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Aggregate
( 60 - 80 % by volume )
FUNCTIONS OF AGGREGATE IN CONCRETE Economy (aggregate as space filler) Strength Reduction in shrinkage and expansion
DESIRABLE CHARACTERISTICS OF AGGREGATES Hard, strong & durable Free of organic impurities Low alkali reactivity with cement Proper gradation (for good workability and packing of voids)
Same size
Classifications of Aggregate
By Size
Coarse aggregate - particles retained on No.4 sieve (4.75mm or 3/16 in.) Fine aggregate - particles passing No. 4 sieve.
By Source
Natural mineral aggregate - sand, gravel , crushed stone. Artificial or synthetic aggregate - blast-furnace slag, expanded clay, expanded shale.
Sedimentary Rock - formed from disintegration of other rocks and deposited as sediments
Examples: limestone, sandstone, shale
Metamorphic Rock - Igneous or sedimentary rocks that have changed its structure due to heat and pressure. Usually harder and denser.
Examples: marble, slate.
Aggregate Soundness Test ASTM Method C88 Purpose: To measure resistance of an aggregate to weathering through cycles of soaking in sodium or magnesium sulfate and oven drying.
3/8 in. - #4 12.0 11.2 1.34 _______________________________________________________________ Total 100.0 8.1 _______________________________________________________________ Soundness Loss = 8.1%
Test For Potential Alkali Reactivity ( Mortar Bar Method ) (ASTM C227)
Procedure:
Make bars of mortar 1 in x 1 in x 12 in ( 1 part cement to 2.25 parts of graded aggregate ). Measure the length of the bars after 24 hours in the molds, and store the bars at a constant temperature of 100 F in sealed moist containers. Measure length changes at 1, 2, 3, 6, 9 and 12 months. If expansion is greater than 0.05% at 3 months or 0.10% in 6 months, the aggregate is considered to be alkali reactive.
The strength ratio should be greater than 95% (according to ASTM C33 Specifications).
Typical maximum allowed: 0.5 - 1% for Coal and Lignite 3 - 8% for Chert and shale
Typical allowable limits: 3% for fine aggregate. 2 - 10% for coarse aggregate.
Sieve Analysis
To determine gradation (size distribution) of aggregates. Standard Sieves:
6, , 3, 1.5, 3/4, 3/8, #4, #8, #16, #30, #50, #100, #200
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The next standard sieve is half the size of the preceding standard sieve.
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100
Percent Passing
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1-1/2
#16
#30
3/8
3/4
#8
#4
40
12
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Densities of Aggregate
permeable voids solid impermeable voids
True Density = Mass of Aggregate Vol. of solids
Bulk Density = Mass of Aggregate Vol of (solids + voids) Apparent Density = Mass of Aggregate______ V. of (solids + imperm. voids)
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Measurement of Dry Bulk Specific Gravity For an impermeable solid (Wt. in Air) - (Wt. in Water) = Wt. of Water of Same Volume (or Wt. of water displaced) Specific Gravity = Wt. in Air_______ (Wt i Ai Wt i W t )
Specific Gravity =
Weight of sample / Volume _ Density of water Weight of sample _ Volume x Density of water Weight of sample _ Weight of water displaced
Dry Bulk Spec. Gravity = Dry Wt. In Air________ (SSD Wt. In air) - (Wt. in water)
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A = Mass of oven-dry sample in air, g B = Mass of Pycnometer filled with water to calibration mark, g C = Mass of Pycnometer with sample and water to calibration mark, g S = Mass of saturated surface dry sample, g B + S C = Mass of water displaced
CALCULATIONS (Cont.)
S B+S-C
B = Mass of Pycnometer filled with water to calibration mark, g C = Mass of Pycnometer with sample and water to calibration mark, g S = Mass of saturated surface dry sample, g
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wind
fine agg.
coarse agg.
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Chert (spec. grav. less than 2.4) Free shell Cinders & clinkers Organic matter
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L.A. Abraison Loss Soundness Loss (Sodium sulfate, 5 cycles) Flat or elongated pieces
(A flat or elongated particle is one having a ratio between the maximum and minimum dimensions exceeding 5 to 1)
Gradation
Must meet gradation requirements for the specified stone size
(If Fail, run Test for the Effect of Organic Impurities on Strength of mortar. Strength ratio at 7 and 28 days shall not be less than 95%)
Materials passing No. 200 sieve 4% max Gradation requirement - Slightly different from ASTM C33. Slightly finer materials are allowed.
Lightweight Aggregates
Bulk unit weight of less than 70 pcf. (Normal natural aggregate has a unit weight of 95 to 105 pcf.) Examples: pumice (natural agg.), expanded clays, expanded shale, expanded perlite, expanded slag. Used to produce structural lightweight concrete or nonstructural insulating concrete.
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Heavyweight Aggregates
Bulk unit weight of over 130 pcf. Used to produce heavyweight concretes for use as nuclear radiation shields. Examples: iron ore, titanium ore, steel punchings.
Blast-Furnace Slag
waste product from the blast-furnace process for manufacturing of steel and iron. Bulk unit weight of 70 to 85 pcf. Used in making precast concrete products, such as masonry blocks, where high strength is not required. Sulfur content in slag may cause durability problem in concrete. FDOT spec. limits sulfur content to a maximum of 1.5%
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