Offshore Pipeline Systems Pipeline Systems: Raj Kumar

OFFSHORE PIPELINE SYSTEMS
Raj Kumar
Sr. Manager By
Delivering excellence through people

Offshore Pipeline Systems Slide Number - 1 of 70
ENGINEERS INDIA LIMITED

EPC and Total Solutions Consultancy Organization Petroleum Refineries f Petrochemicals Pipelines Offshore Platforms Gas Processing Metallurgy Infrastructure
Engineers India Ltd Delivering excellence through people
Modes of Hydrocarbon Transportation - India

35% 30%
Pipelines Road Tankers R dT k Rail Tankers Water Carriers
32% 32% 26% 10%
25% 20% 15% 10% 5% 0% % Share Pipelines Road Tankers Rail Tankers Water Carriers
Various Stages
Introduction Components Stages of Offshore Pipeline Project Construction, Construction Testing & Commissioning Video deo
Introduction
Why pipelines? Safer Environment friendly Least energy requirement gy q Lowest maintenance costs Minimal impact on land use pattern Negligible loss of product in transit High reliability
Introduction
What can be Transported ? p Liquids
Crude Oil Petroleum Products Petrochemical Products Chemicals Water LPG
Gases
Natural Gas Any other Gas
Solids(in slurry form) form)

Coal Ores Tailings
Introduction
Onshore pipelines
Cross Country Trunk pipelines Spur Lines IntraIntra-field pipelines Gathering & Distribution lines Offshore terminals (SPM and jetties) Effluent outfalls
Submarine pipelines
Trunk lines Infield pipelines
Introduction
Major Offshore Fields of India

Bombay High North & South South Bassien, Tapti Bassien, Neelam, Heera, Panna, Neelam, Heera, Panna, Mukta Ravva Cauvery Basin KG Basin Dhirubhai Ambani Field
OFFSHORE FIELDS OF INDIA (West Coast)
HAZIRA
BOMBAY HIGH FIELD BASSEIN FIELD
PANNA FIELD
NEELAM FIELD
URAN
Slide Number - 9 of 70
HEERA FIELD Pipeline Systems Offshore
OFFSHORE FIELDS OF INDIA (East Coast)
DA FIELD KG BASIN
Sequence of Flow
Well Head Platform Process cum Living Quarters
Tanker T k Offloading
Onshore Gas Terminal
Sub Sea Pipeline
Offshore Pipeline Components
Platform
Riser
Jacket
Pipeline p
Riser bend b d
Typical Field Layout

NLM11
NLM10
NLM8 NLM9 NLM6 NLM7 NLM4 NLM5 NLP NLW WN2 NLM3 SBM NLF NLM2 NLM1
LEGEND
W I LINES W F LINES GAS /OIL LINES CRUDE OIL LINES PLATFORM SBM EXISTING PIPELINES
WN1
HOL HUT PIPELINES HGL
Pipelines for Loading/Unloading Systems

Loading/Unloading Jetties
Single Point Mooring Systems(SPM)
Conventional Oil Jetty
SPM Crude Offloading
Schematic Crude Offloading
SPM-Hose Configurations
Hoses
1.
First/ Second Off-buoy hose Off2. Mainline hose 3. Taper hose 4. Tail hose 5. Rail hose
1. 2. 2
End connection Mainline hose M i li h
Process Platform Complex
Crude Oil Well Fluids Natural Gas N t lG Injection Water I j ti W t
Major Components
Platform Structure
Lower Deck Cellar Deck Top Deck Heli Deck

Stages of an Offshore Pipeline Project
Codes &Standards
DnV OS-F101 ASME B 31.8 ASME B 31.4 Det Norske Veritas, Rules for Submarine Pipeline Systems p y Gas Transmission and Distribution Piping Systems Liquid Transportation Systems for Hydrocarbons, LPG and Anhydrous Ammonia and Alcohols Standard for Welding Pipelines and Related Facilities Pressure Testing of Liquid Petroleum Pipelines p Material Requirements Sulphide Stress Cracking Resistant Materials for Oil Field Equipment Institute f P t l I tit t of Petroleum Pipeline Safety Code
API 1104 API 1110 NACE MR 0175
IP 6
Stages of a Project
Conceptual Study Feasibility Study y y Basic Engineering Detailed Engineering Construction Testing & Commissioning
Conceptual Study
Establish System Requirement Evaluate Constraints on System Design Identify Interface With Other Systems Develop Design Data Requirements Assess Construction Methodology Finalize the Concept
Feasibility Study
Evaluate Technical Options Eliminate Unviable Options Firming up of Process Facilities Develop Broad System Specifications Establish Project Cost Plan Project Implementation Scheme j p
Basic Engineering
Finalise Process Scheme & Equipments Environmental & Process Data Review Pipeline Routing & Size Optimization Establish Requirements for
Surveys and Investigations Material of Construction Preliminary Analysis Construction, Testing and Commissioning Construction
Develop Implementation Schedule

Safety Aspects
Environmental Parameter and Soil Data E i t lP t d S il D t Pipeline Stability Shore Approaches Trenching and Burial Safety of Existing Facilities
Detailed Design & Engineering

Engineering Design Basis Route Engineering & Surveys Engineering analysis and Calculations Specification and Job Standards Engineering for Procurement Drawings for Construction Installation analysis and Procedures
Design Basis
Basic Data Design Codes and Standards Design Philosophy Operation and maintenance philosophy Environmental Criteria
Installation Operation
Criteria for engineering analysis

Route Selection
Routing Considerations
Pipeline length Sensitive areas Obstructions Ob t ti Installation Limitations Crossings Drilling Rig Movement / Access
Surveys
GeoGeo-physical & Geo-technical Surveys GeoPlatform Approach / Riser Face Survey
Pipeline Wall Thickness Selection

Analysis / Calculations
Hoop Stress Buckle Initialtion Buckle Propagation B kl P ti Collapse Bucking Local Buckling
Pipeline Stress Checks

Hoop Stress Equivalent Stress
Analysis Tools
PC Based Software Pipecalc Pipecalc
Wall Thickness Calculation

For Off h r Pip lin F r Offshore Pipelines
PD + corrosion allowance co os o ow ce 2.SMYS.a where P is the internal design pressure in psig psig. S is the specified minimum yield strength D is the pipe outside diameter in inches. t is the nominal wall thickness in inches. a is the design factor (0.72 for pipeline and 0.5 for riser)
t=
Allowable Stress Limits

Design Condition Installation : 1 year Environmental Loading Functional Functional + 100 year Environmental Loading Hydrotest + 1 year Environmental Loading Stress Classification Equivalent Stress Hoop Stress Equivalent Stress Hoop Stress Equivalent Stress Hoop Stress Equivalent Stress Allowable Stress (% SMYS)
Zone 1 (Pipeline) ( p ) Zone 2 (Riser) ( )
85 72 72 72 85 90 90
85 50 50 50 67 90 90
Types of Linepipes
Seamless up to 16 16 LSAW 18 and above
Engineering Analysis
Pipeline Stability (Lateral & Vertical) Pipeline Expansion Pipeline Spans Riser Analysis Tools y
PC Based Software Pipecalc Pipecalc
Anti-Corrosion Anti Corrosion Coatings

Coating Types
Coal Tar Enamel Fusion Bonded Epoxy
Selection Criteria
Service Conditions Performance Record Ease of Repair Cost Effectiveness Compatibility with Concrete Coating
Pipeline Crossing
Type
Exposed Pipelines (Single / Multiple) Buried Pipelines (Single / Multiple)
Pipeline Crossing
Analysis
Permissible Spans (Static & Dynamic) Stress Analysis Stability of Supports
Analysis Tools
PC Based In-house Software Pipe Cross In-
Pipeline Engineering Design Tools

PIPECALC PRISE REGIS OFFPIPE SPAN PIPECROSS CAESER II
Sub sea Pipeline Calculations J P Kenny Riser Analysis J P Kenny Alignment Sh t G Ali t Sheet Generation & D ti Drawing i Management J P Kenny Pipeline/Riser Installation Analysis Robert J. Malahy Jr. b l h Riser Span Evaluation - EIL Pipeline Crossing Analysis - EIL Piping Stress Analysis - COADE
Major Deliverables
Design Reports Design Basis Route Selection Wall Thickness Stability Pipeline/Riser Spans Crossings Risers/Flexibility Drawings Field Layout Alignment Sheets Platform Approaches Crossing Details Riser Location Riser make-up Clamp Details Procurement/ Tenders Material Specifications Material Requisitions Technical Evaluation Vendor Data Review Survey Tenders Installation Bid Package Contractors Installation Procedure Review R i
In-situ stress analysis PLEM/ Lateral/ Spool Details Cathodic Protection
OFFSHORE PIPELINE SYSTEM

LAYOUT
Components of Offshore Pipeline

Risers Laterals Main Pipeline Pipeline End Manifolds (PLEMs) Shore Approaches & Terminal Facilities Electrical & Instrumentation System
Schematic of Offshore Pipeline System
BPB PLATFORM
SBHL-3 24" 24" 30" 24"
42" SBHT PIPELINE

24" 24" 24" POINT
A
SBHL-1 BPA PLATFORM SBHL-2 SBHL-4 PLEM SBHL-5 SBHL-6 SBHL-7
30 30"
LEGEND
HYDRAULIC ACTUATED BALL VALVE GAS ACTUATED BALL VALVE GAS ACTUATED PLUG VALVE CHECK VALVE INSULATING JOINT
A
LANDFALL POINT 14" SV-1 OFFSHORE SECTION 14" 14" SV-2 ONSHORE SECTION MINDHOLA RIVER 14" 14" SV-3 TAPI RIVER Offshore Pipeline Systems Slide Number - 45 of 70 14" HAZIRA RECIEVING TERMINAL
Alignment Sheet
Sample Alignment Sheets (Offshore)
Sample Riser Drawings

(Riser GAD)
Offshore Pipeline Systems
Riser Drgs.
Sample Riser Drawings

(Riser Approach Drawing)
Offshore Pipeline Systems
Riser Drgs.
OFFSHORE PIPELINE SYSTEM
INSTALLATION
Delivering excellence through people
Construction, Construction Testing & Commissioning

Pipe Corrosion & Concrete Coating Welding and Joint Coating Pipeline Laying Specialty Items Installation Riser Installation Pipeline Crossing Installation Testing, Dewatering Testing Dewatering, Drying and Commissioning
Installation Techniques q
Conventional Installation by Laybarge Installation by J Lay Tow Techniques Installation by Reelship
Pipelay Barge p y g
Drill Rig g

Submarine Pipeline Laying
Pipeline laying operation done by Lay Barge by S-lay Smethod Pipelay Analysis done using OFFPIPE software for Pipe Stress Control at different depths and environmental p conditions
Lay Vessel Requirements y q

Material Handling Conveyors LineLine-up Station Welding Stations Pipe Tensioners A/R Winch X-Ray Inspection
Field Joint Coating Pipe Davits p Pipe Roller Supports Stinger System g y Mooring System
Pipe Tensioner p
Lay Vessel Requirements - Stinger y q g
Installation Pipe Lay Procedures p y

Pipelay Initiation Continuous Pipelay Pipelay Down (Abandonment) Riser Installation
Landfall Point (LFP) ( )
Landfall
ShoreShore-Pulling
CCWC for Stability y
Concrete Coating g
Pipe Weighing p g g
Riser installation
Pipeline Protection by Trenching p y g
To Enhance/Improve Stability To Provide Protection Against Offshore Operations To Avoid Span Correction
Lay barge VMGL Regina 250
Stinger
Pipeline Laying
Field Joint Coating
Fit up for installation
Lifting operations in Lay barge
Pipeline Laying Video
LSAW PIPE MANUFACTURING
Thank You
www.engineersindia.com

Offshore Pipeline Systems Pipeline Systems: Raj Kumar

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OFFSHORE PIPELINE SYSTEMS

Delivering excellence through people

ENGINEERS INDIA LIMITED