SERVICE AND REBUILD GUIDE

Model: VANTAGE GT4

Component
Engine Clutch Clutch Pipes Air Filters Spark plugs Oil/oil filter change FEAD belt Accelerator pedal Transmission (ASM or manual) Fore/aft gear selector Finger Oil delivery tube (R15M-3339763) Oil return tube (R15M-3339773) ASM system and hoses Drive shafts (4G43-4K139-AB 4G43-4B402-AB) Drive shafts (R12-0-253-17-16-51-010 R12-0-253-17-16-51-011) Uprights Upright hub and bearing Assemblies Steering rack

Issue: 4

Date: 26/07/2011
Additional Information
Return to Aston Martin Racing

Rebuild KMs
7,000 km rebuild 8,000 to 10,000 km replace Inspect after each event. 10,000 km replace. Service after each event clean and oil. 2,000 km replace. 8,000 km replace 4,000 km Inspect after each event. 2,000 km replace 8,000 km replace 2,000 km Oil change/clean filter. 8,000 to 10,000 km rebuild 5,000km replace Replace at transmission rebuild 8,000 to 10,000km Replace at transmission rebuild 8,000 to 10,000km 8,000 to 10,000 inspect 1,000 km re-grease inner joint using 85g of NEO HPCC1 grease (available from AMR). Replace assembly after 5,000 km 1,000 km re-grease both joints using 85g of NEO HPCC1 grease (available from AMR). Replace assembly after 8,000 km Inspect after each event. End of season crack check 4,000 km replace (replace bolts at the same time). 10,000 km replace

Inspect or replace all clutch hard lines at stated intervals. Inspect after every event and replace if damaged.

Only use specified oil (see page 3).

Only use specified oil (see page 3). Return to Aston Martin Racing for rebuild. Manual cars only

Check for leaks and damage to steel braiding on hoses Team to rebuild using the specified grease. Check inner CV bolts are torqued after each outing. Team to rebuild using the specified grease. Check inner CV bolts are torqued after each outing

Check wheel free play after each Event

TRG-AMR North America, LLC - 1995 South McDowell Blvd., Petaluma, CA 94954 - 707.935.3999

Page 1 of 3

Track-rod ends PAS pump PAS hoses Propshaft Wishbones / Suspension Dampers Brake calipers Brake discs Brake pipes Fuel cell

Inspect after each event. 3,000 km replace 8,000 km replace pump Inspect for damage / leaks after each Event 8,000 to 10,000 km replace End of season crack check Check top eyelet boss is tight after each Event 3,000 km replace caliper seals. End of season crack check Inspect for wear and replace Accordingly Inspect after each event. 10,000 km replace Remove and inspect each season. Replace after cells ve -year life has expired (can be re-certified for a further 2 years). 5,000 km replace all pumps Check exhausts and joints for corrosion / leakage and replace if necessary Inspect after each event. 8,000 to 10,000 km replace 1,000 km inspect Inspect front studs / brackets after each event Inspect after each event, replace if Damaged Inspect after each event, replace if Damaged Inspect arms and bushes after each event, replace parts if necessary Serviced and repressurized by dealer Team to rebuild Front disc minimum thickness 31mm. Rear disc minimum thickness 27mm Inspect after each event. 10,000 km replace Clean out tank after every other event and check hose/pump installation If failure occurs replace complete PAS system

Fuel pumps Exhausts and mounts Front subframe Engine mounts (issue D parts recommended) Transmission mounts Lambda sensors & Thermocouples Wheel rims Battery Radiators PAS cooler Transmission cooler

Replace pumps if run dry

600 km inspect. 6,000 km replace 10,000 km replace Crack check after contact or heavy Curbing Replace every season, or if cranking speed is low Inspect after each event and monitor cores for damage and leaks Inspect after each event and monitor cores for damage and leaks Inspect after each event and monitor cores

TRG-AMR North America, LLC - 1995 South McDowell Blvd., Petaluma, CA 94954 - 707.935.3999

Page 2 of 3

for damage and leaks

FLUID CAPACITIES
Fluid Area
Engine Oil Engine cooling system Gearbox (including final drive and cooler) Power Steering Fluid Brake Fluid

Capacity
12 L 8.5 L (15 L for N24) 4.5 L

Brand
Castrol Edge Sport 10W-60 or Shell Helix Ultra 10W-60 50% water, 50% Havoline Extended Life Anti-Freeze/Coolant or Motul antifreeze Castrol BOT 270A or Shell SAE 75W-90 (available from AMR)

1L Bleed to suit

Land Rover Extreme Climate or Texaco Cold Climate PAS fluid Motul RBF 660/600 or Castrol SRF (bleed ABS module using AMDS software).

CONTACT TRG-AMR North America, LLC 1995 South McDowell Blvd. Petaluma, CA 94954 707.935.3999 info@theracersgroup.com

TRG-AMR North America, LLC - 1995 South McDowell Blvd., Petaluma, CA 94954 - 707.935.3999

Page 3 of 3