DEPT.

OF MECHANICAL ENIGNEERING

MVJCE

06ME81- INDUSTRIAL MANAGEMENT

VIII SEMESTER

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING SYLLABUS Sub Code : 06ME81 Hours./ Week : 04 Total Hours. : 62

MVJCE

IA Marks : 25 Exam Hours : 03 Exam Marks : 100

PART - A UNIT - 1 INTRODUCTION: Historical perspective, contribution of Taylor, Henry Fayol, Gilbert, Charles Babbage,Henry Gantt to the evolution of management science in the Indian context. Ownership of Industries Proprietorship, partnership, joint stock companies, public and private undertakings, cooperative organizations 6 Hours UNIT - 2 QUALITY PHILOSOPHY: The Meaning of Quality and Quality Improvement; Brief History of Quality Methodology; Statistical Methods for Quality Control and Improvement; Total Quality Management (quality philosophy, links between quality and productivity, quality costs legal aspects of quality implementing quality improvement). Definitions and aims of standardizations, techniques for standardization (Statistical Principles, Codification system, variety control and value Engineering). 8 Hours UNIT - 3 STATISTICAL PROCESS CONTROL: Chance and assignable causes, Statistical Basis of the Control Charts -basic principles, choices of control limits, significance of control limits, control limits, analysis of pattern on Variable attribute control charts ( no numericals) 6 Hours UNIT - 4 WORK STUDY, INCENTIVES, HEALTH AND SAFETY: Work studyMotion study and Method time study, principles of motion economy, charts and diagrams, Job evaluation systems, Multi skilling, Wage payment and plans, Incentive schemes, Training and Development, Safety Regulations and safe practices. 6 Hours . PART - B UNIT - 5 MOTIVATION AND BEHAVIOR: Hawthorns studies and its findings Maslows theory X and Y theory, Immaturity theory motivation hygiene theory, Pretence of needs and satisfaction of needs, goal oriented behavior, integration of organizational goals and needs of employee. 6 Hours UNIT - 6 MANAGEMENT AND BEHAVIORAL APPROACH: Contribution of Elton Mayo and Skinner to behavior sciences. Skills of a manager at various levels in an organization and inter-related systems, understanding past behavior, predicting future behavior, directing, changing and controlling behavior. 6 Hours

VIII SEMESTER

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING MVJCE UNIT - 7 PROCESS MANAGEMENT: Definition of process management. Major process decisionsprocess choice, vertical integration, resource flexibility, customer involvement, capital intensity, relationships between decisions, service operation, economics of scoop and gaining focus. Designing process rearranging and process improvement 7 Hours UNIT - 8 MANAGEMENT OF TECHNOLOGY: Meaning and role of technology primary areas of technology management, management of technology and its role in improving business performance. Creating and applying technology-R and D stages and technology fusion. Technology strategy. Implementation guidelines. 7 Hours

TEXT BOOKS: 1. Principles of Management, Koontz O Donnel,Mc.Graw Hill Intl.Book Co. 2. Statistical Quality Control: E.L. Grant and R.S. Leavenworth, 7th edition, McGraw- Hill publisher REFERENCE BOOKS: 1. Essentials of management, Koontz Weirich,TATA McGraw Hill Intl. Book Co., 7th Edition. 2. Management of Organizational Behaviour, Hersey Paul and Kenneth H, PHI. 3. Operations management-strategy and analysis,Lee J.Krajewski and Larry P. Ritzman, Fifth Edition Addison-Wiley. 4. Organizational Behaviour, Stephen P Robbins, 9th Edition, Pearson Education Publications, ISBN-81-7808-561-5 2002

VIII SEMESTER

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING LESSON PLAN Sub Code: 06ME81 Sub: Industrial Management
Period No. Topic PART A UNIT 1:INTRODUCTION

MVJCE Hours/week: 4 Total Hours: 62

Remarks

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

25 26 27 28 29 30 31

Historical perspective, contribution of Taylor contribution of Henry Fayol, Gilbert, Charles Babbage Henry Gantt to the evolution of management science in the Indian context Ownership of Industries Proprietorship partnership, joint stock companies public and private undertakings co-operative organizations UNIT 2:QUALITY PHILOSOPHY The Meaning of Quality and Quality Improvement Brief History of Quality Methodology Statistical Methods for Quality Control and Improvement Statistical Methods for Quality Control and Improvement Total Quality Management Total Quality Management Total Quality Management Definitions and aims of standardizations Techniques for standardization Techniques for standardization UNIT 3:STATISTICAL PROCESS CONTROL Chance and assignable causes Statistical Basis of the Control Charts -basic principles choices of control limits choices of control limits significance of control limits significance of control limits Analysis of pattern on Variable attribute control charts ( no numericals) UNIT 4:WORK STUDY, INCENTIVES, HEALTH AND SAFETY Work study-Motion study and Method time study, principles of motion economy charts and diagrams, Job evaluation systems Multi skilling Wage payment and plans Incentive schemes Training and Development Safety Regulations and safe practices 4
COURSE DIARY

VIII SEMESTER

DEPT. OF MECHANICAL ENIGNEERING Period No. Topic

MVJCE Remarks

32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62

PART B UNIT 5:MOTIVATION AND BEHAVIOR Hawthorns studies and its findings Maslows theory X and Y theory Hawthorns studies and its findings Maslows theory X and Y theory Immaturity theory motivation hygiene theory Pretence of needs and satisfaction of needs Goal oriented behavior integration of organizational goals and needs of employee Integration of organizational goals and needs of employee UNIT 6:MANAGEMENT AND BEHAVIORAL APPROACH Contribution of Elton Mayo and Skinner to behavior sciences Contribution of Elton Mayo and Skinner to behavior sciences Skills of a manager at various levels in an organization and inter-related systems Skills of a manager at various levels in an organization and inter-related systems understanding past behavior predicting future behavior directing, changing and controlling behavior UNIT 7:PROCESS MANAGEMENT Definition of process management, Major process decisions-process choice vertical integration resource flexibility customer involvement, capital intensity relationships between decisions service operation economics of scoop and gaining focus Designing process-process rearranging and process improvement Designing process-process rearranging and process improvement UNIT 8:MANAGEMENT OF TECHNOLOGY Meaning and role of technology-primary areas of technology management Management of technology and its role in improving business performance Creating and applying technology-R and D stages and technology fusion Creating and applying technology-R and D stages and technology fusion Technology strategy Technology strategy Implementation guidelines Implementation guidelines

VIII SEMESTER

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING

MVJCE

QUESTION BANK
1. Define planning process in management. What are the steps involved in planning. 2. Define decision making process in management. What are the steps involved in decision making. 3. Define Scientific Management. Explain the basic approach of Scientific Management. 4. What are the functions of Personal Management? Explain each. 5. What is a Public Sector? 6. What are the different forms of Public Sector organizations. Explain each Giving examples. 7. What is Market Research? What are the techniques used for Market Research. Explain each. 8. Explain Quality Circles. 9. What are the steps involved in P.E.R.T. 10. Define the following terms used in Network Analysis. 1) Event 2) Activity 3) Critical Activities 4) Network Diagram 5) Dummy Activity.

11. Explain the law of demand and supply. How the equilibrium price is determined by the forces of Demand and Supply. 12. What are the different factors of production? Explain. 13. Narrate the functions of Reserve Bank Of India. 14. What are the activities of investment institutions like UTI and L.I.C? 15. What are the functions of IDBI? 16. Explain the structure of Indian Financial System. 17. Define National Income. What are the different methods of calculating it? 18. What is blade money? How it is generated in the economy? 19. What are the direct taxes and indirect taxes? Explain the impact and incidence of a tax. 20. What are the causes and consequences of inflation?

VIII SEMESTER

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING VTU QUESTION PAPER

MVJCE

VIII SEMESTER

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING

MVJCE

VIII SEMESTER

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING

MVJCE

06ME82 HYDRAULICS & PNEUMATICS

VIII SEMESTER

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING SYLLABUS Sub Code: 06ME82 Hours / Week: 4 Total Hours: 62

MVJCE

I A Marks: 25 Exam Hours: 3 Exam Marks: 100

1. Introduction to Hydraulics Power: Pascals law, Structure of Hydraulics Control System 2. The sources of Hydraulic power: Pumping theory, Pump Classification, Gear pumps, Vane pumps, piston Pumps, Pump Performance, pump Selection, Variable displacement pumps. 3. Hydraulic Actuators and Motors Linear Hydraulic Actuators [cylinders], Mechanics of Hydraulic Cylinder Loading, Hydraulic Rotary Actuators, Gear Motors, Vane Motors, Piston Motors, Hydraulic Motor Theoretical Torque, Power and Flow Rate, Hydraulic Motor Performance. 6 Hrs 4. Control Components in Hydraulic Systems Directional Control Valves Symbolic representation, Constructional Features, Pressure Control Valves direct and pilot operated types, Flow Control Valves. 4 Hrs 5. Hydraulic Circuit Design and Analysis Control of Single and Double Acting Hydraulic Cylinder, Regenerative Circuit, Pump unloading circuit, Double Pump Hydraulic System. Counter Balance Valve Application, Hydraulic Cylinder Sequencing Circuit, locked Cylinder using Pilot Check Valve, Cylinder Synchronizing circuits, Speed control of Hydraulic Cylinder, Speed Control of Hydraulic Motors, Accumulators and Accumulator Circuits. 10 Hrs 6. Maintenance of Hydraulic Systems hydraulic oils-Desirable properties, General type of Fluids, Sealing, Devices, Reservoir system. Filters and strainers, problem caused by gases in Hydraulic Fluids, Wear of parts due to solidParticle Contamination, Temperature control, Trouble shooting. 5 Hrs 7. Introduction to pneumatic control: Choice of working medium. Characteristics of compressed air, structure of pneumatic control system. 1 Hrs 8. Pneumatic Actuators: linear cylinders-types, Conventional types of cylinder working, End position cushioning, seals, Mounting arrangements-applications, Rod-less cylinders-types, working advantages. Rotary cylinders-types constriction and application. Design parameters-selection. 3 Hrs 9. Directional control valves: symbolic representation as per ISO 1219 and ISO 5599, Design and construction aspects, poppet valves, slide valves-Spool valve. Suspended seat type slide valve. 2 Hrs 10. Simple processing elements: Direct and indirect actuation pneumatic cylinders, Use of memory valve. Flow control valves and speed control of cylinders-Supply air throttling and exhaust air-throttling use of Quick exhaust valve. 4 Hrs
VIII SEMESTER

10

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING

MVJCE

11. Signal Processing elements: Use of logic gates-OR and AND gates in pneumatic applications. Practical examples involving the use of logic gates. Pressure dependent controls-typesConstruction-Practical applications. Time dependent controls-Principle, Construction, Practical applications. 4 Hrs 12. Multi-Cylinder applications: Coordinated and sequential motion control. Motion and control diagrams-Signal elimination methods. Cascading method-principle. Practical application examples ( up to two cylinders) using cascading method (Using reversing valves). 4 Hrs 13. Electro-Pneumatic control: Principles-signal input and out put pilot assisted solenoid control of directional control valves, Use of relay and contactors. Control circuitry for simple single cylinder applications. 2 Hrs 14. Compressed air: Production of compressed air-Compressors, preparation of compressed airDriers, Filters, Regulators, lubricators Distribution of compressed air-Piping layout. Text books: 1. Fluid power wit applications by Anthony Espoito, Fifth edition, Pearson Education, Inc, 2000 2. Pneumatic and Hydraulics by Andrew Parr, jaico Publishing Co 2000 Reference Book: 1. Oil hydraulic systems Principles and Maintenance by S.R. 2002 Majumdar, Tata McGraw Hill Publishing Company Ltd. -2001 2. Pneumatics Basic level TP 101, by Peter croser & Frank Ebel, Festo Didactic publication*-1999 3. Fundamentals of Pneumatic control Engineering, by J.P. Haserbrink & R. Kobbler, Festo Didactic Publication, 3 rd edition-1989. 4. Pneumatic control for Industrial Automation , Peter Rohner & Gordon Smith, John Wiley Sons publication, 1989. 5. Hydraulics Basic level TP-501 By D. Merkel, B.schrder & M. Thomas, Festo didactic Publication-1998 6. Pneumatic Systems by S.R. Majumdar, Tata McGraw Hill Publishing Co. 1995. 7. Power Hydraulics Michael J Pinches & John G Ashby, Prentice Hall-1989.

VIII SEMESTER

11

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING LESSON PLAN Sub Code: 06ME82 Sub: Hydraulics & Pneumatics Period Topic to be covered

MVJCE

Hours / Week: 04 Total Hours: 62 Remarks

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. Period 18.

(PART-A) UNIT-1-Introduction to hydraulic power. Pascals law and problems on Pascals law Continuity equations, introduction to conversion of units, Structure of Hydraulic control System The source of Hydraulic Power: Pumps pumping theory, pump classification Working of external Gear pump, lobe pump, Gerotor pump Working of internal Gear pump Working of Vane pumps Working of Axial piston pump (Bent-axis design) Working of In-line piston pump (Swash plate Design) Pump performance (volumetric efficiency, Mechanical efficiency, overall efficiency), Factors considering in pump selection. Working of variable displacement pumps UNIT-I1-Hydraulic Actuators and Motors. Linear Hydraulic actuators (Cylinders) Mechanics of hydraulic cylinder loading Hydraulic rotary Actuators Working of external Gear motor. & Working of internal Gear motor Working of Unbalanced Vane motor & balanced Vane motor Working of Axial piston motor (Bent-axis design)& Working of In-line piston Motor (Swash plate Design) Hydraulic motor theatrical Torque, Power, and flow rate, hydraulic motor performance UNIT-I1I-Control components in Hydraulic Systems. Introduction to hydraulic valves, Directional control valves (Check valves, sliding spool valve, solenoid controlled valve)-symbolic representation &constructional details Directional control valves (poppet valve, Rotary valve, pilot operated valve s,3way&4-way valves.)-Symbolic representation &constructional detail, Pressure control valves (Pressure relief valve, Pressure sequence valve)-symbolic representation &constructional details Pressure control valves (Pressure reducing valve, counter balance valve)symbolic representation &constructional details Flow control valves (direct operated types)-symbolic representation &constructional details Flow control valves (pilot operated types)-symbolic representation &constructional details 12
COURSE DIARY

Remarks

19. 20. 21. 22. 23.

VIII SEMESTER

DEPT. OF MECHANICAL ENIGNEERING MVJCE UNIT-IV- Hydraulic Circuit Design and Analysis 24. Control of Single Acting cylinder, and double acting cylinder 25. Regenerative circuit 26. Pump unloading circuit 27. Double pump hydraulic system 28. Counterbalance valve application 29. Hydraulic cylinder sequencing circuits. 30. Locked cylinder using pilot check valve 31. Cylinder synchronizing circuits (cylinders in parallel& series) 32. Speed control of hydraulic cylinder and hydraulic Motor 33. Accumulators and Accumulator Circuits PART-B Unit-V- Maintenance of Hydraulic Systems 34. Hydraulic oils-Desirable properties, General type of Fluids, 35. Reservoir system. 36. Sealing, Devices, 37. Filters and strainers, 38. Problem caused by gases in Hydraulic Fluids, Wear of parts due to solid-Particle Contamination, Temperature control, 39. Trouble shooting Unit-VI- Introduction to pneumatic control 40. Choice of working medium. Characteristics of compressed air, structure of pneumatic control system. 41. Pneumatic Actuators: linear cylinders-types, Conventional types of cylinder working, 42. End position cushioning, 43. Seals, Mounting arrangements-applications, 44. Rod-less cylinders-types, working advantages.. 45. Rotary cylinders-types constriction and application, Design parameters-selection Unit-VII- Directional control valves: 46. Symbolic representation as per ISO 1219 and ISO 5599, 47. Design and construction aspects, poppet valves, slide valves48. Spool valve. Suspended seat type slide valve 49. Simple processing elements:- Direct and indirect actuation pneumatic cylinders, 50. Use of memory valve. Flow control valves and speed control of cylinders51. Supply air throttling and exhaust air-throttling use of Quick exhaust valve 52. Use of logic gates OR and AND gates in pneumatic applications 53. Practical examples involving the use of logic gates 54. Pressure dependant controls-types construction, practical applications 55. Time dependent controls-principle, construction, practical applications

Unit-VIII-Multi-Cylinder applications:
56. 57. 58. Coordinated and sequential motion control. Motion and control diagramsSignal elimination methods, Cascading method-principle. Practical application examples (up to two cylinders) using cascading method (Using reversing valves 13
COURSE DIARY

VIII SEMESTER

DEPT. OF MECHANICAL ENIGNEERING MVJCE 59. Electro-Pneumatic control: Principles-signal input and out put pilot assisted solenoid control of directional control valves, 60. 61. 62. Use of relay and contactors. Control circuitry for simple single cylinder applications. Compressed air: Production of compressed air-Compressors, preparation of compressed airDriers, Filters, Regulators, lubricators Distribution of compressed air-Piping layout

VIII SEMESTER

14

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING QUESTION BANK 1. Define fluid power? 2. List the advantages and disadvantages of fluid power system? 3. Compare hydraulic and pneumatic system? 4. Draw the graphical symbol for three position, four ways closed centre spring return solenoid actuated direction control valve? 5. Give the standard graphical symbol for FRL unit? 6. Give the graphical symbol for pressure reducing valve? 7. List any four application of fluid power system 8. Explain the term friction factor 9. What do you mean by non-positive displacement pump? State its implication 10. Name any four draw backs of fluid power system 11. Define viscosity and bulk modulus of a hydraulic fluid? 12 what are the major components of a hydraulic system?

MVJCE

1. i)Discuss the factors to be considered in the selection of hydraulic fluids (8) ii) Explain the factors which affect the selection of pumps and discuss in detail the classification and performance features of different types of hydraulic fluids (8) 2. ii) With neat sketch explain the hydraulic and pneumatic fluid power system (12) iii) Discuss the properties of the hydraulic fluids (4) 3 i)How to calculate frictional losses in common valve and fittings (8) ii)Define Reynolds number? (2) iii) Differentiate between laminar and turbulent fluid flow (6) 4 i)what are the advantages of oil hydraulic systems over other methods (8) ii) What are the desirable properties of hydraulic fluids? Discuss any eight of them in detail (8) 5 i)How is Reynolds number determined?(4) ii) Draw fluid power symbols of any six different types of valves? (12) 6 i) What is the basic consideration in the design of a hydraulic circuit (8) ii) Explain the hydraulic press circuit in detail (8) 1. Name any four desirable characteristics of hydraulic pumps? 2. What are a positive displacement pump and a non-positive displacement pump? 3. Mention different types of pumps used in fluid power system? 4. List the factors to be considered in the pump selection? 5. What are pump characteristic curves? Draw the same for the positive displacement pump 6. Why end cushions are used in cylinders? 7. How do you select hydraulic pipes for a hydraulic system? 8. How do you classify the direction control valves? 9. Draw the hydraulics symbol for a pressure temperature compensated flow control valve? 10. Give the graphical symbol of pressure reducing valve?

VIII SEMESTER

15

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING

MVJCE

1. i)What are the factors to be selected in selection of a pump for automobiles lift (8) ii) How will you measure the pump performance? Explain each with suitable examples? (8) 2. i) A pump has a displacement volume of 98.4 cm .It delivers 0.00152 m/s of oil at at 1000rpm and 70 bars. If the prime mover input torque is 124.3 N-m What is the overall efficiency of the pump? What is the theoretical torque required to operate the pump? (8) ii)A pump has a displacement volume of 0.0819 *10-3 m3 it delivers 0.0758 m3 /min at 1000rpm at 67 bar if the prime mover input torque is 100 N- m .What is the overall efficiency. What is the theoretical torque required to operate the pump (8) ii) Explain the factors which affect the selection of pumps and discuss in detail the classification and performance features of different types of hydraulic pumps(8) 4 i)Explain the working principle of external gear pump and determine its performance measures (12) ii) Write short notes on variable displacement pumps (4) 5. i)A gear pump has a displacement of 60,000 m .It delivers 100 liters per Minute at 1440rpm and 8 N/mm .If the prime mover input torque is 75 N-m Find a) overall efficiency of the pump b) Theoretical torque required to operate the pump (8) ii) Explain the construction and working of gear pump (8) 6. With a neat sketch explain the principle construction working advantages, limitations and applications of a non-pressure compensated reciprocating vane pump (16) 7. i)How the capacity of a variable displacement vane pump is is adjusted? Explain with a diagram (8) ii) What is cylinder cushioning? Explain with diagram (8) 8. i)Explain with a diagram the working of a telescopic cylinder (8) ii) Explain with a diagram the working of a vane pump (8) 1. What is a two way valve 2. List any four types of pressure control valves 3. Differentiate between pressure reducing valve and pressure relief valve giving graphical symbol 4. What are the different between pilot operated and direct operated pressure relief valve 5. what is the function of accumulator 6. What is a combined flow control valve and check valve 7. what are the function of reservoir 8. What is the purpose of regenerative circuit? 9. Define pressure override in pressure controls valves. 10. Highlight the need of using an accumulator in hydraulic circuits. 11. What is twin pressure valve? 12. What are the control functions of different valves in hydraulic systems? 13. What is a control valve? 1. (a) A double acting cylinder is hooked up in regenerative circuit as shown in fig 1. The relief setting is 105 bars. The piston area is 130 cm2 and rod area is 65 cm2. If the pump flow is 0.0016 m3/s, find the cylinder speed and load carrying capacity for (1) Extending speed, (2) retracting speed. (12marks). (b) Which kind of accumulator operates at constant pressure? How can the pressure Changed? (4marks)

VIII SEMESTER

16

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING

MVJCE

2. (a) With neat sketch describe the construction and operation of pressure regulated low control valve.(10marks). (b) Explain the working of four way two position direction control valve.(6 marks). 3. (a) Briefly explain any two type of accumulators.(8marks). (b) Explain the working of four-way three position control valve (8 ) 4. (a)A hydraulic pump delivers at 60 bars, 120lpm into a circuit laid on a horizontal plane. There are 4elbows (k=0.75), one globe valve fully open (k=10), and a direction control valve (pressure drop=3 bar0 with the inside dia of the pipe is 30mm .The total length of the straight run pipe is 20m and the specific gravity of the oil is 0.9. The kinematics viscosity of oil is .0001 m^2/s. Determine the pressure in bar at the exist point of the pipe. (10) (b)How pressure relief valve and its variants could be used for unloading application(6). 5. (a) Explain the operational features of check valve with neat diagram.(10). (b) Write short notes on shuttle valve (6). 6. (a) Explain air over oil intensifier with suitable example.(10). (b) With neat sketch explain the weight loaded accumulator (6). 7. (a) Explain with a circuit how in shaping operation a fast approach, slow feed, and rapid return can be achieved.(8) (b) Explain with a circuit how punching operation can be achieved (8). 8. (a) How does the pilot operated direction control valve function? Explain with neat diagram.(8) (b) Discuss with neat diagram the working of non-return valve. (8) 9. (a) Two hydraulic cylinders two work in sequence. Design a suitable circuit. (8) (b) An hydraulic cylinder is used for industrial application. It has been decided to use an accumulator as a leakage compensator. Design a circuit to fulfill these requirements. (8). 1. Compare hydraulic and pneumatic circuit with respect to their characteristics? 2. What is the function of the bleed-of circuit? 3. What is the function of reservoir? 4. What is the air over oil intensifier? 5. What is meter-in circuit? What are its limitations? 6. What is meant by interlock contacts? 7. What is a relay? 8. Give the standard graphical symbol for FRL unit 9. What is the need of lubricator unit in the pneumatic system? 10. What are the reasons for pressure drop in pneumatic lines? 11. How are the air compressor classified 1. Discuss the working principle of an air compressor (8) Discuss the function of the FRL unit (8) 2. Explain the working of a pneumatic speed control circuit (8) What is the time delay circuit? Discuss with an example (8) 3. Describe the operation of an FRL trio unit (8) Explain the ANSI symbols? (8) i) All the types of actuators used in pneumatics ii) Quick exhaust valve and silencer
VIII SEMESTER

17

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING MVJCE 4. Highlight the advantages of an air over oil circuit and explain it with suitable applications (8) Briefly explain on an electro hydraulic servo system used in industries (8) 5. What is compressor? Explain the working principle of piston type compressor with neat sketch 6. What is the synchronizing? Explain the synchronizing circuit with suitable approaches? 7. i) Draw the neat sketch of the pneumatic filter and explain its construction and working. Also give the graphical symbol (6) ii) Develop a continuous single cylinder reciprocation circuit for pneumatic system using limit switches and relays (10) 8. Draw a neat sketch of an electro-hydraulic for sequencing drilling and clamping cylinders (10) Explain the working principle of any two types of pneumatic position serving devices? (6) 9. Describe various pneumatic actuators with neat sketches? (4) Develop an electro pneumatic circuit for the following sequence A+B+A-B- where A & B stand for cylinder (+) indicates extension and (-) indicates retraction of cylinders (12) 10. Design an electro hydraulic circuit for the following sequences A+B+A-B- where A & B stand for cylinder (+) indicates extension and (-) indicates retraction of cylinders. Incorporate provision for auto-manual selector and emergency stop 11. i) Explain with neat block diagram an air pilot control circuit for a double acting cylinder(8) ii) Describe any one of the electro-hydraulic circuits used in robotic system (8) PART-A (2 Marks) 1. What is meant by interlock contacts? 2. Mention any two roles of pneumatic systems in low cost automation? 3. What do you understand by single shot sequencing? 4. What is a power pack? what are the important components of a hydraulic power pack 5. How do microprocessors differ from PLCs? 6. Give the Harris formula used to determine the pressure drop in pipes for pneumatic circuits 7. What is a microprocessor 8. What is servo valve? How does it work 9. Define coanda effect? 10. Define FLUIDICS? 11. What are the reasons for pressure drop in pneumatic lines? 12. Define the terms LAP and NULL with respect to servo valves 13. Differentiate between single stage and two stage servo valves 14. List major units of a PLC and the functions 15. List four types of faults and causes of hydraulic system break down 16. List types of faults that can be found in each of the components of a FRL unit

VIII SEMESTER

18

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING MVJCE 1. i)Design of circuit with air pilot control of a double acting cylinder (8) ii)Explain with a circuit diagram how is the control of an air motor is achieved. A flow control valve used to adjust the speed of the motor (8) 2. i)What is the selection criterion for pneumatic components? (4) ii) What are the factors considered during the installation of pneumatic system?(6) iii) What are advantages of using fluidics system?(6) 3. Three pneumatic cylinders A, B, C are used in an automatic sequence of operation. A cylinder extends, b cylinder retracts C cylinder retracts and then A cylinder retracts C cylinder extends and B cylinder extends Develop pneumatic circuits by cascade method Sketch also travel step diagram and briefly explain(16) 4. i)Briefly on the methodology adopted to install and maintain a pneumatic power pack (10) ii) Write short notes on low cost automation (6) 5. Explain the hydro mechanical servo system with suitable application 6. How the PLC is used in fluid power control Explain with suitable example 7. i)Explain with block diagram the components present in a PLC and give their functions (8) ii) What is cascade control Explain giving suitable example circuit? (8) 8. i)Briefly explain the maintenance requirement for hydraulic power packs(6) ii) Explain the layout of pneumatic system with emphasis on sizing of conductors, cleanliness traps and pressure regulation (6) iii) Explain the principle of low cost automation (4) 9. i)What are PLC Explain their applications in low cost automation (8) ii) Give the procedure of the cascade method of designing sequencing circuit (8) 10. i)List out various operating problems associated with pumps and valves and the corresponding possible causes and suitable remedy for each problem(8) ii) Enunciate various criteria for the selection of pneumatic components (8) 11. i)What are the advantages of PLC? (5) ii) Explain the working principle of a PLC with neat block diagram (7) iii) How does a PLC differ from microprocessor? (4)

VIII SEMESTER

19

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING

MVJCE

VTU QUESTION BANK

VIII SEMESTER

20

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING

MVJCE

VIII SEMESTER

21

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING

MVJCE

VIII SEMESTER

22

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING

MVJCE

VIII SEMESTER

23

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING

MVJCE

VIII SEMESTER

24

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING

MVJCE

06ME838 (Elective) - FOUNDRY TECHNOLOGY

VIII SEMESTER

25

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING SYLLABUS Sub Code: 06ME Hours / Week: 4 Total Hours: 62

MVJCE

I A Marks: 25 Exam Hours: 3 Exam Marks: 100

1. Casting Design: Initial consideration in design Economic characteristics, Technical characteristics, process and alloy selection - casting process, property criteria and design, sources of design data for cast alloys. Physical design features - molding factors in casting. Design consideration at the casting stage, machining factors in casting design, Engineering aspects of casting geometry. 12 Hrs 2. Pattern & Core Box Design: Types of patterns, pattern allowance, common pattern materials, pattern layout and preparation of patterns, core prints, their purpose, calculation of core print dimensions. Master pattern - its design and use, core and its functions, types of cores. Design of core box and its comparison with pattern. Use of CAD and CAM concept for pattern manufacturing. 12 Hrs 3. Solidification of castings: Crystallization and development of cast Structure - Nucleation, Growth and dendritic growth, Independent nucleation. Eutectic Freezing, peritectic reactions. Structure of castings significance and practical control cast structure, grain shape and orientation, grain size, refinement and modification of cast structure. Concept of progressive and directional solidification, Solidification time and derivation of Chvorinov's equation influence of mould characteristics and cast metal. Properties of solidification, process numerical methods for heat flow analysis. 10 Hrs 4. Feeding of Castings: Feeding characteristics of allys, geometric influences on solidification. Methods of the feeding of castings - cost and concept of yield, orientations, gating technique, casting temperature and pouring speed, design and location of feeder heads. Aids to feeder head efficiency, junction of feeder head and casting, use of padding, chills and insulators.08 Hrs 5. Foundry Mechanization: Need for modernization and mechanization. Area of mechanization sand reclamation etc., pollution control in foundries. Plant layout for foundries. 05 Hrs 6. Foundry Management: Planning of a new foundry project - basic steps involved. Computer applications in foundries, Energy conservation methods. 05 Hrs Text Books: 1. Foundry Technology by Beeley. P.R. (Butters worth) 2000 2. Principles of Metal Casting - Heine, Loper and Rosenthal, TAT A McGraw Hill 2001 Reference Books: 1. Metal Casting - ASME handbook 2002 2. Metal Casting Technology by P. C. Mukerji 2002 Scheme of Examination: Students will be asked to answer any five full questions out of eight questions.
VIII SEMESTER

26

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING LESSON PLAN Sub Code: 06ME838 Sub: (Elective) Foundry Technology HOUR NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 TOPICS TO BE COVERED CASTING DESIGN Initial consideration in design economic characteristics. Technical characteristics,Design for metal Soundness & strength Design for minimizing hot tears ,distortions& for Directional solidification Design for simplication of moulding processes Design for economics of casting Casting processes & alloy selection, casting process property criteria. Sources of design data for cast alloys. Physical design features-Molding factors in casting. Machining factors in casting design. Design consideration at casting stage Engineering aspects of casting geometry. Engineering aspects of casting geometry (contd.) PATTERN & CORE BOX DESIGN Types of Patterns Types of Patterns (contd) & its applications Functions of Patterns Pattern allowances Common Pattern materials Pattern layouts Preparation of Patterns Core prints,their purpose Calculations of core print dimensions. Master Pattern- its design & use Core & its functions Types of cores Design of core box & its comparison with pattern Use of CAD & CAM concept for pattern manufacturing SOLIDIFICATION OF CASTINGS Crystallisation & development of cast structure Nucleation ,growth & Dendritic growth Independent Nucleation ,Eutectic freezing Peritectic reactions. Structure of castings-Significance & practical control of cast structure Grain shape & orientation,Grain size & Refinement Modification of cast structure 27

MVJCE

Hours / Week: 04 Total Hours: 62 REMARKS

VIII SEMESTER

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING 31 Concept of progressive & directional solidification 32 Solidification time & derivation of Chvorinoves equation 33 Influence of mould characteristics & cast metal Properties of solidification ,Process numerical methods for heat 34 flow analysis FEEDING OF CASTINGS 35 Feeding characteristics of alloys 36 Geometric influences on solidification 37 Methods of feeding castings -cost & concept of yield Orientations, gating techniques,casting temperature & Pouring 38 speed 39 Design & location of feeder head 40 Aids to feeder head efficiency 41 Junction of feeder head & casting 42 Use of padding , chills & insulators FOUNDRY MECHANIZATION 43 Need for modernization & mechanization 44 Areas of mechanization 45 Sand reclamation etc. 46 Pollution control in foundries 47 Plant layout for foundries FOUNDRY MANAGEMENT 48 Planning of a new foundry project 49 Basic steps involved in planning 50 Computers applications in foundries 51 Energy conservation methods 52 Energy conservation methods (contd) & revision

MVJCE

VIII SEMESTER

28

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING QUESTION BANK

MVJCE

1.What are the Initial considerations in designing a casting economically Mention the economic characteristics 2.Mention Technical characteristics in designing a casting. 3. Write a note on Sources of design data for cast alloys 4. Write a note on Casting processes & alloy selection 5.Explain the various Machining factors in casting design. 6.What are the various Engineering aspects of casting geometry,explain briefly. 7.Mention the various Types of Patterns & applications 8.What are the Functions of Patterns 9.Explain Pattern allowances 10.write a note on Pattern layouts & Preparation of a Pattern with an example 11. Explain different types of Core prints,their purpose. 12.with an example explain Master Pattern & its design. 13.Write a note on the Use of CAD & CAM concept for pattern manufacturing. 14.Explain Crystallization & development of cast structure 15.Explain Structure of castings-Significance & practical control of cast structure 16.Write a note on Grain shape & orientation,Grain size & Refinement 17.Explain Concept of progressive & directional solidification 18.Derive Chvorinoves equation. 19.Explain the Influence of mould characteristics on cast metal. 20. Explain Feeding characteristics of alloys. 21.Write a brief note 0n Geometric influences on solidification. 22.Explain concept of yield in castings 22.Explain Methods of feeding castings & gating techniques. 23. Write note on Design & location of feeder head . 24.Explain the methods of aiding feeder head efficiency. 25. Explain the Need for modernization & mechanization. 26.Mention the various Areas of mechanization.Explain them briefly. 27.Explain Sand reclamation. 28. Explain the various Pollution control methods in foundries. 29.With a neat diagram Explain a modern foundry layout. 30.mention the Basic steps involved in planning new foundry project . 31.Write a note on Computers applications in foundries. 32. Write a note on Energy conservation methods.

VIII SEMESTER

29

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING

MVJCE

VTU QUESTION PAPERS

VIII SEMESTER

30

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING

MVJCE

06ME842 (Elective) INDUSTRIAL ENGINEERING & ERGONOMICS

VIII SEMESTER

31

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING SYLLABUS Sub Code: 06ME842 Hours/week: 4 Total Hours: 62 PART - A UNIT - 1

MVJCE

IA Marks: 25 Exam Hours: 03 Exam Marks: 100

PRODUCTIVITY & WORK STUDY: Definition of productivity, factors affecting productivity, definition, objective & scope of work study, human factors in work study, work study & management, work study & supervisor, work study &worker. 7 Hours UNIT - 2 METHOD STUDY: Definition, objective & scope, charts to record movements in shop, process charts, flow process charts, Multiple activity charts, two handed process charts, SIMO chart, principles of motion economy. 9 Hours UNIT - 3 WORK MEASUREMENT: Definition, objectives, techniques of work measurement, work sampling, need of confidence levels, sample size determination, random observation with simple problems 7 Hours UNIT - 4 TIME STUDY: Definition, time study equipments, selection of jobs, steps in time study, breaking jobs into elements, recording information, rating, standard performance, scales of rating, factors affecting rate of working, allowances, standard time determination. 8 Hours PART - B UNIT - 5 INTRODUCTION TO INDUSTRIAL DESIGN: elements of design structure for industrial design in engineering application in modern manufacturing systems. Ergonomics and Industrial Design: Introduction, general approach to the man-machine relationship, workstation design-working position. 8 Hours UNIT - 6 VISUAL EFFECTS OF LINE AND FORM: The mechanics of seeing-psychology of seeing general influences of line and form. 7 Hours

VIII SEMESTER

32

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING UNIT - 7

MVJCE

COLOR MODELS: RGB, CMY, HSV, Color and light, color and objects-color and the eye-color consistency-color terms reactions to color and color continuation-color on engineering equipments. 8 Hours UNIT - 8 AESTHETIC CONCEPTS: Concept of unity-concept of order with variety-concept of purpose style and environment Aesthetic expressions. Style components of style house style, observation style in capital goods, case study. 8 Hours TEXT BOOKS:

1. Work study, ILO, 3rd edition, 2006 2. Human Factor Engineering: Sanders & McCormick McGraw Hill Publications.
REFERENCE BOOKS:

1. 2. 3. 4.

Applied Ergonomics Hand Book, Brain Shakel, Butterworth Scientific, London 1988 Introduction to Ergonomics, R. C. Bridger, McGraw Hill Publications. Industrial Design for Engineers, Mayall W. H. London Hiffee Books Ltd., 1988 Work Study & Ergonomics, Suresh Dalela & Saurabh, standard publishers & distributors,1999

VIII SEMESTER

33

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING LESSON PLAN Sub Code: 06ME842 Sub: Industrial Engineering & Ergonomics

MVJCE

Hours/week: 04 Total Hours: 62

Period No
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33.

Topic To be Covered
UNIT 1: productivity & work study: Definition of productivity factors affecting productivity, definition objective & scope of work study human factors in work study work study & management work study & supervisor work study &worker UNIT 2:Method study: Introduction, Definition objective & scope charts to record movements in shop process charts flow process charts Multiple activity charts two handed process charts SIMO chart principles of motion economy UNIT 3: WORK MEASUREMENT: Introduction, Definition work measurement objectives techniques of work measurement work sampling need of confidence levels sample size determination random observation with simple problems UNIT 4: TIME STUDY: Introduction, Definition time study equipments selection of jobs, steps in time study breaking jobs into elements recording information, rating standard performance, scales of rating factors affecting rate of working allowances, standard time determination UNIT 5: INTRODUCTION TO INDUSTRIAL DESIGN: Introduction elements of design structure for industrial design 34

Remarks

VIII SEMESTER

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING 34. elements of design structure for industrial design in engineering application in modern manufacturing systems 35. Ergonomics: Introduction 36. Industrial Design: Introduction 37. general approach to the man-machine relationship 38. workstation design 39. working position 40. UNIT 6: VISUAL EFFECTS OF LINE AND FORM: Introduction 41. visual effects of line : Introduction 42. visual effects of form: Introduction 43. The mechanics of seeing 44. psychology of seeing general influences of line 45. psychology of seeing general influences of form 46. 47. 48. 49. 50. 51. 52. 53. 54. 55. 56. 57. 58. 59. 60. 61. 62. psychology of seeing general influences of line & form UNIT - 7: COLOR MODELS : Introduction RGB, CMY HSV, Color and light color and objects-color the eye-color consistency color terms reactions to color color continuation color on engineering equipments UNIT 8 : AESTHETIC CONCEPTS: Introduction Concept of unity concept of order with variety concept of purpose style and environment Aesthetic expressions Style components of style house style observation style in capital goods case study

MVJCE

VIII SEMESTER

35

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING QUESTION BANK 1) 2) 3) 4) 5) 6)

MVJCE

Explain the scope of Industrial engineering? Explain the role of work study in the present industrial system. Define work measurement and state its objectivities. What are the steps to carryout for the time study? What is the concept of rating in time study? What are the factors affecting rate of working? Explain the Following terms a) Confidence level b) Sample size c) Random sampling. 7) Discuss the unity concept and order with verity concept, with suitable example. 8) What is the concept of rating in time study? 9) Define Productivity 10) What are the factor affecting rate of working 11) Explain how to select job/task for timing. 12) What are steps to carryout the time study. 13) Explain the importance of principle of motion economy as applied to industrial activity. 14) Explain the Two hand process chart, 15) Construct the Two hand process chart for the following activity a) Sharpening pencil by sharpener 16) What are the techniques used for work measurement. 17) What are the Various displays used in a Man- machine system? 18) Briefly Explain the RGB, CMY, HSV color model.

VIII SEMESTER

36

COURSE DIARY

DEPT. OF MECHANICAL ENIGNEERING

MVJCE

VTU QUESTION PAPER

VIII SEMESTER

37

COURSE DIARY