WELCOME

DCS YOKOGAWA CS3000

CENTUM 3000 SYSTEM CONFIGURATION

Ethernet
HIS Console Type

HIS PC BASE

General purpose Printer Device General purpose External Storage Device.

CGW
Communication Gateway unit

V NET

BCV Bus Converter

Compact FCS

Optical Bus Repeater for V Net

Standard FCS RIO Bus

I/O Expansion Cabinet

Optical Bus Repeater for RIO bus

(Sub system)

Standard FCS

Node Interface unit

COMPONENT OF CS 3000 SYSTEM

HIS ( Human interface station) The HIS is mainly used for operation and monitoring: 1.Console type 2. Desktop type FCS (Field control station ): 1. Compact type 2. Standard type V net: V net real time control system bus links station such as FCS , HIS , BCV , and ACG. Ethernet: Ethernet is used to link HIS, eng and supervisory systems. Communication gateway unit ( CGW ):This convert the V net control system bus to a supervisory computer system or personal computer. Bus converter (BCV):This connect the V net bus to other CS3000 systems or existing DCS RIO bus (for standard FCS) :This communication bus links remote I/O FCS control unit. unit to

Nodes ( for standard FCS) Remote I/O units (Nodes) on the RIO bus convert between bus signals to/from FCS and analog ,digital and field bus I/O signal.

HUMAN INTERFACE STATION (HIS)

The HIS is mainly used for operation and monitoring it display process variable, control parameter, and alarms necessary for users to quickly grasp the operating status of the plant . the HIS can also provide an open environment for engineering. HIS can support up to 100000 Tags with 1000 dynamic panels which can free mix of various Process control panels such as Graphics , Overview , Tuning , Trend etc. Each Human interface panel is provided with the standard qwenty type keyboard for operators for plant monitoring / operation. Each HIS can support 256 colors & it has got User Definable Function Keys . Console-type HIS This high-end human interface station has the same functionality and reliability as standard HIS and its CENTUM predecessors. Desktop-type HIS This is based on a generic PC (running window NT) ENG Engineering console which is having Engineering personality. This HIS can be used as a operator station, Engineering personality is made available on this HIS by adding software. With open data interface function, the HIS can transfer trend data, messages etc. to other supervisory computers/work stations, if required.

COMPACT FCS
In compact FCS,the field control unit and I/O modules connected to same back plane. CPU is dual redundant is supported (optional). dual redundant power supply is also possible . It can be mounted in 19 rack. One FCS can be connected to five I /O units. Configuration for compact FCS is shown below
V net coupler unit Processor Card Battery unit

Compact FCS Configuration

POWER SUPPLY UNIT

INPUT/OUTPUT MODULE

STANDARD FCS (LFCS)

FCS has powerful control functions, high reliability, remote I/O and field bus support For standard FCS ,with the FCU is connected by RIO bus to nodes, There are CPU redundancy & RIO bus redundancy options , and cabinet or rack mounting options.
R I O B U S I N T E R F A C E R I O B U S I N T E R F A C E

V Net Bus 1

P S U

B A T T E R

C P U

C P U

P S U

B A T T E R y

V Net Bus 2

RIO bus coupler

External interface unit

FAN UNIT FAN UNIT

UNIT PSU (100 - 110V AC ) CPU RIO BUS V NET BUS COUPLER RIO BUS COUPLER

DESCRIPTION POWER SUPPLY UNIT CENTRAL PROCESSOR UNIT REMOTE INPUT OUTPUT BUS INTERFACE CARD V NET BUS COUPLER UNIT RIO BUS COUPLER UNIT

MODEL NO PW301 CP333 RB301 AIP501 AIP511

1.DETAIL OF STANDARD FCS

Power Unit in FCU

The power unit in an FCU receives the specified power supply from the power distribution board, converts it to an isolated direct-current voltage, and supplies that DC power to each unit and card in the FCU.

Processor Unit in FCU

The processor unit performs control calculations as well as monitors its own CPU and power supply. Upon detection of a failure, it outputs the alarm from the READY contact output terminals.

Battery Unit in FCU

The battery unit backs up the memory in the processor card during a power failure. Specifications Backup time: Up to 72 hours Battery life: Varies depending on ambient temperature 3 years at 30 _C or less 1.5 years at 40 _C or less 9 months at 50 _C or less

RIO Bus Interface Card

The RIO bus interface card performs data communication via the RIO bus coupler unit between Multiple nodes connected on the RIO bus

2.DETAIL OF STANDARD FCS

V net Coupler Unit The V net coupler couples the processor card installed in the FCU to the V net cable by performing the the signal isolation and signal level conversion. RIO Bus Coupler Unit RIO bus interface card installed in the FCU to the RIO bus by modulating and demodulating the signals. Configuration For an FCU with duplexes RIO bus, two RIO bus coupler units (AIP511or AIP512) are installed. On the left is for bus 1, and on the right for bus 2. Fan Units Used to suppress an increase of the temperature inside the cabinet and Prevent a temperature increase from causing malfunctions and faster deterioration of the parts in the FCU and nodes. The fan has two speeds; the high speed is set in the following cases: When the suction air temperature increases beyond 35.8C When the exhaust air temperature increases beyond 40.8C When any one of the nest fans and door fans is stopped or the speed of any one fan becomes abnormal.

V NET
V Net Bus

V net communication
Protocol: IEEE 802.4 Access control: Token passing V Net is a 10mbps real-time control bus which links stations such as FCS, HIS,BCV and CGW. It can be dual redundant. It can be up to 500m using coaxial cable alone. or up to 20km when extended by bus repeaters and/or optical fiber links. 10BASE2 cable used by HIS, maximum segment length = 185m10BASE5 cable used by stations other than HIS (FCS, CGW etc.) maximum segment length = 500m For connecting 10BASE2 and 10BASE5 converter unit or bus repeater is required .

V NET CONNECTION
V Net Coupler
V net 1

To Next FCS

FCS

V Net 2

V NET CABLE 10 base 5 Noise Clamp filter

VF 701 Control Bus Interface card HIS

To Next HIS

YCB 147 Control Bus Adapter V NET CABLE 10 base 2

ETHERNET BUS Protocol: CSMA/CD Carrier sense multiple access with collision detection Type : Bus type or Multi drop type Communication rate : 10 mbps Transmission distance : 500 M 2.5 Km Maximum HIS and ENG,HIS and supervisory system can be connected by Ethernet LAN ; supervisory computer and personal computer on the Ethernet LAN can access messages and trend data in the CS3000 system. The Ethernet can also be used for sending trend data files from the HIS to supervisory computer, or for equalizing data in two HIS station( rather than using the V net control bus to do this ). A system with only a single HIS, with engineering functions installed does not need Ethernet. Ethernet bus is not redundant.

RIO BUS
THE REMOTE I/O BUS (RIO BUS) CONNECT THE FCU TO I/O NODES, AND CAN BE DUAL REDUNDANT. TWISTED PAIR CABLE IS USED FOR DISTANCE UP TO 750M , AND BUS REPEATER OR OPTICAL FIBER LINKS CAN BE USED FOR LONGER DISTANCE UPTO 20KM . BUS REPEATER AND OPTICAL FIBER LINKS CAN BE MIXED UP TO FOUR IN TOTAL YOU CAN ADD OR CHANGE RIO BUS NODES, WITHOUT AFFECTING FCS CONTROL FUNCTION OR COMMUNICATION WITH OTHER NODES .

RIO BUS CABLE CONNECTION

FCS

P S U

C C P P U U

R I O B U S

P S U

NODE INTERFACE UNIT 1

NODE INTERFACE UNIT 2

NODE INTERFACE UNIT 3

RIO BUS COUPLER

RIO BUS

OPTICAL BUS REPEATER

BUS REPEATER

RIO BUS

The node transfers process I/O signals, such as analog and digital signals, from the field to the FCU via RIO bus cables, or vice versa, converting to data that is readable inside the FCS. Nodes consist of I/O units, which interface with analog and digital field signal, and Node Interface units which communicate via the RIO bus with Field control unit. Node Interface Units consist of RIO bus communication cards and power supply cards, both of which can be dual redundant. I/O Units consist of I/O Module Nests containing I/O Modules, which connect to the process. Nodes are categorized into two types: the cabinet installation type and the 19" rack mount-able type. Both types of nodes can be connected to the FCU and configured in various ways. This allows the user to configure the FCS to meet the installation conditions of the site. ANP plant Node Interface Unit is cabinet mounted and configuration of the same is shown.
RIO BUS INTERFACE CARD

ROLE AND FEATURES OF THE NODE INTERFACE UNIT OF LFCS

Node interface unit Configuration

NEST 1 NEST2 POWER SUPPLY UNIT INPUT/OUTPUT MODULE INPUT/OUTPUT MODULE NEST NEST3 NEST4 NEST5

Input & Output Nests

The I/O module Nests are used to mount various I/O Modules which connect to process signal In ANP plant I/O Modules are available in the following types:
NEST NO AMN34 AMN32 I / O CARD AMC 80 AMM 12C DESCRIPTION MULTIPOINT ANALOG I/O MODULE MULTIPLEXER INPUT MODULE (CONNECTOR TYPE) THERMOCOUPLE / MILIVOLT INPUT NEST FOR RELAY MODULE ( DI & DO) COMMUNICATION I/O MODULE MAXIMUM NO. INSTALLABLE INTO THE I/O MODULE NESTS 2 (TWO) 4 (FOUR)

AMN31 AMN21 AMN33

AMM 22C ADM12C / ADM52C ACM 11

1 (ONE) 4 (FOUR) 2 (TWO)

Input & Output Modules. The I/O modules convert the analog or digital signals from the field equipment then pass to field control stations or vise versa to convert the signals from the field control station to the signals for the field equipment. The I/O module can be categorized into the following seven main types, which in turn can be divided into complex subtypes. 1. Analog I/O module 2. Multipoint control analog I/O module 3. Relay I/O module 4. Multiplexer module 5. Digital I/O module 6.Communication module

I/O Modules 1
Multipoint Analog Control I/O Module (AMC80)
The Multipoint Analog Control I/O Module may multiplex the 8 points 1- 5 VDC analog signals to digital signals for input, and may multiplex the 8 points digital signals into 4-20mA DC analog signals for output respectively. It is not isolated between the system and field nor the terminals. The action mode of this module may be switched from Single to Dual-redundant or vice versa by changing software settings. When in dual-redundant mode, two AMC80 modules may be installed in the same nest (AMN34) to realize the dual-redundant control function. When AMC80 is connected to the dual-redundant devices such as MHM, the AMC80 must be configured dual-redundant too. When dual-redundant is not configured to the AMC80 modules, each module should have its own MHM connected.

Multiplexer Module
The multiplexer module, consisting of a pair of terminal or connector and card units, converts incoming signals of up to 16 points or outputs signals between 4 and 20mA. Acceptable input include DC voltage, potential difference of DC voltage, and signals from the mV, thermocouple, RTD, and two-wire transmitter. Since the type and range of I/O signals are system generation function, no control switch or knob is found on this module. multiplexer modules show below. AMM12T Voltage input multiplexer module AMM32T RTD input multiplexer module Digital I/O Module

I/O MODULE 2

Digital I/O Module

The digital I/O module is configured by the card unit and either the terminal unit or connector unit. It inputs and outputs 16 or 32 signal points and converts signals. ADM12C CONTACT INPUT MODULE (32 point connector type ) ADM52C CONTACT OUTPUT MODULE (32 point connector type )

Communication Module

The communication module connects the subsystem (PLC etc.) to the FCS via the serial communication circuit and carries out control and monitoring of them. The Fieldbus Communication Module is used to connect fieldbus devices with fieldbus interface. A single unit or the communication module is configured of the front panel and card unit, and cannot be disassembled. Communication Module Name: MODEL ACM11 RS-232C COMMUNICATION MODULE MODEL ACM12 RS-422/RS-485 COMMUNICATION MODULE

DOMAIN CONFIGURATION OF CENTUM CS3000

HIS Console Type HIS Console Type

HIS PC BASE

HIS PC BASE

CGW

V Net

BCV
vvvvv vvvvv

BCV
vvvvv

BCV

V Net
LFCS vvvvv SFCS

V Net
LFCS vvvvv SFCS

V Net
LFCS vvvvv SFCS

CENTUM CS3000 SYSTEM SPECIFICATION

CENTUM CS3000 IS A FLEXIBLE SYSTEM THAT CAN HANDLE EVREYTHING FROM SMALL TO QUITE LARGE SYSTEM NO. OF TAG THAT CAN MONITORED : 100,000 TAGS STATION CAN BE CONNECTED : 256 STATION

(MAXIMUM 16 DOMAIN , 64 STATION PER DOMAIN ) HOWEVER , HIS IS LIMITED TO MAXIMUM OF 16 STATION PER DOMAIN DOMAIN THIS IS THE GROUP OF STATION LINKED BY SINGLE V NET BUS. TWO CENTUM CS3000 DOMAIN CAN BE LINK USING BUS CONVERTER OR LINK TO PREVIOUS SYSTEM ( CENTUM CS, CENTUM XL , CENTUM V , CENTUM CS 1000 , MICROXL )

STANDARD FCS CONFIGURATION

FOR STARDARD FCS, ALL OF CPU CARD,VNET COUPLER,POWER SUPPLY CARD,RIO BUS INTEFACE CARD, RIO BUS COUPLER AND NODE INTERNAL BUS CAN BE DUAL REDUNTANT.THE DUAL REDUNDANT PROCESSOR CARDS(ONE ACTIVE,THE OTHER STAND BY )CAN BE SWITCH FROM Active TO STANDBY CARD WITHOUT ANY INTERRUPTION TO CONTROL.
V NET 1

V NET 2

<Left processor card >

<Right processor card >

V Net Interface CPU 1

V Net Interface CPU 1 Comparator CPU 2

EN Bus I/F EN Bus I/F

Main Memory (with ECC)

Comparator CPU 2
EN Bus I/F EN Bus I/F

Main Memory (with ECC)

RIO Bus I/F

RIO Bus I/F

DUAL REDUNDANCY METHODOLOGY

CPU There are two processor on each processor card. Each CPU performs the same control computation, and result are compared by comparator during each computation cycle. If the computation result from CPU match then the comparator determines that the computation is normal and the result are transmitted to main memory and bus interface Card. The memory uses ECC( error correction code) which can correct transient reserved bit errors which is occurring in Main memory. If computation result fromCPU1 And CPU2 do not matched , then the comparator judges that comparator error has occurred and control Right will be transferred to stand by sides. Stand by processor card is performing the same computation as the active card , and when it is switched to active Status then the result it has just computed are transferred to bus interface unit there is no interruption in control. if a CPU abnormal error detected in a CPU card, a self diagnostic check is performed on the card ; if the hardware is not abnormal, then the error treated as a transient error and card revert from abnormal to standby status.

STANDARD FCS RIO BUS REDUNDANCY

.

RIO BUS Dual redundant (RB301) bus interface card can be installed in the FCU ; the active (on-line) CPU card controls which is active (normally the one on the same side as the active CPU) the stand by side sleeps , and performed only diagnostic communications. dual redundant RIO buses are used alternately; if an abnormality is detected in one bus then the other is used . the abnormal bus is tested periodically to see if it has returned to normal . NODES In nodes, the nodes interface card and the node power supply can be dual redundant. The I/O modules bus from nodes interface unit to each I/O unit can be dual redundant.

ANP DCS ARCHITECTURE

ETHERNET BUS 10 MBS SPEED HIS 0133 HIS 0134 HIS 0135 HIS 0164

V NET BUS 10 MBS SPEED FCU 0101 RIO BUS RIO BUS FCU 0102

NIU1

NIU2

NIU3

NIU4

NIU5

NIU1

NIU2

NIU3

NIU4

MARSHALING CABINET
SIGNALS 1. ANALOG INPUT 4 TO 20 MA 2. ANALOG OUTPUT 4 TO 20 MA 3. RTD INPUT 4. DIGITAL INPUT 5. DIGITAL OUTPUT

SUB SYSTEM COMMUNICATION GE FANUK PLC

HIS: HUMAN INTERFA CE STATION FCU:FIELD CONTROL UNIT NIU: NODE INTERFACE UNIT RIO: REMOTE INPUT OUTPUT BUS

OPERATOR CONSOLE ( HIS )

HIS 0133 HIS 0134 HIS 0135

ENGINEERING CONSOLE
HIS0164

FCU
TWO FCU IN ANP PLANT FCU 0101& FCU 0102 FIELD CONTROL UNIT LFCS / DUPLEX FIELD CONTROL UNIT TYPE AFS 10 D ( RACK MOUNTABLE)

NIU
NODE INTERFACE UNIT THERE ARE FIVE NODE INTERFACE UNIT IN EACH FCS

RIO BUS
REMOTE INPUT OUTPUT BUS

V NET BUS
COMMUNICATION BUS BETWEEN FCS & HIS. (10 MBS SPEED)

ETHERNET BUS
BUS FOR HIS TO HIS COMMUNICATION (10 MBS SPEED)

Configuration of operation and monitoring function

Common function
Operation screen mode Window hierarchy System message window Navigator window Dynamic window set Panel set

Standard operation and monitoring window

Graphics window graphics object control object overview object Trend Window Tuning window Process alarm window Operator guide window

Standard operation and monitoring support function

Process alarm function Security function Process report Historical message report Reporting function

System maintenance function

System status overview window System alarm window FCS status display window BCV status window HIS setup window Time setting dialog Box

Control status window

Control drawing window Logic chart window Sequence table window SFC window SEBOL window

Trend function Open data interface

Operating screen modes

You may choose between mixed multi window and full screen modes . The console type HIS support only screen mode

Full-screen mode
This mode provides the dedicated full-screen operation and monitoring window .This can use a dedicated operational keyboard to provides essentially the same environment as in conventional operator station
Following three types of window are displayed :

System message window

Normally display at the top of the screen, this display the latest alarm and variety of buttons. This window cannot be obscured by other window, so there is no possibility of overlooking alarm messages.

Main window
The rest of the screen (apart from the system message window) display the main window. If you call up another (main) window , it overwrites this window.

Auxiliary window
Auxiliary window are call up from the main window or from system message window and are display on the top of main window

Multi- window mode

This resembles the multi-window mode seen in office PC. The operation and monitoring current plant status are updated in real time, multi-window mode can be utilize to run general office application as well as perform HIS operation and monitoring function.

System message window

System message window display the latest alarms, and allow you to call up various operation and monitoring windows. This normally display at the top of the screen, but can be dragged to another position (floating window display ) this window is always display as the front window , and cannot be obscured by others windows. Multi window display In multi-window display there is no distinction between main and auxiliary window and these window may be overlapped. Up to five operation and monitoring window may displayed simultaneously.

GRAPHIC WINDOWS

THE GRAPHIC WINDOWS USED GRAPHIC OBJECTS TO PROVIDE AN INTUITIVE VIEW OF THE PLANT. GRAPHICS WINDOWS CAN BE DISPLAYS FOLLOWING ATTRIBUTES. 1) GRAPHICS WINDOW WITH GRAPHIC ATTRIBUTE 2) GRAPHICS WINDOW WITH CONTROL ATTRIBUTE 3) GRAPHICS WINDOW WITH OVERVIEW ATTRIBUTE 4) GRAPHICS WINDOW WITH MULTIFUNCTION ATTRIBUTE

GRAPHICS WINDOW WITH GRAPHIC ATTRIBUTE

These displays a graphical representation of the plant status , providing an intuitive operating environment. You can also call up various windows from a graphic windows. An example of graphic objects is shown below.

GRAPHIC PANEL

GRAPHICS WINDOW WITH CONTROL ATTRIBUTE

The Instrument can display the status of function blocks, and can be used monitor and operate the function block. The faceplates are in two sizes 8 full size faceplates or 16 half size faceplates may be displayed in a window. Different size faceplates may be mixed , and faceplates can be called up individually. An example of control object is shown below.

CONTROL GROUP

GRAPHICS WINDOW WITH OVERVIEW ATTRIBUTE

These allow you to display a group of alarm status they provided a top level Over view of a plant as a whole and allow you to call up related windows, so you can used as menus

We can create a Graphic window which contain graphic object , Instrument faceplate and Overview object. providing access to whole plant. An example of Overview object is shown below.

OVERVIEW SCREEN

TREND WINDOWS
The trend window acquired different type of process Data and displays time serious changes in a graph The time series changes for the acquired process data are referred to as trend data. In a trend window, a maximum of 8 channel of trend data may be displays. Trend point window displays one of the 8 channel of the trend data assign to the trend window.
Item Data to be Recorded Scan Period Recording Span No of Points Acquired Acquisition Type Continuous Batch Specifications Numerical Data (PV, SV, MV etc)
1 sec 48 min 10 sec 8 hrs 1 min 2 days 2 min 4 days 5 min 10 days 10 min 20 days

Maximum 1024 points, for 1 sec or 10 sec span period max 256 points Rotary type Rotary Type, One shot type

TREND SCREEN

TUNNING WINDOW.

The tuning window displays a detailed control status for individual function blocks.This window can be used for monitoring and be used to change tuning parameters. It is also used for adjusting the various alarm set points and controller tuning parameters. Tuning window follows.
ITEM Data to be Recorded Acquisition Period Recording Time Span No. of Points acquired Recording Type SPECIFICATION PV (CPV), SV, MV, FV, SW 1 Sec 48 Minute (2880 samples) Depends on no. of Tuning Window Display Continuous (Rotary)

TUNING PANEL

PROCESS ALARM WINDOW.

The process alarm window displays alarm messages and annunciator messages in the order that the most recent message appears on the top. No. of process alarm priority levels: High,Medium,Low,Recording and Reference alarm. Maximum process alarms on a Alarm window : 200 The figure below shows process alarm window.

PROCESS ALARM WINDOW

HISTORICAL ALARM MESSAGES WINDOW

We can search the store process alarm & operational logs & display or print selective Historical message reports.

SYSTEM STATUS OVERVIEW.

System status overview window displays the status of station on the V net. System status overview window is as follows.

SYSTEM STATUS OVERVIEW

FCS STATUS DISPLAY WINDOW.

The FCS status display window displays FCS station information, Hardware configuration and Communication Bus status. Following functions are possible from FCS status display window 1) FCS operation can be started or stopped 2) Down load Input / Out put module configuration. 3) Saving Tuning parameters. Standard Fcs status display window is shown below.

FCS

STATUS

CONTROL DRAWING

A Control Function of FCS comprises of control drawings, the control drawing is a unit in which the functional bocks , which are minimum components of the basic function. The figure below shows a Control drawing builder.

FUNCTIONAL BLOCKS
The Functional blocks are the basic unit fro the performing control and calculations Types of functional blocks Regulatory control blocks These function support continuous process feedback control. Sequence control Sequence control performs several control steps in a predefined sequence 1.Sequence Tables , 2.Sequence flow chart 3. Logic Charts calculation control block Calculation blocks can process analog signals and contact signals used in continuous control functions. 1.Arithmetic calculation blocks 2.Analog calculation blocks 3.Logical operation blocks 4.General-purpose calculation blocks 5.Auxiliary calculation blocks

REGULATORY CONTROL BLOCKS

These Control Blocks are for controlling analog (Continuous) Process Some representative continuous-Control function blocks are shown below. The labeled boxes on the on the out side of the function block represent I/O terminals. Symbols in the circles, and lists of items in the brackets, represent data items.
SET BIN RL1 RL2 TIN TSI (TSW) INT

(VN)
ALARM PROCESSING

(RLV1) (RLV2)

CSV

CAS AUT MAN SV

RSV

RCAS

IN

RAW

INPUT PROCESSING

PV

CONTROL CALCULATION

CAS AUT

MAN
OUTPUT PROCESSING

MV

OUT

( PV,

PV, MV ,

MV)

ROUT RMV

SUB

LIST OF REGULATORY CONTROL FUNCTION BLOCKS

Block Type Input Indicator Model PVI PVI-DV PID PI-HLD PID-BSW ONOFF MLD MLD-PVI MLD- SW MC-2 MC-3 RATIO PG-LI3 BSETU-2 BSETU-3 ALM-R SS-H/M/L AS-H/M/L SS-DUAL Name Indicator Block Indicator With Deviation Alarm Block PID Controller Block Sampling PI controller block PID controller with switch 2- position on-off controller Manual Loader Block Manual Loader with Indicator Block Manual Loader with Switch Two Position Motor Control Block. Three Position Motor Control Block Ratio setting Block 13 Segment Program setting Block Volumetric Batch Set Unit Mass Flow Batch Set Unit Representative Alarm Block Signal Selector Block Auto Selector Block Dual Redundant Selector Block

Controller

Manual loader

Signal setter Alarm Signal selector

SEQUENCE CONTROL FUNCTION

Sequence control performs several steps in a predefined sequence. You can create a sequence control program to run the FCS using sequence tables. Sequence flow charts (SFS) and logic charts (to be released) The relationship between sequence control bocks an other function blocks, Process I/O, and software I/O is illustrated below. The figure below shows how sequence control blocks (Which contain the sequence control blocks, Process I/O, and software I/O.
Various Function Blocks Process I/O Software I/O

Sequence Table Block

Logic Chart Block

Sequence Auxiliary Blocks

Input Signal Processing And Testing Control Calculations, Condition rule Processing

Input Signal Processing And Testing

Valve Monitoring Blocks

Y Y N Y

Logic Operations

Control Calculations, Action rule Processing Switch Instrument Blocks Out Put Signal Processing (Actions)

Out Put Signal Processing

Sequence Control Blocks Various Function Blocks Process I/O Software I/O

SEQUENCE TABLE BLOCK

The Sequence table block is ideal for a monitoring sequence or phase progress sequence. The relationship of input signal conditions to manipulated output signals is described using a Y/N (Yes/No) pattern table.
Symbol Rule Step label A1 Comment PB001.a PV ON SWA.PV.ON SWB.PV.ON Start Button Switch A (Level HI) Switch B (Level LO) Y N Y Y Y Y Y A2 A3 01 02 03 04 05 06

VLVA.PV.H VLVB.PV.H

Valve A Valve B

N Y N

Then Step Label to move to Else

A2

A1

Step A1

Next Step Name Step A2

LOGIC CHART BLOCK

A logic chart consists of functional block of interlock block diagram type, which describe the relationship between input signals (condition signals) and output signals (action signals) with logic-operation elements. The main function is to control interlock sequences. The following figure shows example of a logic chart.
% SW0500.PV.ON Stop - Cooling

<WO>

% SW0200.PV.L Cooling Transition % SW0001.ON Cooling Print

% SW0100.PV.ON % SW0150.PV.ON % SW0120.PV.ON % SW0001.PV.ON TV100.PV2 TV100.PV2

Level 1 Level 2 Stop - Cooling Automatic Breaker 1 Open Breaker 2 Open % SW0160.PV.L TCV All Close Command

TV100.CSV.2 TV101.CSV.2 % SW0201.PV.L

Breaker 1 Open Out Breaker 2 Open Out Cooling Command

RL001.XO.LT % SW0500.PV.ON Condition Signal

No.1 Temp<-70 O C No.1 Temp<-70 Comment

O

DO0100.PV.L

Cooling Completed Voice

Logical Operational Element

Action Signal

Comment

LIST OF SEQUENCE CONTROL FUNCTION BLOCKS

BLOCK TYPE Sequence Table Logic Chart Block SFC Block MODEL ST 16 St 16 E LC 64 _SFCSW _SFCPB _SFCAS SI-1 SI-2 SO-1 SO-2 SIO-11 SIO-12 SIO-21 SIO-22 SIO-12 P SIO-22 P NAME Sequence Table (Basic) Block Sequence Table (Rule Extension) Block Logic Chart Block 3- Position Switch-Type SFC Block Pushbutton-Type SFC Block Analog-Type SFC Block 1- Input Switch Instrument Block 2-Inut Switch Instrument Block 1- Output Switch Instrument Block 2-Output Switch Instrument Block 1-Input 1-Output Switch Instrument Block 1-Input 2-Output Switch Instrument Block 2-Input 1-Output Switch Instrument Block 2-Input 2-Output Switch Instrument Block Pulse-type1-Input 2-Output Switch Instrument Block Pulse-type2-Input 2-Output Switch Instrument Block

Switch Instruments

CALCULATION FUNCTION BLOCKS

Calculation Function Box Can Process Analog Signals and Contact Signals Used in Continuous Control Functions & Sequence Control Functions. Arithmetic Calculation Block Arithmetic calculation blocks handle fix no. of input & output points & use fixed algorithm to perform an arithmetic calculation Analog Operation Block Analog operation blocks are mainly used to modify the characteristics of plant & can handle process input output signals as well as analog signals from other function blocks. Logical Operation Block Logical operation block handle a fixed number of input & output points ( contact & relay signals and internal switches) and use a fixed algorithm to perform a logical calculation. General Purpose Calculation Block General purpose calculation blocks handle a fixed no. of input & output points & use a user defined algorithm to perform a general purpose calculation. Auxiliary Calculation Block Auxiliary calculation block are used for performing auxiliary control calculation.

LIST OF CALCULATION FUNCTION BLOCKS 1-1

BLOCK TYPE General Purpose Calculation MODEL CALCU CALCU-C AND OR NOT OND OFFD GE GT EQ TON ADD MUL DIV AVE NAME General Purpose calculation Block General Purpose Block with Character String I/O. Logical And Logical OR Logical NOT On Delay Timer OFF Delay Timer Comparator (Greater Than OR Equal to) Comparator (Greater Than ) Comparator (Equal) One Shot Rising Edge Trigger Addition Block Multiplication Block Division Block Average Block

Logical Operation

Arithmetic Calculation

LIST OF CALCULATION FUNCTION BLOCKS 1-2

BLOCK TYPE MODEL SQRT EXP LAG INTEG LD Logical Operation RAMP LDLAG DLAY DLAY-C FUNC-VAR TPCFL SW33 SW91 Auxiliary Calculation DSET BDSET-1L NAME Square Root Extractor Exponential Block First Order Lag Block Integration Block Derivative Block Ramp Block Lead Lag Block Dead Time Block Dead Time Block Compensation Block Variable Line Segment Function Block Temp Pressure Correction Block 3 Pole 3 Position Selector Block 9 Pole 1 position Selector Block Data Set Block 1 Batch Data Set Block with Set value Limiter

SYSTEM VIEW
System view provides a hierarchical (Tree) View of engineering data base. Double clicking an item in the tree view Launching corresponding following builder program. The main functions of the system view are as follows. Displays hierarchical View of the engineering Data. Allows to Execute individual builder functions. Allows to Execute test Function to validate the data base. Allows to Execute Self documentation functions. Allows to Create new engineering data for projects, FCS and HIS Allows to Download a database to the corresponding FCS or HIS Allows to save FCS Tuning Parameters.

SYSTEM VIEW

VARIOUS BUILDER IN CS 3000 SYSTEM

BUILDERS The Builder contains programs to generate project common function, Operation & Monitoring function, and Control functions. Specialized builder programs handles each of these functions. List of builder Program. Project common functions. i) Station Configuration Viewer ii) Security definition. iii) Operational Mark Definition. 2)Operational and monitoring functions. (For HIS) a) HIS Constant definition. b) Graphic definition. c) Scheduler definition d) Trend Data acquisition pen assignment Definition. e) Function key assignment Definition. 3) Control Functions (For FCS ) A) IOM Definition. B) Control Drawing definition. C) Functional bock detail definition. D) Annunaciator / Switch definition. E) Communication Input Output Definition. F) FCS Constant Definition. G) Common Switches & Annunaciator. H) Operator Guide Definition 4) Bus Converter a) Tag List generation.

IOM Builder