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Fuelisasourceofenergy.Industrialgrowth,amongotherfactors,islargelydependentonconsumption
of energy. Large amount of energy requirement can only be met by fossil fuel reserves, though
renewablesourceofenergycandecreasetosomeextentthedependenceonfossilfuel.Optimizationof
energy consumption is necessary. Characterization of fuel is important to search ways and means to
optimisetheenergyconsumption.
2.1 FuelClassification:
Type
Solid
Liquid
Natural/Primary
Wood,
Peat,
Lignite,
BituminousCoal,
AnthraciteCoal.
Petroleum
Gas
NaturalGas
Secondary
Charcoal,
Coke
Oil,
Tar
Alcoholsetc.
ProducerGas
WaterGas
BlastFurnaceGas
CokeOvenGas
2.2 WhatismeantbyFuelCharacterization?
Fuelcharacterizationconcernswiththeanalysisandenergycontentoffuel(alsoknownascalorific
value).Fuelanalysiscomprisesofproximateandultimate.
(A)Proximateanalysis:
Intheproximateanalysis,moisture(M),Ash(A)andvolatilematter(VM)aredetermined.Fixedcarbon
(FC)isobtainedfromthefollowingequation:
FC=
(1)
100
(%M
%A
%VM)
There are standard tests to determine proximate analysis. Moisture is determined by drying 1gm of
sampleat105oCfor1hr.Weightlossisexpressedin%ofinitialweightofsample;i.e.
%M
(weight
loss/weight
of
sample)
100
(2)
Ashisweightofresidueobtainedaftercompletecombustionof1gofcoalat700750oC.Ashin%is
%A=(weightofresidue/weightofsample)100
(3)
Volatilematteristheweightlossobtainedonheating1gmsampleofcoalat950oCfor7minutesinthe
absenceofair.
Totalweightlossofamoistcoal=WeightlossduetoVolatilematter+Moisture
WeightlossduetoVM=Totalweightlossmoisture
IfcoalsampleisdrythenweightlossisduetoVMonly.
%VM=(weightlossduetoVM/weightofsample)100.
(5)
Fixedcarboncanbecalculatedbyeq.1.
(B)UltimateAnalysis
The main chemical elements in coal (apart from associated mineral matter) are C, O, H, N and S. The
chemicalanalysisisveryimportanttocalculatematerialbalanceaccuratelyandcalorificvalueofcoal.
FortheultimateanalysisC,H,SandNaredeterminedbychemicalanalysisandexpressedonamoisture
freebasis.Ashisdeterminedasinproximateanalysisandiscalculatedonmoisturefreebasis.Then,
%O=100 (%C+%H+%N+%S+%ash)
(C)NoteonAshandVolatileMatter
(6)
Infactcoalcontainsmineralmatter(MM)likeCaCO3,MgCO3,SiO2,Al2O3,Na2CO3etc.butnotash.Ashis
residueobtainedaftercompletecombustionofcoalandconsistsofCaO,MgO,SiO2,Al2O3etc.Ashand
mineralmatterarenotidentical.
Ashcontentofcoalisimportant.Inhightemperatureapplicationswherecoalistheprinciplesourceof
chemicalandthermalenergy,removalofashisanimportantissue.Ingeneralashcontentofcoalshould
below.Inaddition, meltingpointofashisalsoimportant.Infurnaceswhere coalisusedtoheat the
material below its melting point, melting point of ash should preferably be higher than the furnace
temperaturebecauseofeasydisposal
Whereasinapplicationswherecoaliscarbonizedandthecarbonizedproductisusedtoderivethermal
andchemicalenergyforexampleinblastfurnaceironmaking,bothamountofashanditsmeltingpoint
isofconsiderableimportance.Inthiscaseashshouldbeeasilyfusibleanditsmelting pointshouldbe
lowerthanfurnacetemperature.Largeramountofashwillincreasetheamountofslag.
Totalmineralmatter(MM)canbecalculatedbyParrformula1)
MM=1.08A+0.55%S
(7)
WhilecalculatingFConmineralmatterbasis,Parrsubtracts0.15%Sfrommeasuredfixedcarbon.
VolatileMatter
Itconsistsofvolatilesubstancesformedduringheatingofcoaloutofcontactofair.Essentiallytheseare
gaseoussubstanceslikeCO,H2,H2O,CO2,CH4,N2,,O2andotherhydrocarbons.Volatilematterdoesnot
include moisture of coal but includes water formed during reaction between hydrogen and oxygen of
coal
2.3Howtoreportanalysis?
Thedifferentwaystoreportanalysisofcoalcanbeillustratedbyanexample.Considersubbituminous
coal.
(A) ProximateAnalysis
Asreceived
DryBasis*
Dryashfree**
Dry
mineral
matterfree***
%M
%A
%VM
%FC
%S
Total
6.8
12.3
36.2
44.2
0.5
100.0
13.2
38.84
47.42
0.54
100.0
44.7
54.7
0.6
100.0
44.6
55.4
100.0
*Analysisondrybasis={%Aor%VM/(100%M)}100
%FCondrybasis=100(%M+%A)
**Analysisondryashfreebasis(daf)={%VM/{100(%M+%A)}100
%FCondafbasis=100%VM
***DrymineralmatterfreeFC=(FC0.15%S)/{100(%M+1.08A+0.55%S)}
DrymineralmatterfreeVM=100DrymineralmatterfreeFC
(B)UltimateAnalysis:
Compn(%)
C
H
O
N
S
A
M
Total
Asreceived
(Moistbasis)
69.8
4.6
8.5
1.4
2.5
8.7
4.5
100
Asreceived*
(Moistbasis)
69.8
5.1
12.5
1.4
2.5
8.7
100
Drybasis*
73.1
4.8
8.9
1.5
2.6
9.1
100
2.4FuelOil:
FueloilconsistsofelementssuchasC,H,O,NandS.ItiseasytohandleandstoreandpossessesCV
(CalorificValue)greaterthanotherfuels.Itisobtainedfromcrudepetroleumanditsultimateanalysis
doesnotvarymuch(C8388%,H1013%,O1%andS1%).
Fueloilisbroughtandsoldonavolumebasis.ThespecificgravityisdeterminedindegreesAPIwitha
speciallymarkedhydrometer.Theunitisdefinedasfollows1):
o
API={141.5/(sp.gr.60o/60oF)}131.5
(8)
ForFueloil:oAPI=10oto50oAPI
NCVvariesfrom9000to10000Kcal/kg
2.5GaseousFuels:
Naturalgasisafossilfuel.Allgaseousfuelshave
Combustible
CO
H2
Hydrocarbon(CH4,C6H6,C2H4etc.)
Incombustible
N2
CO2
H2O
Advantages:
1
Easytohandle
Ashless
GoodCombustion
CVofgaseousfuelcanbecalculatedfromtheheatofformationvalues.
2.6CalorificValue(hereafterCV):
Calorific value (CV) is the amount of heat released on complete combustion of 1 kg of coal at the
referencestateofproductsofcombustion(POChereafter).
ForahydrocarbonfuelcontainingC,HandS,productsofcompletecombustionareCO2,H2OandSO2.
ReferencestateofPOCis
25oC CO2(g),SO2(g)andH2O(l)=GrossCalorificValue(GCV)
100oC CO2(g),SO2(g)andH2O(v)=NetCalorificValue(NCV)
SoGCV>NCVbyanamountequaltolatentheatofcondensation.
CVcanbeexpressedascal/g,kcal/kg,kJ/kg,Btu/lborcal/gmol,kcal/kgmol,kJ/kgmol,Btu/lbmol
Someconversionfactors:
1cu.ft.=0.02832m3; 1kcal=3.968Btu=4186Joules=0.00116kWh
1kWh=1.34hPh=3.6108J=860kcal=3412.14Btu
1hPh=0.746kWh
Atomicweightsofsomeelements: H=1,O=16,S=32,N=14
Dryair= 79%N2+21%O2(vol%) and 77%O2+23%N2(wt%)
(A) DeterminationofCVofSolidFuel
CV can be determined experimentally or from theoretical considerations. In laboratory Bomb
calorimeter is used where 1 g coal is combusted at constant volume and rise in temperature is
noted1,2).
Theoretically, CV of coal can be determined from the heat of formation of products of complete
combustionat298Kand1atm.pressure.
Intermsof%ofelements:
GCV=81%C+341(%H%O/8)+22%S kcal/kgor
(9)
GCV=339%C+1427(%H%O/8)+92%S kJ/kg
(10)
(11)
NCV=GCVHeatofvaporizationofwater
NCV=GCV5.84(9%H+%M) kcal/kg
NCV=GCV24.44(9%H+%M) kJ/kg
(12)
Equations9to12areDulongsformula
Assumptions:
1
Heatofformationofcoaliszero.
CoalcontainsHandO.Therefore,availableHforcombustionwithgaseousoxygen=(%H
%O/8).
CVofcoalissumofCVofheatofformationofcompletecombustionproducts.
Heatofvaporizationofwaterat100oC=542kcal/kg(975Btu/lb);whereasat25oCitis584
kcal/kg(1050Btu/lb).
(B)DeterminationofCVofGaseousFuel
In determination of gaseous fuel, combustible components are : CO, H2, Hydrocarbons, NH3 etc.,
whereasO2,CO2,N2arediluents.
Heatsofformationofsomeoxidesare1):
Oxides
CO
CO
CO2
CO2
Hof(1atm,298K) inkcal/kgmol
29.6103(CAmorphous)
26.4103
97.2103 (CAmorphous)
94.05103
H2O(l)
H2O(v)
SO2(g)
SO3(g)
68.32103
57.80103
70.96103
94.45103
Heatsofformationofsomehydrocarbonsare1):
Hydrocarbons
CH4
C2H2
C2H4
C2H6
C3H8
Hof(1atm,298K) inkcal/kgmol
17.89103
54.19103
12.5103
20.24103
24.82103
Tonote
1kgmol=22.4m3(1atm,0oC)
1kgmol=24.45m3(1atm,25oC)
Consideranexampleofgaseousfuelofthefollowingcomposition:
CH4=4%
C2H6=3%
C3H8=0.5%
N2andCO2=Rest
LetuscalculateCVofthisfuel
In1kgmoleofgaseousfuel:
Kgmoles
CH4 =
0.94
C2H6= 0.03
C3H8= 0.005
Heatofcombustionofmethane
CH4(g)+2O2(g) = CO2(g)+2H2O(v)
CH4
(14)
(g)
2O2
(g)
(13)
CO2
(g)
2H2O
(l)
Heatofcombustion=(Heatofformationofproducts)(Heatofformationofreactants)
Bysubstitutingthevaluesofheatsoformation,oneobtains heatofcombustionequals194.91
103kcal/kgmolforeq.13and215.95103kcal/kgmolforeq.14respectively.
Similarly,combustionequationsforC2H6andC3H8canbewrittenandheatofcombustionvaluecan
becalculated.
HeatofcombustionofC2H6=350.56103kcal/kgmolandofC3H8is498.18103 kcal/kgmol
whenreferencestateofPOCisvapour.Thusnetcalorificvalueofnaturalgasis
|NCV|=0.94194.91103+0.03350.56103+0.005498.18103
=196.22103kcal/kgmolofnaturalgas
=8.76103kcal/m3(1atmand273K)
References:
1)R.Schuhmann:MetallurgicalEngineering,Vol.1EngineeringPrinciples
2)O.P.Gupta:elementsoffuels,furnacesandRefractories,KhannaPublishers
Keywords:Proximateanalysis,Ultimateanalysis,Materialsbalance,fueloil,coal,naturalgas.