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S2400

THE GREAT SERIES


When the production processing demands the conveyance of very heavy loads, any type of belt or escalator of the series ALPHAbelt S2400 is definitely the most suitable. It has straight motion and are created by assembling, several types of plastic segments, with pitch 50 mm. By this way, we can asse,bly belts and escalators with width from 20 to 6.000 mm. and ulimited length. They are designed to convey also very heavy loads. They are produced of materials suitable for contact with food. All the types of the conveyor belts and escalators of the series ALPHAbelt 2400, are produced or can be produced (under order) with the possibility to self-immerse in water (innovation of ALPHA bros). They function in environment with temperature from 60 to +130C, depending on the material each belt or escalator is produced of. The motion transmission is made by the very long-lasting plastic sprockets of the series S2400.

Types of belts & Escalators:

RAISED RIB CLASSIC page 2

GRID page 3

A60

page 4

SEMI-GRID page 5

FLAT TOP page 6

SPROCKETS, ESCALATOR FLIGHTS, SIDE GUARDS, COMBS page 7 INSTALLATION-CONSERVATION INSTRUCTIONS pages 8 9

ORDER FORM page 10

9 SO 00

checked

guarranted quality

pp rov 00 al N o.0110

35

92 4 TU V

ALPHA bros
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page 1

STRAIGHT MOTION NETS


YPE: RAISED RIB CLASSIC.
A modular conveyor belt with pitch 50 mm. The configuration of the contacting surface of the belt with the conveyed product in two levels, enables its co-operation with the special designed Exit-Entrance Classic Combs, which regularly transfer the conveyed products from and towards the co-working conveyor belts. The connecition rod of the segments has 6,4 mm. diametre.
16.4

ALPHAbelt S2400

The motion transmission is made by the plastic sprockets S2400. The type i of the belt Raised Rib Classic has round projections on its surface, in 3 mm. diametre, height 1 mm, which prevent the sliding of the conveyed product.

cut
22,0

50,0

cut of type i

The belt is also produced for Self-Immersing in water (innovation of ALPHA bros). The possibility to self-immersing in water, without using any metallic appendix, makes the belt Raised Rib Classic the most suitable tool to use in horizontal pasteurisators & vaporizators.

Exit-Entrance Comb Classic

sprockets

Material Colour

PP
sky blue

PTV
blue

PGT
beige

AC
red

Traction power 39200 30000 44100 51900 max(Nw/m belts width) Temperatu +5 +105 +20 +105 +30 + 120 -40 +85 re (oC) Open 24% surface Net weight 9,8 11.9 12,7 14,4 Kg/m2 For information on the resistance of the materials in chemicals as well as for other useful information please see the attached annex Plastics Specifications page 2

STRAIGHT MOTION NETS


TYPE: GRID.
A modular conveyor belt with pitch 50 mm. The contacting surface of the belt with the conveyed product is flat and smooth. Its open surface is 26% of its total surface, created by two rows of openings with dimensions 513 mm. and one row of openings with dimensions 56 mm. The connection rod of the segments has diameter 6,4 mm. The motion transmission is made by the plastic sprockets S2400. The type i of the belt Grid has round projections on its surface, with 3 mm. diametre, height 1 mm, which prevent the sliding of the conveyed product. The belt Grid co-operates with the Escalator Flights and with the Side Guards, and create Escalators and Belts with independent lines. The wavy shape of the escalator flights of the series 2400 (innovation of ALPHA bros), does not permit the sticking of any conveyed product. The belt is also produced for Self-Immersing in water (innovation of ALPHA bros).

ALPHAbelt S2400

cut
16.4

50,0

Cut of the type i

Escalator Flights

Side Guards

Sprockets

Material Colour

PP
sky blue, White

E
White

PTV
blue

PGT
beige

AC
red

Traction power 39200 30000 30000 44100 51900 max(Nw/m belts width) Temperatu +5 +105 -60 +65 +20 +105 +30 + 120 -40 +85 re (oC) Open 24% surface Net weight 9,8 9,9 11.9 12,7 14,4 Kg/m2 For information on the resistance of the materials in chemicals as well as for other useful information please see the attached annex Plastics Specifications Page 3

STRAIGHT MOTION NETS


TYPE: 60.
A modular conveyor belt with pitch 50 mm. The contacting surface of the belt with the conveyed product is flat and smooth. Its open surface is 60% of its total surface, created by two rows of openings with dimensions 13 8 mm, and one row of openings with dimensions 10 8 mm. The wide open surface of the belt permits the unobstracted passage of the liquids and gasses making the belt the most suitable to use in washers and dryers. The connection rod of the segments has diameter 6,4 mm. The motion transmission is made by the plastic sprockets S2400. The belt 60 co-operates with the Escalator Flights and with the Side Guards, and create Escalators and Belts with independent lines. The wavy shape of the escalator flights of the series 2400 (innovation of ALPHA bros), does not permit the sticking of any conveyed product

ALPHAbelt S2400

cut
15.5

50.0

Escalator Flights

Side Guards

Sprockets

Material Colour

PP
sky blue-white

Traction power 9000 max(Nw/m belts width) Temperatu +5 +95 re (oC) Open 60% surface Weight 5,9 Kg/m2 For information on the resistance of the materials in chemicals as well as for other useful information please see the attached annex Plastics Specifications Page 4

STRAIGHT MOTION NETS


TYPE: SEMI-GRID.
A modular conveyor belt with pitch 50 mm. The contacting surface of the belt with the conveyed product is flat and smooth. Its open surface is 11% of its total surface, created by two rows of openings with dimensions 7 4 mm. The connection rod of the segments has diameter 5.8 mm.

ALPHAbelt S2400

14.7

The motion transmission is made by the plastic sprockets S2400. The belt Semi-Grid co-operates with the Escalator Flights and with the Side Guards, and create Escalators and Belts with independent lines. The wavy shape of the escalator flights of the series 2400 (innovation of ALPHA bros), does not permit the sticking of any conveyed product.

cut

50,0

Escalator Flights

Side Guards

Sprockets

Material Colour

PP
sky blue, white

PE
white

Traction power 30000 25000 max(Nw/m belts width) Temperatu +5 +105 -60 +65 re (oC) Open 11% surface Net weight 7,7 8,0 Kg/m2 For information on the resistance of the materials in chemicals as well as for other useful information please see the attached annex Plastics Specifications Page 5

STRAIGHT MOTION NETS


TYPE: FLAT TOP.
A modular conveyor belt with pitch 50 mm. Its surface contacting with the conveyed product is totally closed, flat and smooth. The connection rod of the segments has diameter 5.8 mm. The motion transmition is made by the plastic sprockets S2400. The bet Flat Top co-operates with the EscalatorFlights and Side guards, which create Escalators and belts with independent lanes. The wavy shape of the escalator flights series 2400 (innovation of ALPHA bros), does not allow any possible sticking of the conveyed product.

ALPHAbelt S2400

cut
14.7

50,0

Escalator Flight

Side Guards

Sprockets

Material Colour

PP
sky blue, white

PE
white

Traction power 30000 25000 max(Nw/m belts width) Temperatu +5 +105 -60 +65 re (oC) Open 0% surface Net weight 7,7 8,5 Kg/m2 For information on the resistance of the materials in chemicals as well as for other useful information please see the attached annex Plastics Specifications. Page 6

STRAIGHT MOTION NETS


SPROCKETS. The sprockets ALPHAbelt S2400 are produced of the material Glass reinforced Polyamid (PAGF), a material with great resistance in friction and break. They are produced with 6 teeth (6, 69 mm.), with 8 teeth (8, 108 mm.), with 10 teeth (10, 140 mm.), with 12 teeth (12, 170 mm.) and with 16 teeth (16,

ALPHAbelt S2400

45

F 6
8

F1 D

10

12
16

240 mm.).

D 25 30 40 F1 =3 0 40 40 60 40 60 40 60 90

69
10 8 14 0

17 0
24 0

ESCALATOR FLIGHTS. They are produced of the same materials and in the same colours with the belts. The wavy shape of the Escalator Flights ALPHAbelt S2400 prevents the sticking of the conveyed product on them. They can be assembled on belts series 2400, type Grid, Semi-Grid, Flat Top and 60, creating escalators with various forms. SIDE GUARDS. They are produced of the same materials and in the same colours with the belts. The Side Guards are produced in height 50, 73 and 98 mm. They can be assembled on belts and escalators type Grid, Semi-Grid, Flat Top and 60, creating independent lanes and side guards. EXIT-ENTRANCE COMBS. The Comb Classic can work with the belt type Raised Rib Classic. Its production material is the Glass reinforced Polyamid (AGF) in white colour, and has especially great resistance in friction.
7,7
6 195 40 31 39 38 40
50 73 98

50 73 100 14.7
50

8.2

11.8

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12,8 216

STRAIGHT MOTION NETS

ALPHAbelt S2400

LOAD= The maximum conveyed load that can concentrate on the belt at a certain moment +the friction resistance between the belt and the wear strips (page) + launching resistance of the belt (page..) the percentage rate. DRIVE SHAFT D MINIMUM QUANTITY OF TEETH ON THE DRIVE SHAFT: The quantity of teeth that should be calculated is this X COUNTING TEETH X that works with the belt on a certain moment (side drawing). X MINIMUM QUANTITY OF SPROCKETS ON THE IDLE SHAFT: It is suggested to use on the idle shaft sprockets COUNTING TEETH with the same diameter with those on the drive shaft.
LOAD UP TO 30% OF THE CAPACITY OF THE BELT AT THE RELATED WIDTH MINIMUM MINIMUM MINIMUM QUANTITY QUANTITY QUANTITY OF TEETH OF OF ON THE SPROCKET SPROCKET DRIVE S ON THE S ON THE SHAFT DRIVE IDLE SHAFT SHAFT 2 1 1 3 1 1 4 1 1 5 2 2 6 2 2 8 3 3 9 3 3 10 3 3 11 3 3 12 3 3 13 3 3 15 3 3 16 5 3 17 5 3 18 5 3 19 5 5 20 5 5 22 5 5 23 5 5 24 5 5 25 7 5 26 7 5 27 7 5 29 7 5 30 7 5 31 7 7 32 7 7 33 7 7 34 9 7 36 9 7 37 9 7 38 9 7 39 9 7 40 9 7 41 9 7 43 9 9 44 11 9 45 11 9 46 11 9 47 11 9 48 11 9 50 11 9 51 11 9 52 11 9 53 13 9 54 13 11 55 13 11 57 13 11 58 13 11 59 13 11 60 13 11 61 13 11 62 15 11 64 15 11 65 15 11 66 15 13 67 15 13 68 15 13 69 15 13 71 15 13 72 17 13 73 17 13 74 17 13 75 17 13 76 17 13 78 17 15 79 17 15 80 17 15 81 19 15 82 19 15 83 19 15 85 19 15 86 19 15 87 19 15 88 19 15 89 19 17 90 21 17 92 21 17 93 21 17 94 21 17 LOADS UP TO 60% OF THE CAPACITY OF THE BELT AT THE RELATED WIDTH MINIMUM MINIMUM MINIMUM QUANTITY QUANTITY QUANTITY OF TEETH OF OF ON THE SPROCKET SPROCKET DRIVE S ON THE S ON THE SHAFT DRIVE IDLE SHAFT SHAFT 3 1 1 5 1 1 8 1 1 10 2 2 12 2 2 15 3 3 17 3 3 20 3 3 22 3 3 24 3 3 27 5 3 29 5 3 31 5 5 34 5 5 36 5 5 38 5 5 41 7 5 43 7 5 45 7 5 48 7 5 50 7 7 52 7 7 55 7 7 57 9 7 59 9 7 62 9 7 64 9 7 66 9 7 69 9 9 71 9 9 73 11 9 76 11 9 78 11 9 80 11 9 83 11 9 85 11 9 87 11 11 90 13 11 92 13 11 94 13 11 97 13 11 99 13 11 101 13 11 104 13 11 106 15 13 108 15 13 111 15 13 113 15 13 115 15 13 118 15 13 120 15 13 122 17 13 125 17 15 127 17 15 129 17 15 132 17 15 134 17 15 136 17 15 139 19 15 141 19 15 143 19 17 146 19 17 148 19 17 150 19 17 153 21 17 155 21 17 157 21 17 160 21 17 162 21 19 164 21 19 167 21 19 169 23 19 171 23 19 174 23 19 176 23 19 178 23 19 181 23 21 183 23 21 185 25 21 188 25 21 LOAD UP TO 100% OF THE CAPACITY OF THE BELT AT THE RELATED WIDTH MINIMUM MINIMUM MINIMUM QUANTITY QUANTITY QUANTITY OF TEETH OF OF ON THE SPROCKET SPROCKET DRIVE S ON THE S ON THE SHAFT DRIVE IDLE SHAFT SHAFT 4 1 1 8 1 1 12 2 2 16 2 2 20 3 3 24 3 3 28 5 3 32 5 3 36 5 3 40 5 5 44 7 5 48 7 5 52 7 5 56 7 5 60 9 5 64 9 7 68 9 7 72 9 7 76 11 7 80 11 7 84 11 7 88 11 9 92 13 9 96 13 9 100 13 9 104 13 9 108 15 9 112 15 11 116 15 11 120 15 11 124 17 11 128 17 11 132 17 11 136 17 13 140 19 13 144 19 13 148 19 13 152 19 13 156 21 13 160 21 15 164 21 15 168 21 15 172 23 15 176 23 15 180 23 15 184 23 17 188 25 17 192 25 17 196 25 17 200 25 17 204 27 17 208 27 19 212 27 19 216 27 19 220 29 19 224 29 19 228 29 19 232 29 21 236 31 21 240 31 21 244 31 21 248 31 21 252 33 21 256 33 23 260 33 23 264 33 23 268 35 23 272 35 23 276 35 23 280 35 25 284 37 25 288 37 25 292 37 25 296 37 25 300 39 25 304 39 27 308 39 27 312 39 27 316 41 27 320 41 27

BELTS WIDTH IN mm 50 10 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500 1550 1600 1650 1700 1750 1800 1850 1900 1950 2000 2050 2100 2150 2200 2250 2300 2350 2400 2450 2500 2550 2600 2650 2700 2750 2800 2850 2900 2950 3000 3050 3100 3150 3200 3250 3300 3350 3400 3450 3500 3550 3600 3650 3700 3750 3800 3850 3900 3950 4000

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STRAIGHT MOTION NETS


INSTALLATION-MAINTENANCE INSTRUCTIONS:

ALPHAbelt S2400

Drawing 1

The installation procedure of the conveyor belts ALPHAbelt 2400 is simple and fast. Step 1: On the drive shaft and on the idle shaft put the needed amount of sprockets ALPHAbelt S2400. The teeth of all the sprockets must be in the same straight line (drawing 1). The middle sprocket of the drive shaft and the middle sprocket of the idle shaft, must, as well, be in the same straight line (drawing 2). Lock on the shafts the two middle sprockets (drawing 2). Step 2: You receive each belt in one or roles. Connect the end of the one role with the beginning of the other. Never connect the end of the one role with the end of the other or the begiining of the one with the beginning of the other. Insert the connection rod through the holes of the segments, and cut it 1 cm shorther than the belts width. By using a thermal device, create a head (make the diameter smaller) of the two edge holes of the segments, in order to prevent any possible extraction of the connection rod from the segments. Step 3: Put the conveyor belt on the conveyor and the teeth of the sprockets in the insertions of the belt. The belt which is under the metallic construction (to the return of the belt), is not obligatory to be streched (drawing 3). Step 4: The belt is ready to function. Attention: The middle should be in the middle (in relation to the width) of the metallic construction and should touch any point of it, because this will cause its early damage or even break of the belt. Give motion to the belt and watch, for a whole turn of the belt, first the sprockets on the drive shaft and then on the idle shaft, to be in the proper insertions of the belt. If this is not happen, repeat the steps 1 & 3. When you need to uninstall the belt, just extract one or more plastic connection rods, in order to divide the belt in smaller pieces.

Drawing 2

Drawing 3

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STRAIGHT MOTION NETS


INSTALLATION-MAINTENANCE INSTRUCTIONS:

ALPHAbelt S2400

The metallic construction on which the belt functions is the main factor that defines its lasting duration. To succeed the longest duration of the belt, place a plastic wear strip between the belt and the metalic construction (drawing 4). To succeed the maximum capacity of the belt, is useful to put a roller right after the dirve shaft (drawing 5), so as the belt to work with more sprockets teeth. To avoid the belt contacting with the floor if there is an expansion (in case of temperature increase), intall sliding rollers (drawing 3). The plastic motion sprockets, when installed properly on a square drive shaft, ensure the right motion transmission, without causing side slidings of the belt or jumping of the belt. The right motion transmission through the plastic sprockets, eliminates the need to use belts stretchers and side guides. When the sprockets are installed on the shaft and the shaft on the metallic construction, the upper point of the sprockets diametre (in relation to the teeth of the sprockets), should be in the same straight line with the upper point of the metallic construction, on which the belt moves (drawing 6). The motion sprockets can move the belt in both directions, under certain circumstances.

Drawing 4

Drawing 5

Drawing 6

Attention: Once a year, you should check the condition of the connection rod. If its diameter becomes smaller in percentage 15% and more, it should be replaced, because otherwise it will cause problems such as: a. Jumping of the sprockets, b. Disability to extract the connection rod from the belt, c. Early and great damage of the belt, in the points that contact the sprockets, d. Unreasonable break of the belt, e. Early damage of the sprockets teeth. During the function of the belt, a grease to the connection rod (even with water), will give much longer duration.

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CONVEYOR BELTS ORDER FORM

AP Ae L H b lt

COMPANY: ADDRESS: PERSON TO CONTACT:

DATE: FAX: TEL :

B E LT
S
R A IS ED R IB C L A SS IC

S P E C I F IC A T I O N S
. 2 4

0
60

0
SE M I-G RID F LAT TO P

G RID

ES C A L ATO R F LIG H T S
50 73 100 14.7 50

SID E GUARD S

D I M E N S IO N S W H IT E W I D T H . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. m m L E N G T H . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .m m B LU E G R E EN RE D B EIG E
F1 D

PP PE AC P TV PGT P PG F

G RE Y Y ELLO W

SPROCKETS S2400
F

E S C A L AT O R
HEIGHT?

D E S IG N

Z 6 6 6 6 8 10 10 12 12 16 16 16

F
69 69 69 69 108 140 140 170 170 237 237 237

D
25 30

QUANTITY
WIDTH?

m m

F= 1 30
40 40 40 60 40 60 40 60 90

DISTANCE?

SIDE GUARDS?

m m

m m

NOTES

Desirable Delivery Date:..................................................


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