LARSEN & TOUBRO LIMITED

MSQ UPGRADATION (EPCC-1) PROJECT IOCL - PANIPAT

PMC

INSPECTION AND TEST PLAN FOR TANK

PROJECT OWNER PMC CONTRACTOR LEGEND : : EPCC-1 MSQ UPGRADATION : INDIAN OIL CORPORATION LTD.PANIPAT. : JACOBS ENGINEERING INDIA PRIVATE LIMITED : LARSEN & TOUBRO LIMITED

Doc. No:
LT/MSQ/ITP/STR/ST/004 Date: 20.09.07

NA : Not Applicable, HP : Hold Point, W : Witness Point, Rw : Review of SUBCONTRACTOR / L&T's documentation, S : Surveillance by OWNER / PMC, WC : 100% Examination, Spec. : Specification, Dwg. : Drawing, Std. : Standard PT : Penetarnt Testing, MT: Magnetic Particle Testing, PWHT: Post Weld Heat Treatment, IRN: Inspection Release Note INSPECTION WITNESSES/GRADE L&T JACOBS

SL. No.

DESCRIPTION OF ACTIVITY STORAGE TANK

FIELD INSPECTION REPORT FORMAT No.

REMARKS

A 1 2 3 4 5 6 7 8 9 10

PRIOR TO FABRICATION Acceptance of the tanks foundation Materials Filler Materials tests & Approval WPS / PQR Welder Performance Qualification Radiography Procedure Joint numbering in drawings Welding equipment and accessories Tools & Tackles Backing Ovens a) portable b) heavy WC WC WC WC S S S S LT/MSQ/IMIR/GEN/001 Rev.01 APPROVED VENDER FORMAT LT/MSQ/STR/WPS/002 LT/MSQ/STR/PQR/003 LT/MSQ/STR/WPQ/004 LT/MSQ/P/RT/009 APPROVED SKETCHES WC WC WC WC WC WC WC WC WC W W S HP HP S S S S

11 12 B 1 2 3 4 5 6 SL. No.

Jig & Fixtures Suitability of plate bending machine FABRICATION / ERECTION BOTTOM Plate size, marking & cutting Blast cleaning & painting of undemeath bottom plate Plate layout, overlap & Fit up Sequence of welding to follow Size & positioning of backing plate for annular plates Baking of electrodes / Interpass cleaning DESCRIPTION OF ACTIVITY ELECTRODE BACKING REGISTER
FIELD INSPECTION REPORT FORMAT No.

WC WC WC WC WC WC

S S S S S S REMARKS

INSPECTION WITNESSES/GRADE

Signature : Name : Date

Prepared by L&T Checked by L&T Page 1 of 4 Approved by JACOBS

LARSEN & TOUBRO LIMITED

MSQ UPGRADATION (EPCC-1) PROJECT IOCL - PANIPAT

PMC

INSPECTION AND TEST PLAN FOR TANK

PROJECT OWNER PMC CONTRACTOR LEGEND : : EPCC-1 MSQ UPGRADATION : INDIAN OIL CORPORATION LTD.PANIPAT. : JACOBS ENGINEERING INDIA PRIVATE LIMITED : LARSEN & TOUBRO LIMITED

Doc. No:
LT/MSQ/ITP/STR/ST/004 Date: 20.09.07

NA : Not Applicable, HP : Hold Point, W : Witness Point, Rw : Review of SUBCONTRACTOR / L&T's documentation, S : Surveillance by OWNER / PMC, WC : 100% Examination, Spec. : Specification, Dwg. : Drawing, Std. : Standard PT : Penetarnt Testing, MT: Magnetic Particle Testing, PWHT: Post Weld Heat Treatment, IRN: Inspection Release Note L&T LPI / MPI / Radiography of annular plate butt welds & bottom plate butt welds ( if any ) Vacuum / MPI / LPI of shell portion of the bottom plates Vacuum box test for the bottom plate welding SHELL Plate size, marking and cutting Plate bending, curvature check, stacking Shell course alignments and fit up of vertical and circumferential joints Shell diameter, circularity, perpendicularity, straightedge before welding Visual & Back chip check Second side visual Location, size & alignment of nozzles and other openings. R.F. pads fit up / welding PWHT of RF pad. Nozzles & manhole etc. ( as applicable ) Radiography marking for random radiography only Curb angle and wind girders fit up / welding MPI / LPI nozzles RF pads air test Shell to bottom fit up Shell to bottom I/S welding root run visual / oil chalk test Shell to bottom O/S welding visual & LPI for toe cracks Fabrication & erection of stairways Cleates welding for insulation a) radiography interpretation b) extension marking for repair DESCRIPTION OF ACTIVITY LT/MSQ/PIPE/RGI/014 LT/MSQ/DPT/016 LT/MSQ/MPT/017 SR CHART LT/MSQ/PIPE/RGM/013 WC WC WC WC WC WC WC WC WC WC WC WC WC WC WC WC WC WC WC WC
FIELD INSPECTION REPORT FORMAT No.

JACOBS

8 9 10 C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

LT/MSQ/DPT/016 LT/MSQ/MPT/017 LT/MSQ/PIPE/RGM/013 LT/MSQ/PIPE/RGI/014 LT/MSQ/DPT/016 LT/MSQ/MPT/017

WC WC WC

S S S

S S S S S S S W S W S W S W S S S S S S REMARKS

SL. No.

INSPECTION SWITNESSES/GRADE

Signature : Name : Date

Prepared by L&T Checked by L&T Page 2 of 4 Approved by JACOBS

LARSEN & TOUBRO LIMITED

MSQ UPGRADATION (EPCC-1) PROJECT IOCL - PANIPAT

PMC

INSPECTION AND TEST PLAN FOR TANK

PROJECT OWNER PMC CONTRACTOR LEGEND : : EPCC-1 MSQ UPGRADATION : INDIAN OIL CORPORATION LTD.PANIPAT. : JACOBS ENGINEERING INDIA PRIVATE LIMITED : LARSEN & TOUBRO LIMITED

Doc. No:
LT/MSQ/ITP/STR/ST/004 Date: 20.09.07

NA : Not Applicable, HP : Hold Point, W : Witness Point, Rw : Review of SUBCONTRACTOR / L&T's documentation, S : Surveillance by OWNER / PMC, WC : 100% Examination, Spec. : Specification, Dwg. : Drawing, Std. : Standard PT : Penetarnt Testing, MT: Magnetic Particle Testing, PWHT: Post Weld Heat Treatment, IRN: Inspection Release Note L&T FIXED ROOF JACOBS

1 2 3 4 5 6

Location & welding of roof supports Alignment & welding of roof structures Plate layout, overlap & fit up Visual check of roof welds Location, size & alignment of roof man-holes & vents PWHT ( as applicable ) FLOATING ROOF

WC WC WC WC WC WC

S W S W S S

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Temporary staging spacing & levels Plate size, straightening & cutting Plate layout, overlap & fit up / welding Buoys fabrications Vacuum testing of roof plate welds Location of sleeve supports Pad plate welding with roof and sleeve support Fixing and welding of Buoys Initial lift Supports fixing through sleeves Seal welding of support sleeves from beneath after dewatering Air test of buoys Pontoon welding location, fixing & welding of man holes, drains etc. Shell to pontoon clearance Seal fixing

WC WC WC WC WC WC WC WC WC WC WC WC WC WC WC W

S S S S S W W S W S W S W S W W

SL. No.

DESCRIPTION OF ACTIVITY

FIELD INSPECTION REPORT FORMAT No.

INSPECTION WITNESSES/GRADE L&T JACOBS

REMARKS

Signature : Name : Date

Prepared by L&T Checked by L&T Page 3 of 4 Approved by JACOBS

LARSEN & TOUBRO LIMITED

MSQ UPGRADATION (EPCC-1) PROJECT IOCL - PANIPAT

PMC

INSPECTION AND TEST PLAN FOR TANK

PROJECT OWNER PMC CONTRACTOR LEGEND : : EPCC-1 MSQ UPGRADATION : INDIAN OIL CORPORATION LTD.PANIPAT. : JACOBS ENGINEERING INDIA PRIVATE LIMITED : LARSEN & TOUBRO LIMITED

Doc. No:
LT/MSQ/ITP/STR/ST/004 Date: 20.09.07

NA : Not Applicable, HP : Hold Point, W : Witness Point, Rw : Review of SUBCONTRACTOR / L&T's documentation, S : Surveillance by OWNER / PMC, WC : 100% Examination, Spec. : Specification, Dwg. : Drawing, Std. : Standard PT : Penetarnt Testing, MT: Magnetic Particle Testing, PWHT: Post Weld Heat Treatment, IRN: Inspection Release Note

C 1 2 3 4 5 6 7 8 D 1 2 3

TESTING
Correctness of testing arrangements especially size of blind flanges / vents / drains / temporary piping Mechanical / inspection clearance Earthing of ladder and shell Settlement reading during water filling Hammer test Air pressure test Vacuum test Roof collapsibility test in case of floating roof tanks WC WC WC WC WC WC WC WC S S W W S S S S

PAINTING AND INSULATION

Cleaning Painting Insulation WC WC WC S W W

INSPECTION & TEST DOCUMENTS Review test and inspection documents

HP Rw

Signature : Name : Date

Prepared by L&T Checked by L&T Page 4 of 4 Approved by JACOBS