400 Commonwealth Drive, Warrendale, PA 15096-0001

SURFACE VEHICLE STANDARD

J1946

REAF. JUN2001 1990-06 2001-06

Issued Reaffirmed

Submitted for recognition as an American National Standard

Superseding J1946 DEC1996

Companion Flanges, Type A (External Pilot) and Type S (Internal Pilot)

This document is equivalent to ISO 7646 and ISO 7647. 1. ScopeThis SAE Standard specifies the nominal dimensions and tolerances which affect the interchangeability between companion flanges and mating parts. The flanges covered by this document are designated type A and type S. The type A flanges are equivalent to type A ISO 7646. The type S flanges are equivalent to the type S ISO 7647. Type A is an external (male) pilot construction and type S is an internal (female) pilot construction. These flanges are not interchangeable. Dimensions not specified are left to the discretion of the component manufacturer. 2. 2.1 References Applicable PublicationsThe following publications form a part of this specification to the extent specified herein. ISO PUBLICATIONSAvailable from ANSI, 11 West 42nd Street, New York, NY 10036-8002. ISO 286ISO system of limits and fits ISO 1101Technical drawingsGeometrical tolerancingTolerancing of form, orientation, location and run-outGeneralities, definitions, symbols, indications on drawings ISO 7646Road vehiclesGearbox flanges for commercial vehicles and busesType A ISO 7647Road vehiclesGearbox flanges for commercial vehicles and busesType S 3. Dimensions and TolerancesNominal dimensions, tolerances, and bit hole locations of type A companion flanges are shown in Figures 1 to 5, and given in Table 1. Nominal dimensions, tolerances, and bolt hole locations of type S companion flanges are shown in Figures 6 to 9, and given in Tables 2A and 2B.

2.1.1

SAE Technical Standards Board Rules provide that: This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user. SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. TO PLACE A DOCUMENT ORDER: +1 (724) 776-4970 FAX: +1 (724) 776-0790 SAE WEB ADDRESS http://www.sae.org Copyright 2001 Society of Automotive Engineers, Inc. All rights reserved.

Printed in U.S.A.

SAE J1946 Reaffirmed JUN2001

FIGURE 1TYPE A COMPANION FLANGESTRUE POSITION, FLATNESS AND RUNOUT TOLERANCESmm/in

FIGURE 2TYPE A COMPANION FLANGESTRUE POSITION, FLATNESS AND RUNOUT TOLERANCESmm/in

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SAE J1946 Reaffirmed JUN2001

FIGURE 3TYPE A COMPANION FLANGESTRUE POSITION, FLATNESS AND RUNOUT TOLERANCESmm/in

FIGURE 4TYPE A COMPANION FLANGESTRUE POSITION, FLATNESS AND RUNOUT TOLERANCESmm/in

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SAE J1946 Reaffirmed JUN2001

FIGURE 5TYPE A COMPANION FLANGESTRUE POSITION, FLATNESS AND RUNOUT TOLERANCESmm/in

TABLE 1DIMENSIONS AND TOLERANCES (APPLICABLE TO FIGURES 1 TO 5)(1)

Figure Number 2 1 2 2 3 3 5 3 4 5 Number of holes 6 4 6 6 8 8 12 8 10 12 d1 +0.2 0 6.1 8.1 8.1 8.1 10.1 12.1 12.1 16.1 16.1 16.1 D3 0 0.05 42 47 47 57 75 90 90 95 110 140 D4(2) 0 0.2 51.6 61 61 70.5 84.3 110.7 110.7 115 130.5 171 w 0 0.5 5.5 6 6 7 8 10 10 12 12 15 h 0 0.2 1.8 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 4

D1 75 90 90 100 120 150 150 165 180 225

D2 62 74.5 74.5 84 101.5 130 130 140 155.5 196

1. Dimensions and tolerances in millimeters. 2. This dimension shall be used when required to prevent bolt heads from rotating.

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SAE J1946 Reaffirmed JUN2001

FIGURE 6TYPE S COMPANION FLANGESTRUE POSITION, FLATNESS AND RUNOUT TOLERANCESmm/in

FIGURE 7TYPE S COMPANION FLANGESTRUE POSITION, FLATNESS AND RUNOUT TOLERANCESmm/in

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SAE J1946 Reaffirmed JUN2001

FIGURE 8TYPE S COMPANION FLANGESTRUE POSITION, FLATNESS AND RUNOUT TOLERANCESmm/in

FIGURE 9TYPE S COMPANION FLANGESTRUE POSITION, FLATNESS AND RUNOUT TOLERANCESmm/in

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SAE J1946 Reaffirmed JUN2001

TABLE 2ADIMENSIONS AND TOLERANCESISO METRIC CONVERSION STANDARD (APPLICABLE TO FIGURES 6 TO 9)(1)(2)
Size code 1100 1300 1400 1500 1510 1600 1700 1800 Figure number 6 6 6 6 6 7 7 8 Number of holes 4 4 4 4 4 8 8 12 d1 +0.2 0 8.1 10.1 12.1 14.1 12.1 10.1 10.1 10.1 D3 0 +0.05 57.10 60.32 69.85 95.25 95.25 168.28 196.86 196.86 D4(3) 0 0.2 56.4 62.2 76 96.4 101.4 138.4 167 167 w 0 0.5 8 8 8 10 10 11 11 11 h +0.2 0 2.0 2.3 2.3 2.3 2.3 1.5 1.5 1.5

D1 87 97 116 151 146 175 203 203

D2 69.85 79.37 95.25 120.65 120.65 155.57 184.15 184.15

1. Dimensions and tolerances are in millimeters. 2. Basic differences between the ISO and SAE companion flange standards are in bolt diameters (D1) and bolt head locking diameters (D4). These two diameters correspond to the use of metric or inch mounting bolts. 3. This dimension shall be used when required to prevent bolt heads from rotating.

TABLE 2BDIMENSIONS AND TOLERANCESSAEORIGINAL INCH STANDARD(1)(2) (APPLICABLE TO FIGURES 6 TO 9)

Size Code 1000 1100 1310 1350 1410 1480 1550 1610 1710 1760 1810 1880 1910 Figure Number 6 6 6 6 6 6 6 7 7 8 8 9 9 Number of Holes 4 4 4 4 4 4 4 8 8 12 12 8 8 d1 +0.007(3) 0 0.318 0.318 0.381 0.441/0.439 0.441/0.439 0.506 0.506 0.381 0.379/0.377 0.441/0.439 0.441/0.439 0.629/0.627 0.629/0.627 D2 2.750 2.750 3.125 3.750 3.750 4.750 4.750 6.125 7.250 7.250 7.250 8.250 8.250 D3 +0.002 0 2.248 2.248 2.375 2.750 2.750 3.750 3.750 6.625 7.750 7.750 7.750 7.000 7.000 D4(4) 0 0.005 2.240 2.240 2.550 3.115 3.115 3.990 3.990 5.550 6.677 6.615 6.616 7.300 7.300 w 0 0.020 0.260 0.260 0.290 0.320 0.320 0.390 0.390 0.390 0.390 0.390 0.390 0.620 0.620 h +0.010 0 0.080 0.080 0.080 0.080 0.080 0.080 0.080 0.050 0.050 0.050 0.050 0.125 0.125

D1 3.438 3.438 3.875 4.625 4.625 5.875 5.875 6.875 8.000 8.000 8.000 9.500 9.500

1. Dimensions and tolerances are in inches. 2. Basic differences between the ISO and SAE companion flange standards are in bolt diameters (D1) and bolt head locking diameters (D4). These two diameters correspond to the use of metric or inch mounting bolts. 3. +0.007 applies to dimensions without tolerance specified. 4. This dimension shall be used when required to prevent bolt heads from rotating.

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SAE J1946 Reaffirmed JUN2001 4. DesignationCompanion flanges meeting the requirements of this document shall be identified by the following details in the order specified: a. b. c. d. e. f. 4.1 4.1.1 Reference to this document The flange type The diameter of the flange, D1; (Type A onlySee Table 1) The size code; (Type S onlySee Tables 2A and 2B) The number of bolts The size of bolts

Examples Designation of a companion flange type A with D1 = 150 mm and eight 12 mm bolts. a. Flange SAE J1946 Type A150 x 8 x 12

4.1.2

Designation of a companion flange type S with size code 1500 and four 14 mm bolts. a. Flange SAE J1946 Type S1500 x 4 x 14

4.1.3

Designation of a companion flange type S with size code 1710 and eight 0.375 in bolts. a. Flange SAE J1946 Type S1710 x 8 x 0.375

PREPARED BY THE SAE DRIVELINE STANDARDS COMMITTEE

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SAE J1946 Reaffirmed JUN2001 RationaleNot applicable.. Relationship of SAE Standard to ISO StandardThis document is equivalent to DIS 7646 and DIS 7647. ApplicationThis SAE Standard specifies the nominal dimensions and tolerances which affect the interchangeability between companion flanges and mating parts. The flanges covered by this document are designated type A and type S. The type A flanges are equivalent to type A ISO 7646. The type S flanges are equivalent to the type S ISO 7647. Type A is an external (male) pilot construction and type S is an internal (female) pilot construction. These flanges are not interchangeable. Dimensions not specified are left to the discretion of the component manufacturer. Reference Section ISO 286ISO system of limits and fits ISO 1101Technical drawingsGeometrical tolerancingTolerancing of form, orientation, location and run-outGeneralities, definitions, symbols, indications on drawings ISO 7646Road vehiclesGearbox flanges for commercial vehicles and busesType A ISO 7647Road vehiclesGearbox flanges for commercial vehicles and busesType S Developed by the SAE Driveline Standards Committee