CODE NO: 07A80204

R07

SET No - 1

IV B.TECH - II SEMESTER EXAMINATIONS, APRIL/MAY, 2011 PROGRAMMABLE LOGIC CONTROLLERS (ELECTRICAL AND ELECTRONICS ENGINEERING) Time: 3hours Max. Marks: 80 Answer any FIVE questions All Questions Carry Equal Marks --1. 2.a) b) 3.a) b) Explain the architecture of a PLC system and discuss about its components in detail.[16] How many types of PLC input instructions are there? Explain a typical PLC input scheme. Explain the operation of a drill press module and draw the necessary Ladder diagram. [16] Discuss the PLC equivalents of digital logic gates. What are the various steps involved in the construction of Ladder diagram for Spary Process control? Explain. [16] Discuss the following in detail: a) Holding Registers b) Input Registers c) Output Registers

4.

[16]

5.a) b)

Explain different types of PLC Timers. A motor and its lubrication pump are both running. Lubrication for main motor bearings is required during motor coast-down. After the main motor is shut off, the lubricating pump remains on for a time of 20 seconds corresponding to the coast-down time. Using an off delay circuit, generate the necessary program and circuit. [16] Explain JUMP with RETURN with an application. Explain FIFO load and FIFO unload functions with examples. Design a Morse Code system with Shift register function. Explain the PLC sequencer Functions. Write short notes on the following: a) Input, output devices connected to PLC b) PLC analog signal processing c) PID tuning. [16]

6.a) b) 7.a) b) 8.

[16]

[16]

*****

CODE NO: 07A80204

R07

SET No - 2

IV B.TECH - II SEMESTER EXAMINATIONS, APRIL/MAY, 2011 PROGRAMMABLE LOGIC CONTROLLERS (ELECTRICAL AND ELECTRONICS ENGINEERING) Time: 3hours Max. Marks: 80 Answer any FIVE questions All Questions Carry Equal Marks --1.a) b) 2.a) b) 3.a) b) 4. Discuss about various programming equipments required for PLC programming. Explain the construction of PLC ladder diagrams. [16] Explain a typical PLC output scheme Design the operation of a drill press module and draw the necessary Ladder diagram. [16] Construct a ladder and relay logic for a 4 input conveyor C has to run when any of the four inputs is ON. Derive the necessary Boolean expression. Draw the necessary ladder diagram for spray process control. [16] What are the characteristics of PLC registers? Explain the function of any two types of PLC registers in detail. [16] How many configurations are there for PLC counter functions? Explain. Discuss the application of a dual counter for parts to be counted on a conveyor belt. Assume required design considerations. [16] Explain the SKIP function with an application. How do you move blocks of PLC data? Explain different methodologies. Explain the design of Two axis robot with PLC sequencer control. How do you change the bit pattern of a PLC register? Explain. Write short notes o the following: a) Input output devices connected to PLC b) PLC analog signal processing c) PLC Master control Relay.

5.a) b)

6.a) b) 7.a) b) 8.

[16]

[16]

[16]

*****

CODE NO: 07A80204

R07

SET No - 3

IV B.TECH - II SEMESTER EXAMINATIONS, APRIL/MAY, 2011 PROGRAMMABLE LOGIC CONTROLLERS (ELECTRICAL AND ELECTRONICS ENGINEERING) Time: 3hours Max. Marks: 80 Answer any FIVE questions All Questions Carry Equal Marks --1.a) b) 2.a) b) What are the components of a PLC? What are the functions of PLC CPU? Explain their operational sequence.

[16]

Discuss the importance of FAIL-SAFE switches. There are three machines, each with its own start-stop buttons. Only one may run at a time. Construct a circuit with appropriate interlocking. [16] Explain the following i) AND gate and relay and PLC equivalents ii) NOR gate and relay and PLC equivalents. Discuss about ladder diagrams and sequence listings.

3.a)

b) 4.

[16]

List the five major types of PLC Registers. Use a block diagram to show where each type fits in to the PLC scheme of operation. [16] Explain the basic comparison functions of a PLC. Discuss about the advanced comparison functions of PLC and explain one of their applications. [16] Explain the JUMP with NON-RETURN with an application. Explain the FAL function of a PLC with a schematic of its operations.

5.a) b)

6.a) b) 7.a) b)

[16]

How do you change the status of bit pattern of a register? Explain. Using a PLC sequencer and timing. Explain the following dishwasher application. > Soap release solenoid >Input valve for hot water > wash impeller operation > Drain water valve >Drain pump motor >Heat element for drying cycle [16] Write short notes on: a) Number conversion functions b) Typical PID functions c) BCD or multibit data processing.

8.

[16]

*****

CODE NO: 07A80204

R07

SET No - 4

IV B.TECH - II SEMESTER EXAMINATIONS, APRIL/MAY, 2011 PROGRAMMABLE LOGIC CONTROLLERS (ELECTRICAL AND ELECTRONICS ENGINEERING) Time: 3hours Max. Marks: 80 Answer any FIVE questions All Questions Carry Equal Marks --1.a) b) 2.a) b) Draw the schematic of input modules of PLC. Discuss about the programming formats of PLC.

[16]

Explain about typical PLC input devices. Construct a schematic PLC ladder diagram for a pump motor which require two separate Start-Stop-Jog control stations. [16] Explain the following i) NAND gate and relay and PLC equivalents. ii) NOT gate and relay and PLC equivalents. Make a schematic of a ladder diagram for following sequence > When SW1 is closed CR1 goes on > After CR1 goes on, SW2 can turn CR2 on > When CR2 goes on, PL1 goes off (Use nine step planning sequence) What are the characteristics of PLC registers? Discuss about the following: i) Input Registers (single and group) ii) Addressing format of Allem Bradley PLC.

3.a)

b)

[16]

4.a) b)

[16]

5.a) b)

Explain different types of PLC arithmetic functions. Explain the use of SUBTRACT function for conveyor count application with neat schematic. [16] How JUMP differs from SKIP and MCR functions. Explain the operation of PLC TABLE AND REGISTER MOVE. What is its significance when compared to other MOVE operations? [16] What is the significance of Cascaded sequencers in PLC programming? Explain. Explain operation of Industrial three axis robot control. [16] Write short notes on a) ONS and CLR functions

6.a) b)

7.a) b) 8.

b) PLC analog modules *****

c) PID modules.

[16]