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CEOs Message

MICO Myoungjin has had the honor to be in partnership with your company for years since the establishment in November 1, 1989. MICO Myoungjin is a reliable and innovative general equipment company that provides a quick, accurate, safe and easy die change system for the equipments, including a press, an injection molding machine, a die casting, and a forging press. Main products include the quick die change system (QDC System), the mold rack, the die opening/closing turnover machine, and the mold moving cart. Paying attention to the voice of customer, MICO Myoungjin is endeavoring to meet the customers needs based on the Quality First philosophy.

Management Philosophy

Challenge to the innovation that develops the intelligent, functional and durable QDC systems

Business Policy

Listening to the voice of the customer

Company Motto

With a Can Do belief, MICO Myoungjin will lead in the QDC systems that satisfy the customer with the best quality.

Lee, Myeonghyo CEO

Contents
DIE LIFTER 50 TYPE
25 27 27 28

LY TYPE CLAMP

TM TYPE CLAMP

15

DIE LIFTER 70 TYPE DIE LIFTER 28 TYPE DIE LIFTER BL TYPE

180 Turnover Machine

33

SY TYPE CLAMP

GS TYPE CLAMP

17

90 Turnover Machine

34

KV TYPE CLAMP

11

LYS TYPE CLAMP

19

FREE BEARING

28

Mold Change Carts for Injection Molding Machine 35

KL TYPE CLAMP

12

AFSY TYPE CLAMP

21

GUIDE ROLLER

29

Mold Change Carts for Press

36

TK TYPE CLAMP

NSY TYPE CLAMP


13

23 24

POWER LOCK UNIT

TN TYPE CLAMP

31

You can rely on MICO Myoungjin for a safe and reliable QDC system.

system maximizes the functionality, economical efficiency and safety.


MICO Myoungjin provides a quick, accurate, safe and easy QDC system for the equipments, including a press, an injection molding machine, a die casting, and a forging press.

Integrated Automation System


Functionality: The system components are highly durable to stand against vigorous operation conditions, including a high speed, vibration, a high temperature, and humid. Economic Efficiency: An automatic change system allows changing a large-sized mold within several minutes. Safety: Together with a safety control device, a non-touch clamp and a mechanical lock clamp eliminate risks that may occur during the manual operation.

Selection of Clamp
The total clamping force ( Fc), which is 10-20% of the machine power, divided by the number of clamp (N) is the unit clamping force (Fc). FC =
BOLT SIZE Clamping Force (ton) M16 3 M18 4

Clamping Time
t = V x 60 + 1(sec) 0.7~0.8 x Qf

INJECTION & DIE-CASTING MACHINE


Injection Molding M/C Clamp
A B
+0.5 0 +0.5 0 +0.5 0

T-Groove
C
+3 0 +4 0 +4 0

FC N
M20 6

(ton)
M24 10 M30 15 M38 20

t : Clamping time V : Cylinder volume in clamping Qf : Pump discharge (ml/min)

Safe Circuit
A pressure switch in the power lock unit is activated if the hydraulic pressure falls below a certain level in a circuit. An interlock circuit connected with the basic circuit maintains the safety to detect the failure. A non-leak valve in the power lock unit maintains the pressure. An interlock circuit between a bottom clamp and a die lifter holds the slide in place during the operation of a die lifter. A standard system equips with a hydraulic pressure gauge for a visual inspection.

Capacity Mold Opening Force Type/Capacity Type/Capacity ~100TON 8 TON LY 2 x 8 TM 2.5 x 8 ~150TON 10 TON LY 4 x 8 ~250TON 16 TON TM 4 x 8 ~350TON 24 TON TM 6 x 8 LY 6 x 8 ~550TON 40 TON TM 10 x 8 LY 10 x 8 ~850TON 64 TON TM 16 x 8 LY 16 x 8 ~1250TON 100 TON TM 16 x 12 LY 25 x 8

D
+2 0 +2 0 +2 0

22 28 32

37 46 53

22 20 24

22 28 28

+2 0 +2 0 +2 0

Estimated maximum clamping force per a bolt (Re.) Bolt material = S45C, y = 50 kgf/mm2 Clamping Force = 0.55 y Wrench Manipulation Force = 50 kgf

Example: For an injection molding machine with a capacity of 550 ton The mold opening force is 40 ton, which requires 8 TM clamps for 10 ton, or 8 LY clamps for 10 ton.

Internal and External Preparations for the Operation of a QDC System


Internal Preparation
Completely stop the operation of the associated machines, including a press, an injection molding machine, a die casting machine, and a QDC system.

Duration to Maintain the Clamping Force


A non-leak valve in the power lock unit maintains the pressure more than 50% to clamp a mold even in a power or air supply failure.
Basic Type 45hrs Ltype Check 240hrs AHPC-20 350hrs

External Preparation
Use a moving cart to transport and place a mold drawn from a mold rack to an injection molding machine, and prepare a turnover machine necessary for the mold repair.

Auto Clamp LY Type


Designation LY H
Features
There are two LY type clamps: movable with T-groove bolt, and fixed with bolster. As the cylinder part is separate from the lever part, an equal force is applied to T-groove. The grooves are evenly worn down, with an allowable tolerance in clamping. Usable for the mold that has no U-groove The pressure is primarily increased from the operating pressure in proportion to the cylinder area, and secondarily by the lever.

Nominal Clamping Force 2 4 6 10 16 2 tons 4 tons 6 tons 10 tons 16 tons

Specifications
Installation T Movable with T Bold F Fixed with Bolster Mold Height: H (mm)
Item Type

LY2

LY4

LY6 275 185

LY10

LY16

LY25

Internal Pressure (kgf/cm2) Maximum Operating Pressure (kgf/cm2) Commercial Clamping Force (ton) Stroke (mm) Required Flow Rate (ml) Operating Temperature (C) Weight (kgf)*
* Weight at H = 50 mm

2 5 6.8 3

4 5 12.5 4.8

6 7 25.8 9

10 8 59 15.1 -5~60C

16 8 80.5 23.5

25 10 112.5 43

Profiles & Dimensions

Auto Clamp SLY Type

* An LY type clamp can be used with an air cylinder attached.

* Above specifications are subject to change without notice for further improvement in quality.

x For a Heavy & Large Injection Molding Machine


Injection Molding M/C Clamp Qty 100TON LY 2T 8 EA 150TON LY 4T 8 EA 250TON LY 4T 8 EA 350TON LY 6T 8 EA 450-550TON 650-850TON LY 10T 8 EA LY 16T 8 EA 1300TON LY 16T 12 EA 1600TON LY 16T 16 EA 3000TON LY 25T 16 EA

Auto Clamp SY Type


Designation SY TH Features
Generally used in press mainly when the slide area and a mold are small. Use T-groove to easily change a mold.
Nominal Clamping Force 2 4 6 10 16 2 tons 4 tons 6 tons 10 tons 16 tons

mold shall have U-groove. Use a horseshoe block to adjust the clamping height of a non-standard mold. Customization is available for the specific conditions of mold and press.

Total Height in Clamping: H (mm)

Specifications
Item Type

SY2

SY4

SY6 275 185

SY10

SY16

Internal Pressure (kgf/cm2) Maximum Operating Pressure (kgf/cm2) Commercial Clamping Force (ton) Stroke (mm) Required Flow Rate (ml) Operating Temperature (C) Oil Weight (kgf)*
* Weight at H = 100 mm

2.0 5 5.6

4.2 5 11.7

6.0 7 24.2 -5~60C

10.5 8 46.7

16.8 8 74.8

Common Hydraulic Oil 1.2 2.2 3.5 6.3 12.2

Profiles & Dimensions

Auto Clamp SSY Type

T-Groove

* Indicate the dimension of T-groove and U-groove.

* An SY type clamp can be used with an air cylinder attached.

* Above specifications are subject to change without notice for further improvement in quality.

Auto Clamp KV Type


Features (Clamp with a Built-in Valve)
A check valve built in the cylinder increases the safety. A mold is tightly clamped even if the piping and hydraulic hose are damaged. The pressure is safely maintained up to 360 hours even if the hydraulic line is damaged. As the cylinder part is separate from the lever part, an equal force is applied to Tgroove. The grooves are evenly worn down, with an allowable tolerance in clamping. Usable for the mold that has no U-groove The pressure is primarily increased from the operating pressure in proportion to the cylinder area, and secondarily by the lever.

Auto Clamp KL Type(Wedge Type)


1. Clamping System
The force P applied by the piston of a hydraulic cylinder pushes the clamp block on the lever with an inclination of 18 degrees to clamp a mold. A clamp block vertically moves the lever towards a mold for clamping.

2. Clamping Force
An inclined plane serves as a wedge to enhance the clamping force.

3. Safety
The calculated component force clamps a mold. The force P shall be applied from the opposite direction of the cylinder force to unclamp the mold. The clamping force is maintained if no pressure is applied due to an oil leak or the damaged hose.

Specifications Designation KV
Nominal Clamping Force 4 6 10 16 25 4 tons 6 tons 10 tons 16 tons 25 tons
Item Type

KV4

KV6

KV10 275 185

KV16

KV25

Internal Pressure (kgf/cm2) Maximum Operating Pressure (kgf/cm2) Commercial Clamping Force (ton) Stroke (mm) Required Flow Rate (ml) Operating Temperature (C) Weight (kgf)*
* Weight at H = 50 mm

Designation KL 4 tons 6 tons 10 tons 16 tons 25 tons

Mold Height: H (mm)

H
Total Height in Clamping: H (mm)

4 5 12.5 4.8

6 7 25.8 9.8

10 8 59 -5~60C 15.1

16 8 80.5 25.4

25 10 112.5 38 Nominal Clamping Force 4 6 10 16 25

Specifications
Item Type

KL4

KL6

KL10 275 185

KL16

KL25

Internal Pressure (kgf/cm2) Maximum Operating Pressure (kgf/cm2) Commercial Clamping Force (ton) Stroke (mm) Required Flow Rate (ml) Operating Temperature (C) Weight (kgf)*
* Weight at H = 50 mm

4 6 12.5 4.8

6 6 25.8 9.8

10 6 59 -5 ~ 60C 15.1

16 6 80.5 25.4

25 6 112.5 38

Profiles & Dimensions

New Product

Profiles & Dimensions

Type

Mold Height H 30

35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 78 95 120 138 168 148 88 98 105 108 115 125 130 158 188 135 140 168 150 178 203

a 2 2.5 3 3 4

b 3 4.5 5 5 6

F 78 98 108 138 156

G 40 50 55 60 70

L 124 148 170 207 252

l
21 25 28 32 41

l1
16 18 20 22 25

J 20 25 32 38 50

Q 61 80 87 108 126

Type

Mold Height H 30

35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 88 105 120 138 169.5 148 98 108 115 118 125 135 130 158 189.5 145 140 168 150 178 204.5

a 2 2.5 3 3 4.8

b 3 4.5 5 5 2

F 78 98 108 138 156

G 40 50 55 60 70

L 114 144 168 192 240

l
21 25 28 32 41

l1
16 18 20 22 25

J 20 25 32 38 50

Q 61 80 87 108 132

KV 4 KV 6 KV10 KV16 KV25

KL 4 KL 6 KL12 KL16 KL25

* Above specifications are subject to change without notice for further improvement in quality.

*Above specifications are subject to change without notice for further improvement in quality.

x For a Heavy & Large Injection Molding Machine


Injection Molding M/C Clamp Qty 150TON KV4T 8EA 250TON KV4T 8EA 350TON KV6T 8EA 450-550TON KV10T 8EA 650-850TON KV16T 8EA 1250TON KV25T 8EA 2500TON KV25T 16EA

x For a Heavy & Large Injection Molding Machine


Injection Molding M/C Clamp Qty 150TON KL4T 8EA 250TON KL4T 8EA 350TON KL6T 8EA 450-650TON KL10T 8EA 700-900TON KL16T 8EA 1250TON KL25T 8EA 2500TON KL25T 16EA

Auto Clamp TK Type


Designation TK TH Features
Mainly used in a heavy and large injection molding machine. A high clamping force is safely maintained even if there is no hydraulic pressure. The lever is stuck out of the clamp body in clamping, and retracted into the clamp body in unclamping. A mold shall be standardized. Use a hoist or cart to change a mold.

Nominal Clamping Force 16 25 40 16 tons 25 tons 40 tons

Total Height in Clamping: H (mm)

Specifications
Item Type

Clamping Force (ton) Retention Force (ton) Forward Stroke (mm) Clamp Stroke (mm) Safe Stroke (mm) Required Flow Rate (ml)

(Hydraulic 140kg/cm3) (Hydraulic 140kg/cm3) (Hydraulic 0kg/cm3)

TK16 5 TON 15 ton (max. 20 ton) 2 TON 4.5 2 2.5 284

TK24 8 TON 25 ton (max. 31 ton) 3 TON 4.5 2 2.5 460

TK40 14 TON 40 ton (max. 50 ton) 5 TON 5.5 2.5 3 859

How to Change a Mold

Profiles & Dimensions

< Using a Cart >

Item

Type

E H+140 H+170 H+200

L 30 30 33

M 300 355 420

N 20 20 25

R 145 175 215

S 65 76 90

U 98 118 145

V 22 27 32

W 39 49 60

K 5 47.5 53.5

X M20 M24 M30

Y 2 2 2.5

Z 2.5 2.5 3

H MIN40 MIN50 MIN50

TK16 TK25 TK40

*Above specifications are subject to change without notice for further improvement in quality.

x For a Heavy & Large Injection Molding Machine


< Using a Hoist >
Injection Molding M/C Clamp Qty 1000TON TK16T 8EA 2000TON TK25T 8EA 2500TON TK40T 8EA

Auto Clamp TM Type


Designation TK T-H
Features
A high clamping force is safely maintained even if there is no hydraulic pressure. Suitable for light and small injection molding machine A mold shall be standardized.
Nominal Clamping Force 1 1 tons 2.5 2.5 tons 4 4 tons 6 6 tons 10 10 tons 16 16 tons Total Height in Clamping: H (mm)
Item

Use a hoist or cart to change a mold.

Specifications
Type

TM1 1 0.05 3.5 2 1.5 30 15 6

TM2.5 2.5 0.1 4 2 2 30 41 11

TM4 4 0.16 4 2 2 30 92 28

TM6 6.3 0.25 4 2 2 30 163 48

TM10 10 0.4 4.5 2 2.5 30 298 87

TM16 196 0.6 4.5 2 2.5 30 520 143

Clamping Force (ton)


Retention Force (ton) (Hydraulic 0kg.cm2)

Forward Stroke (mm) Clamp Stroke (mm) Safe Stroke (mm) Unclamping Hydraulic (kg/cm2) Clamping (cc) Flow Rate Unclamping (cc)

Profiles & Dimensions How to Change a Mold

<Using a Cart>
Item Type TM 1 TM2.5 TM 4 TM 6 TM10 TM16 E 42 56 76 90 112 137 L 11 16 19 21 25 32 M 118 145 177 197 236 285 N 9 12 14.5 15 19 20 R 52 78 88 108 135 182 S 18 27 35 45 55 72 U 38 58 68 84 106 135 V 12 17 20 22 30 40 W 18 22 26 30 36 50 Y 2 2 2 2 2 3 Z 1.5 2 2 2 2.5 3 X M8 M10 M12 M14 M18 M24 H MIN20 MIN30 MIN30 MIN35 MIN40 MIN40

* Above specifications are subject to change without notice for further improvement in quality.

<Using a Hoist>

x For a Light & Small Injection Molding Machine


Injection Molding M/C Clamp Qty 100TON TM1T 8EA 150TON TM2.5T 8EA 250TON TM4T 8EA 350TON TM6T 8EA 550TON TM10T 8EA 850TON TM16T 8EA

Auto Clamp GS Type


Designation GS TH
Features
A high clamping force is safely maintained even if there is no hydraulic pressure. Suitable for medium and small injection molding machine
Nominal Clamping Force 4 4 tons 6 6 tons 10 10 tons

A mold shall be standardized. Use a hoist or cart to change a mold.

Mold Height : H (mm)

Structure

Specifications
Item Type

GS4 4 0.2 4 2.7 1.3 30

GS6 6 0.25 4.8 .9 1.9 30

GS10 10 0.3 5.6 3.5 2.4 30

Clamping Force (ton)


Retention Force (ton) (Hydraulic 0kg/cm2)

Forward Stroke (mm) Clamp Stroke (mm) Safe Stroke (mm)


Hydraulic Pressure in Unclamping (kg/cm2)

Profiles & Dimensions How to Change a Mold

<Using a Cart>
Item

Type GS 4 GS 6 GS10

E 100 130 160

L 15 16 17

G 40 50 60

H 30 35 40

L 149 172 200

M 129 148 167

P 62 76 90

V 22 25 28

W 90 110 130

X 16 20 22

Z 2.7 2.9 3.5

* Above specifications are subject to change without notice for further improvement in quality.

x For a Medium & Small Injection Molding Machine


Injection Molding M/C Clamp Qty 150TON GS4T 8EA 350TON GS6T 8EA 450-550TON GS10T 8EA

<Using a Hoist>

Auto Clamp LYS Type


Designation LYS T-H Features
Mainly used for a non-standard mold in the injection molding machine without T-groove. A guide block allows the clamp moving forward/backward for an easy operation. Like LY type, the pressure is primarily increased by the cylinder, and secondarily by the lever. Durable and safe

Nominal Clamping Force 4 4 tons 6 6 tons 10 10 tons

Specifications
Item Type

LYS 4

LYS 6 275 185

LYS 10

Internal Pressure (kgf/cm2) Mold Height : H (mm)


Maximum Operating Pressure (kgf/cm2)

Commercial Clamping Force (ton) Stroke (mm) Required Flow Rate (ml) Operating Temperature (C) ST Oil

4 5 14 80

6 7 28 -5~60C 100

10 8 65 120

Common Hydraulic Oil (ISO VG 32-56)

Profiles & Dimensions

Bolting

Item

Type

A 105 110 140

B 188 245 288

C 21 22 29

D 75 96 113

E 40 50 55

F 100 125 150

G 40 55 70

H 115 145 190

S 75 100 100

LYS 4 LYS 6 LYS10

*Above specifications are subject to change without notice for further improvement in quality.

x For a Medium Injection Molding Machine


Injection Molding M/C Clamp Qty 250TON LYS4T 8EA 350TON LYS6T 8EA 450-550TON LYS10T 8EA

Auto Clamp AFSY Type


Designation AF TMODEL LY SY

Features S
AFSY type auto clamp is a semi-auto SY clamp attached with a chain, an air cylinder and a small motor, which allows automatic forward and backward movements. No operator is needed to operate this movable slide clamp. A compact design that introduces a hydraulic hose and a proximity switch cable built into a chain to eliminate the interference of a feed bar from a transfer line. A slide roller chain in a movable part prevents the damage by the vibration of press. Mainly used in a large press to clamp a mold in place regardless of the mold size.

Nominal Clamping Force 4 6 10 4 tons 6 tons 10 tons

Specifications
Mold Height : H (mm)
Item Type

Small-Sized Motor Driven System AFSY 4 AFSY 6 275 185 4.2 3.7 19.9 6.0 3.7 29.4 -5~60C Common Hydraulic Oil (ISO VG 32-56) 10.5 3.9 49.6 AFSY 10 Internal Pressure (kgf/cm2)
Maximum Operating Pressure (kgf/cm2)

Air Cylinder Driven System Internal Pressure (kgf/cm2)


Maximum Operating Pressure (kgf/cm2)

9 4~6 -5~60C 100~150 5 Air (Oil Free)

Operating Temperature (C) Operating Speed (mm/sec) Operating Pressure (kgf/cm2) Oil

Commercial Clamping Force (ton) Unclamping (Kgf/cm2) Required Flow Rate (ml) Operating Temperature (C) Oil Stroke: S (mm)

Profiles & Dimensions

Bolt Hole

Type Item AFSY 4 AFSY 6 AFSY 10

E 42 49 59

F 73 88 108

G 25 30 40

I 30 32 40

J 30 30 40

K 100 100 105

O 38 45 55

P 103 118 138

Q 38 45 55

* Above specifications are subject to change without notice for further improvement in quality.

Auto Clamp NSY Type


Features
A hydraulic driven rod swing system A compact design that introduces a special CAM for swing The swing angle is adjustable by an angle control device at 15 degrees interval. Hydraulic driven cylinder allows a wide range of tolerance in the mold height. A CAM is activated in the stroke of a hydraulic cylinder to swing a clamp rod. A Hydraulic cylinder with minimum output reduces the unclamping time and protects a swing CAM.

Auto Clamp TN Type


Features
An air driven rod swing system A CAM increases the cylinder output to enhance the tensile and retention forces of a clamp rod. TB-N type has a built-in spring in an air cylinder to tightly clamp a mold even if the air supply is stopped while the press in pause. An interlock circuit is equipped with a limit switch that verifies the clamping/unclamping. Each part allows an easy maintenance.

Designation TN T-A Nominal Clamping Force 4 6 10 4 tons 6 tons 10 tons Built-In Spring T S No Yes T Bolt Hole No Symbol DRILL TAP A or B (TYPE) Total Height in Clamping: L (mm) Rotation Angle: ()

Designation

Designation
Please refer to the TN type.

Specifications
Item Type

Profiles & Dimensions


NSY 2 2 4 4 2.5 NSY 4 4 6 5 2.5 NSY 6 6 10 5 2.5 275 185 -5~60C Common Hydraulic Oil (ISO VG 32~56) NSY10 10 15 6 3 NSY16 16 22 6 3

Commercial Clamping Force (ton) Clamp Rod Internal Force (ton) Clamp Stroke Safety Stroke Internal Pressure (kgf/cm2) Maximum Operating Pressure (kgf/cm2) Operating Temperature (C) Oil

*Above specifications are subject to change without notice for further improvement in quality.

Die Lifter
Designation DL 50
Roller Ball

DL50 Type
Features
A mold can move on a roller by the force less than 1/100 of the mold load. The scrap protection cover is attached around a roller. The protection bushing with a specially treated surface protects the bearing in a roller. An integral bar has a remarkable durability, and allows an easy maintenance. A hydraulic cylinder moves upward by hydraulic, and downward by self-weight. A roller attached to a bar rises about 2mm fom the surface of a bolster, and a mold moves upward as shown in Fig. on the previous page.

R B

Rolling System

Total Length of Die Lifter: L (mm) 300~3400 Please see the table for the dimension.

Bolster U-Groove Operation

Specifications

CYLINDER
Internal Pressure (kgf/cm2) Maximum Operating Pressure (kgf/cm2) Operating Temperature (C) Oil 275 185 -5~60C Common Hydraulic Oil(ISO VG 32~56)

Profiles & Dimensions

* For a die lifter with L greater than 1800, combine 2 die lifters with 1/2 L by 200 mm (Specifications are as follows).

Die Lifter DL70 Type


Designation
Rolling System Total Length of Die Lifter: L (mm) 500 ~4000

Die Lifter BL Spring Type


Designation BL Slot Size: A (mm) 18 28 18~27 28 over T U Slot Type T-Groove U-Groove Total Length of Lift Bar: L (mm) 250 350 450 ~ 250 350 450 ~ B A Option Height/Width Adjustment Block None

DL 70

Roller Ball

R B

Bolster U-Groove

Profiles & Dimensions

Features
For Light and Medium Load: Use a spring that has a permanent service life to enhance the lifting force. Bolting: T-groove and U-groove allow an easy bolting. Horizontal Adjustment: Use a Philips screwdriver or a regular screwdriver to easily adjust the level.

T-Groove and U-Groove (mm) a 20, 22, 24 (20 Standard) 28, 32, 36 (28 Standard) L 32-43 44-58

U-Groove

Profiles & Dimensions

* Above specifications are subject to change without notice for further improvement in quality.

* Above specifications are subject to change without notice for further improvement in quality.

Die Lifter DL28Type


Designation DL 28R L
Total Length of Die Lifter: L (mm) 200~1200

Free-Bearing C-4HS/C-8HS Type


Designation Specifications
Type Item Lifting Force in Clamping Maximum Lifting Force in Clamping Self-Weight Lifting System FB-C-4HS 40kg 80kg Approx.360g FB-C-8HS 80kg 160kg Approx.370g Spring System

Profiles & Dimensions

FB - C Load Capacity 4 HS 8 HS

Bolster U-Groove Operation

U-Groove

Put a mold in place on a free bearing. Clamp a top mold to a slide, and then clamp a bottom mold to lower a free bearing by the clamping force, so as to closely touch a bottom mold with the bolster (Or move a slide downward to closely touch a bottom mold with the bolster, so as to clamp a bottom mold). If there is any hole or irregularity on the base plane of a mold, attach a steel sheet more than 3.2T to the base plane. Additionally installing a free bearing on the plate that moves molds may reduce the manpower.

Groove Size
Item Type

(Unit: mm)

Profiles & Dimensions

A
44 44 60

B
40 40 55

C
5 5 5

D
45 45 60

E
1.0 44 +0.5 + 1.0 44 +0.5 +

F
+0.3 43 +0.5 +0.3 43 +0.5 + . 58+0053 .

C-4HS C-8HS C-8 HS-200

60

+1.0 +0.5

Load Displacement
Item Type

(Unit: mm)

0.5 60 120 240

1.0 65 140 260

1.5 70 160 280

2.0 75 180 300

C-4HS C-8HS C-8 HS-200

Guide Roller

Guide Roller CBC Type

CBO Type
Features
Install a guide roller in front of a mold to facilitate the change of the mold in a press. The type varies depending on the weight of a mold. Easily install to move heavy objects, as well as molds. Detachable, foldable and fixed guide rollers are available. CBC type is vertically foldable and detachable, which gives a larger workspace. Special bushing type roller has a remarkable durability and a high resistance to shock. The attached stopper prevents a mold from dropping to ensure a safe input/output of a mold. Commonly used for light and medium load.

Profiles & Dimensions

CBN Type

CBC-15-350-A CBC-40-430-A CBC-100-550-A

CBC-120-720-A CBC-150-640-A CBC-100-900-A

CBD Type

Installation
Adjust the level and install a dowel pin to fix a bracket to the bolster. Bar and bolster shall be leveled.

* Above specifications are subject to change without notice for further improvement in quality.

Power-Lock Unit PU Type


Features
A hydraulic device combining the PU type hydraulic driven power-lock unit pump with a non-leak type air pilot operated directional control valve. The unit is used for many purposes, because it is small enough to be attached to a directional control valve, a pressure switch, additionally selected circuit, a spare circuit, and a manifold. An interlock circuit detects even insignificant amount of oil leak to ensure the safety. The operating system includes an electric operating system (US) allowing a remote operation, and a manual operating system. Air filter is normally fitted into the unit. A high hydraulic pressure is easily obtainable as long as the air is supplied. Applicable to the automation systems, including a clamp system and a locking system

Circuit Diagram and Valves


1 NORMAL OPEN

NO Circuit

The pressure is applied if the solenoid valve is off, and is maintained even in case of power or air supply failure. Most suitable for a clamp. 2 NORMAL CLOSE

NC Circuit

Designation PU -S -

Number of Circuit 1 2 3 4 1 Circuit 2 Circuit 3 Circuit 4 Circuit R L

Option None Relief Valve Interlock Circuit

Pump Type 70-8 70-8 70-10 70-10 70-12 70-12 100-12 100-12 100-15 100-15

Profiles & Dimensions

Specifications

The pressure is applied if the solenoid valve is on. Most suitable for a die lifter.

Maximum Operating Pressure (kgf/cm2) Maximum Air Supply Pressure (kgf/cm2) Pressure Relief Valve Pressure(kgf/cm2) Operating Temperature Solenoid Valve Oil

400 9.5 2~6 5~60C AC100V/110VAC200V50/60V Common Hydraulic Oil

Selected Circuit and Spare Circuit


Interlock Circuit L

Part Description

No 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15

NAME AIR FILTER PUMP AIR REGULATOR O-RING PRESSURE SWITCH AIR SOLENOID V/V NON LEAK VALVE O-RING PRESSURE GAUGE AIR VENT BOLT OIL CAP LEVEL GAUGE OIL TANK OIL FILTER DRAIN LINE

SIZE AF2000/3000 70-10, 100-15 AR2000/3000 1BP11 PS210 TSF4-2GC-50 APCO/APCC 1BP11 63 x 400kgf M8 BOLT PS1/2 C-65 PT3/8 x 35 1/4 x 120 l * Above specifications are subject to change without notice for further improvement in quality.
If the SOL (A) is off, an air pilot operated directional control valve (C) is not operated regardless whether the SOL (B) is on or off. It is suitable to be used between a die lifter and a clamp.

180 Turnover Machine

90 Turnover Machine

Features Space Utilization


The machine is laid flat on the ground. The space is available for other purpose of works while the machine is not in use. The space can be used as a pathway for vehicles.

Safety
A synchronized valve is introduced to avoid a risk of malfunction.

Features
A circular movement of the machine greatly utilizes the space. A high speed maximizes the workability. Various options are available. A hand stopper is introduced to ensure the safety during the operation. Optimal design is available for the weight and size of the object.

Profiles & Dimensions

Compact Design
A CAM based sliding plate generates the maximum force. No separate bit work is necessary.

Specifications/Profiles/Dimensions

Specifications
MODEL FT 3 FT 5 FT 10 FT 15 FT 20 FT 30 FT 40 FT 50 MAX.WEIGHT 3 TON 5 TON 10 TON 15 TON 20 TON 30 TON 40 TON 50 TON TIME 180 30 sec 30 sec 35 sec 45 sec 60 sec 65 sec 75 sec 75 sec MOTOR 2.2kw 3.7kw 5.5kw 7.5kw 7.5kw 11kw 15kw 22kw
DIMENSIONS A B C D E : LENGHT F : WIDTH

MODEL MS 30 MS 50 MS 100 MS 150 MS 200 MS 300 MS 400 MS 500

MAX.WEIGHT 3 TON 5 TON 10 TON 15 TON 20 TON 30 TON 40 TON 50 TON

TIME 90 25 sec 25 sec 25 sec 45 sec 45 sec 45 sec 60 sec 60 sec

MOTOR 0.75kw 1.5kw 2.2kw 3.7kw 3.7kw 5.5kw 5.5kw 5.5kw

DIMENSIONS A B C D E F

900 1000 1300 1400 1700 2200 2200 2000

900 1000 1300 1400 1700 2200 2200 2000

450 480 550 620 680 790 830 930

1350 1480 1850 2020 2380 2790 2830 2930

2710 2710 3300 4300 4500 5200 5200 5400

860 860 1250 1340 1630 2100 2100 2100

900 1050 1300 1600 1800 2000 2200 2400

1000 1050 1300 1600 1800 2000 2200 2400

550 580 680 880 1005 1160 1380 1400

1450 1580 1980 2480 2805 3160 3580 3800

1500 1600 2050 2500 3005 3400 3700 4100

1000 1100 1300 1600 1800 2000 2200 2400

Mold Change Carts for Injection Molding Machine


Features

Mold Change Carts for Press

Single Fixed Cart

A cart is used to change the large-sized and standard molds in a large injection molding machine. A single cart is generally fixed on the side of an injection molding machine or press for one-way or two-way operation. A cart is driven by roller or hook (option). Compatible with an injection molding machine, and allows an easy operation for a quick mold change. It is commonly used, because the preparation can safely be conducted even if an injection molding machine or press is in operation. One cart can cover two machines to increase the economical efficiency and maximize the space utilization. A remote control is introduced to ensure a safety and visibility (option).

Double Cart

Single Cart for Injection Molding Machine


W-Moving Cart A cart is driven by roller or hook. Move a cart to the machine to change a mold. Install a cart in front or rear of the machine wherever necessary. One cart can cover two machines. Single Moving Cart

Moving Cart for Injection Molding Machine


Moving cart includes a single moving cart and a double moving cart. Move a mold at a long distance. Suitable for medium and large machine Based on a workshop layout, one cart can cover multiple machines. W-moving cart serves as a standby cart that can preheat a mold to start the operation immediately after changing a mold. Generally operated by the button system. An option of a wireless remote control increases the convenience of an operator. With a compatible layout of a mold rack and the machine, an unmanned change of mold is available.

Two-Way W-Moving Cart

Single Cart

Hook Type Mold Change Cart

Single Cart

Single Moving Cart for Press


Move a mold at a long distance. Install a cart in front, rear and sides of the machine wherever necessary.

Example of Changing a Mold


W-Moving Cart

Double Moving Cart for Press


A standby cart allows the mold change quicker than by a single cart, and one cart can cover multiple machines. Suitable for a large-sized machine Double Moving Cart

<T-Groove>
<T-Groove>

<U-Groove in Die Lifter>

Moving Part

Fixed Part

<Mold Clamping Height>

<Mold Clamping Height>

<Distance between T-Grooves>

<Bolster>
173-260 Gajoa-dong, Seo-gu, Incheon, Korea TEL : 032-584-2006 FAX : 032-576-3008 173-260 Gajoa-dong, Seo-gu, Incheon, Korea TEL : 032-584-2006 FAX : 032-576-3008