs 2.68 lbs 3.798 lbs 5.656 lbs 1" x " 1" x 1" 1" x 1" 2" x " 2" x 1" 2" x 1" 2" x 1"
C 4.1875" 4.6875" 5.5" 6.1875" 6.6875" 7.375"
Z Item No. 247: Adapter: Male Plain End x Reduced Press End
Size " x " 1" x " 1" x " 1" x " 1" x " 1" x 1" 1" x " 1" x " 1" x 1" 1" x 1" 2" x " 2" x " 2" x 1" 2" x 1" 2" x 1"
A 2.185" 2.953" 2.500" 3.150" 3.150" 3.150" 3.150" 3.150" 3.150" 3.150" 3.150" 3.150" 3.150" 3.150" 3.150"
Z 1.181" 1.378" 1.319" 1.575" 1.575" 1.575" 1.575" 1.575" 1.575" 1.488" 1.575" 1.575" 1.575" 1.575" 1.575"
Weight 0.187 lbs 0.331 lbs 0.312 lbs 0.441 lbs 0.463 lbs 0.652 lbs 0.518 lbs 0.549 lbs 0.652 lbs 0.527 lbs 0.930 lbs 0.752 lbs 0.818 lbs 0.882 lbs 0.930 lbs
Z A
Item No. 529: Adapter: FIPT x Male Plain End Size " " 1" 1" 1" 2" A 1.614" 1.862" 2.142" 2.350" 2.461" 2.736" Z 1.079" 1.307" 1.480" 1.669" 1.779" 2.039" Weight 0.139 lbs 0.249 lbs 0.348 lbs 0.542 lbs 0.769 lbs 1.060 lbs
04/11
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Item No. 241: Adapter: Male Plain End x Reduced MIPT Size " x " 1" x " 1" x " 1" x " 1" x " A 1.870" 2.146" 2.146" 2.283" 2.205" 2.264" 2.342" 2.362" 2.315" 2.587" 2.622" 2.677" 2.661" Weight 0.225 lbs 0.329 lbs 0.353 lbs 0.465 lbs 0.458 lbs 0.497 lbs 0.602 lbs 0.620 lbs 0.644 lbs 0.895 lbs 0.911 lbs 0.960 lbs 1.085 lbs
Item No. 240: Adapter: Male Plain End x MIPT Size " " 1" 1" 1" 2" A 1.732" 1.850" 2.087" 2.244" 2.323 2.677" Weight 0.157 lbs 0.249 lbs 0.419 lbs 0.617 lbs 0.728 lbs 1.213 lbs
1" x 1" 1" x " 1" x 1" 1" x 1" 2" x " 2" x 1" 2" x 1" 2" x 1"
Z A
Item No. 243: Adapter: Male Plain End x Reduced FIPT Size " x " Item No. 246: Adapter: FIPT x Reduced Male Plain End Size " x " 1" x " 1" x " 1" x " 1" x " 1" x 1" 1" x " 1" x 1" 1" x 1" 2" x 1" 2" x 1" 2" x 1" A 1.929" 2.205" 2.205" 2.362" 2.362" 2.362" 2.382" 2.441" 2.508" 2.795" 2.795" 2.795" Z 1.374" 1.543" 1.543" 1.681" 1.681" 1.681" 1.681" 1.681" 1.681" 2.095" 2.095" 2.095" Weight 0.225 lbs 0.329 lbs 0.353 lbs 0.489 lbs 0.476 lbs 0.543 lbs 0.554 lbs 0.600 lbs 0.668 lbs 0.857 lbs 0.888 lbs 0.941 lbs 1" x " 1" x " 1" x " 1" x " 1" x 1" 1" x " 1" x " 1" x 1" 1" x 1" 2" x " 2" x " 2" x 1" 2" x 1" 2" x 1" A 1.035" 1.065" 1.065" 1.276" 1.276" 1.276" 1.295" 1.295" 1.295" 1.299 " 1.457" 1.457" 1.457" 1.457" 1.457" Z 0.799" 0.909" 0.909" 1.020" 1.020" 1.020" 1.020" 1.020" 1.020" 1.024" 1.081" 1.081" 1.081" 1.081" 1.081" Weight 0.108 lbs 0.216 lbs 0.168 lbs 0.364 lbs 0.348 lbs 0.300 lbs 0.439 lbs 0.458 lbs 0.421 lbs 0.315 lbs 0.736 lbs 0.754 lbs 0.772 lbs 0.758 lbs 0.648 lbs
15
04/11
USEFUL INFORMATION
Fractions and Decimal Equivalents Fraction (inches) 1/64 1/32 3/64 1/16 5/64 3/32 7/64 1/8 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 Decimal (inches) 0.016 0.031 0.047 0.063 0.078 0.094 0.109 0.125 0.141 0.156 0.172 0.188 0.203 0.219 0.234 0.250 Decimal (mm) 0.397 0.794 1.191 1.588 1.984 2.381 2.778 3.175 3.572 3.969 4.366 4.763 5.159 5.556 5.953 6.350 Fraction (inches) 17/64 9/32 19/64 5/16 21/64 1/3 11/32 23/64 3/8 25/64 13/32 27/64 7/16 29/64 15/32 1/2 Decimal (inches) 0.266 0.281 0.297 0.313 0.328 0.333 0.344 0.359 0.375 0.391 0.406 0.422 0.438 0.453 0.469 0.500 Decimal (mm) 6.747 7.144 7.541 7.938 8.334 8.467 8.731 9.128 9.525 9.922 10.319 10.716 11.113 11.509 11.906 12.700 Fraction (inches) 33/64 17/32 35/64 9/16 37/64 19/32 39/64 5/8 41/64 21/32 43/64 11/16 45/64 23/32 47/64 3/4 Decimal (inches) 0.516 0.531 0.547 0.563 0.578 0.594 0.609 0.625 0.641 0.656 0.672 0.688 0.703 0.719 0.734 0.750 Decimal (mm) 13.097 13.494 13.891 14.288 14.684 15.081 15.478 15.875 16.272 16.669 17.066 17.463 17.859 18.256 18.653 19.050 Fraction (inches) 49/64 25/32 51/64 13/16 53/64 27/32 55/64 7/8 57/64 29/32 59/64 15/16 61/64 31/32 63/64 1 Decimal (inches) 0.766 0.781 0.797 0.813 0.828 0.844 0.859 0.875 0.859 0.906 0.922 0.938 0.953 0.969 0.984 1.000 Decimal (mm) 19.447 19.844 20.241 20.638 21.034 21.431 21.828 22.225 21.828 23.019 23.416 23.813 24.209 2.606 25.003 25.400
Water Pressure to Feet of Head PSI 1 2 3 4 5 6 7 8 9 10 15 20 25 30 40 50 60 70 80 90 Feet of Head 2.31 4.62 6.93 9.24 11.54 13.85 16.16 18.47 20.78 23.09 34.63 46.18 57.72 69.27 92.36 115.45 138.54 161.63 184.72 207.81 PSI 100 110 120 130 140 150 160 170 180 200 250 300 350 400 500 600 700 800 900 1000 Feet of Head 230.90 253.93 277.07 300.16 323.25 346.34 369.43 392.52 415.61 461.78 577.24 692.69 808.13 922.58 1154.48 1385.39 1616.30 1847.20 2078.10 2309.00 Feet of Head 1 2 3 4 5 6 7 8 9 10 15 20 25 30 40 50 60 70 80 90
Feet of Head to Water Pressure PSI 0.43 0.87 1.30 1.73 2.17 2.60 3.03 3.46 3.90 4.33 6.50 8.66 10.83 12.99 17.32 21.65 25.99 30.32 34.65 39.98 Feet of Head 100 110 120 130 140 150 160 170 180 200 250 300 350 400 500 600 700 800 900 1000 PSI 43.31 47.64 51.97 56.30 60.63 64.96 69.29 76.63 77.96 86.62 108.27 129.93 151.58 173.24 216.55 259.85 303.16 346.47 389.78 433.00
04/11
16
PRESSURE DROP
Pressure drop refers to the decrease in pressure from one point in a piping system to another point downstream. This is mostly caused by friction between the flowing liquid and the pipes inner wall. Temperature and turns in the line, such as those created by an elbow, as well as branches in the line that converge or divert water flows, such as those created by a tee, will affect pressure drop. The table below details the pressure drop for water flowing through " 2" schedule 40 steel pipe at a temperature of 60 F. The friction losses are calculated using the Hazen-Williams equation with a roughness factor (C) of 125. The same information is plotted on Graph 1 below. Pressure Drop for Water Flowing Through 100 Feet of Schedule 40 Steel Pipe at 60 F Nominal Pipe Size Flow Rate (ft3/s) 0.00111 0.00223 0.01114 0.02228 0.04456 0.06684 0.08912 0.11140 0.13370 0.15600 0.17820 0.20050 0.22280 Flow Rate (GPM) 0.5 1 5 10 20 30 40 50 60 70 80 90 100 " " 1" 1" 1" 2" Pressure Drop Pressure Drop Pressure Drop Pressure Drop Pressure Drop Pressure Drop (PSI/100 ft.) (PSI/100 ft.) (PSI/100 ft.) (PSI/100 ft.) (PSI/100 ft.) (PSI/100 ft.) 0.17 0.60 11.20 42.40 0.03 0.16 2.75 9.99 37.80 0.05 0.84 2.99 10.90 23.80 41.50 0.22 0.77 2.78 5.92 10.24 15.66 22.20 0.10 0.36 1.28 2.72 4.65 7.15 10.21 13.71 17.59 22.00 26.90 0.11 0.38 0.79 1.35 2.03 2.87 3.84 4.97 6.20 7.59
Graph 1: Pressure Drop for Water Flowing Through 100 Feet of Schedule 40 Steel Pipe at 60 F
45 40
" " 1"
1" 1" 2"
Pressure Drop (PSI/100 ft.)
35 30 25 20 15 10 5 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Flow Rate (GPM)
17
04/11

Localized Pressure Drop: The pressure drop resulting from an elbow or tee can best be understood as being equivalent to an extra length of pipe in the system. The table below contains the equivalent length of pipe in feet for the pressure drop caused by each use of a FASTLOCK 90 elbow and standard tee. Pressure Drop from FASTLOCK Fittings in Equivalent Feet of Pipe Nominal Size " " 1" 1" 1" 2" 90 Elbow 1.54 ft. 2.03 ft. 2.59 ft. 3.45 ft. 4.04 ft. 5.15 ft. Standard Tee (Branch) 3.12 ft. 4.10 ft. 5.25 ft. 6.89 ft. 8.04 ft. 10.27 ft. Standard Tee (Run) 1.04 ft. 1.37 ft. 1.75 ft. 2.30 ft. 2.68 ft. 3.45 ft.
THERMAL EXPANSION
Expansion L: Each installation is affected by temperature change. Large changes cause a pipe to increase or decrease in length. The formula for thermal expansion is L = L T L = Total expansion (in) L = Pipe length (ft) = coefficient of thermal expansion (8x10-5in/ft-F for steel) T = Temperature change (F) This formula says that there are small changes in the length of the pipe due to temperature change. The longer the pipe and the more the temperature increases, the more the pipe will grow in length. If the pipe gets colder, it will shrink in length by the same amount. The table below shows how much the pipe will expand (or contract) based on its length and the temperature change. Data is given for pipe run lengths from 10' to 100' and temperature changes from 20 F to 200 F. Dont forget to use the temperature CHANGE and not the final temperature. If the pipe is installed in a room at 70 F and it heats up to 170 F in operation, the temperature change is 100 F. Temperature Change T (F) L (ft) 10 20 30 40 50 60 80 100 20 0.02" 0.03" 0.05" 0.06" 0.08" 0.10" 0.13" 0.16" 40 0.03" 0.06" 0.10" 0.13" 0.16" 0.19" 0.26" 0.32" 60 0.05" 0.10" 0.14" 0.19" 0.24" 0.29" 0.38" 0.48" 80 0.06" 0.13" 0.19" 0.26" 0.32" 0.38" 0.51" 0.64" 100 0.08" 0.16" 0.24" 0.32" 0.40" 0.48" 0.64" 0.80" 120 0.10" 0.19" 0.29" 0.38" 0.48" 0.58" 0.77" 0.96" 140 0.11" 0.22" 0.34" 0.45" 0.56" 0.67" 0.90" 1.12" 160 0.13" 0.26" 0.38" 0.51" 0.64" 0.77" 1.02" 1.28" 180 0.14" 0.29" 0.43" 0.58" 0.72" 0.86" 1.15" 1.44" 200 0.16" 0.32" 0.48" 0.64" 0.80" 0.96" 1.28" 1.60"
Piping Flexibility: In the case of long pipe runs or large temperature changes it is important to include expansion joints, offsets, or loops in the line to reduce stresses induced by thermal expansion. If a pipe is held rigidly at each end and it expands due to a hot fluid, the pipe can be overstressed and fail. In these cases, an elbow is added to create an offset that can flex to take up the thermal expansion in the main line. Figures 5, 6, and 7 on the following pages show how changes in pipe direction can be added to reduce stresses to a safe level. In each case, a minimum offset distance of Bd is shown as the distance between changes in direction and pipe supports that will compensate for the expansion.
04/11
18

Figure 5 shows the main horizontal run at the top and a vertical offset including a fixed pipe support. Figure 6 shows a vertical drop from a main horizontal run. In both cases the horizontal run is expanding and the vertical run must be long enough to flex and not be over stressed. In both these cases the minimum offset distance is calculated from: Bd = K De L Where Bd = Minimum offset length (inches) K = Material flexibility factor (45 for steel pipe) De = Pipe outside diameter (inches) L = Pipe expansion (inches) Graph 2 below is a graphical representation of this equation for different pipe sizes. Example of calculation of Bd for setup shown in Figures 5 or 6: Main run: 1" pipe, 40' long. 190 F operating temperature, 70 F ambient. T = 190 F - 70 F = 120 F L = 0.38" from table on previous page Bd = K De L = 45 1.315 0.38 = 32" This same result can be obtained from the curve for 1" pipe in Graph 2 below.
Sliding Support Figure 6 Bd Sliding Support Figure 5 L L L
Fixed Support
Bd
Fixed Support
Sliding Support
Graph 2: Minimum Offset Distances for Figures 5 and 6

100 2"
Minimum Length Arm Offset Bd (inches)
90
1" 80 1" 1" " 60 " 50
70
40
30 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7
Expansion L (inches)
19
04/11

Additional flexibility can be obtained by using a U shaped loop as shown in Figure 7. The same formula applies, but in this case: K = 25 The results of the calculation for this setup are represented in Graph 3 below.
Sliding Support Bd/2 Sliding Support L/2 L/2
Bd
Figure 7
Graph 3: Minimum Offset Distances for Figure 7

100 2"
90
Minimum Length Arm Offset Bd (inches)
1" 80 1"
70
1" " "
60
50
40
30 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7
Expansion L (inches)
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21
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23
04/11
FREQUENTLY ASKED QUESTIONS

What is the background of FASTLOCK fittings? FASTLOCK fittings are manufactured in Italy under the AFL trademark by IMS S.p.A., a division of the Casti Group. FASTLOCK fittings have been in use in Europe since 2002 under the name Block Fittings and are now sold in the United States through Cimberio Valve Co. Inc. What applications can FASTLOCK fittings be used for? See the table on page 3 for a complete list of applications. What is the warranty on FASTLOCK fittings? IMS S.p.A. guarantees that the fittings will be free from defects in material and workmanship when properly installed and used under normal conditions for a period of fifty years from installation. See page 23. What should I do if the fittings I'm using leak? First, make sure that the fitting was pressed completely and correctly as described in the installation instructions. Afterwards, if you suspect the fitting is defective, contact Cimberio Valve Co. at 877-228-9246 within thirty days and create a warranty claim. You must remove the leaking fitting with at least 6" of pipe on each side (where applicable) and mail it at your expense to Cimberio Valve Company, 100 Quaker Lane, Malvern, PA 19355. AFL S.p.A. will inspect and test the returned product and will notify you in writing in a reasonable amount of time of the diagnosis. How do I verify that my pipe conforms to ASTM A53 standards? Be sure to measure the pipe with a gauge before use as described in the installation instructions. Gauges are included in the jaws sets and available on request free of charge. In the event that the gauge is lost or missing, use another pipe gauge and make sure that the measurements equal those listed in the table on page 4. Both the outer diameter and the wall thickness must be measured on the pipe being used to ensure that it conforms to ASTM A53 standards. Should special steps be taken when using old pipe? Yes. Follow the instructions for preparing the pipe in step 1 of the installation instructions on page 5. Can a press connection be made on curved pipe? As long as the pipe end can be inserted into the fitting to the proper insertion depth, there should be no problem making a connection. Can FASTLOCK be used on oval or out-of-round pipe? The pipe must be measured with a gauge to ensure that it meets ASTM A53 standards. If the pipe conforms to ASTM A53 standards and can be inserted into the fitting to the proper insertion depth, it is suitable for use with FASTLOCK. How clean should the pipe be? The pipe should be clean and free of debris, rust, scale, paint, oil, grease, and excessive coating. Will debris on the inside of the pipe affect the press connection? It is important that the interior of the pipe be free of debris. Debris and metal shavings can damage the gasket of the fitting or cause further damage on other parts of the line once the plumbing system is in use. How straight should the pipe be cut? The pipe should be cut perpendicular to its axis. The cuts diameter should be within 1/10 of the pipes diameter. What should I do if I accidentally cut the EPDM gasket? If the gasket is damaged the FASTLOCK fitting will fail to make a proper connection. If the gasket is damaged you must use another FASTLOCK fitting with an intact gasket. What type of lubricant can I use with FASTLOCK fittings? It is recommended that you apply an approved silicone lubricant spray to either the edge of the pipe or the inside of the fitting. Make sure that the lubricant used is approved for use with the fittings EPDM gasket (the lubricant CANNOT be petroleum based) and the systems intended application. Soapy water may also be used as a lubricant. Without a stop in the fitting, how much weight can the joint take? The weight should not exceed 2,000 lbs. Does the FASTLOCK system require the use of special valves? No. If you prefer to use threaded valves, FASTLOCK provides threaded adapters that will accommodate them. How do I know if FASTLOCK jaws will work with my press tool? FASTLOCK jaws must be used with a press tool for sizes up to 2" with a press force of at least 32kN and operating either at 110 volts or on battery power. For more information, see the table on page 4. Will the jaws I use for copper and stainless steel press connections work with FASTLOCK fittings? No. Only FASTLOCK approved jaws can be used with FASTLOCK fitting. Can a FASTLOCK fitting be rotated or adjusted after being pressed? In some cases, it is possible to slightly turn and adjust the fitting after making a press connection. The fitting design allows a slight manual adjustment. It is recommended that a fitting be repressed after rotating. How can I detect unpressed connections? Unpressed connections will leak when pressure tested to a minimum of 45 psi. Always increase the pressure gradually when performing any pressure tests. FASTLOCK jaws imprint a visible, detectable mark on fittings that have been pressed correctly. Look for this mark on all connections to ensure that they have been completed correctly. Often a connection may be re-pressed if not pressed completely. Is FASTLOCK approved for underground use? Yes, FASTLOCK can be used in underground installations as long as approval is received from the local plumbing inspector. Is FASTLOCK compatible with the cleaning agents used to disinfect a new plumbing system? Yes, as long as the procedure below is followed: 1. The piping system must be flushed with potable water until the water runs clear from all outlets. 2. The system must be completely sealed off and allowed to stand while filled with either a solution of water and 50 parts per million of chlorine for 24 hours or a solution of water and 200 parts per million of chlorine for 3 hours. 3. After the system has stood with the water and chlorine solution for the proper amount of time, it must be flushed with water until the chlorine is completely purged from the system How long will the EPDM gasket last? It is guaranteed for 50 years and will last the life of the fitting. What is the flow rate of a FASTLOCK fitting? The flow rate for FASTLOCK fittings is the same as for a comparable malleable cast iron threaded fitting. See pages 17 18. What is the minimum amount of air or water pressure that would cause an unpressed FASTLOCK fitting to leak? Unpressed FASTLOCK fittings will leak at pressures lower than 45 PSI. During lab tests, unpressed FASTLOCK fittings have leaked at pressures as low as 7 PSI for both air and water. What is the minimum amount of air or water pressure that would blow an unpressed FASTLOCK fitting off of a pipe? Under normal conditions, an unpressed FASTLOCK fitting will blow off of a pipe at 29 PSI for both air and water.
04/11
2009 Cimberio Valve Company Inc.

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TECHNICAL MANUAL

PRESS FITTINGS FOR STEEL PIPE

Phone: 877.228.9246 Fax: 877.232.9246 E-mail: info@cimberiovalve.com www.fastlockfittings.com

PRESS FITTINGS FOR STEEL PIPE

316 Stainless Steel Ring ASTM A53 Steel Pipe

After Press Connection

316 Stainless Steel Ring ASTM A53 Steel Pipe

PRESS FITTINGS FOR STEEL PIPE

EPDM Sealing Gaskets

Stainless Steel Gripping Rings

FASTLOCK APPLICATIONS & OPERATING PARAMETERS

FASTLOCK EPDM Application YES YES YES

PRESS FITTINGS FOR STEEL PIPE

FASTLOCK PIPE REQUIREMENTS

1/2" 1" 3/4"

2" 2.375" 0.109" 2.375" Permissible Variations in Outside Diameter: 0.016"

FASTLOCK TOOL REQUIREMENTS

Press Tools Ridgid 100-B, RP210-B

", ", 1" Jaws NO YES YES YES YES NO YES NO

Ridgid CT-400, 320, 330 REMS Power-Press (E, 2000, ACC)

REMS Akku-Press, Akku-Press ACC Rothenberger Romax AC ECO

Rothenberger Romax Compact Stanley Virax P20+

Stanley Virax M20+

PRESS FITTINGS FOR STEEL PIPE

FASTLOCK Jaws (" 1")

FASTLOCK Actuator & Collar (1" 2")

FASTLOCK INSTALLATION INSTRUCTIONS

1C. Cut the Pipe

2. Deburr the Pipe

PRESS FITTINGS FOR STEEL PIPE

3A. Verify the Fitting

3B. Fitting Parts

Min. Pipe Insertion 0.96" Depth

5B. Insert the Pipe

6A. Position the Jaws

PRESS FITTINGS FOR STEEL PIPE

Positioning the Jaws for a Proper Press Connection

The fitting mouth is securely inside of the ridges on the jaws.

The fitting mouth extends past the ridges on the jaws.

PRESS FITTINGS FOR STEEL PIPE

Gasket Bulge Gripping Ring

Female Threaded Adapter

" 1" 1"

Reducing Adapter Used to Create a 1" x 1" x " Reducing Tee

Reducing Adapter Used to Create a 2" x " Reducing Coupling

INSTALLATION ADJUSTMENTS & CLEARANCES

PRESS FITTINGS FOR STEEL PIPE

CORROSION RESISTANCE & PROTECTIVE COATING

PRESS FITTINGS FOR STEEL PIPE

PRESS FITTINGS FOR STEEL PIPE

PRESS FITTINGS FOR STEEL PIPE

PRESS FITTINGS FOR STEEL PIPE

PRESS FITTINGS FOR STEEL PIPE

C 4.1875" 4.6875" 5.5" 6.1875" 6.6875" 7.375"

PRESS FITTINGS FOR STEEL PIPE

PRESS FITTINGS FOR STEEL PIPE

PRESS FITTINGS FOR STEEL PIPE

" " 1"

1" 1" 2"

Pressure Drop (PSI/100 ft.)

Flow Rate (GPM)

PRESS FITTINGS FOR STEEL PIPE

PRESS FITTINGS FOR STEEL PIPE