Model:

KM20U/KM22
200-480 V Diesel

Standard Features Ratings Range

Standby: Prime: kW kVA kW kVA D Kohler Co. provides one-source responsibility for the generating system and accessories. KM20U 60 Hz 16.8--20 21--25 15.3--18.2 19.1--22.7 KM22 50 Hz 16--17.6 20--22 14.5--16 18.2--20 D The generator set and its components are prototype-tested, factory-built, and production-tested. D A one-year limited warranty covers all systems and components. D Mitsubishi engine with 12-volt battery charging alternator. D Single-bearing alternator with insulation class H. D Unit-mounted radiator with 50_C (122_F) ambient air capability. D Skid and vibration isolators. D Subbase fuel tank, 100 L (26 gal.). D Dry type air filter. D Main line circuit breaker. D Microprocessor controller. D Battery, battery rack, and cables. D Industrial 9 dB(A) reduction exhaust silencer (loose). D Operation and installation literature.

Generator Set Ratings

Alternator Voltage 120/208 127/220 115/230 120/240 254/440 277/480 LSA422S5 or ECO28-1L 115/200 110/220 127/220 115/230 120/240 220/380 230/400 240/415 Ph 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Hz 60 60 60 60 60 60 50 50 50 50 50 50 50 50 Standby Rating kW/kVA Amps 18.4/23 20/25 16.8/21 18.4/23 20/25 20/25 17.6/22 17.6/22 16/20 17.6/22 17.6/22 17.6/22 17.6/22 17.6/22 64 66 53 55 33 30 64 58 53 55 53 33 32 31 Prime Rating kW/kVA Amps 16.7/20.9 18.2/22.7 15.3/19.1 16.7/20.9 18.2/22.7 18.2/22.7 16/20 16/20 14.5/18.2 16/20 16/20 16/20 16/20 16/20 58 60 48 50 30 27 58 52 48 50 48 30 29 28

With Available Enclosure Accessory

RATINGS: All three-phase units are rated at 0.8 power factor. See TIB-109 for generator set derate tables. Obtain the technical information bulletin (TIB-101) on ratings guidelines for the complete ratings definitions. PRP: Prime power is available for an unlimited number of annual operating hours in variable load applications in accordance with ISO-8528/1. A 10% overload capability is available for a period of 1 hour within a 12-hour period of operating in accordance with ISO-3046/1. ESP: The emergency standby power rating is applicable for supplying emergency power in variable load applications in accordance with ISO-8528/1. Overload is not allowed. The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. G5-514 (KM20U/KM22) 3/08d

Alternator Specifications
D NEMA-MG21, UTE NF C51.111, VDE 0530, BS 4999, CSA standards compliance for temperature rise and motor starting. D Sustained short-circuit current greater than 300% of the rated current for up to 10 seconds. D Self-ventilated and dripproof construction. D Vacuum-impregnated windings with fungus-resistant epoxy varnish for dependability and long life. D Superior voltage waveform from a two-thirds pitch stator and skewed rotor.
Specifications LSA422S5 Ratings voltage Standby rating @ 27_C, kVA Prime rating @ 40_C, kVA Efficiency @ full load, % Air flow, m3/min. (cfm) Direct axis subtransient reactance (Xd), % 60 Hz 480 V 31.5 26.0 87.5 10.8 (381) 6.3 50 Hz 400 V 25.0 20.0 86.6 9.0 (318) 5.8 Specifications ECO28-1L Ratings voltage Standby rating @ 27_C, kVA Prime rating @ 40_C, kVA Efficiency @ full load, % Air flow, m3/min. (cfm) Direct axis subtransient reactance (Xd), % Specifications LSA422S5/ECO28-1L Manufacturer Type Exciter type Leads: quantity, type Voltage regulator Insulation: Material Bearing: quantity, type Coupling Voltage regulation, no-load to full-load 60 Hz 480 V 26.0 24.0 84.2 5.5 (194) 9.4 Alternator Leroy Somer/Mecc Alte 4-Pole, Rotating-Field Shunt/Brushless 12, Reconnectable Solid State NEMA MG1 Class H 1, Sealed Direct 1% 50 Hz 400 V 22.0 20.0

Application Data
Engine
Engine Specifications Manufacturer Engine model Engine type Cylinder arrangement Displacement, L (cu. in.) Bore and stroke, mm (in.) Compression ratio Piston speed, m/min. (ft./min.) Rated rpm Max. power at rated rpm, kWm (BHP) Governor type Frequency regulation, no-load to full-load Frequency regulation, steady state Air cleaner type, all models 1800 28.7 (38) 60 Hz 50 Hz Mitsubishi S4Q2.SD 4-Cycle, Naturally Aspirated 4 Inline 2.5 (153) 88 x 103 (3.5 x 4.1) 22.1:1 371 (1218) 309 (1014) 1500 23.9 (32)

Engine Electrical
Engine Electrical System Battery charging alternator: Ground (negative/positive) Volts (DC) Starter motor rated voltage (DC) Battery, recommended cold cranking amps (CCA): Quantity, CCA rating each Battery voltage (DC) One, 680 12 Negative 12 12 60 Hz 50 Hz

Fuel
Fuel System Max. fuel flow, Lph (gph) Fuel prime pump Recommended fuel Fuel tank capacity, L (gal.) 60 Hz 36 (9.5) Electric #2 Diesel 100 (26.4) 50 Hz

Mechanical ISO 5% 2.5% Dry

Exhaust
Exhaust System Exhaust manifold type Exhaust flow at rated kW, m3/min. (cfm) Exhaust temperature at rated kW, dry exhaust, _C (_F) Maximum allowable back pressure, kPa (in. Hg) Exhaust outlet size at engine hookup, mm (in.) 5.3 (189) 60 Hz Dry 4.4 (157) 50 Hz

Lubrication
Lubricating System Type Oil pan capacity, L (qt.) Oil pan capacity with filter, L (qt.) 60 Hz 5.5 (6.0) 6.5 (6.8) 50 Hz Full Pressure

600 (1112) 6.7 (2.0) 60.5 (2.38)

G5-514 (KM20U/KM22) 3/08d

Application Data
Cooling
Radiator System Ambient temperature, _C (_F) Radiator system capacity, including engine, L (gal.) Heat rejected to cooling water at rated kW, dry exhaust, kW (Btu/min.) Water pump type Fan, kWm (HP) Max. restriction of cooling air, intake and discharge side of radiator, kPa (in. H2O) 60 Hz 50 (122) 8.1 (2.1) 23 (1308) 1.2 (1.6) 19 (1080) 0.8 (1.1) 50 Hz

Controllers

Centrifugal

Decision-Makert 1000
Automation D Test LEDs D Voltage and speed stabilization Engine Parameters D Engine speed indication (with LCD message) D Battery voltage indication (with LCD message) D Elapsed hour meter (with LCD message) D Fuel solenoid control D Starter control Measurements D Frequency, Hz (with LCD message) Operation and/or Safety Lights D Oil pressure fault D Water temperature fault D Fail to start fault D Overspeed fault (>60 kVA) D Set ready for load D Charging alternator fault D General alarm D General fault D Panel lamp D Emergency stop fault Safety Devices D Overspeed fault D Automatic standby Miscellaneous D Fault reset D Three-phase with or without neutral, two-phase, or single-phase use

0.1 (0.4)

Operation Requirements
Air Requirements Radiator-cooled cooling air, m3/min. (scfm) * Combustion air, m3/min. (cfm) * Air density = 1.20 kg/m3 (0.075 lbm/ft3) 60 Hz 60 (2119) 1.9 (72) 50 Hz 48 (1695) 1.7 (61)

Fuel Consumption Diesel, Lph (gph) at % load 110% (of the standby rating) Diesel, Lph (gph) at % load 100% (of the prime rating) 75% (of the prime rating) 50% (of the prime rating)

60 Hz 8.1 (2.1)

50 Hz 6.8 (1.8)

Standby Rating

Prime Rating 7.4 (2.0) 5.6 (1.5) 4.1 (1.1) 6.2 (1.6) 4.7 (1.2) 3.4 (0.9)

G5-514 (KM20U/KM22) 3/08d

KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-565-3381, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KohlerPower.com

Kohler Power Systems, EMEA Headquarters ZI Senia 122 12, rue des Hauts Flouviers 94517 Thiais Cedex, France Phone (33) 1 41 735500, Fax (33) 1 41 735501

Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422, Fax (65) 6264-6455

Available Accessories
Enclosed Unit - Sound Enclosure M127, 60 Hz, 65.4 dB(A) @ 7 m (23 ft.), Standby (with enclosed critical silencer) - Sound Enclosure M127, 50 Hz, 61 dB(A) @ 7 m (23 ft.), Standby (with enclosed critical silencer) Open Unit - Exhaust Silencer, Critical 40 dB(A) Reduction - Exhaust Silencer, Residential 29 dB(A) Reduction - Extension, 40 cm (16 in.) - Flexible Exhaust Connector - Protection Mesh Cooling System - Block Heater [recommended for ambient temperatures below 0C (32F)] - Radiator Core Guard Controller Automation - External Starting Order - Plug Preheating - Remote Start Capability - Utility Sensing, 3-Phase Engine Parameters - Plug Preheating Control - Water Preheating Control Measurements - Analog Indicator - Line Voltages, Volts - Phase Currents, Amps - Single Voltages, Volts Safety Devices - Overload or Short-Circuit Fault - Differential Triggering Fault Miscellaneous - Alarm Horn - Battery Charger, 12 Volt - Differential Protection with Time and Sensitivity Adjustment - External ATS Position - Permanent Insulation Controller Fuel System - Automatic Fuel Tank Fill Kit - Subbase Fuel Tank with Secondary Containment Basin - Subbase Fuel Tank Leak Alarm - Water Separator Fuel Filter W Overall Size, L x W x H, mm (in.): Weight, wet, kg (lb.): L 2080 x 960 x 1415 (82 x 38 x 56) 890 (1962) H W Overall Size, L x W x H, mm (in.): Weight, wet, kg (lb.): L 1700 x 896 x 1121 (67 x 35 x 44) 660 (1455) H Electrical System - Battery Charger, Equalize/Float Type - Battery Isolator Switch Engine and Alternator - Air Cleaner, Heavy-Duty (with air restriction indicator) - Electronic Isochronous Governor - Lube Oil Drain Pump Miscellaneous Accessories - _______________________________________________ - _______________________________________________ - _______________________________________________ - _______________________________________________ - _______________________________________________

Dimensions and Weights

Open Model

With Available Enclosure Accessory

NOTE: This drawing is provided for reference only and should not be used for planning installation. Contact your local distributor for more detailed information.

DISTRIBUTED BY:

2006, 2007, 2008 by Kohler Co. All rights reserved. G5-514 (KM20U/KM22) 3/08d