Uniclass M211 CI/SfB Eq4 (B2d) October 2010

A rchite ctural Concrete |

formwork solutions

Te c h n o l o g i e s fo r t h e c o n s t r u c t i o n i n d u s t r y

FRANK | architectural

concrete

Ad d i n g a d i f fe r e n t d i m e n s i o n to b r i d g e s , r e t a i n i n g wa l l s a n d ot h e r c o n c r e t e s t r u c t u r e s
As a construction material, concrete delivers a unique combination of benefits. First and foremost, it offers exceptional durability and strength, either on its own or in combination with other reinforcement materials. Low maintenance and inherently fire resistant, it also delivers a range of sustainability benefits including energy-efficient production. It can be used to create any shape or form, from the purely utilitarian to landscape-defining bridges and towering skyscrapers. This brochure offers an introduction to the possibilities open to you, with examples of how the inspired use of textured formliners and FRANK architectural products can transform an otherwise plain concrete finish into something that has a positive impact on the architectural landscape. Alongside these practical advantages is a quality that sets concrete apart from any other material: the ease with which virtually any surface finish can be applied through the simple use of textured formliners.

Formers for special shapes Fratec, page 21 Cornices Fratec, page 21

Single and multi-use column formers Tubbox and Tubbox Multi, page 20

Controlled permeability formwork liner Zemdrain , pages 18-19

Architectural sealing Textured formwork liner Insitex , pages 4-11 Valero LHV, pages 16-17 Release agent Trennfit, page 8 Textured formwork liner NOEplast, pages 12-15 cones, distance tubes and spacers Extruded fibre-reinforced concrete products, page 22

Design finishes to complement the local environment While eminently practical, plain concrete structures can have an adverse impact on their surroundings, giving the impression of cold, un-involving utilitarianism. This can be overcome through the use of textured profile formliners, helping these structures to promote a more positive response. The breadth of choice available means designs and forms can be applied that enable such structures to blend in with the local environment and complement existing structures and natural features. Ease of installation Design choice Re-use Cost-effective for smaller applications / individual structures Cost-effective for larger applications At Max Frank we offer a comprehensive range of architectural concrete solutions, enabling the application of finishes to meet every requirement: practical, aesthetic, economic or a combination of all three.

I n s i t ex

NOEplast

Va l e r o L H V

33 33 33 333 33

3 333 333 3 333

333 3 3 33 3

t e c h n o l o g i e s fo r t h e c o n s t r u c t i o n i n d u s t r y

Insitex | formwork

liners

Insitex design: Lincoln

I n s i t ex - e n h a n c e t h e f i n i s h of c o n c r e t e s t r u c t u r e s

Insitex formwork liners provide a low cost means of applying appealing textured finishes to a wide variety of concrete structures, often replacing plasters, tiles, stone tooling and brick or masonry cladding. Applications range from bridge abutments, retaining walls and culverts to pedestrian ramps, walkways and underpasses. They can also be used to add visual interest to railway structures, reservoirs and industrial building interiors and exteriors. Wide range of finishes, plus bespoke designs The Insitex formliner range provides a diverse choice of designs, covering a range of texture repeats and profile depths. Designs include geometric and vertical textures, and finishes designed to replicate brickwork, natural stone and timber (see design range on pages 9-11). While liners are generally designed for vertical use vertical joints are incorporated in the textures certain textures also lend themselves to horizontal application, and all can be finished with fair-faced copings and surrounds. Bespoke designs can be created for special applications and signature designs.

Insitex designs: Cromar t y and Newark

Insitex Bedford design used on precast panel

t e c h n o l o g i e s fo r t h e c o n s t r u c t i o n i n d u s t r y

Insitex | formwork

liners

Lightweight and easy to use Insitex panels are supplied in standard 600mm widths and heights up to 7m, are light to handle and fix and are easily trimmed. Manufactured in the UK from PVC, Insitex formliners are readily available. In normal use they are simply panelpinned to the timber formwork at their overlapped edge joints, then sealed with adhesive taping; no site gluing or other form destruction is involved. When coated with release agent (see page 8), Insitex can be easily stripped without delaying concrete operation. Improve construction speed and reduce man-hours The ease with which Insitex formwork liners can be fixed and removed can be a key factor in helping to drive down costs, improve construction speed and reduce man-hours. In addition, its use protects underlying forms for re-use and enables early stripping and rapid formwork turnrounds. And labour intensive tasks such as post-strip tooling and hammering are eliminated.
I n s i t e x d e s i g n: G r a m p i a n

Insitex designs: Kielder and Bedford

Insitex ver tical ribbed design used on a bridge

Quick turnaround As a UK-manufactured product, Insitex formwork liners are readily available and can be produced with quick turnaround for custom designs. Re-use opportunities for additional savings With careful handling, fixing and removal, Insitex formliners can be used up to five times for insitu applications, depending on the application, height, shape and texture. Suitable for precast panels and in situ construction While the inherent lightness and ease of fixing/stripping of Insitex formwork liners make them ideal for on-site use, they are equally well suited to offsite production of precast panels, an increasingly important area in todays construction industry. The use of textured surfaces, particularly those with a rugged feel or deep profile, can also deter vandalism by making graffiti more difficult to apply. Delivers a touch-smooth quality Insitex touch-smooth surfaces and textural designs provide enhanced selfcleaning performance compared with coarse, granular or abrasive surfaces which can trap airborne pollution.

t e c h n o l o g i e s fo r t h e c o n s t r u c t i o n i n d u s t r y

Trennfit | release

agent

Insitex Solway design used on a pedestrian underpass

System solution with Trennfit release agent As manufacturers of the Trennfit range of concrete release agents, we are able to provide a complete system solution for Insitex formwork liners. The use of Trennfit can also deliver a Trennfit release agents are suitable for all types of formwork: plywood, coated plywood, plastic and steel. They deliver a substantial reduction in adhesion between concrete and formwork reduction in labour costs by minimising formwork preparation and cleaning requirements, while also extending the service-life of the formwork. (up to 95% for steel forms) for outstanding release action and leave no residues on the concrete surface.

Insitex | design

range

A variety of finishes to suit your needs Insitex formwork liners are currently available in 29 different finishes, grouped into four groups: Vertical ribbed, Abstract, Timber, Masonry and brick. Examples of these profiles, along with diagrams of each, are shown over the following pages.

Melrose
Design group: Vertical ribbed Reference: 401 Profile depth: 37mm

Lincoln
Design group: Vertical ribbed Reference: 402 Profile depth: 20mm

Ely
Design group: Vertical ribbed Reference: 403 Profile depth: 25mm

Lancaster
Design group: Vertical ribbed Reference: 504 Profile depth: 37mm

Durham
Design group: Vertical ribbed Reference: 505 Profile depth: 25mm

Lothian
Design group: Vertical ribbed Reference: 608 Profile depth: 12mm

Grampian
Design group: Vertical ribbed Reference: 609 Profile depth: 5mm

Windsor
Design group: Vertical ribbed Reference: 711 Profile depth: 20mm

Warwick
Design group: Vertical ribbed Reference: 712 Profile depth: 10mm

t e c h n o l o g i e s fo r t h e c o n s t r u c t i o n i n d u s t r y

Insitex | design

range

Brecon
Design group: Vertical ribbed Reference: 813 Profile depth: 37mm

Malvern
Design group: Vertical ribbed Reference: 814 Profile depth: 25mm

Buxton
Design group: Vertical ribbed Reference: 815 Profile depth: 20mm

Ashbourne
Design group: Vertical ribbed Reference: 916 Profile depth: 10mm

Cambourne
Design group: Vertical ribbed Reference: 1125 Profile depth: 14mm

Oxford
Design group: Vertical ribbed Reference: 1126 Profile depth: 25mm

Avon
Design group: Vertical ribbed Reference: 1127 Profile depth: 20mm

Solway
Design group: Masonry and brick Reference: 506 Profile depth: 15mm

Clyde
Design group: Masonry and brick Reference: 1019 Profile depth: 20mm

Cromarty
Design group: Masonry and brick Reference: 1021 Profile depth: 20mm

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Insitex | design

range

Wicklow
Design group: Masonry and brick Reference: 1124 Profile depth: 20mm

York
Design group: Masonry and brick Reference: 607 Profile depth: 25mm

Newark
Design group: Masonry and brick Reference: 710 Profile depth: 20mm

Bedford
Design group: Masonry and brick Reference: 917 Profile depth: 10mm

Enfield
Design group: Masonry and brick Reference: 1129 Profile depth: 20mm

Alston
Design group: Masonry and brick Reference: 1128 Profile depth: 25mm

Kielder
Design group: Timber Reference: 1122 Profile depth: 7mm

Sherwood
Design group: Timber Reference: 1123 Profile depth: 5mm

Truro
Design group: Abstract Reference: 918 Profile depth: 15mm

Stirling
Design group: Abstract Reference: 1020 Profile depth: 10mm

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NOEplast | formwork

liners

N O E p l a s t r e a l i s e t h e d e s i g n p os s i b i l i t i e s ava i l a b l e t h r o u g h t ex t u r e d c o n c r e t e

Add impact and aesthetic appeal to architectural concrete The application of form and texture to a concrete surface can transform the appearance of a structure. It can create definition, add character and visual interest, make a powerful corporate statement or help a structure to blend more comfortably into the surrounding environment. It is a solution offering almost unlimited possibilities in terms of enhancing walls, bridgeworks, Cost-effective, multi-use formliner system NOEplast is a durable, multi-use formliner system designed for the easy application of textured decorative finishes for both precast and in-situ concrete structures. The strength and flexibility of the polyurethane (PU) material enables formliners to be used repeatedly, with at least 80 uses possible. This exceptional durability makes the NOEplast formwork liner system an extremely cost effective solution for multi-use work. buildings and other vertical, curved and sloping wall installations and the NOEplast formliner system delivers an outstanding combination of design choice, practicality and value for money.

N O E p l a s t d e s i g n: M a i n a u

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N O E p l a s t d e s i g n: M u r u s R o m a n u s

Outstanding texture definition The use of a flexible elastomeric material gives outstanding texture definition, enabling the application of textures with extremely fine detail on structures ranging from large expanses of flat wall to curved and radiused structural elements. This can enable the creation of soft, natural-looking timber grains, realistic rough textured stone, formal, masonry and brick, and abstract designs that can create subtle light and shadow effects.

More than 100 standard designs The NOEplast range encompasses more than 100 textures including timber boards, natural wood effects, rough stonework, regular brick, granite walls, and textured plastered finishes. The range also includes bushhammered designs, abstract artistic designs, regular repeat patterns and special anti-slip textures. Such a broad choice of designs, with a huge range of options in terms of texture repeats and depth of profile, enables solutions to be provided for all kinds of concrete structures.

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NOEplast | formwork

liners

Replicate stone, brick, timber and more The quality and fine detail achievable through the use of NOEplast formliners enables the accurate reproduction of many other construction materials, creating the impression of a finish other than plain concrete. This includes a number of different timber cladding options, a wide range of natural stone walls and various brickwork styles. Ideal for non-slip pedestrian applications NOEplast formwork liners can also be used to create non-slip concrete for a variety of pedestrian applications. As well as shopping malls, streets and pedestrian areas, non-slip concrete surfaces can also be used
N O E p l a s t d e s i g n: K r a k a u

Corporate mouldings using NOEplast liquid The use of NOEplast liquid enables you to take the versatility of this system one step further by creating your own corporate castings. Logos, branding, badges and corporate statements; all can be created and replicated in the finest detail, quickly and easily, with NOEplast liquid.

in communal areas in blocks of flats, on stairs and foot bridges and on walkways around office buildings.

N O E p l a s t d e s i g n: M u r u s R o m a n u s

N O E p l a s t n o n - s l i p d e s i g n: N o p p e n

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NOEplast | formwork

liners

A wall or culvert at a reservoir could be formed to look like natural stone; a pedestrian walkway could be designed with feature walls that add interest and deter graffiti; a bridge column could be given a more classic feel with the addition of vertical ribs. In short, NOEplast formwork liners can be used to enhance the built environment and improve the experience of those who live and work around these structures.

Design finishes to match existing profiles The versatility of NOEplast means the design possibilities extend far beyond the 100+ standard designs available. If you have an existing profile to match or indeed a special texture or treatment youd like to bring to a project then custom NOEplast formliners can be produced to your individual requirements. The design opportunities available through NOEplast are literally endless.

N O E p l a s t d e s i g n: G r a n i t

t e c h n o l o g i e s fo r t h e c o n s t r u c t i o n i n d u s t r y

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Valero LHV | formwork

liners

Va l e r o LH V a d d i m p ac t a n d a e s t h e t i c a p p e a l to a r c h i t e c t u r a l c o n c r e t e

Countless possibilities for textured concrete Valero LHV formliners can be used to give concrete almost any textured relief. They are light, easy to install and compatible with all formwork systems on the market, both vertical and horizontal.

The low cost method of improving the concrete finish of any structure Off-the-shelf LHV formliners offer a choice of wood, stone or textured designs in standard liner dimensions, providing finishes suitable for a wide range of applications.

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Valero LHV | formwork

liners

Ideal for projects requiring bespoke textures or designs For the ultimate solution to bespoke concrete finishes, LHV formliners can be cost-effectively manufactured to order within the standard matrix size, allowing the scope to achieve almost any finish.

Whether matching existing facades and finishes, or creating a new form for concrete, this patented technology offers architects and designers the opportunity to let their imagination run wild and create their own designs, stamping a unique mark on every project.

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Zemdrain | controlled

permeability formliner

Z e m d r a i n ac h i eve a s moot h e r s u r f ac e w i t h i n c r e a s e d r e s i s t a n c e to d e g r a d a t i o n

Deliver a surface suitable for aggressive environments The use of Zemdrain controlled permeability formwork liners delivers a concrete finish significantly better than that achievable using oiled plywood, steel or plastic faced formwork, increasing the potential surface life of all concrete structures. This makes it ideal for use on structures where environmental factors such as frost, abrasion and acid attack can otherwise result in rapid degradation, threatening the integrity of the structure to such an extent that surface replacement or refurbishment becomes necessary. Increase durability and surface Typical applications include seawalls, reservoirs, wastewater treatment plants, sewage works and associated structures such as bridges and piers. integrity with a cement-rich finish Zemdrain is a formwork liner with a controlled pore size that allows excess water and air to escape from the concrete while retaining the majority of the cement and small fines. As a result, the concrete surface area benefits from a low water/cement ratio and decreased porosity, with a concentration of the finest concrete particles giving a durable and hardwearing cement-rich surface.

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Appealing blemish-free surface also resists micro-biological growth Where profiled formliners are not required, a smoother, virtually blowholefree Zemdrain surface with low porosity is better able to resist the growth of micro-organisms such as lichen and mould which would otherwise impact on the aesthetic qualities of the structure. The resulting low porosity surface also provides enhanced resistance to watertransported substances such as chlorides towards the reinforcement, and to air penetration that can drive processes such as carbonation. Proven economic benefits over whole service life The increased surface hardness and substantially improved resistance to degradation provided by Zemdrain can deliver proven economic benefits and cost savings over the whole service life of a structure.

Zemdrain is a DuPont registered trademark

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Tubbox | column

formers

Tu b b ox c r e a t e s i m p l e, f a s t , c o s t- e f f e c t i ve c o n c r e t e c o l u m n s

Low cost column formers for different shapes Tubbox column formers provide a simple, fast and economical method for producing columns in virtually any geometrical shape from round, square and rectangular to hexagonal, octagonal and irregular shapes. A range of standard diameters is available from 150 mm to 1200 mm, and formers can be supplied in heights up to 6m. They are a cost effective alternative to traditional column forms, requiring no cleaning, and are rapidly opened up and removed using the built-in rip-cord. Once removed they can be recycled/disposed of as cardboard. Choice of finishes: smooth, spiral, blowhole-free The Tubbox range can be supplied in three versions: spiral, smooth and blowhole-free. Spiral delivers a concrete surface with a slight imprint of the spiral former while smooth delivers a smooth quality surface. It is possible to achieve a surface virtually free of blowholes and other blemishes with the Blowhole free option. This column former incorporates a Zemdrain controlled permeability formwork (CPF) liner to deliver the many benefits described on pages 18-19. These lightweight and easy-to-handle formers are available in diameters from 150 mm to 1200 mm, and in heights up to 6 m as standard. Larger diameters Lightweight single or multiple use As well as the standard single use products, the range is also available in the form of Tubbox Multi Column reusable formers, providing a cost effective solution where high numbers of re-uses of the same column are required. This solution is also ideal for re-profiling, upgrading or strengthening existing columns. Bespoke solutions for profiled columns Tubbox column formers can be manufactured to enable the production of profiled columns in virtually any shape. They can incorporate Insitex formliner profiles (see pages 4-11) and can be tailor-made to any shape, size, texture or other special requirement. and oversize lengths greater than 6m are available upon request. The finish on multiple use formers is a single longitudinal seam along the column.

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Fratec | formers

for special shapes

Fr a t e c c a p i t a l s , b a s e s , c o r n i c e s a n d i n d i v i d u a l fo r mwo r k s h a p e s

Precisely dimensioned formwork ready for installation Fratec formers provide the freedom to be really creative with concrete, delivering precisely dimensioned formwork solutions for a whole range of shapes including cornices, recesses, multi-sided objects and customised designs. While some shapes are available as standard, many projects involve the development of formers for complex shapes requiring special planning.

Our technical department is therefore ready to work with you to turn your ideas into reality and ensure that the Fratec formwork you receive on site is ready for installation. Works with Tubbox to create a complete system Fratec can be combined with Tubbox column formers (see page 20) to create a complete column including capital and base in one concrete pour, eliminating the need for complicated timber formwork. A wide range of standard capital and base shapes is available, while special designs can be produced to order. Achieve complex shapes in a single concrete pour Fratec formers can be used to produce slab and wall cornices in a single concrete pour, or to create recesses in walls or slabs for the installation of openings, domelights, round windows and built-in illuminators. This versatile system can be used with coloured concretes and multiple pours to create intricately designed concrete surfaces and special shapes. And it enables the efficient production of profiles that would otherwise require complex formwork solutions. From intricate architectural details to the most organic of shapes, if it can be designed, it can be produced with Fratec.

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Fibre concrete | spacers

and architectural sealing cones

Create architectural features using fibre concrete spacers and sealing cones Max Frank extruded fibre reinforced concrete spacers and sealing cones provide an innovative means of turning a practical challenge into a positive design feature. We can manufacture spacers with a variety of cover sizes and with many different profiles in accordance with BS 7973. FRANK standard and premium spacers are designed to maximise the bond with the concrete and, where required, minimise the visible surface impact. The ability to choose the durability properties of

your spacers, as well as the optimum profile, ensures the ideal solution for every project. The application of shuttering using reusable tie bars inevitably results in conical recesses being left behind in the concrete. These can of course be sealed by conventional means but the use of specialist, fibrereinforced concrete sealing cones opens up the possibility of adding a modern architectural design feature whilst at the same time as providing a quick, reliable and effective seal for these recessed holes, matching or contrasting with the existing concrete colour.

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Find out more

D ow n l oa d t ex t u r e d fo r mwo r k liner datasheets

Our extensive range of form liners is being constantly updated. View the complete range and download PDF data-sheets at www.maxfrank.co.uk

If you have any other questions - sample requests, prices or just a chat about how we might be able to help with your next project - please contact our sales team on 01782 598041 or email info@maxfrank.co.uk

Please note that all information is supplied in good faith for information only. We reserve the right to amend specifications without prior notice. Whilst the data contained in this brochure is true and accurate to the best of our knowledge at the time of publication, all liability for error and omissions, or any resulting loss or damage, however caused, is hereby excluded. October 2010.

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