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General, technical data 00

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General, technical data 00

Job No. Instructions for use of service manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine and vehicle identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vehicle identification number locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00 - 005 - 010 - 015 - 020

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Instructions for use of servic 00-005

Complete Service Manual coverage for late model year Mercedes-Benz vehicles requires four individual manuals: Service Manual, Engine Service Manual, Chassis and Body Service Manual, Automatic Climate Control Electrical Troubleshooting Manual Throughout these manuals, the vehicles are identified by their chassis and engine numbers. These numbers are made up of the first six digits of the respective serial number. For the actual location of chassis and engine numbers, see page 00-015/l. In cases where the repair instructions apply to all versions, only the first three digits of the respective number are referenced. For example, chassis 124 applies to all 124 models. However, chassis 124.128 would apply only to model 3000 2.5 Turbo.

Location of specific repair instructions

First locate the Group No. in the Group Index. Individual groups are separated by an easily visible dividing page, which is followed by the job index page. The exact job required is found in the job index. The initial page of a typical job description appears as follows: 03-320 Installation of Crankshaft Job Title appears on same line as Group No.

03.9-320/l

Technical data, tightening torques and tools are listed at the beginning of each job. All dimensions are in metric units unless otherwise indicated. Any part numbers given are only used for identification and differentiation between individual components, and are not intended for ordering purposes.

Special Instructions
AWarning
Appears throughout service instructions indicating the possiblity of personal injury if procedures are not followed. Indicates possible equipment or vehicle damage if procedures are not followed. Provides helpful information for the described procedure. Provides detailed information during assembly.

Caution! Note Installation note

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00
ngine and vehicle identification

Model 201.126 126.125 126.125 201.126 201.128 124.133 124.193 126.125 201.126 201.126 124.128 126.135 124.128 126.134 126.135

I Sales designation 190 D 2.5 300 SDL Turbo 300 SDL Turbo 190 D 2.5 190 D 2.5 300 D 300TD 300 SDL I 190 D 2.5 I 190 D 2.5 300 D 2.5 Turbo 350 SDL Turbo 300 D 2.5 Turbo 350 SD Turbo 350 SDL Turbo Turbo Turbo Turbo Turbo (Federal) (California) (Federal)

I Engine 602.911 603.961 603.961 602.911 602.961 603.960 603.960 603.961 I 602.911 I 602.911 602.962 603.970 602.962 603.970 603.970

(Federal) (Federal) (Federal) (Federal) (Federal) (Federal) (Federal)

00 - 010/l

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hick identification number locations

00

Model 201
When ordering spare parts, please specify chassrs and engine numbers.

1 Certrfication Tag (left door pillar) 2 Identification Tag (left windshield post) 3 Vehicle Identificatron No. 4 Engine No. 5 Body No. and Paintwork No. 6 InformatIon Tag California version Vacuum line routing for emission control system 7 Emrsslon Control Tag

Model 124
When ordering spare parts, please specify chassis and engine numbers.

1 Certification Tag (left door pillar) 2 Identification Tag (left window post) 3 Vehicle Idenkficatron No. 4 Engine No. 5 Body No. and Paintwork No. 6 lnformatron Tag California version Vacuum line routing for emission control system 7 Emission Control Tag 8 Emrssron Control Tag Catalyst Information

00 - 015/l

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Vehicle identification number locations
Model 124 f
When ordering spare parts, please specify chassrs and engine numbers.

1 Certrfication Tag (left door prllar) 2 ldentrftcatronTag (left wrndshreld post) 3 Vehicle ldentifrcatron No.
4 Engine No.

5 Body No. and Paintwork No. 6 lnformatron Tag Caltfornia version Vacuum line routing for emrssron control system 7 Emrssron Control Tag

Model 126
When ordenng spare parts, please specrfy chassis and engine numbers.

Certification Tag (left door pillar) ldentlficatron Tag (left wrndow post) Vehicle ldentrfication No. Engrne No. Body No. and PaMwork No. Emrssron Control Tag lnformatron Tag California version Vacuum lrne routing for emrssron control system

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Technical data
Diesel engines

axlmum spee

4600 t 50

120/4600

G(multi-component,

6 (multi-component,

pump, thermosta with bypass line, fan with visco fan clutch,

pump, thermosta with bypass line, fan with visco fan clutch,

pump, thermosta with bypass line, fan with visco fan clutch,

pump, thermosta with bypass line, fan

00 - 020/l

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Gasoline engines
Model

Technical data

i 126.125

1126.125

1 126.134 I.135

4-cycle diesel, MB

4-cycle diesel, MB

4-cycle diesel, MB

arranqemen Bore/stroke mm Total effective piston displacement cc Compression ratio

I 87.0184.0
2996

I 87.Oi84.0
2996

I 89.0192.4

Engine output (SAE)kW/rpm net bhp/rpm Maximum torque Nmirpm net lb-ft./rpm Crankshaft bearings Valve arrangement Camshaft arrangment

11 O/4600 14814600 27312400 20112400 7 (multi-component, anti-friction bearings) Overhead 1 overhead camshaft

1071 4600 143) 4600 265/2400 195/2400 7 (multi-component, anti-friction bearings) Overhead 1 overhead camshaft 3 1 o/2000 22812000 7 (multi-component, anti-friction bearings) Overhead 1 overhead camshaft

Cooling

Coolant circulating pump, thermostat with bypass line, fan with visco fan clutch, finned tube radiator Pressure lubrication via gear type pump Combination full flow

Coolant circulating pump, thermostat with bypass line, fan with visco fan clutch, finned tube radiator Pressure lubrication via gear type pump Combination full flow

Coolant circulating pump, thermostat with bypass line, fan with visco fan clutch, finned tube radiator Pressure lubrication via gear type pump Combination full flow and bypass filter Dry paper cartridge

Lubrication Oil filter Air cleaner

1 and bypass filter

Dry paper cartridge

1 and bypass filter

Dry paper cartridge

00 - 02012

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Technical data
Filling capacities Model Sales designation Engine Fuel tank/reserve aoorox. I Engine oil initial filling approx. I During oil and filter change approx. I Marks on dipstick max./min. approx. I Oil-to-air cooler with hoses Cooling system with heater approx. I 8.0 8.0 5.513.5 6.0/4.0 201.126 190 D 2.5 602.911 201.128

cm
I (Federal)
190 D 2.5 Turbo 602.961 -r-m ~ 124.128 (Federal) 300 D 2.5 Turbo 602.962 7019.0 8.2 I 7.0 8.0 124.133, 126.125

I 124.193
300 D Turbo 300 TD Turbo

I (Federal)
300 SDL Turbo

I 603.960

I 603.961 ~~~

I
I I

7019.0
72/l 0.0 9.2

I
I

90112.5 9.2 8.0

I
6.5i4.5 6.514.5

6.Oi4.0 0.7

I
1.1 0.65

I
9.0 10.0

I
12.5

Filling capacities (continued)

~ 350 SDL Turbo Engine Fuel tan k/reserve approx. I Engine oil initial filling approx. I During oil and filter change approx. I Marks on dipstick max./min. approx. I Oil-to-air cooler with hoses Cooling system with heater aoorox. I 8.0 6.514.5 0.65 7.5 6.514.5 0.65 603.961 90/l 2.5 603.970 90/l 2.5

00 - 02013

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Electrical system Model Sales designation Engine Battery Voltage Capacity 602.911 12v 62 Ah (M.Y. 1986) 92 Ah (from M. Y. 1987) 12 v 2.2 kW 14V70A 14V70A 14V70A 201.126 201.128 (Federal) 190 0 2.5 Turbo 602.961 12 v 92 Ah 124.128 (Federal) 300 D 2.5 Turbo 602.962 12v 124.133, 124.193 300 0 Turbo 300 TD Turbo 603.960 12v 92 Ah 126.125 (Federal) 300 SDL Turbo 603.961 12v 92 Ah

Technical

data

Starter Bosch Alternator

12V 2.2 kW 14V70A

12v 1.5 kW 14v 80A

Electrical system Model Sales designation 126.125

I (California)
300SDL Turbo

126.134.1.135 (Federal) 350 SD Turbo 350 SDL Turbo 603.970

Battery Voltage Capacity Starter Bosch Alternator

12v 62 Ah 12 v 2.2 kW

12v 62 Ah 12v 1.7 kW

I 14V70A

I 14v 80A

0 0 - 020/4