cylindrical and centreless grinding machine - Maneklal and Sons (Exports)

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Cylindrical and Centreless Grinding Machines

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Hydraulic Universal Cylindrical Grinding Machines - UCG Series

Hydraulic Universal Cylindrical Grinding Machines - HUCG Series

Centreless Grinding Machine

Hydraulic Cylindrical Grinding Machines - UCG Series

- Machine Bed: Made of close grained Cast Iron, well ribbed. - Workhead: Spindle made of nickel chrome steel EN-24 hardened and ground. Runs on Gun metal bush bearings - Wheelhead: Spindle made of nickel chrome steel EN-24 hardened and ground. Runs on White Metal adjustable type bush bearings - Hydraulic System: This consists of Vickers or Yuken Pump, oil tank, piping, etc. all conveniently housed in the base. Hydraulic cylinder is made of steel and is honed. - Internal Grinding Attachment: The spindle of the internal grinding attachment which is suitable for grinding cylindrical and tapered holes is made of EN-36 and is ground. It runs in fiber cage bearings. Drive to the spindle is by an independent motor. The hinged type Internal Grinding Attachment is conveniently located on the wheelhead, so it could be swung down to position. - Tailstock: The spring loaded tailstock travels smoothly along the length of the table ring up to the workhead. Clamping is by means of a T-nut - Coolant: Generous coolant supply is provided with an electric pump fitted on a separate tank having a capacity of 15 gallons

Specifications: Model Max. diameter of swing (mm) Max. distance between centres (mm) Height of centre (mm) Table speed infinitely variable min. / max. (mm/min) Wheelhead and wheel feed Grinding wheel (OD x Width x Bore) (mm) Automatic cross feed of wheel at each left hand reversal of table (travel in two steps) (mm) Speed of wheel spindle (rpm) Workhead Speed of workhead (rpm) Morse taper in workhead spindle Swivel of workhead Morse taper in tailstock Internal Grinding Spindle diameter (mm) Max quill length (rpm) Max. quill diameter (mm): Min. / Max. diameter of hole grinding (mm): Min. / Max. diameter of grinding wheel (mm): Spindle quill speed (rpm): 60 70 18 16 / 60 15 / 40 18000 60 70 18 16 / 60 15 / 40 18000 60 70 18 16 / 60 15 / 40 18000 80 - 150 - 270 MT-3 90 degrees MT-2 60 - 120 - 212 - 380 MT-4 90 degrees MT-3 60 - 120 - 212 - 380 MT-4 90 degrees MT-3 300x25x75 0.01 / 0.02 1750 350x40x127 0.01 / 0.02 1600 - 2090 350x40x127 0.01 / 0.02 1600 - 2090 UCG-200 200 450 / 600 100 400 / 5000 UCG-254L 254 500 / 625 / 750 127 400 / 5000 UCG-254H 254 1000 / 1250 / 1500 127 400 / 4000

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cylindrical and centreless grinding machine - Maneklal and Sons (Exports)

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Electric Motors (HP) Wheelhead motor Workhead motor Internal Grinding Attachment motor Hydraulic Pump motor Coolant Pump motor 2.0 0.5 1.0 1.0 0.15 5.0 1.0 1.0 1.0 0.15 5.0 1.0 1.0 1.0 0.15

Other Specifications: Model UCG-200 / 450 UCG-200 / 600 UCG-254L / 500 UCG-254L / 625 UCG-254L / 750 UCG-254H / 1000 UCG-254H / 1250 UCG-254H / 1500 Max. Swivel of Table (degrees) -2 to +7 -2 to +6 -2 to +7 -2 to +6 -2 to +6 -2 to +6 -2 to +5 -2 to +5 Nett Weight 1250 1500 2000 2250 2500 3000 3100 3225 Dimensions 2.0 x 1.4 x 1.6 2.0 x 1.4 x 1.6 2.0 x 1.4 x 1.6 2.0 x 1.4 x 1.6 2.6 x 1.4 x 1.7 3.1 x 1.4 x 1.7 3.2 x 1.4 x 1.7 3.6 x 1.4 x 1.7

Standard Accessories: Common with all models: Motors with starter and belts, coolant pump with tank, grinding wheel, diamond dresser, set of service tools with UCG-200 series models: Plain dead centre MT-2 (Threaded), plain dead centre MT-3 with UCG-254 series models: Plain dead centre MT-3 (Threaded), plain dead centre MT-4 Optional Accessories: Common with all models: Internal Grinding Attachment, wheel balancing arbour, wheel balancing stand, wheel angle dressing attachment, additional wheel flange, two-point steady rest, three-point steady rest, true chuck flange with UCG-200 series models: True chuck 110 mm, revolving centre MT-2, carbide dead centre MT-2, carbide dead centre MT-3 with UCG-254 series models: True chuck 135 mm, revolving centre MT-3, carbide dead centre MT-3, carbide dead centre MT-4, hydraulic tailstock

Hydraulic Cylindrical Grinding Machines - HUCG Series

- Machine Bed: Made of high grade Cast Iron. Ribbed Box structure design, high quality stress relieved castings. Three point setup. - Workhead & Wheelhead: Running on hydro-dynamic multi-point bearings. Cartridge Type. The wheel slide can be swiveled through +/- 45 degrees. - Infeed System: Infeed is operated by precision ground cam. The movement of infeed slide (wheel slide) is based on hardened, ground and preloaded roller guideways, which guarantee stick-slip free movement and fine repetitive accuracy of +/- 1 micron. Plunge grinding at any desired approach angle up to 45 degrees can be done. Single lever operates the complete grinding cycle. According to the work piece requirement, the following grinding cycles can be selected: 1. Plunge; 2. Traverse with Infeed on L.H.S.; 3. Traverse with Infeed on R.H.S.; 4. Traverse with Infeed on L.H.S. and R.H.S. - Automatic Grinding Cycle: It has a Rapid approach - Coarse Feed - Fine Feed - Sparkout and Rapid retraction of the wheelhead and the infeed handwheel to the preselected position. The cycle also controls Start / Stop of the workhead motor, coolant motor and table reciprocation. In case of a long job, the termination of the grinding cycle is selectable either at Left, Right or at any position of the reciprocating table. While internal grinding cycle is running, wheel slide always remains in retracted position. The Infeed and Fine feed as well as the feed rate of Coarse and Fine feed are selectable. There is an optional arrangement to equip the cycle with an in-process gauging device for direct measurement during grinding. - Tailstock: Its upper part moves on hardened, ground and preloaded roller guideways. Facilities such as Fine taper setting of +/- 20 microns and hydraulic tailstock actuation are optionally provided - Hydraulic / Electrical System: The hydraulic powerpack is equipped with solenoid valve, hydraulic pump, motor, etc., which is located outside the machine to avoid vibration & thermal distortion. The electric controls cabinet is also housed outside the machine for easy maintenance. - Swivel Table: Table is arranged to swivel for taper grinding. Graduations at the right-hand end indicate taper on diameter per millimeters and the included angle in degrees. The graduated scale permits initial setting and a dial indicator can be attached to enable fine corrections to be applied by screw adjustment. - Internal Grinding Attachment: The hinged type Internal Grinding Attachment with its independent motor is conveniently located on the wheelhead. It has a fast grinding action and can be quickly swung into a grinding position. The work piece can be externally and internally ground in one setting. Taper hole can be ground either by swiveling the workhead or the table. During the internal grinding operation, safety interlocking system provided avoids sudden retraction of wheelhead. The internal grinding spindles are run on precision fiber cage bearings. A wide selection of spindles is available depending on the requirement of the work piece.

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cylindrical and centreless grinding machine - Maneklal and Sons (Exports)

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Specifications: Model Max. diameter of swing (mm) Max. distance between centres (mm) Height of centre (mm) Table speed infinitely variable min. / max. (mm/min) Wheelhead and wheel feed Grinding wheel (OD x Width x Bore) (mm) Speed of wheel spindle (rpm) Workhead Speed of workhead (rpm) Morse taper in workhead spindle Morse taper in tailstock Infeed System Rapid approach (mm) Infeed with handwheel (mm) Min. incremental on diameter (mm) Swivel range Max. plunge depth on diameter (mm) Coarse infeed range on dia. (mm/min) Fine infeed range on dia. (mm/min) Spark Off time (sec.) Internal Grinding Spindle diameter (mm) Spindle speed (rpm) Accuracy - Roundness on Live Spindle with standard equipment with special optional equipment Electric Motors (HP) Wheelhead motor Workhead motor Internal Grinding Attachment motor Hydraulic Pump motor Coolant Pump motor 5.0 0.37 1.0 2.0 0.15 5.0 0.37 1.0 2.0 0.15 0.002 0.001 / 0.0005 0.002 0.001 / 0.0005 60 18000 60 18000 40 20 0.001 +/- 45 degrees 1.7 0.015 - 6 0.015 - 3 0 - 60 40 20 0.001 +/- 45 degrees 1.7 0.015 - 6 0.015 - 3 0 - 60 56 to 630 (in 8 steps) MT-5 MT-3 56 to 630 (in 8 steps) MT-5 MT-3 400x50x127 1500 / 1740 / 2020 / 2350 400x50x127 1500 / 1740 / 2020 / 2350 HUCG-260 260 500 / 800 / 1000 / 1200 130 100 / 5000 HUCG-350 350 500 / 800 / 1000 / 1200 175 100 / 5000

Other Specifications: Model Max. Swivel of Table (degrees) Nett Weight

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cylindrical and centreless grinding machine - Maneklal and Sons (Exports)

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HUCG-260 / 500 & HUCG-350 / 500 HUCG-260 / 800 & HUCG-350 / 800 HUCG-260 / 1000 & HUCG-350 / 1000 HUCG-260 / 1200 & HUCG-350 / 1200

-3 to +12 -3 to +9 -2 to +8 -1 to +7

2800 3500 3900 4200

Internal Grinding Attachment

Swivel Table

Tailstock

Standard Accessories: Common with all models: Motors with starter and belts, coolant pump with tank, grinding wheel, diamond dresser, set of service tools, Carbide dead centre MT-5, carbide dead centre MT-3, table mounted swivel dresser, wheel dressing attachment in tailstock, wheel balancing mandrel, live spindle drawbar with adaptor, two wheel adaptors for internal grinding spindle Optional Accessories: Wheel balancing arbour, wheel balancing stand, two-point steady rest, three-point steady rest, precision 3-jaw chuck with adaptor and flange, precision 4-jaw chuck with adaptor and flange, wheel angle dressing attachment, radius dressing attachment, hydraulic side dressing attachment, machine lamp, magnetic filter with standard coolant tank, paper cum magnetic filter with special coolant tank, in-process gauging equipment, variable speed for workhead, variable speed for wheelhead

Centreless Grinding Machine

- Straight parts, parts with shoulders, tapered parts, parts of various shapes, etc. can be ground easily by using suitable grinding wheels - Machine can grind steel, hardened and unhardened brass, copper, aluminium, etc. - BED: The bed of the machine is box-shaped seasoned casting. - GRINDING WHEELHEAD: The grinding wheel spindle is made of hardened and ground alloy steel, it runs on anti-friction white metal adjustable type bush bearings. The axial thrust is taken up by two direction axial thrust collar which is hardened and ground. Bearings are automatically lubricated by means of a splash system - REGULATING WHEELHEAD: It travels on a movable dovetailed scrapped slide and can be tilted from 0 to 3 degrees to obtain different feed rates for workpiece. Regulating wheel spindle is made of hardened and ground alloy steel. It runs in adjustable split bronze bearings lubricated by plunger pump. - WHEEL TRUING DEVICE: The grinding wheel and regulating wheel are equipped with separate truing devices, which are hydraulically operated, so that evenly smooth true wheels can be obtained for efficient cutting, uniform accuracy and better surface finish on the workpiece. The grinding wheel truing device is provided with a swiveling device arrangement. By fixing templates on grinding wheel truing device profiles can be obtained. The regulating wheel truing device is also provided with a swiveling arrangement. The truing units travel on a dovetailed slide, the movement of the unit can be controlled by a control valve knob. Specifications Model Max. / min. diameter of job Max. width of job for plunge grinding Grinding Wheelhead Stock Max. diameter x width x bore Min. useful diameter (wheel) Grinding wheel speed Motor Regulating Wheelhead Stock Diameter x width x bore Min. useful diameter (wheel) Regulating wheel speed Swiveling of regulating wheel spindle Motor General Throughfeed Grinding Infeed Grinding 220 mm 100 mm 225 x 100 x 75 mm 130 mm 11 - 350 rpm (6 speeds) 0 to 3 degrees 1.0 HP 350 x 100 x 127 mm 250 mm 1900 rpm 7.5 HP CLG-100 100 / 3 mm 100 mm

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cylindrical and centreless grinding machine - Maneklal and Sons (Exports)

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Hydraulic Motor Coolant pump Net weight

1 HP 0.15 HP 1400 kgs.

Standard Accessories: Grinding wheel, regulating wheel, two truing devices, single ended work rest blade, electric motors, coolant pump with tank, electric control panel, allen keys, spanners, set of wheel pullers and V belts Optional Accessories: Wheel balancing stand, wheel balancing arbor, additional wheel flanges for emery grinding wheel and regulating wheel, special work rest blades

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Maneklal and Sons (Exports)

237 / 239 Perin Nariman Street Fort, Mumbai - 400 001, INDIA Tel: (+91 22) 22618951 / 22618962 Fax: (+91 22) 22618903 / 22679573 e-mail: sales@maneklalexports.com

http://maneklalexports.com/English/McTools/CylGrind.htm

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