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Operation and Maintenance Manual for

USF / ARGENTINA Buenos Aires, Argentina

QUADRICELL Model: # Q-32

USFilter Project #: 10-0144

Original Issue Date:


USFilter/Whittier 12442 East Putnam Street Whittier, California, USA 90602 Tel: 562/698-9414 * Fax: 562/698-1960 December 13, 2001

Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

TABLE OF CONTENTS
SECTION DESCRIPTION PREFACE PAGES Disclaimer Statement Equipment Support Revision History Safety Precautions 1.0 INTRODUCTION 1.1 Data Summary Sheet 1.2 General 1.3 Theory of Operation INSTALLATION & ASSEMBLY 2.1 Foundation 2.2 Feed Liquid 2.3 Clear-Liquid Discharge 2.4 Froth Collecting Launders OPERATING INSTRUCTIONS MAINTENANCE 4.1 Assemblies 4.2 Removal of Aerator Mechanism 4.3 Lubrication and Maintenance 4.4 Maintenance Responsibility 4.5 Operating Parameters 4.6 Torque Limiter Basic Operation 4.7 Field Service Policy TROUBLESHOOTING SPARE PARTS LIST ENGINEERING DRAWINGS MANUFACTURERS' DATA ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------PAGE ii iii iv v 1-1 1-2 1-3 2-1 2-1 2-1 2-1 3-1 4-1 4-2 4-2 4-6 4-7 4-8 4-10 5-1 6-1 7-1 8-1

2.0

3.0 4.0

5.0 6.0 7.0 8.0

Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

DISCLAIMER STATEMENT
The operation and maintenance manual is intended to be used with the information provided in the vendor literature manuals. These manuals should provide complete and accurate information to meet your operating and/or service requirements based on the information available at the time of publication. However, USFilter/Whittier assumes no responsibility for the technical content of the vendor literature manuals. The information in these manuals may not cover all operating details or variations or provide for all conditions in connection with installation, operation and maintenance. Should questions arise which are not answered specifically in this manual, contact the USFilter/Whittier Field Service Department. USFilter reserves the right to make engineering refinements that may not be reflected in these manuals. The material in these manuals is for information purposes and is subject to change without notice.

PROPRIETARY RIGHTS STATEMENT


This manual discloses information in which USFilter has proprietary rights. Neither receipt nor possession of this manual confers or transfers any right to the client, and by its retention hereof, the client acknowledges that it will not reproduce or cause to be reproduced, in whole or in part, any such information except by written permission from USFilter. The client shall have the right to use and disclose to its employees the information contained herein for the purpose of operating and maintaining the USFilter equipment, and for no other purpose. In the event the content of this manual is altered or section/items are omitted during a reproduction, in whole or in part, and instruction or definitions within the reproduction result in personal injury to those who follow the altered instructions, the burden of responsibility for personal injury and/or property damage falls solely on the party who affects the reproduction.

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Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

EQUIPMENT SUPPORT
USFilter continually strives to provide safe, efficient, trouble-free equipment using the optimum technology for your application. If problems should develop, USFilters worldwide network of technical support will be available to provide assistance. For service, sales or additional manual copies call your area representative or the number provided on the cover of this manual.

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Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

OPERATING MANUAL REVISION HISTORY


FOR USF / ARGENTINA USFilter/Whittier Project #: 10-0144

NOTE:

When an updated revision history sheet is received, remove and discard the old sheet and insert the new sheet in its place.

EVENT Original publication

DATE 12/13/01

DESCRIPTION Operating & Maintenance Instructions

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Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

SAFETY PRECAUTIONS

PLEASE NOTE:

All anticipated performances given in this manual is presented in good faith based on our best estimates. It is an aid to adjusting and regulating the performance of the equipment in the field. Because of numerous variables involved, variations from the given data can be anticipated in actual field operation. No values, therefore, should be construed to be guaranteed, unless set forth in a statement of guarantee specifically agreed to by USFilter/Whittier.

CAUTION:

Under no circumstances should any of the safety or cautionary labels and tags found on this equipment be removed. All safety devices and interlocks must be operational and in place before and during equipment operation. Failure to use all safeguards could result in serious injury or death.

NOTE:

For all Motors Before starting up any motor, ensure that the proper amount of oil has been added. Consult the manufacturers' instruction manual......

Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

SAFETY PRECAUTIONS

EXTREME CAUTION

must be exercised in the operation of this equipment. Before opening manways/doors, disconnecting piping or valves, all pressure must be relieved from the vessel. Failure to do so could result in severe injury or death to the operating personnel. Inspect safety devices, interlocks and pressure gauges at regular intervals. Do not operate equipment unless all safety devices, interlocks and pressure gauges are in proper working condition and operating. In order to prevent hydraulic shock and possible piping rupture, manual valves must be opened and closed slowly. At no time should the unit(s) be operated in excess of the design pressures stamped on the vessel and listed in this manual. Possible rupture of the vessel and piping could result if this pressure is exceeded. All pump couplings and rotating shafts must be protected with a shield. Working area must be kept clean and free of obstructions. Operators must observe safe and proper working habits. All Federal, State, and Local safety laws and regulations must be strictly enforced and adhered to by all personnel.

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Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

SAFETY PRECAUTIONS

CAUTION LINED VESSEL - DO NOT WELD


The interior of this vessel is lined with Ceram-Kote . Any attempt to weld on the vessel or its

connections will result in serious damage to the lining material.

STORAGE
Most lining materials are affected by extreme temperatures. Where prolonged exposure to direct sunlight cannot be avoided, block open manway or other openings to prevent excessive internal heat build-up. Storage a sub-freezing temperatures can produce temporary brittleness of the liner. Handle with care.

NOTE:

VARIOUS VESSELS ON THIS CONTRACT ARE LINED OR COATED. OBSERVE THE PRECAUTIONS ABOVE WHEREVER THE LABEL APPEARS.

PLEASE

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Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

1.0
1.1 DATA SUMMARY SHEET

INTRODUCTION

CUSTOMER: LOCATION: CUSTOMER P.O. #:

USF / Argentina Tecpetrol SA Buenos Aires, Argentina 4284/089/030

1. 2. 3. 4. 5. 6. 7. 8. 9 10. 11.

CELL TYPE / MODEL NO:: NUMBER OF UNITS: PROCESS LIQUID FLOW RATE PER UNIT OPERATING TEMP / PRESSURE DESIGN TEMP. / PRESSURE CELL DOOR TYPE DOOR GASKET MATERIAL TANK MATERIAL: INTERNAL LINING: EXTERNAL PAINT

Quadricell / Q-32 One (1) Produced Water 63 M3/HR 50oC (122oF) 93oC (200oF) Gastight Nitrile SA-36 Carbon Steel Ceram-kote (275 GPM) / / 0.002 Bar-G (0.5 Oz./Sq 0.002 Bar-G (0.5 Oz./Sq

(CARBON STEEL)

Ameron 450 HS Polyurethane

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Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

1.0
1.2 GENERAL

INTRODUCTION

The Quadricell separator is designed to effectively remove oil and/or suspended solids from wastewater. Four (4) aerator mechanisms circulate wastewater influent, introduced from a surge tank, which create a frothy layer several inches thick, of which the upper few inches contain the oils and solids. In operation, an impeller entrains air into the liquid and circulates this air-rich liquid throughout the cell. Oils and solids adhere to the air bubbles created and are carried to the surface where a skimmer removes the froth, directing it into side launders for discharge into a sump. To ensure that processed water is not lost in the skimming procedure, a metal bar (called a weir) is added or removed as needed to raise or lower to a threshold where it meets the upper level of the froth, thus acting to hold back water which would otherwise go into the sump and be reprocessed again. Chemicals may be added to influence the frothing action (increasing the froth level). With the addition of a frothing chemical the wastewater is de-emulsified thus making possible the freer movement of air bubbles and consequently increases the efficiency of oil and waste separation. Total process time for each cell is approximately one (1) minute. The heaviest oil-bearing froth is present in the first cell and each succeeding cell contains froth with a lighter impurity concentration.

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Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

1.0 INTRODUCTION
1.3 THEORY OF OPERATION Your USFilter Quadricell Induced Air Flotation (IAF) system is designed to effectively remove free and emulsified oil from water. The Quadricell is sometime referred to as a mechanically induced flotation cell. It is constructed to provide a total water retention time of four minutes or one minute per cell. The time the water is in either the inlet or outlet box is not included in the four minutes. Each IAF unit consists of a horizontal vessel that is divided into four in-line flotation cells, an inlet box and an outlet box. A diaphragm separates each cell and box. The diaphragms are metal plates welded to the sides of the vessel and are open across the bottom and top to allow passage of water across the bottom and air/gas across the top. Positioned on each side of the vessel is a skimming (launder) compartment. Note: The word air rather than air/gas will be used from this point for simplicity. Mounted in the top of and inside each cell is the rotating air induction mechanism, four total. The mechanism consists of a mounting plate, draft tube, shroud and a shaft with a specially constructed impeller. The entire mechanism assembly is bolted and sealed to the top of the vessel. Each mechanism is belt driven by its own electrical motor. Mounted within each of the launders is a skimming shaft that runs the full length of the vessel. On each shaft and at each cell there is a series of adjustable skimming paddles. Typically, there will be six paddles in the first cell and four in each of the three remaining cells. Externally mounted electrical motors drive the skimming mechanisms. For visual observance of the flotation and skimming operation there is a hatch at each cell and on both sides of the vessel. External to the vessel the flotation system may include piping, associated valves, instrumentation, control panel and a chemical (Polymer) feed system(s). (For specific details of your unit, please refer to the Data Summary Sheet, page 1-1. The flotation unit will require the continuous injection of a polymer to assist in increasing the size of the oil globule. The globule then floats to the surface of the water and is skimmed off into the launders. In applications where emulsified oil is present it will also require the injection of an emulsion breaker to free the oil up so it can be floated and removed.

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Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

1.0 INTRODUCTION
1.3 THEORY OF OPERATION (cont.) Operation The Quadricell operates in the following manner: Oil Removal Cycle At a sufficient distance upstream of the flotation unit, to allow mixing and reaction time, the polymer is constantly injected by a small metering pump to the process water. A constant level of water is maintained within each cell of the flotation unit by a level controller and control valve mounted on the outlet end of the unit. Water flow to the unit is controlled upstream of the inlet connection. The process water enters the flotation unit near the top of the inlet box and is given a short retention time to further enhance the reaction of the injected polymer. The water then flows downward in the inlet box and under the first diaphragm into the first cell. The rotating impeller part of the mechanism creates a suction, much like a pump, pulling water into the impeller. It also creates a vacuum that pulls air down the draft tube. There is a mixing zone where the air and water come together creating a water that is saturated with very fine air bubbles. The impeller drives the air bubble laden water out through the mechanism shroud directing it to all parts of the cell. As the air bubbles begin to rise to the surface they grow in size and assist in the floating the oil globule and skimming it from the surface. The mechanism design is such that the incoming volume of water passes through the impeller many times before it enters the next cell. The treated water now flows under the diaphragm to the next cell for further treatment. The process water is treated the same in the next three cells as it was in the first. In each cell the water quality is greatly improved over that of the preceding cell. While all of the above is happening the skimmers are being constantly rotated. The paddle blades are set to lightly dip into the surface of the water and skim off a small amount of water and foam into the side launders. In this water/foam mixture is the oil globules that have been removed from the process water. A constant flow of water and oil exits the launders. Again, as noted above, please refer to The Data Summary Sheet, Page 1-1 for specific details of your flotation system. 1-4

Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

2.0
2.1 FOUNDATION

INSTALLATION

Verify and ensure that the Quadricell unit, when it is installed, is level both in its length and width. Any level foundation capable of supporting the units operating weight is acceptable. Anchor-bolt spacing is shown on the assembly drawing #123-968. Although every effort should be made to prevent settling of the foundation after completion, minor movement can be accommodated by adjusting cell weirs (raising or lowering). 2.2 FEED LIQUID The feed liquid may be either pumped or introduced by gravity. If feed flow rate fluctuations are expected, suitable equipment must be installed to ensure a constant, steady flow. A manual isolation valve should be installed upstream, between the surge tank and the Quadricell unit. 2.3 CLEAR-LIQUID DISCHARGE The liquid discharge may flow by gravity, if the Quadricell has sufficient elevation and allows the water to flow to the desired discharge location, such as a stream or pond. Slopes of 1/4 or 1/2 inch per foot of steel pipe are generally considered adequate for the flow of water. If the discharge liquid must be pumped, then it may be pumped from the Quadricell discharge box under controlled conditions. 2.4 FROTH-COLLECTING LAUNDERS DISCHARGE The froth collecting launders are located on the front and back of each tank. When the Quadricell is operated with a gas blanket other than air, the launder discharge pipe must be sealed with a trap or submerged below the surface in the froth-collecting tank. If the floated sludge is to be pumped, it can be pumped directly from the Quadricell sludge-collection launders. Launder flow discharge rates average between from 1% to 5% of the feed flow at design capacity.

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Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

3.0

OPERATING INSTRUCTIONS

After installation procedures have been completed, the startup of the equipment is as follows: 1. 2. 3. 4. Slowly open inlet isolation valves. Finally, open all the way and allow the tank to fill with water (all four cells). If frothing chemical is required, initiate chemical feed into surge tank. Adjust level-control dial while tanks are being filled with water. When water level reaches the approximate center of the level controller' external cage, readjust s level controller so that water level remains at this mark. Note: The level control opens or closes the outer opening by degrees, thereby allowing the influent to be sustained at a constant desired level. 5. 6. 7. 8. Now start motors 1, 2, 3 and 4 on the aeration mechanisms. When aerators begin their circulation, start skimmer motors No' 1 & 2. Verify that the rotating s components are in fact rotating freely and in the proper direction. Also slowly open air-inlet valve, regulating froth in accordance with the level of skimming desired. Inspect discharge end of the unit and determine the number of weirs required. Adjustment of the weirs begins with the cell at the inlet end of the unit. Individual weirs are adjusted by adding or removing weir strips that are supplied with the unit. It may be necessary to have weir strips on each cell. The amount of strips required will vary with the fluid and froth level to be skimmed. Note: Skimmer arms are best adjusted to clear the weir by a gap of approximately 1/16 to 1/8 inch wide. Re-adjust level control as well as the induced air volume until desired froth level is obtained thereby making the skimming procedure as highly productive as possible.

9.

WARNING: For operators safety, shut off skimmer motor prior to adjusting the weirs and the air intake valve inside the vessel.

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Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

4.0
4.1 ASSEMBLIES

MAINTENANCE

Aeration Mechanism Assembly (See drawing 123-854) The aeration mechanism includes a shaft, sheave, upper and lower self-aligning pillow block bearing, viton shaft seal, Teflon wear plate, and impeller. The bearing can be replaced without removing the mechanism. Both pillow block bearings have large grease cavities and are lubricated individually through fittings by pressure grease guns. Bearings should be checked monthly. Grease with a good quality bearing grease of NLGI grade (1) consistency, when necessary. Skimmer Assembly (See Dwg. 123-845) All skimmer bearings are replaceable without disassembling the skimmer. Under no circumstances should the skimmer blades be turned without prior adjustment of blade sand weir bars. Skimmer Gear-Drive Motor For operating instructions and recommended lubrication of skimmer gear-drive motor, consult Mfg. Data in Section 8. Sheave and Belts Sheave and Belt maintenance is described separately (end of this section).

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Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

4.0
4.2

MAINTENANCE

REMOVAL OF AN AERATOR MECHANISM 4.2.1 Remove nuts from cover hold down studs. 4.2.2 Raise mechanism high enough for cover to clear the hold down studs. 4.2.3 Check units to make sure there are not obstructions. 4.2.4. Raise mechanism straight up until bottom conical shroud is clear.

4.3

LUBRICATION AND MAINTENANCE (See Drawing on following page) 4.3.1. Lubricate aerator mechanism bearings, (Dodge Pillow Block), per manufacturers standard. 4.3.2. Gear motor lubrication depends on climatic and operating conditions. For temperatures ranging from 0-70 degrees, use 90 weight gear oil. Temperatures 70 degrees and above, use 140 weight gear oil. Check oil level every 60 to 90 days. 4.3.3. Teflon skimmer bearings and shaft seals. Grease with a high-grade silicone grease every 30 to 60 days. 4.3.4. Lubricate electric motors if needed, per manufacturer' standard. s 4.3.5. With the usual wear of Teflon bearings, adjust skimmers accordingly. 4.3.6. Check the secure locking of all nuts and bolts every 30 to 60 days.

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Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

4.0

MAINTENANCE

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Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

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Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

4.0
4.4

MAINTENANCE

MAINTENANCE RESPONSIBILITY The responsibility of proper maintenance of the unit rests with the customer. USFilter/Whittier, assumes no warranty and/or guaranty obligation for, but not necessarily limited to those items listed below: 4.4.1 Tightness of all skimmer blades. 4.4.2 Proper adjustment of the skimmers as the skimmer bearings wear. 4.4.3 Security of all adjustable weir parts. 4.4.4 Tightness of all bearing bolts. 4.4.5 Tightness of lock-nut on delivery tube. 4.4.6 All nuts, bolts, and all screws should be checked for tightness every 30 to 60 days. 4.4.7 Lubrication of all bearing bolts. Any repairs or breakdowns which occur because of improper maintenance are the responsibility of the customer.

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Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

4.0
4.5 OPERATING PARAMETERS

MAINTENANCE

A routine check of the following operating parameters should be made and logged at a frequency best determined by the conditions at each individual plant. 4.5.1 Influent flow rate. 4.5.2 Influent Ph. 4.5.3 Oil concentration in influent. 4.5.4 Suspended solids concentration in influent. 4.5.5 Chemical addition rate. 4.5.6 Volume of froth skimmed from unit. 4.5.7 Amperage on aeration mechanism motors. 4.5.8 Proper belt tension on drive mechanism. 4.5.9 Oil level in gear motors. 4.5.10 Wear on skimmer bearings. 4.5.11 Sealing integrity of mechanisms shaft seal. 4.5.12 Sealing integrity of door gaskets.

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Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

4.0

MAINTENANCE

4.6

TORQUE LIMITER BASIC OPERATION The torque limiter is a protective device that limits the torque when demand exceeds a preset value. This excessive torque may occur as a result of: - Shock load, overload, skimmer jams. However, the limiter automatically re-engages when the cause for the excessive torque has passed, and with usually no resetting required. 4.6.1 Initial Adjustment These units are mounted between the skimmer drive and shaft at the inlet side of the vessel. Because the required torques vary for the units of different size, the torque limiter must be aligned and set before operation of the unit begins. Proceed as follows: 1). 2). 3). 4). Align skimmer drive with shaft tolerance of plus/minus .102mm. Secure motor mount by tightening lock-nuts (these are included). Loosen the torque adjustment bolt. (4 required) Turn the motor on and tighten the torque adjustment bolt (see manufacturers instructions) until slippage is almost totally reduced. DO NOT OVERTIGHTEN.

NOTE:

Motor must be turned on only after all necessary adjustments have been made to the unit.

4-8

Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32


U.S. FILTER FIELD SERVICE POLICY PER DIEM SERVICES

USFilter
USF Project #: 10-0144 Date: 12/13/01

FIELD SERVICES: The services of a U.S. Filter Field Service Engineer are available to the customer for start-up, troubleshooting and equipment installation supervision services. These services are available on a per diem or contract basis. I. AUTHORIZATION: Authorization is limited to maximum amount of this Purchase Order. If additional Purchase Order is required, customer will be notified when 75% of allocated monies have been used on the original Purchase Order. Additional work will not be performed until receipt of additional Purchase Order. RESPONSIBILITY: Unless otherwise specifically authorized in writing, the Field Service Representative shall act only in an advisory capacity interpreting drawings, recommending sequence of work in erection, installation, start-up and repairs. The Field Service Representative shall not be responsible for any acts, omissions or workmanship of employees, subcontractors or agents of the owner or for their failure to follow the advice or instructions of the Field Service Representative. All labor, materials, tools, equipment, and facilities necessary for the execution of the work shall be supplied by the customer at its own cost and expense, unless agreed to otherwise in writing. III. REPORTS: Daily summary reports are completed by the Field Service Representative and require an approved signature by customers job superintendent. TRAVEL TIME: Travel time to destination depends on availability of personnel, but will vary and shall be at U.S. Filters discretion. Any travel to a foreign country other than Canada, Mexico requiring at least 6 hrs. will be Business Class and charged to the customer. Travel time excesses due to airline delays will not be charged to the customer. RATES: Field Service Representative rates apply in the manner set forth below. Straight Time - Straight time is defined as time worked or traveled on a regular (non-holiday) schedule of eight (8) hours per day between 7:00 A.M. and 6:00 P.M., Monday through Friday, or for time worked on any other agreed upon schedule of eight (8) hours per day, Monday through Friday. Travel time is charged as work time. Overtime The rates below are based on an eight (8) hour day (10 hours per day International). Overtime is defined as time worked in excess of, or at times other than, the regular straight time schedule, including travel hours. Work or travel on Saturdays and for overtime up to four (4) hours per day will be charged at one and one-half times straight time rates. Holiday work, travel, and overtime in excess of four (4) hours will be charged at double straight time rates. A holiday is Sunday and any day observed by U.S. Filter as a holiday. As long as the Field Service Representative is retained by the customer, the minimum charge for weekdays will be the per diem rates as described above plus expenses whether requested to work or not. If a Field Service Representative is retained over a weekend but does not work, the charge for the weekend will be limited to expenses incurred by the Field Service Representative * * * Within the 50 States, Puerto Rico, Mexico and Canada Straight time per diem rate: (see USFilter quotation) International Straight time per diem rate: (see USFilter quotation) If a Process Specialist, SCADA Programmer, or Field Site Supervisor performs the work, the daily rate will be (see USFilter quotation) within the 50 states, Puerto Rico, Mexico and Canada and (see USFilter quotation) for international work.

II.

IV.

V.

Minimum billing is for a 4-hour day; all time worked in excess of 4 hours, up to 8 hours, will be billed as an 8-hour day. The Customer shall be charged for the services of the Field Service Representative at the job site when service cannot be rendered because of delays or conditions beyond U.S. Filters control. In cases of undue delay, U.S. Filter reserves the right to recall the Field Service Representative. 4 -1 0

Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

USF Field Service Policy Where start-up services or other services of U.S. Filter personnel are included in the purchase price of the equipment, the terms governing such service shall be as set forth in our proposal and based on a normal 5 day work week. Weekends and holidays worked will be charged at the above rates. Any additional service and travel shall be invoiced at the per diem rate in effect at the time the service is performed plus expenses. If additional service is required due to problems, which are U.S. Filters responsibility, an appropriate adjustment will be made. VI. EXPENSES: The per diem rates for services of U.S. Filter personnel do not include travel and living expenses. Actual living expenses incurred will be added to the per diem and shall be reimbursed by the Customer. Field Service personnel have the option of returning to their base U.S. Filter facility every two weeks. actual travel time at the straight time rate per day plus expenses. VII. VIII. The customer will be charged

INVOICING: Invoices will be rendered on a weekly, semi-monthly or monthly basis depending upon contracted or otherwise agreed upon terms. DEFAULT PROVISION: Upon the failure of Purchasers to make payment for service, or any part thereof, when due or upon breach of this agreement or upon the filing of a Petition in Bankruptcy, whether voluntary or involuntary; the filing of any proceedings under the provisions of the Bankruptcy Act; common law extension; Assignment for the Benefit of Creditor; receivership liquidation; dissolution; or any act of Bankruptcy, the entire unpaid balance shall, at the option of U.S. Filter, at once become due and payable. In the event of litigation, Purchaser shall be liable for all of U.S. Filters costs and expenses, including but not limited to, reasonable attorneys fees in the amount of twenty percent (20%) of the unpaid balance. Further, upon default interest on the unpaid balance shall accrue at the rate of one percent (1%) per month. ADVANCE NOTICE AND PREPARATION: Supervision of Start-Up - Due to the indefinite nature of many field service calls, precise scheduling of service engineering time is difficult. As sufficient advance notice is the customers best means of ensuring an on target visit, U.S. Filter recommends a minimum of four (4) weeks advance notice of the intended start-up date. Adequate preparation is equally important to a good start-up. Failure to complete the equipment installation in all respects will result in serious delays. Typical deficiencies encountered are failure to pipe in drain lines, inadequate drain facilities, no regenerant chemicals on hand, inadequate inlet supply pressure, no operating personnel available, etc. A general list of preliminary start-up requirements and precautions is included in U.S. Filters operating manual. When Purchaser or Purchasers agent is responsible for installation, this shall include unloading and setting up the equipment, assembling loose items, loading of media, fixing of minor leaks due to loosening during shipment, calibration of instruments, and all other labor not included in the proposal which is required to make the equipment ready for operation. In the event that adjustments to the controls or to other components in the system are required during start-up, Purchaser or the authorized contractor should make these adjustments promptly to avoid delays which will be charged at the per diem rate if delays are the result of improper preparation and/or delays in making necessary adjustments. Other Field Service - Routine service calls are scheduled in the same way as start-ups. Four (4) weeks notice should be given. Urgent trouble calls are handled on an emergency basis and, in most cases, an engineer can be dispatched within 48 hours. However, a large share of these problems can be dealt with effectively through telephone consultation with our area representative or one of our Field Service Department personnel.

IX.

X.

ACCEPTANCE OF EQUIPMENT: Upon completion of start-up, the Purchaser will be asked to accept the equipment and release U.S. Filter personnel. This acceptance serves as an acknowledgment that the equipment was brought into satisfactory operation, the customers operations personnel were fully instructed in its operation, and suitable arrangements were made for correction of any outstanding problems. Acceptance does not, in any way, relieve U.S. Filter of its responsibilities under the mechanical and performance guarantees, if any.

Revision 6: 12/29/00 4-11

Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

5.0

QUADRICELL TROUBLE SHOOTING GUIDE

A.

Change in water quality

Mechanism out of adjustment Flow above design rate Chemical injection (if required) may not be adequate or excessive. High ppm at inlet. Flow control inlet valve incorrectly set. Level control outlet set at incorrect level. Outlet line restrained.

Check inlet flow control valve. Verify correct chemical quantity required. Obtain new water analysis. Verify correct flow and reset FCV. Verify correct setting for level control and reset. Verify that outlet lines are free and clear. Adjust as directed in Section #4 of this manual Readjust per Manufacturers instructions (Section #8) Verify and ensure that power supply is on. Check belts and replace if necessary Remove deposits by cleaning.

B.

Unit overflowing Skimmer Weirs

C.

Skimmer shaft slipping

Skimmer blades loose or not properly adjusted. Torque limiter not properly adjusted.

D.

Mechanism not functioning

Loss of power. Broken (or loose) belts Calcium Sulfate build-up on impeller and/or vanes.

E.

Restricted flow

Obstruction in meter, piping or valves.

Inspect and clean as required. All valves (except flow control valve) should be fully opened.

F.

Skimmer drive gear noisy

Lack of oil

Check oil level and add as required in accordance with manufacturers recommendations.

5-1

Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

6.0 RECOMMENDED SPARE PARTS LIST

6-1

Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

7.0 DRAWING LIST


USF REV. DWG. NO. LETTER 123-511 123-514 123-845 123-865 123-900 123-968 BM/123-968 DS-LCV01 N/C N/C N/C N/C N/C N/C B N/C DESCRIPTION SHEET NUMBER 1 of 1 1 of 1 1 of 1 1&2 1 of 1 1 of 1 10 shts 1 of 1

Interconnecting Wiring Motor / Level s Switch Terminal Junction Panel Layout Skimmer Assembly Mechanism Assembly Piping and Instrumentation Diagram Quadricell Assembly Quadricell Assembly, Bill of Material Control Valve Data Sheet

7-1

Customer: P.O.#: Equipment:

USF/Argentina 4284/089/030 Quadricell Q-32 USF Project #: 10-0144

USFilter
Date: 12/13/01

8.0 MANUFACTURERS DATA LIST


MANUFACTURER Drexelbrook Fisher Fisher Shand & Jurs Shand & Jurs US Motor US Motor DESCRIPTION Level Switch Pressure Regulator Level Controller Breather Valve Flame Arrester Skimmer Drive Motor Mechanism Drive Motor MODEL NO. Z-Tron 502-3000-901 Y690A 2502-249B-67ARF 94020 94306 56C

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