Kaisevi

thermoweldable
BELTS
EN
tile factories brick factories
manufacturing ceramics slabs concrete products
metal packaging manufacturers
cardboards wood industry
glass industry
food industry
farming equipment
roller conveyors
others sectors
contents
introduction
Examples Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 7
round belts
Our range of round belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DEL/ROC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DEL/FLEX and DEL/SAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . POLY/FLEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SOUPLEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TUBULAR FASTENING BELTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Driving rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Runners for round belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 10 11 12 13 13 14 15
V belts
Our range of V belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DEL/ROC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DEL/SAN reinforced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H15/H16 reinforced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DEL/FLEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SOUPLEX reinforced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SOUPLEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ridge-top V belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Runners for V belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 18 19 20 22 24 26 28 29
special belts
Brush belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V belts with flights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Special profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Multiple V belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Special belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 30 31 31 32
welding tools
Standard tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Welding overlapping the reinforcement ends . . . . . . . . . . . . . . . . . . . . 38
technical notes
Advice - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belt selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conveying / Simplified calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 41 42 43
advantages
Our weldable belts provides many advantages in a wide range of applications :
easiness of use
Easy on-site welding without previous dismantling. Fast repairing with minimum down-time. Convenient length adjustments by lengthening or shortening. Easy repairing of damaged belts. All off-cuts are useable. Great freedom in designing conveyors and selecting spacings. Reduced and simplified stocks.
main characteristics
High resistance to tear and wear. High resistance to oil, fat and solvents. Various qualities allowing a wide choice with outstanding belting solution of highest quality, tailored to your specific needs. Wide choice of coatings on V belts.
food quality range

Mono-material products, waterproof, rot-resistant. Smooth surface for reduced bacteria development. Excellent water, oil, animal and vegetable fat resistance. Support of cleaning and sanitation measures. Easy cleaning, reduced water consumption.
advantages
Comparison of advantages of different conveying solutions :
MAFDEL belts easiness of installation Chemicals & hydrocarbons resistance Abrasion resistance Easiness of maintenance Coatings / surfaces Easy cleaning Simplicity of stock control Low noise working Food quality
Rubber belts
Conveying chains
+ + + + + + + + +
----+ --+ --
-+ ----+ ---
application range
Our belts are suitable to a wide range of applications in many industries, such as : food industry :
Meat Poultry Cheese Canning industry Fruits and vegetables Fish Industrial Bakeries Biscuit factory
packaging :
Metal packaging Cardboard Plastic industry Printing works paper mill
material manufacturing :
Tiles Bricks Ceramics Concrete products Plaster products Wood Glass
others sectors :
Automotive Mechanics Logistic Pharmaceutical Cosmetic Farming equipment etc
round belts
round belts
(mm)
mafdel
Rough POLY/FLEX Rough POLY/FLEX Rough SOUPLEX 85 ShA
9.5
10
12 12.5 15
18
85 ShA
85 ShA
SOUPLEX Smooth
85 ShA
Standard
DEL/FLEX
90 ShA
DEL/FLEX
90 ShA 100 ShA 55 ShD 85 ShA
DEL/ROC SOUPLEX Frosted Frosted DEL/FLEX Frosted DEL/FLEX Frosted POLY/FLEX Aramid Reinforced Smooth DEL/SAN Aramid Reinforced DEL/ROC Polyester Reinforced DEL/ROC "DRW" Polyester Reinforced Frosted
90 ShA
90 ShA
85 ShA
95 ShA 100 ShA 55 ShD 63 ShD
Reinforced
POLY/FLEX 85 ShA Aramid Reinforced - Frosted DEL/SAN 95 ShA Aramid Reinforced - Frosted SOUPLEX Tubular DEL/FLEX Tubular 85 ShA
Tubular
90 ShA
All our 6 to 18mm diameter round belts can be frosted. Frosting improves belt sliding on its support and makes products accumulation easier. 9
Patent nb 9912595
DEL/ROC round belts

DEL/ROC black
Reference DRRN4 DRRN5 DRRN6 DRRN8 DRRW9.5 DRRN10 Hardness 100 ShA/55 ShD Pretension 1 - 2% Temperature range -30C/+90C Friction coefficient HDPE : 0.15 - 0.2 Steel : 0.35 - 0.4 Stainless steel : 0.5 Rolllength 30 m Diameter (mm) 4 5 6 8 9.5 10 Traction force (daN) 6.3 9 13 25 35 39 Pretension 2% 2% 2% 2% 2% 2% Pulley diameter (mm)
Recommended Mini
50 60 80 100 140 160
40 50 70 90 120 140
DEL/ROC ivory polyester reinforced

Reference DRRIAP9.5 DRRIAP10 DRRIAP12.5 DRRIAP15 DRRIAP18 Hardness 100 ShA/55 ShD Pretension 1 - 2% Temperature range -30C/+90C Friction coefficient HDPE : 0.15 - 0.2 Steel : 0.35 - 0.4 Stainless steel : 0.5 Rolllength 100 m Diameter (mm) 9.5 10 12.5 15 18 Traction force (daN) 54 56 98 140 200 Pretension 2% 2% 2% 2% 2% Pulley diameter (mm)
Recommended Mini
160 180 250 300 360
140 160 200 250 300
DEL/ROC DRW ivory polyester reinforced

Reference DRWRIAP9.5 DRWRIAP12 Diameter (mm) 9.5 12 Traction force (daN) 67 120 Pretension 2% 2% Pulley diameter (mm)
Recommended Mini
180 260
160 220
Hardness 63 ShD Pretension 1 - 2% Temperature range -30C/+90C Friction coefficient HDPE : 0.15 - 0.2 Steel : 0.35 - 0.4 Stainless steel : 0.5 Rolllength 100 m
DEL/ROC blue steel reinforced*

Reference DRRBST9.5/1.8 DRRBST9.5/2.36 Diameter (mm) 9.5 9.5 Traction force (daN) 166 200 Pretension Pulley diameter (mm)
Recommended Mini
250 270
Hardness 100 ShA/55 ShD Pretension 0% Temperature range -30C/+90C Friction coefficient HDPE : 0.15 - 0.2 Steel : 0.35 - 0.4 Stainless steel : 0.5 Rolllength X m *Stainless steel reinforcement on request. 10
DEL/FLEX and DEL/SAN round belts

DEL/FLEX red
Reference DFRR2 DFRR3 DFRR4 DFRR5 DFRR6 Hardness 90 ShA Pretension 3 - 6% Temperature range -20C/+70C Friction coefficient HDPE : 0.25 Steel : 0.5 Stainless steel : 0.6 Rolllength 30 m DFRR7 DFRR8 DFRR9.5 DFRR12.5 DFRR15 DFRR18 *DFRR20 Diameter (mm) 2 3 4 5 6 7 8 9.5 12.5 15 18 20 Traction force (daN) 0.77 1.7 2.5 4 6.5 9.6 12 17 30 43 63 78 Pretension 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% Pulley diameter (mm)
Recommended Mini
20 30 40 50 60 70 80 100 140 170 220 280
12 20 30 40 50 55 65 85 120 140 180 250
*Manufactured on request depending on quantities.
DEL/FLEX blue
Reference DFRB2 DFRB3 DFRB4 DFRB5 DFRB6 Hardness 90 ShA Pretension 3 - 6% Temperature range -20C/+70C Friction coefficient HDPE : 0.25 Steel : 0.5 Stainless steel : 0.6 Rolllength 30 m DFRB8 Diameter (mm) 2 3 4 5 6 8 Traction force (daN) 0.77 1.7 2.5 4 6.5 12 Pretension 5% 5% 5% 5% 5% 5% Pulley diameter (mm)
Recommended Mini
20 30 40 50 60 80
12 20 30 40 50 65
DEL/SAN blue Aramid reinforced

Reference *DSRBAR6 *DSRBAR8 DSRBAR10 DSRBAR12.5 DSRBAR15 Hardness 95 ShA Pretension see table Temperature range -20C/+70C Friction coefficient HDPE : 0.2 Steel : 0.4 Stainless steel : 0.5 Rolllength 50 m DSRBAR18 Diameter (mm) 6 8 10 12.5 15 18 Traction force (daN) 40 65 93 125 Pretension 1.5% 1.5% 1.5% 1.5% Pulley diameter (mm)
Recommended Mini
140 160 220 250
120 140 180 210
All our 6 to 18 mm diameter round belts can be frosted. Frosting improves belt sliding on its support and makes products accumulation easier : reduction of friction coeff on steel and stainless steel : 0.1 reduction of friction coeff on HDPE : 0.05. Reference : complete the belt refererence with DE. 11
Patent nb 9912595
POLY/FLEX round belts

POLY/FLEX green rough
Reference PFRG2 PFRG3 PFRG4 PFRG5 PFRG6 Hardness 85 ShA Pretension 5 - 8% Temperature range -20C/+60C Friction coefficient HDPE : 0.25 Steel : 0.45 Stainless steel : 0.55 Rolllength 30 m 2 to 10 mm : 100 m 12 to 18 mm : 50 m PFRG7 PFRG8 PFRG9 PFRG10 PFRG12 PFRG15 *PFRG18 Diameter (mm) 2 3 4 5 6 7 8 9 10 12 15 18 Traction force (daN) 0.47 1 1.9 2.9 4.2 5.7 7.5 9.5 11.8 17 26.5 38.1 Pretension 8% 8% 8% 8% 8% 8% 8% 8% 8% 8% 8% 8% Pulley diameter (mm)
Recommended Mini
15 20 35 40 50 60 70 80 90 100 140 190
10 15 25 30 40 50 55 65 75 90 120 150
POLY/FLEX blue rough

Reference PFRB2 PFRB3 PFRB4 PFRB5 PFRB6 Hardness 85 ShA Pretension 5 - 8% Temperature range -20C/+60C Friction coefficient HDPE : 0.25 Steel : 0.45 Stainless steel : 0.55 Rolllength 100 m PFRB8 PFRB10 Diameter (mm) 2 3 4 5 6 8 10 Traction force (daN) 0.47 1 1.9 2.9 4.2 7.5 11.8 Pretension 8% 8% 8% 8% 8% 8% 8% Pulley diameter (mm)
Recommended Mini
15 20 35 40 50 70 90
10 15 25 30 40 55 75
POLY/FLEX green Aramid reinforced

Reference PFRGAR6 *PFRGAR7 PFRGAR8 *PFRGAR9 PFRGAR10 Hardness 85 ShA Pretension see table Temperature range -20C/+60C Friction coefficient HDPE : 0.35 Steel : 0.6 Stainless steel : 0.7 Rolllength 30 m PFRGAR12 PFRGAR15 PFRGAR18 Diameter (mm) 6 7 8 9 10 12 15 18 Traction force (daN) 7 10 12 17 23 33 50 68 Pretension 0.5% 0.5% 0.5% 1% 1% 1.5% 1.5% 1.5% Pulley diameter (mm)
Recommended Mini
60 70 90 100 110 130 150 220
50 60 75 85 90 110 130 180
All our 6 to 18 mm diameter round belts can be frosted. Frosting improves belt sliding on its support and makes products accumulation easier : reduction of friction coeff on steel and stainless steel : 0.1 reduction of friction coeff on HDPE : 0.05. Reference : complete the belt refererence with DE. 12
Patent nb 9912595
SOUPLEX round belts

SOUPLEX brown
Reference SXRM3 SXRM4 SXRM5 SXRM6 SXRM8 Hardness 85 ShA Pretension 5 - 8% Temperature range -20C/+60C Friction coefficient HDPE : 0.35 Steel : 0.6 Stainless steel : 0.7 Rolllength 30 m SXRM9.5 SXRM12.5 SXRM15 SXRM18 *SXRM20 Diameter (mm) 3 4 5 6 8 9.5 12.5 15 18 20 Traction force (daN) 0.9 1.5 2.5 4 7 10 18 25 38 47 Pretension 8% 8% 8% 8% 8% 8% 8% 8% 8% 8% Pulley diameter (mm)
Recommended Mini
20 35 40 50 70 80 110 140 200 240
15 25 30 40 55 65 95 120 150 190
SOUPLEX translucent
Reference SXRT3 SXRT4 SXRT5 SXRT6 Diameter (mm) 3 4 5 6 Traction force (daN) 0.9 1.5 2.5 4 Pretension 8% 8% 8% 8% Pulley diameter (mm)
Recommended Mini
20 35 40 50
15 25 30 40
All our 6 to 18 mm diameter round belts can be frosted. Frosting improves belt sliding on its support and makes products accumulation easier : reduction of friction coeff on steel and stainless steel : 0.1 reduction of friction coeff on HDPE : 0.05. Reference : complete the belt refererence with DE.
Patent nb 9912595
tubular fastening belts

Fast on-site fastening without welding tools. DEL/FLEX red tubular
Hardness 90 ShA Pretension 3 - 6% Temperature range -20C/+70C Friction coefficient HDPE : 0.25 Steel : 0.5 Stainless steel : 0.6 Rolllength 30 m Reference DFTR5 DFTR6 DFTR8 DFTR10 DFTR12 DFTR15 *DFTR18 Diameter (mm) 5/2.5 6/2.5 8/3 10/4 12/4 15/5 18/5 Traction force (daN) 3 5 10 16 22 35 50 Pretension 5% 5% 5% 5% 5% 5% 5% Pulley diameter (mm)
Recommended Mini
60 70 90 100 140 170 220
50 60 70 85 125 140 190
SOUPLEX brown tubular

Hardness 85 ShA Pretension 5 - 8% Temperature range -20C/+70C Friction coefficient HDPE : 0.35 Steel : 0.6 Stainless steel : 0.7 Rolllength 30 m Reference SXTM10 Diameter (mm) 10/4 Traction force (daN) 9 Pretension 8% Pulley diameter (mm)
Recommended Mini
80
70
Aluminium fasteners
N 4 6 Belt dia. 5 & 6 mm 8 mm N 7 9 Belt dia. 10 & 12 mm 15 & 18 mm
13
Supplied in pack of 10.
small round belts

Manufacturing on demand of small round endless belts in small, medium or large series, in qualities SOUPLEX POLY/FLEX DEL/FLEX DEL/ROC
Wide choice in length. Possibility to produce moulded belts for very large series (consult us for moulds quotation).
rollers driven by semi-crossed round belts

Direct transmission from a perpendicular drive shaft to each roller with SOUPLEX, POLY/FLEX or DEL/FLEX round belts. Noiseless and maintenance-free system.
Accumulation and full-load start possible, due to resistance of tensionned belts. Instant restart of rollers. Easy welding of belt on site with J15 clamp. We recommend to keep diabolos and rollers set in line.
r o l l e r- t o - r o l l e r d r i v i n g
Set of several rollers driven by round belts from a drive roller.
It is recommended to drive a maximum of 6 rollers : 4 pulled and 2 pushed by the drive roller. Recommended minimum pretension : SOUPLEX or POLY/FLEX : 8%, DEL/FLEX : 6%.
belt length calculation

D1 P D1 : roller bottom groove diameter D2 : diabolo bottom groove diameter d : belt diameter e : center distance p : rollers step roller-to-roller driving L th. = (D1 + d) x pi + 2 x p L belt = L th. - pretension EXAMPLE : SOUPLEX round belt dia. 5 mm D1 = 38 mm D2 = 28 mm d = 5 mm e = 120 mm p = 100 mm L th. = (38 + 5) x 3.14 + 2 x 100 = 335 mm L belt = 335 - 8% = 308 mm
D2
semi-crossed belt driving L th. = [(D1 + d) + (D2 + d)] x pi / 2 + 2 x [(D1+d)2/4 + e2] L belt = L th. - pretension
L th. = [(38+5)+(28+5)]x3.14/2+2[(38+5)2 /4+1202] = 363 mm L belt = 363 - 8% = 334 mm
14
VIT/GLISS runner for round belts

Manufactured out of High Density Polyethylene (H.D.P .E), our VIT/GLISS runners will both perfectly guide your belts and improve the load capacity of each belt by reducing its friction on its runner.
Advantages : Perfect guiding of the belts. Low friction coefficient. Excellent resistance against abrasion. Shock-proof. Good resistance against corrosion and many chemical agents. Maximum continuous working temperature : +70C. Extreme temperature limits : -40C to +100C.
With steel rail. (stainless steel on demand and according to quantities). Delivered in bars of 3 m.
Ref. R6 R8 R 10 R 12 R 15 R 18
Belt diam. 6 8 9.5 - 10 12 - 12.5 15 18
L 20 20 25 30 35 40
H 10 12 15 20 25 25
Ref. RC 6 RC 8 RC 10 RC 12 RC 15 RC 18
Belt diam. 6 8 9.5 - 10 12 - 12.5 15 18
L 20 20 20 28 33 38
H 15 15 15 15 20 20
Hc Lc 18 18 20 20 25 25 20 20 20 28 38 38
4 4 5 5 6 6 7 8 8.5 10 10 12
4 4 5 5 6 6 7 8 8.5 10 10 12
Attention :
White HDPE runners for food industry. C-shape stainless steel rail. Special runners following our customers schemes. Consult us.
Take care of the HDPE longitudinal dilatation : 2 mm per metre for a 10C increase in temperature.
runners for curved conveyors
These runners can be bent without any special tool to be fixed on curved conveyors, thanks to their flexibility. 2 standard sizes for 12 mm round belts : 25 x 16 mm and 20 x 20 mm. Recommended belts : POLY/FLEX or any other frosted belt.
15
V belts
16
V belts
Cross section (mm)
mafdel
DEL/ROC Non-reinforced DEL/FLEX DEL/FLEX SOUPLEX 100 ShA 55 ShD 90 ShA 90 ShA 85 ShA
8x5
10 x 6
13 x 8
17 x 11
22 x 14
32 x 19
13 x 15
17 x 20
22 x 25
Standard
Reinforced Standard
DEL/SAN 95 ShA Aramid reinforced H15 / H16 92 ShA Aramid reinforced SOUPLEX 85 ShA Aramid reinforced SOUPLEX Aramid reinforced 85 ShA
DEL/SAN 95 ShA Aramid reinforced Ridge-Top H15 / H16 92 ShA Aramid reinforced TOPGRIP SOUPLEX Aramid reinforced DEL/FLEX SOUPLEX 85 ShA
90 ShA 85 ShA
Coatings : from 10 x 6mm (Z) section Wide range of smooth or textured coatings made of PU, PVC, felt, rubber.
All V belts from 10 x 6 mm (Z) section can be cogged. Cogging reduces minimum pulley diameter.
standard surfaces
PU surfaces 85 ShA or 70 ShA
smooth
non-slip studded
saw-tooth
SG3 - fish bone
trellis
SUPERGRIP coatings
17 PVC rubber
DEL/ROC V belts
Hardness 100 ShA - 55 ShD Pretension 0.5 - 2% Temperature range -30C/+90C Friction coefficient HDPE : 0.15 - 0.2 Steel : 0.35 - 0.4 Stainless steel : 0.5 Roll length 30 m
DEL/ROC black
solid Reference DRVN10 DRVN13 DRVN17 DRVN22 Traction force Primitive pulley (mm) (daN) recommended mini 22 40 74 122 120 160 220 280 100 140 200 250 Dimension (mm) 10x6 Z 13x8 A 17x11 B 22x14 C Pretension 2% 2% 2% 2% Reference DRVNCR10 DRVNCR13 DRVNCR17 DRVNCR22 cogged Traction force Primitive pulley (mm) (daN) recommended mini 15 28 51 85 100 120 160 240 80 100 140 190
solid Reference DRVN10NA DRVN13NA DRVN17NA DRVN22NA Traction force Primitive pulley (mm) (daN) recommended mini 22 40 74 122 120 160 220 280 100 140 200 250
SUPERGRIP coating
Dimension (mm) 10x6 Z 13x8 A 17x11 B 22x14 C Pretension 2% 2% 2% 2% Reference DRVNCR10NA DRVNCR13NA DRVNCR17NA DRVNCR22NA
cogged Traction force Primitive pulley (mm) (daN) recommended mini 15 28 51 85 100 120 160 240 80 100 140 190
other coatings*
RUBBER SUPERGRIP (code NC) Good grip. Resistance to abrasion. Resistance to temperature.
POLYESTER FELT (code FP) Conveying with accumulation of fragile products. Low friction coefficient.
ARAMID FELT (code FA) High resistance to temperature.
FOAM (code MS) Low Hardness. Different thicknesses available.
LINATECH (code LI) High resistance to abrasion. High grip. Rough surface, thickness 2 to 10 mm.
*Reference : complete the belt reference with the coating reference. 18
DEL/SAN reinforced V belts

Hardness 95 ShA Pretension see table Temperature range -20C/+70C Friction coefficient HDPE : 0.20 Steel : 0.4 Stainless steel : 0.5 Roll length 30 m
solid Reference DSVBAR13 DSVBAR17 DSVBAR22
DEL/SAN blue Aramid reinforced

Traction force Primitive pulley (mm) (daN) recommended mini 35 60 95 150 180 260 130 160 240 Dimension (mm) 13x8 A 17x11 B 22x14 C Pretension 1% 1.5% 1.5% Reference DSVBAC13 DSVBAC17 DSVBAC22
cogged Traction force Primitive pulley (mm) (daN) recommended mini 35 60 95 120 150 210 100 130 180
SUPERGRIP coating
solid Reference DSVBAR13NA DSVBAR17NA DSVBAR22NA Traction force Primitive pulley (mm) (daN) recommended mini 35 60 95 150 180 260 130 160 240 Dimension (mm) 13x8 A 17x11 B 22x14 C Pretension 1% 1.5% 1.5% Reference DSVBAC13NA DSVBAC17NA DSVBAC22NA cogged Traction force Primitive pulley (mm) (daN) recommended mini 35 60 95 120 150 210 100 130 180
SOUPLEX 85 ShA surface

solid Reference DSVBAR13SPI DSVBAR17SPI DSVBAR22SPI Traction force Primitive pulley (mm) (daN) recommended mini 35 60 95 170 200 280 150 180 260 Dimension (mm) 13x8 A 17x11 B 22x14 C Pretension 1% 1.5% 1.5% Reference DSVBAC13SPI DSVBAC17SPI DSVBAC22SPI cogged Traction force Primitive pulley (mm) (daN) recommended mini 35 60 95 140 170 230 120 150 200
TOTALGRIP 70 ShA surface

solid Reference DSVBAR13TPI DSVBAR17TPI DSVBAR22TPI Traction force Primitive pulley (mm) (daN) recommended mini 35 60 95 160 190 270 140 170 250 Dimension (mm) 13x8 A 17x11 B 22x14 C Pretension 1% 1.5% 1.5% Reference DSVBAC13TPI DSVBAC17TPI DSVBAC22TPI cogged Traction force Primitive pulley (mm) (daN) recommended mini 35 60 95 130 160 220 110 140 190
other surfaces*
Reference Souplex 85 ShA Totalgrip 70 ShA
SMOOTH SLI TLI
STUDDED SPI TPI
SAW-TOOTH SUS TUS
SG3 SSG TSG
TRELLIS SLO TLO
H15/H16 reinforced V belts

H15 solid Reference H15GAR10 H15GAR13 H15GAR17 H15GAR22 H15GAR32 Traction force Primitive pulley (mm) (daN) recommended mini 15 30 50 75 140 110 140 170 250 350 90 110 140 230 300
green Aramid reinforced

Dimension (mm) 10x6 Z 13x8 A 17x11 B 22x14 C 32x19 D Pretension 1% 1% 1.5% 1.5% 1.5% Reference H16GAC10 H16GAC13 H16GAC17 H16GAC22 H16GAC32
H16 cogged Traction force Primitive pulley (mm) (daN) recommended mini 15 30 50 75 140 80 100 130 180 300 65 70 110 150 250
H15 solid Reference H15GAR10NA H15GAR13NA H15GAR17NA H15GAR22NA H15GAR32NA Traction force Primitive pulley (mm) (daN) recommended mini 15 30 50 75 140 110 140 170 250 350 90 110 140 230 300
SUPERGRIP coating
Dimension (mm) 10x6 Z 13x8 A 17x11 B 22x14 C 32x19 D Pretension 1% 1% 1.5% 1.5% 1.5% Reference H16GAC10NA H16GAC13NA H16GAC17NA H16GAC22NA H16GAC32NA
other coatings*
RUBBER SUPERGRIP (code NC) 20
POLYESTER FELT (code FP)
ARAMID FELT (code FA)
FOAM (code MS)
LINATECH (code LI)
*Reference : complete the belt reference with the coating reference.
H15/H16 reinforced V belts
H15 solid Reference H15GAR10SPI H15GAR13SPI H15GAR17SPI H15GAR22SPI H15GAR32SPI Traction force Primitive pulley (mm) (daN) recommended mini 15 30 50 75 140 130 160 190 270 370 110 130 170 250 320

Dimension (mm) 10x6 Z 13x8 A 17x11 B 22x14 C 32x19 D Pretension 1% 1% 1.5% 1.5% 1.5% Reference H16GAC10SPI H16GAC13SPI H16GAC17SPI H16GAC22SPI H16GAC32SPI
H15 solid Reference H15GAR10TPI H15GAR13TPI H15GAR17TPI H15GAR22TPI H15GAR32TPI Traction force Primitive pulley (mm) (daN) recommended mini 15 30 50 75 140 120 150 180 260 360 100 120 160 240 310

Dimension (mm) 10x6 Z 13x8 A 17x11 B 22x14 C 32x19 D Pretension 1% 1% 1.5% 1.5% 1.5% Reference H16GAC10TPI H16GAC13TPI H16GAC17TPI H16GAC22TPI H16GAC32TPI
other surfaces*
SMOOTH SLI TLI
STUDDED SPI TPI
SAW-TOOTH SUS TUS
SG3 SSG TSG
TRELLIS SLO TLO
DEL/FLEX V belts
Hardness 90 ShA Pretension 3 - 6% Temperature range -20C/+70C Friction coefficient HDPE : 0.25 Steel : 0.5 Stainless steel : 0.6 Roll length 30 m
DEL/FLEX red
solid Reference DFVR8 DFVR10 DFVR13 DFVR17 DFVR22 DFVR32 Traction force Primitive pulley (mm) (daN) recommended mini 7 11 20 36 60 118 55 80 100 150 220 300 50 65 80 130 180 250 Dimension (mm) 8x5 10x6 Z 13x8 A 17x11 B 22x14 C 32x19 D Pretension 5% 5% 5% 5% 5% 5% Reference DFVRCR10 DFVRCR13 DFVRCR17 DFVRCR22 DFVRCR32 cogged Traction force Primitive pulley (mm) (daN) recommended mini 7 14 25 42 82 60 80 110 150 220 50 60 90 120 180
DEL/FLEX blue
solid Reference DFVB8 DFVB10 DFVB13 Traction force Primitive pulley (mm) (daN) recommended mini 7 11 20 55 80 100 50 65 80 Dimension (mm) 8x5 10x6 Z 13x8 A Pretension 5% 5% 5% Reference DFVBCR10 DFVBCR13 cogged Traction force Primitive pulley (mm) (daN) recommended mini 7 14 60 80 50 60
SUPERGRIP coating
solid Reference DFVR10NA DFVR13NA DFVR17NA DFVR22NA DFVR32NA Traction force Primitive pulley (mm) (daN) recommended mini 11 20 36 60 118 80 100 150 220 300 65 80 130 180 250 Dimension (mm) 10x6 Z 13x8 A 17x11 B 22x14 C 32x19 D Pretension 5% 5% 5% 5% 5% Reference DFVRCR10NA DFVRCR13NA DFVRCR17NA DFVRCR22NA DFVRCR32NA cogged Traction force Primitive pulley (mm) (daN) recommended mini 7 14 25 42 82 60 80 110 150 220 50 60 90 120 180
other coatings*
FOAM (code MS)
LINATECH (code LI)
DEL/FLEX V belts

solid Reference DFVR10SPI DFVR13SPI DFVR17SPI DFVR22SPI DFVR32SPI Traction force Primitive pulley (mm) (daN) recommended mini 15 25 43 69 132 90 120 170 240 340 80 100 150 210 260 Dimension (mm) 10x6 Z 13x8 A 17x11 B 22x14 C 32x19 D Pretension 5% 5% 5% 5% 5% Reference DFVRCR10SPI DFVRCR13SPI DFVRCR17SPI DFVRCR22SPI DFVRCR32SPI cogged Traction force Primitive pulley (mm) (daN) recommended mini 11 19 32 51 96 80 100 130 170 240 70 80 110 140 200

solid Reference DFVR10TPI DFVR13TPI DFVR17TPI DFVR22TPI DFVR32TPI Traction force Primitive pulley (mm) (daN) recommended mini 11 20 36 60 118 85 110 160 230 310 75 90 140 200 260 Dimension (mm) 10x6 Z 13x8 A 17x11 B 22x14 C 32x19 D Pretension 5% 5% 5% 5% 5% Reference DFVRCR10TPI DFVRCR13TPI DFVRCR17TPI DFVRCR22TPI DFVRCR32TPI cogged Traction force Primitive pulley (mm) (daN) recommended mini 7 14 25 42 82 70 90 120 160 230 60 75 100 130 190
other surfaces*
SMOOTH SLI TLI
STUDDED SPI TPI
SAW-TOOTH SUS TUS
SG3 SSG TSG
TRELLIS SLO TLO
SOUPLEX reinforced V belts

SOUPLEX white Aramid reinforced

solid Reference SXVWAR10 SXVWAR13 SXVWAR17 SXVWAR22 SXVWAR32 Traction force Primitive pulley (mm) (daN) recommended mini 10 25 40 60 120 90 100 150 220 280 75 80 130 200 250 Dimension (mm) 10x6 Z 13x8 A 17x11 B 22x14 C 32x19 D Pretension 0.5% 0.5% 1% 1.5% 1.5% Reference SXVWAC10 SXVWAC13 SXVWAC17 SXVWAC22 SXVWAC32 cogged Traction force Primitive pulley (mm) (daN) recommended mini 10 25 40 60 120 60 80 110 160 220 50 60 90 130 180
SUPERGRIP coating
solid Reference SXVWAR10NA SXVWAR13NA SXVWAR17NA SXVWAR22NA SXVWAR32NA Traction force Primitive pulley (mm) (daN) recommended mini 10 25 40 60 120 90 100 150 220 280 75 80 130 200 250 Dimension (mm) 10x6 Z 13x8 A 17x11 B 22x14 C 32x19 D Pretension 0.5% 0.5% 1% 1.5% 1.5% Reference SXVWAC10NA SXVWAC13NA SXVWAC17NA SXVWAC22NA SXVWAC32NA cogged Traction force Primitive pulley (mm) (daN) recommended mini 10 25 40 60 120 60 80 110 160 220 50 60 90 130 180
other coatings*
FOAM (code MS)
LINATECH (code LI)
SOUPLEX reinforced V belts

solid Reference SXVWAR13SPI SXVWAR17SPI SXVWAR22SPI SXVWAR32SPI Traction force Primitive pulley (mm) (daN) recommended mini 25 40 60 120 120 170 240 330 100 150 210 280 Dimension (mm) 10x6 Z 13x8 A 17x11 B 22x14 C 32x19 D Pretension 0.5% 0.5% 1% 1.5% 1.5% Reference SXVWAC10SPI SXVWAC13SPI SXVWAC17SPI SXVWAC22SPI SXVWAC32SPI cogged Traction force Primitive pulley (mm) (daN) recommended mini 10 25 40 60 120 90 100 130 180 240 75 80 110 150 200

solid Reference SXVWAR13TPI SXVWAR17TPI SXVWAR22TPI SXVWAR32TPI Traction force Primitive pulley (mm) (daN) recommended mini 25 40 60 120 110 160 230 300 90 140 200 250 Dimension (mm) 10x6 Z 13x8 A 17x11 B 22x14 C 32x19 D Pretension 0.5% 0.5% 1% 1.5% 1.5% Reference SXVWAC10TPI SXVWAC13TPI SXVWAC17TPI SXVWAC22TPI SXVWAC32TPI cogged Traction force Primitive pulley (mm) (daN) recommended mini 10 25 40 60 120 80 90 120 170 230 70 75 100 140 190
other surfaces*
SMOOTH SLI TLI
STUDDED SPI TPI
SAW-TOOTH SUS TUS
SG3 SSG TSG
TRELLIS SLO TLO
SOUPLEX V belts
Hardness 85 ShA Pretension 5 - 8% Temperature range -20C/+60C Friction coefficient HDPE : 0.35 Steel : 0.6 Stainless steel : 0.7 Roll length 30 m
SOUPLEX brown
solid Reference SXVM8 SXVM10 SXVM13 SXVM17 SXVM22 SXVM32 Traction force Primitive pulley (mm) (daN) recommended mini 4 6 12 22 36 71 50 70 80 130 170 250 40 55 70 110 130 220 Dimension (mm) 8x5 10x6 Z 13x8 A 17x11 B 22x14 C 32x19 D Pretension 8% 8% 8% 8% 8% 8% Reference SXVMCR10 SXVMCR13 SXVMCR17 SXVMCR22 SXVMCR32 cogged Traction force Primitive pulley (mm) (daN) recommended mini 4 8 15 25 50 50 60 90 130 180 40 50 70 110 150
SUPERGRIP coating
solid Reference SXVM8NA SXVM10NA SXVM13NA SXVM17NA SXVM22NA SXVM32NA Traction force Primitive pulley (mm) (daN) recommended mini 4 6 12 22 36 71 50 70 80 130 170 250 40 55 70 110 130 220 Dimension (mm) 8x5 10x6 Z 13x8 A 17x11 B 22x14 C 32x19 D Pretension 8% 8% 8% 8% 8% 8% Reference SXVMCR10NA SXVMCR13NA SXVMCR17NA SXVMCR22NA SXVMCR32NA cogged Traction force Primitive pulley (mm) (daN) recommended mini 4 8 15 25 50 50 60 90 130 180 40 50 70 110 150
other coatings*
FOAM (code MS)
LINATECH (code LI)
SOUPLEX V belts

solid Reference SXVM10SPI SXVM1S3PI SXVM17SPI SXVM22SPI SXVM32SPI Traction force Primitive pulley (mm) (daN) recommended mini 10 17 29 45 85 80 100 150 190 280 70 90 130 150 240 Dimension (mm) 10x6 Z 13x8 A 17x11 B 22x14 C 32x19 D Pretension 8% 8% 8% 8% 8% Reference SXVMCR10SPI SXVMCR13SPI SXVMCR17SPI SXVMCR22SPI SXVMCR32SPI cogged Traction force Primitive pulley (mm) (daN) recommended mini 8 13 22 34 64 70 80 110 150 200 60 70 90 130 170

solid Reference SXVM10TPI SXVM13TPI SXVM17TPI SXVM22TPI SXVM32TPI Traction force Primitive pulley (mm) (daN) recommended mini 6 12 22 36 71 75 90 140 180 260 65 80 120 140 230 Dimension (mm) 10x6 Z 13x8 A 17x11 B 22x14 C 32x19 D Pretension 8% 8% 8% 8% 8% Reference SXVMCR10TPI SXVMCR13TPI SXVMCR17TPI SXVMCR22TPI SXVMCR32TPI cogged Traction force Primitive pulley (mm) (daN) recommended mini 4 8 15 25 50 60 70 100 140 190 50 60 80 120 160
other surfaces*
SMOOTH SLI TLI
STUDDED SPI TPI
SAW-TOOTH SUS TUS
SG3 SSG TSG
TRELLIS SLO TLO
ridge-top V belts
SOUPLEX white Aramid reinforced

solid Reference SXVWAR13F2 SXVWAR17F2 SXVWAR22F2 Traction force Primitive pulley (mm) (daN) recommended mini 50 64 200 250 170 220 Dimension (mm) 13x15 A 17x20 B 22x25 C Pretension 1.5% 1.5% Reference SXVWAC13F2 SXVWAC17F2 SXVWAC22F2 cogged Traction force Primitive pulley (mm) (daN) recommended mini 50 64 160 200 130 170
TOPGRIP ridge-top V belts

The TOPGRIP ridge can be welded on top of all our V belts, except DEL/ROC quality, resulting in a wide range of ridge-top V belts adapted to various conveying problems. The technical characteristics (Traction force, elongation, friction coefficient...) of our TOPGRIP belts are similar to the characteristics of the base belts. Only the pulley diameter changes:
TOPGRIP 70 ShA translucent ridge grip flexibility abrasion resistant V belt cogged or not
Twin-material belt
Patent n 023541527
DEL/SAN reinforced
H15 reinforced
SOUPLEX reinforced
DEL/FLEX
SOUPLEX
solid Reference : Section (mm) 13x15 A 17x20 B 22x25 C DSVBAR--TO Primitive pulley (mm) recommended mini 180 210 290 160 190 270 H15GAR--TO Primitive pulley (mm) recommended mini 170 200 280 150 180 260 SXVWAR--TO Primitive pulley (mm) recommended mini 150 180 260 130 160 230 DFVR--TO Primitive pulley (mm) recommended mini 150 180 260 130 160 230 SXVM--TO Primitive pulley (mm) recommended mini 130 160 240 110 140 220
cogged Reference : Section (mm) 13x15 A 17x20 B 22x25 C DSVBAC--TO Primitive pulley (mm) recommended mini 150 180 240 130 160 210 H16GAC--TO Primitive pulley (mm) recommended mini 130 160 220 110 140 200 SXVWAC--TO Primitive pulley (mm) recommended mini 120 140 190 100 120 170 DFVRCR--TO Primitive pulley (mm) recommended mini 120 140 190 100 120 170 SXVMCR--TO Primitive pulley (mm) recommended mini 100 120 180 90 100 160
Roll length 30 m 28
VIT/GLISS for V belts

Manufactured out of High Density Polyethylene (H.D.P .E), our VIT/GLISS runners will both perfectly guide your belts and improve the load capacity of each belt by reducing its friction on its runner.
Advantages : Perfect guiding of the belts. Low friction coefficient. Excellent resistance against abrasion. Shock-proof. Good resistance against corrosion and many chemical agents. Maximum continuous working temperature : +70C. Extreme temperature limits : -40C to +100C.
With steel rail. (Stainless steel on demand and according to quantities). Delivered in bars of 3 m.
Ref. T 10 T 13 T 17 T 22 T 32
Belt dimensions 10 x 6 13 x 8 17 x 11 22 x 14 32 x 19
L 20 20 30 35 50
H 10 12 15 20 30
l 7 9 12 15 21
h 4 5 8 10 13
Ref. TC 10 TC 13 TC 17 TC 22 TC 32
Belt dimensions 10 x 6 13 x 8 17 x 11 22 x 14 32 x 19
L 20 20 30 35 50
H 15 18 18 25 30
l 7 9 12 15 21
h 4 5 8 10 13
Hc Lc 18 22 24 30 38 20 20 28 38 38
Attention :
White HDPE runners for food industry. C-shape stainless steel rail. Special runners following our customers schemes. Consult us.
Take care of the HDPE longitudinal dilatation, which is of 2 mm per metre for a 10C increase in temperature.
special runners for V belts
Out-of-center grooves and chamfer.
Thin edges. SPECIAL PROFILES ON DEMAND.
Double grooves - multi grooves.
29
brush belts
brush belts
CONTINUOUS DYNAMIC BRUSHING
SOUPLEX or DEL/FLEX brush belts

Quality DEL/FLEX SOUPLEX SOUPLEX Reference DFVR13BR SXVM17BR SXVM22BR Dimension (mm) 13 x 8 A 17 x 11 B 22 x 14 C Mini pulley (mm) 120 180 240 Height of bristles 27 60 60 Number of rows 1 2 3 Pitch of bristles (mm) 8 8 8 Cross section of bristle (mm) 40/100 40/100 40/100 Nylon bristles
Special brush belts :

Height cross section pitch special brushing On demand.
V belts with flights
High flights.
Flexible flights.
Flat welded triangles, for a minimum contact with the transported products.
Tough welded flights (several heights possible).
SF7 flights.
30
brush belt
special profiles
ATC 63
For film-packaging machine Cross section 25 x 2 mm with 4 x 2.5 mm guide Rough or smooth surface, also available in thinner widths. Hardness : 92 ShA Recommended pulley diameter : 60 mm Minimum pulley diameter : 40 mm
E 238 corn belt

Hardness : 90 ShA Dimensions : 32 x 28 x 8 mm U-shaped to convey corn.
U Profile Double V belt 30 x 8 mm

in quality SOUPLEX or DEL/FLEX Hardness : 85 ou 90 ShA Also available with flights and coatings. Hardness : 80 ShA Dimensions : 40 x 10 mm Cable-saw pulley covering.
multiples V belts
Cross section, width, thickness, lengths and hardness on demand.
Other coatings.
31
special belts
Asymetric ridge-top V belt.
Machined ridge-top V belt.
Machined V belt, to make it thinner and more flexible.
Special machined profiles on demand.
V belt with rectangular groove.
Rectangular belt with V groove.
V belt with machined surface.
DEL/FLEX flat belt with two opposite V guides for alternate operation.
10
11
12
V belt with machined V groove (several depth possible).
Dome-shaped V belt.
V belt with round groove (several depth possible).
V belt machined on demand.
13
14
15
16
Special belt with sawtooth surface and machined POLY-V bottom grooves.
V belt with V shape machine surface.
V belt with welded surface and V hold-in edges.
V belt with welded surface and round hold-in edges.
32
special belts
17
18
19
20
V belt with welded half round belt.
V belt with machined surface and aramid reinforcement.
Asymetric triangle belt.
Hexagonal asymetric SOUPLEX belt.
21
22
23
24
Cogged hexagonal belt.
Flat belt with SR5 guide welded apex down.
V belt with welded SF7 ridge.
Round belt welded on top of a V belt.
25
26
27
28
Rectified belt for mobile moulding.
V belt with surface and machined hold-in edges.
Hexagonal asymetric belt with special cogging.
Round belt welded on the small base of a V belt.
29
30
31
32
V belt with round edges.
Chamfered V belt.
V belt with out-of-center surface.
Embossed V belt.
33
welding tools
standard welding tools
M50 welding iron

Thermostated, for round, V and flat belts up to 50 mm wide. 200 W.
Available with plastic handle.
standard weld
For round and V belts J60 welding clamp

For round and V belts up to 22 x 14 mm.
J25 welding clamp

For V belts up to 25 x 16 mm.
Tensioning tools
For round and V belts. Includes 2 clamping dies and 1 winch with lever.
34
welding tools
standard welding tools
M 51 welding iron with teflon-covered blade

Thermostated, for round and V belts up to 22 x 14 mm. 200 W.
ing tool case
Available with plastic handle.
J50 welding clamp

For round and flat belts up to 50 mm wide.
J15 welding clamp

Small clamp for round belts up to diam. 10 mm.
P10 cutting clamp

To clean weldings.
Includes : 1 M51 welding iron 1 J50 or J60 welding clamp 1 S135 cutter 1 P10 cutting clamp 1 knife
35
S135 cutter
For 90 and 45 cuttings.
welding tools
welding process
Plug the M50 or M51 welding iron in. As our welding iron includes a thermostat, you should plug the iron in at least 8 minutes before welding. Cut both ends of the belt, in a sharp 90 angle, with S135 graduated cutter.
Insert the ends of the belt into the appropriate clamp (J50 or J60), allowing 5 mm of each end to protrude into the inside (If the belt to weld is a DEL/ROC, strongly tighten the top screws of the clamp).
Slide the blade in between both ends of the belt and make sure that the blade bears on the whole surface to weld. Tighten slightly and leave the ends melt. Wait until you get a good bead of melted material on each side.
Open the clamp,quickly remove the welding iron and re-close at once, tightening accordingly to the cross section of the belt (the bigger the belt, the more tightened the clamp). Maintain the clamp close using the side screw and let the belt cool (which should take between 2 and 5 minutes, depending on the size of the belt). If you do weld a DEL/ROC belt, this step will have to be handled even faster.
36
welding tools
and V belts
Clean the welding point. Check the alignment of the welding point out, as well as its homogeneity (no bubble of air) and solidity (by bending it). Fit the belt on the machine. NB: Always use a clean and very hot welding iron. Both ends of the belt to weld should be perfectly clean as well.
CLEAN THE BLADE OF THE WELDING IRON IMMEDIATELY. M51 welding iron : Wipe the blade with a clean 100% cotton cloth. Fer M50 : Remove most of the melted material with the blade of a knife (without scraping the iron), and wipe the rest out with a clean 100% cotton cloth. Do not use any cloth that may contain synthetic materials, which would melt in contact with the blade of the welding iron, and then contaminate the welding iron.
For V belts only : If you use a J25 welding clamp, cut both ends of the belt with a 45 angle, using our S135 cutter. Insert the ends of the belt into the J25 clamp, allowing 5 mm of each end to protrude into the inside . The two dies of our J25 welding are not in the same horizontal line (1 mm difference for small belts, 2 mm for bigger belts), to compensate for the slippage of the belts' ends due to melting when brought together for welding. The exerted pressure on the handles during the melting will bring both ends back in the same alignment.
37
welding tools
OVERLAP welding
Welding that overlaps both ends of the belt. Can be adapted to any MAFDEL belt : ROUND belts. V belts, cogged or not, with or without a coating, ridge-top and above all reinforced.
Stronger joining Overlapping of both ends of the reinforcement Simple and fast No previous special cutting Higher traction resistance Increased load capacity Homogeneity of the welding Safe process Welding on site without dismantling the conveyor
OVERLAP welding tools
J150 welding clamp + pairs of dies for round and V belts
OVERLAP tool case

For OVERLAP welding Includes : 1 M150 welding iron 1 J150 welding clamp 1 pair of dies of your choice 1 S135 cutter 1 double-side adhesive tape
M 150 welding iron With teflon-covered blade
JM150 WELDING CLAMP WITH LEVER FOR ROUND BELTS Recommended for round and reinforced DEL/ROC d. 9.5 - 10 mm et d.12 - 12.5 mm
38
welding tools
OVERLAP welding process
Cut the belt 70 mm longer than its theorical length. Put the top end of the belt into the corresponding die of the clamp and close it. Read the X measure at the right of the reference pin, on the small side ruler.
Open the clamp and place the second end in.
When the M150 iron is warm enough, insert it between both ends of the belt.
Tighten little by little the side screw, until the previously noted X measure gets to the left of the reference pin .
Loosen the side screw with your right hand, keeping the clamp closed with your left hand. Then, quickly, open the clamp, remove the welding iron, and close the clamp again. Both fused ends will get in contact and weld.
Keep the clamp closed with the side screw, and let the belt cool 5 to 10 mn. The right side of the reference pin should then show the X measure on the small ruler.
Remove the belt and clean the welding point. 39
The belt is ready to work.
advice / recommendations
advice / recommendations
Belt section L x H (mm) b (mm) Z 10 x 6 6 A 13 x 8 7.5 B 17 x 11 9 C 22 x 14 12 D 32 x 19 18
40 L
A V belt is driven by its sides. The belt must come off its pulley by 1mm, so that the product conveyed may not touch the pulley.
driving round belts

D d
A round belt is driven by a round-groove pulley. The diameter of this round groove should be 1mm greater than the diameter of the belt for smaller round belts, and 2mm greater for round belts from diam. 12 mm on. d < 12 mm d > 12 mm = D = d + 1 mm D = d + 2 mm
If the belt runs in wet or greasy conditions, we recommend that the round belt be driven by a V-groove pulley. It will substantially improve the efficiency of the driving and will prevent the belt from slipping.
Diameter of the round belt d (mm) V groove of the driving pulley L x H (mm)
36 -
8 10 x 6 (Z)
10 13 x 8 (A)
12 17 x 11 (B)
15 17 x 11 (B)
18 22 x 14 (C)
guiding round and V belts

We recommend the using of HDPE runners. They will improve the load capacity of your belts, thanks to a very low friction coeficient. For exemple, the friction coefficient on a HDPE runner is twice as low as on a steel runner. The belt would thus bear twice as much weight on a HDPE runner than on a steel runner.
The diameter of the round groove should be 1 to 2 mm greater than the diameter of the belt.
V belts slip on their small base. The V groove of the runner should be 1 mm wider than the belt. This will prevent the V belt from being blocked into its runner.
We recommend that the extremities of the runner be chamfered. This avoids any risk of fits and starts as the belt arrives on its runner. This recommendation is even more important if your belt is cogged.
parallel belts
For belts mounted in parallel, it is strongly recommended that the return pulleys run independently.This compensates for differences in linear speed between the belts, thus avoiding abnormal tension which might cause jerky operation.
welding reinforced belts
Our reinforced belts are welded in the same way as the other non-reinforced belts, WITHOUT REMOVING THE REINFORCEMENT. This avoids all the problems associated with drilling. Our special reinforcement does not fuse at the welding temperature of our thermostated irons (260C). There is therefore no danger of contaminating the weld.
MADEL company may add, modify or delete one or several products of its range without previous advising. All the information in this catalogue is given as an indication and shall in no way engage MAFDEL's responsability
40
choosing a belt
To choose the right belt, you need to know the characteristics of the conveyor on which it will run, its working conditions and the product it will convey.
CONVEYOR length of the conveyor diameter of the pulleys type of support length of the tensioning system number of belts inclination PRODUCT TRANSPORTED maximum transported weight nature of the product spreading of the weight along the conveyor temperature of the product WORKING CONDITIONS continuous or stop-and-go driving accumulation other efforts, pressure, etc. room temperature
Choose up, amongst the 3 following categories, which one best matches to your application : APPLICATION
Short conveyor Small pulleys HDPE runners Light load continuous driving Room temperature < 40
-- +
SOUPLEX POLY/FLEX DEL/FLEX
CHARACTERISTICS
Flexible Stretchy Grip Abrasion resistant Cutting resistant Tear resistant
1 2 3
Medium / long conveyor HDPE runners Light / medium load Slight accumulation Full-loaded start Room temperature < 60 Long conveyor Steel / stainless steel runners Heavy load Accumulation Full-loaded start Room temp. < 80
ce
st
an
DEL/FLEX
SOUPLEX POLY/FLEX reinforced reinforced H15 reinforced
re
Flexible Grip Abrasion resistant Cutting resistant Tear resistant
re
st
tc
si
H15 reinforced DEL/ROC
DEL/SAN reinforced DEL/ROC reinforced
Low friction Traction resistant Abrasion resistant
--
round or V belt
Into the selected category, choose the quality of belt whose general caracteristics, such as resistance, hardness, friction coefficient, stretch, operating temperature... are the closest to the ones your are looking for. Exemples : In case of accumulation of the products transported on the belt, choose the quality with the lowest friction coefficient. To convey heavy loads, choose the strongest and less stretchy quality. NB: The stretch of low-hardness belts (85 and 90 shA), such as SOUPLEX, POLY/FLEX and DEL/FLEX, allows you to mount them with pretension (shortened of a length that corresponds to the elongation that the belt would need to work properly), and in some cases to avoid the using of a tensioning system. The mounting of the hardest belts (95 and 100 shA) and/or reinforced belts requires the using of a tensioning system or tensioning tools (page 34).
41
conveying / simplified calculations

SYMBOLE M Mmax Mtotal Mr L H F F Ft t Cfp Cf Cr Cs MEASURES Kg Kg Kg Kg m m daN daN daN % DESIGNATION BELT CHARACTERISTIC (in catalogue)
Transported load Maximum load limit per belt Maximum load limit on all the belts Weight of all the tangentially driven rollers Conveyor length Conveyor height Minimum traction force for the continuous driving of the load M Minimum traction force for full-loaded starts with the load M Traction force of the chosen belt Stretch corresponding to the traction force of the belt Ft Friction coefficient on the transported product on the belt Friction coefficient of the belt on its runner Rolling coefficient of the belt on its support ( 0.05 to 0.1 according to the conditions: smooth support, bearings,) Safety coefficient
X X X
type of conveyor
simplified calculation of the needed traction force to drive a specific load
simplified calculation of the maximum load limit per belt
F = M x Cf
Mmax = Ft / Cf
CONVEYOR WITH RUNNERS
F = M x Cr
Mmax = Ft / Cr
CONVEYOR WITH SUPPORT PULLEYS
In case of accumulation, take into account the friction coefficient of the product to convey on the belt. You will add this data to the friction coefficient of the belt on its runner :
F = M x (Cf + Cfp)
CONVEYOR WITH ACCUMLULATION
Mmax = Ft / (Cf + Cfp)
If your conveyor is inclined, consider the difference in height :

H
F = M x Cf + M x (H / L)
L
UPWARD CONVEYOR
Mmax = Ft / (Cf + H / L)
F = M x Cf - M x (H / L)
L
DOWNWARD CONVEYOR
Mmax = Ft / (Cf - H / L)
Always take into account the weight of all the tangentially driven rollers in your calculations.
F = (M + Mr) x Cr
CONVEYOR WITH TANGENTIALLY DRIVEN ROLLERS
Mmax = (Ft / Cr) - Mr

As you calculate Mmax, only take into account half the traction force of the selected belt. Replace by Remplacer Ft par Ft/2
For all type of conveyors, in case of
STOP-AND-GO DRIVING
(full-loaded starts) :
The traction force F determined above must be multiplicated by 2.
F' = F x 2
42
example
1/ EXISTING MACHINE
CONSIDER THE CHARACTERISTICS OF THE CONVEYOR, OF THE TRANSPORTED PRODUCT, AS WELL AS THE GENERAL WORKING CONDITIONS. CHOOSING THE MOST ADEQUATE BELT.
50 mm
5 000 mm d = 90 mm M = 100 kgs
Continuous conveying of wood boards on two parallel 17 x 11 mm V belts sliding on HDPE runners.
HDPE
Choosing the belt category

Medium length Medium Load Small pulleys compared to the conveyor's length
(page 41)
CATEGORY 2
Choosing the quality of the belt

Long belt > 10 metres Small pulleys Short tensioning system : 50 mm maxi
reinforced belt cogged belt SOUPLEX reinforced or H16
Checking the pulley diameter out

d = 90 mm We strongly recommend to respect the recommended pulley diameter. Too small pulleys would damage the belt and reduce its life time. recommended (mm) mini (mm) SOUPLEX H16 reinforced & cogged reinforced & cogged 17 x 11 mm 17 x 11 mm 110 130 90 110
Calculating the maximum load limit

Total load on the conveyor (kgs) M = 100 kgs Ft (daN) t (%) Cf Mmax (Kgs) = Ft / Cf Mtotal (Kgs) = 2 x Mmax Cs = Mtotal / M SOUPLEX reinforced & cogged 17 x 11 mm 40 1 0.35 114 228 2.3 H16 reinforced & cogged 17 x 11 mm 50 1.5 0.25 200 400 4
Traction force of the selected belt Corresponding elongation Friction coefficient on HDPE Maximum load limit per belt Maximum load limit on 2 belts Safety factor
SOLUTIONS
Both selected belts could easily convey this load of 100 kgs. Nevertheless, the H16 17 x 11 mm V belt requires much bigger pulleys than the 90 mm of the described conveyor. On the other hand, the reinforced and cogged 17 x 11 mm SOUPLEX can bend around pulleys down to 85 mm diameter. The most apropriate belt for this application is our reinforced and cogged 17x11mm SOUPLEX, mounted with 1% pretension. 43
example
2/ PROTOTYPE
CHOOSING THE RIGHT BELT ACCORDING TO CONVEYOR DESIGNER'S SPECIFICATIONS. DESIGNING A CONVEYOR IN ACCORDANCE WITH THE CHARACTERISTICS OF A PARTICULAR BELT.
20 000 mm
Conveyor for an industrial cheesedairy conveying 15 round cheeses of 90 kgs each along 20m. Stop-and-go driving.
M = 15 x 90 kgs = 1350 kgs

90 kgs x2 x3 x 14 x 15
choosing the belt category

Long conveyor Heavy load Full-loaded starts
(page 41)
CATEGORY 3
choosing the quality of the belt

High traction force Low friction coefficient Easy to clean
reinforced belt DEL/ROC or DEL/SAN round belt
calculating the traction force to drive this load

Total load on the conveyor (kgs) reinforced & round DEL/ROC reinforced & round DEL/SAN on on on runner on runner support support stain.steel HDPE pulleys stain.steel HDPE pulleys Cf F (daN) = M x CF F (daN) = F x 2 0.5 675 1350 0.15 203 405 0.1 135 270 0.55 743 1486 0.2 270 540 0.1 135 270
M = 1350 kgs
Friction coefficient of the belt Continuous traction force Traction force for full-loaded start
choosing the section and the number of belt(s)

Choosing, among the selected category, how many belts and of which section are necessary to reach the necessary traction force, taking into account safety factor of about 1.5. reinforced & round DEL/ROC reinforced & round DEL/SAN 18 mm 18 mm Traction force : Traction force : Ft = 200 daN Ft = 125 daN traction force for full-loaded starts Necessary number of belts Total traction force Safety coefficient F (daN) Nbre = F / Ft Ftotal (daN) = Nbre x Ft Cs = Ftotal / F 1350 7 1400 1.04 405 3 600 1.5 270 2 400 1.5 1486 12 1500 1.01 540 5 625 1.16 270 3 375 1.4
SOLUTIONS
Several options are possible 3 reinforced DEL/ROC round belts d.18mm on HDPE runner 2 reinforced DEL/ROC round belts d.18mm on support pulleys 3 reinforced DEL/SAN round belts d.18mm on support pulleys Reinforced DEL/ROC D.18 mm 360 mm Reinforced DEL/SAN D.18 mm 250 mm
Consider the recommended pulley diameters
The traction forces of the belts selected through our example (200 daN for reinforced DEL/ROC diam. 18 mm and 125 daN for reinforced DEL/FLEX diam. 18 mm ) are indicated in our catalogue at the following respective elongations: 2% and 1,5%. We strongly recommend to consider these tensions while mounting the belts on the machine, for the conveyor to work properly. 44
Edition 2009
MAFDEL Z.I. Lafayette F - 38790 Saint Georges dEspranche FRANCE Tel +33 (0)4 78 96 21 90 - Fax +33 (0)4 78 96 21 78 www.mafdel-belts.com mafdel@mafdel.fr

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thermoweldable

tile factories brick factories

manufacturing ceramics slabs concrete products

metal packaging manufacturers

cardboards wood industry

food quality range

90 ShA 100 ShA 55 ShD 85 ShA

95 ShA 100 ShA 55 ShD 63 ShD

DEL/ROC round belts

50 60 80 100 140 160

DEL/ROC ivory polyester reinforced

160 180 250 300 360

140 160 200 250 300

DEL/ROC DRW ivory polyester reinforced

DEL/ROC blue steel reinforced*

DEL/FLEX and DEL/SAN round belts

20 30 40 50 60 70 80 100 140 170 220 280

12 20 30 40 50 55 65 85 120 140 180 250

*Manufactured on request depending on quantities.

DEL/SAN blue Aramid reinforced

140 160 220 250

120 140 180 210

*Manufactured on request depending on quantities.

POLY/FLEX round belts

15 20 35 40 50 60 70 80 90 100 140 190

*Manufactured on request depending on quantities.

POLY/FLEX blue rough

POLY/FLEX green Aramid reinforced

60 70 90 100 110 130 150 220

50 60 75 85 90 110 130 180

*Manufactured on request depending on quantities.

SOUPLEX round belts

20 35 40 50 70 80 110 140 200 240

15 25 30 40 55 65 95 120 150 190

*Manufactured on request depending on quantities.

tubular fastening belts

60 70 90 100 140 170 220

50 60 70 85 125 140 190

*Manufactured on request depending on quantities.

SOUPLEX brown tubular

Supplied in pack of 10.

small round belts

rollers driven by semi-crossed round belts

belt length calculation

L th. = [(38+5)+(28+5)]x3.14/2+2[(38+5)2 /4+1202] = 363 mm L belt = 363 - 8% = 334 mm

VIT/GLISS runner for round belts

Belt diam. 6 8 9.5 - 10 12 - 12.5 15 18

Belt diam. 6 8 9.5 - 10 12 - 12.5 15 18

runners for curved conveyors

SG3 - fish bone

ARAMID FELT (code FA) High resistance to temperature.

FOAM (code MS) Low Hardness. Different thicknesses available.

*Reference : complete the belt reference with the coating reference. 18

DEL/SAN reinforced V belts

solid Reference DSVBAR13 DSVBAR17 DSVBAR22

DEL/SAN blue Aramid reinforced

SOUPLEX 85 ShA surface

TOTALGRIP 70 ShA surface

Reference Souplex 85 ShA Totalgrip 70 ShA

SMOOTH SLI TLI

STUDDED SPI TPI

SAW-TOOTH SUS TUS

SG3 SSG TSG