INDEX

GENERAL ....................................................................................................................................... 5 1.1 Scope of the Document........................................................................................................... 5

2 3

Definition ........................................................................................................................................ 5 REFERENCE DOCUMENTATION ................................................................................................. 5 3.1 Codes and Standards.............................................................................................................. 5 3.2 Project Specification ................................................................................................................ 6

4 5 6

SCOPE ............................................................................................................................................ 6 REFERENCE CODES, STANDARDS & SPECIFCATIONS .......................................................... 6 RESPONSIBILITIES ....................................................................................................................... 6 6.1 6.2 6.3 6.4 Coating Superintendent:.......................................................................................................... 6 QA/QC Manager:..................................................................................................................... 6 QC Coating Inspector: ............................................................................................................. 7 Painting/Blasting Foreman: ..................................................................................................... 7

SAFETY........................................................................................................................................... 7 7.1 General.................................................................................................................................... 7

SURFACE PREPARATION: ........................................................................................................... 7 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 8.10 Material.................................................................................................................................... 7 Equipment ............................................................................................................................... 7 Access ..................................................................................................................................... 7 Pre-start Inspection ................................................................................................................. 8 Degreasing .............................................................................................................................. 8 Soluble Iron Salts .................................................................................................................... 8 Protection ................................................................................................................................ 8 Environmental Conditions ....................................................................................................... 8 Blast Cleaning ......................................................................................................................... 8 Cleaning .................................................................................................................................. 8

COATING APPLICATION ............................................................................................................... 9 9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 9.9 9.10 9.11 9.12 9.13 9.14 Materials .................................................................................................................................. 9 Storage .................................................................................................................................... 9 Equipment ............................................................................................................................... 9 Environment Conditions .......................................................................................................... 9 Mixing ...................................................................................................................................... 9 Stripe Coat ............................................................................................................................ 10 Primer/First Coat ................................................................................................................... 10 Mid/Build Coats ..................................................................................................................... 10 Finish Coats .......................................................................................................................... 10 Repairs / Touch-Up ............................................................................................................... 10 Inspection .............................................................................................................................. 10 Documentation ...................................................................................................................... 10 Paint Manufacturer ................................................................................................................ 11 Paint specimens .................................................................................................................... 11

10

STANDARD INSPECTION PROCEDURE.................................................................................... 12

Sheet of Sheets

4 / 24

10.1 Before Blasting ...................................................................................................................... 12 10.2 Before Painting ...................................................................................................................... 13 11 PAINTING RECORD ..................................................................................................................... 14

APPENDIX A - PAINT SYSTEMS ....................................................................................................... 15

Sheet of Sheets

5 / 24

1
1.1

GENERAL

Scope of the Document This specification gives requirements and recommendations for the external surface preparation and painting of all facilities for the Zubair oil Field Development Project. This includes, but not limited to, process facilities, tanks and structures,

Definition

Project: Owner: Company: Contractor/Buyer: Supplier or Vendor: Sub-Supplier:

Purchase Order:

Construction SubContractor: Goods: Project:

Any company who received the Purchase Order Any person, firm, partnership, company, corporation or combination thereof other than Buyer supplying to supplier Goods or parts thereof in connection with the Purchase order The purchase order placed on the supplier by the Buyer which shall incorporate Terms and Conditions of Purchase, the Material requisition, drawings, specification, and other documents referred to in the Purchase Order and any written amendments Any sub-contractor in contract with the Contractor for the construction and commissioning of this project All items and services to provided whether expressly or by implication under Purchase Order

Ideal / Optimum Service life The time until initial breakdown (3 - 5 %) of the top-coats occurs, before 1%
rusting begins, and ASTM D 610, Rust Grade 6 is present, when first maintenance painting takes place. Practical Service Life The time until 10% through thickness coating breakdown occurs, active rusting of the substrate occurs, and ASTM D 610, Rust Grade 4 is present..

3
3.1

REFERENCE DOCUMENTATION
Codes and Standards Welded Steel Tanks for Oil Storage edition 10 addendum 4 Venting atmospheric and low-Pressure Storage Tank Protection Against Arising out of Static, Lighting and Stray Current Sulfide Stress Cracking Resistant Metallic Chemical Plant and Petroleum Refinery Piping Pipe, Flanges and Flanged Fittings Seamless Carbon Steel Pipe for High Temperature Service Carbon Steel Forgings for Piping Application Low and Intermediate Tensile Strength Carbon Steel Plates Carbon Structural Steel American Institute of Steel Construction International Building Code British Standard Institution.

API 650 API 2000 API 2003 NACE MR-01-75 ASME B 31.3 ASME B16.5 ASTM A106 ASTM A105 ASTM A283 ASTM A36 AISC IBC BSI

Sheet of Sheets

6 / 24

3.2

Project Specification 00250600BGSG09005 Site and Climatic Conditions

SCOPE
This procedure describes the minimum requirements for external surface preparation and painting for the project. This procedure and the painting systems specified herein are not intended for use by equipment/component Vendors. Vendors standard procedures and onshore painting systems may be used provided that the proposed painting system has been reviewed by the Purchaser.

REFERENCE CODES, STANDARDS & SPECIFCATIONS

SSPC-SP1 SSPC-SP3 SSPC-SP10 ISO 2808 ISO 8501-1 Steel Structures Painting Council Manual Solvent Cleaning Steel Structures Painting Council Manual Power Tool Cleaning Steel Structures Painting Council Manual Near White Blast Cleaning Paints and Varnishes - Determination of Film Thickness Preparation of Steel Substrates before Application of Paints And Related Products Visual Assessment of Surface Cleanliness ISO 8503 Preparation of Steel substrates before application of paints and related products. Surface roughness characteristics of blast

cleaned steel substrates. BS 3900 Pt E6 Methods of Tests for Paint Cross-Cut Tests

RAL-F2

Standard colours

6
6.1

RESPONSIBILITIES
Coating Superintendent: Coating Superintended is responsible for planning and managing coating operations, ensuring that procedures are adhered to and that coating personnel are familiar with procedures and systems. Ensuring personnel are adequately trained and fully aware of any potential safety hazards within the department.

6.2

QA/QC Manager: Oversees the entire operation with regards to quality and documentation.

Sheet of Sheets

7 / 24

6.3

QC Coating Inspector: QC Coating Inspector is responsible for controlling the quality of the work which includes but is not restricted to, checking and recording environmental conditions before and during operations, ensuring all appropriate clauses of the specification and manufacturers data sheets are complied with and any deficiencies are immediately brought to the attention of the superintendent or responsible foreman. Check all areas of the procedure have been completed. Stage by stage inspection and testing.

6.4

Painting/Blasting Foreman: Painting/Blasting Forman are responsible for controlling shop floor activities, monitoring paint stocks, ensuring personnel are familiar with specifications and coating systems. Liasing with inspectors on all preparation and coating application activities. Regular toolbox talks and safe working practices.

7
7.1

SAFETY
General Everyone working in __ facilities will adhere to local and statutory regulations and the __ HSE manual. Paint manufacturers Safety Data Sheets will be available and instructions for handling and storage will be followed. Fire extinguishers will be placed in accessible locations close to the storage, application and mixing areas.

SURFACE PREPARATION:

8.1

Material Abrasive will be Garnet of a minimum mesh 30 size to achieve the specified blast standard of SSPC-SP10 and, profile amplitude. The garnet will be dry and oil free and will conform to permissible soluble salt content levels. Average profile height shall be 40 80 microns.

8.2

Equipment Mobile air compressors will supply compressed air and the air will be dry and oil free with a nozzle pressure of 100 PSI. 200ltr mobile blast pots with remote control handles (dead man) will be used. Equipment will be earthed and hoses will be carbon impregnated to prevent static electricity build up. Venturi shaped, tungsten carbide lined nozzles will be used and replaced when wear reaches 50% of its original diameter.

8.3

Access Access platforms will be of tubular scaffolding, which will be erected as and when required. Wherever it is possible the scaffold will be erected so as not to impede or hinder access for correct surface preparation and coating application.

Sheet of Sheets

8 / 24

8.4

Pre-start Inspection Prior to starting surface preparation all items will be checked for faults that could be deemed to be detrimental to the paint coating i.e. rough welds, burrs, weld splatter, laminations etc. Faults will be rectified before surface preparation commences. See section 7.0.

8.5

Degreasing Any oil or grease will be removed by scraping off heavy deposits, brushing on degreaser or emulsion cleaner followed by high-pressure fresh water washing. The use of solvents for degreasing of large areas cannot be considered a safe practice however, solvent swabbing may be considered for removing small spots of oil or grease.

8.6

Soluble Iron Salts Before blast cleaning all items will be tested for soluble salts as per specification parameters to reduce the possibility of salt being forced into the profile by high velocity blasting. If salt contamination is above the acceptable level fresh water washing will be done until an acceptable level is achieved. This test can be repeated before application of primer/first coat if required.

8.7

Protection Items attached to or in the vicinity be protected during the whole nameplates, machined faces etc. blasting they will be taped to 50mm of the surface to be painted, which do not require painting will operation i.e. finish coated items, flange faces, bearings, Edges to be welded at a later date will not be painted after each side of the weld area.

8.8

Environmental Conditions Blast cleaning will not take place under the following conditions: a) Rain, fog, mist, airborne dust or sand or if there is moisture on the surface. b) Steel temperature is within 5 deg C of the dew point. c) Steel or ambient air temperature is below 10 deg C. d) Relative humidity is greater than 80%. e) If there is a possibility of the above occurring within 2 hours or less. Blast cleaning will normally take place between the hours of 0700 and 1800. Blasting outside of these hours will only take place in exceptional circumstances if conditions permit or the environment can be controlled with de-humidifiers.

8.9

Blast Cleaning Experienced blasters will perform abrasive blast cleaning and the standard will conform to the requirements of the relevant systems specified herein and, manufacturers data. Any defects uncovered by blasting will be rectified and the area re-blasted to standard.

8.10

Cleaning After blasting the surface will be thoroughly cleaned by one or more of the following methods. a) Stiff bristle brushes b) Clean dry air blowing. c) Vacuum cleaning.

Sheet of Sheets

9 / 24

COATING APPLICATION

9.1

Materials One manufacturer will supply all paint materials and thinners. Multiple coat systems will be of a different colour for each coat. Paintwork shall be carried out in accordance with the procedure established by this specification and by the paint manufacturer with particular attention to the solvent , mixing operation , drying time before another coat may be applied and the tools necessary for application.

9.2

Storage All paint materials and thinners will be stored in an air-conditioned container, according to the manufacturers recommendations and data sheets. Special attention will be paid to the safety aspect of storing paints. The following will be monitored and recorded. a) Shelf life. b) Batch numbers. c) Labelling of tins. d) Condition of tins i.e. broken seals or damaged tins.

9.3

Equipment Airless or conventional spray pumps with paint manufacturers recommended nozzle sizes and pressures will be used. Brushes and rollers will be used for stripe coating and areas that may be inaccessible to the spray gun. All equipment will be thoroughly cleaned before and after use with manufacturers recommended cleaner/thinner. Wet film combs will be used to control the uniformity of film thickness.

9.4

Environment Conditions Application will not take place under the following conditions: a) Rain, fog, mist, airborne dust or sand or moisture on the surface. b) Steel temperature is within 5 deg C of the dew point. c) Steel temperature is below 10 deg C d) Steel temperature is above 50 deg C. e) Relative humidity is greater than 80%. f) If there is a risk of any of the above occurring during the application or surface drying of the coating.

9.5

Mixing Paint will be checked before mixing for any deterioration during storage. Any doubts about the integrity of the material will be brought to the attention of the manufacturer and advice will be sought on the course of action. Thinning will only take place on the manufacturers recommendation and to their specified maximum volume. Only a volume of paint, will be mixed, that can be used within the pot life and paint that has exceeded the pot life will not be used. Paint will be thoroughly mixed using mechanical power stirrers.

Sheet of Sheets

10 / 24

9.6

Stripe Coat A stripe coat will be applied to ensure the DFT on areas on areas it is difficult to obtain accurate readings i.e. welds, edges, interstices, corners etc. Multiple brush coats of this type may be required to attain the DFT in areas inaccessible to the spray gun.

9.7

Primer/First Coat Will be applied by experienced applicators within 4hrs of cessation of blast cleaning and before any degradation of the surface preparation occurs. All painting will take place away from blasting operations to reduce the risk of airborne contamination.

9.8

Mid/Build Coats Will be applied by experienced applicators within the manufacturers recommended over coating times. Each coat will be of a different color to the previous coat to identify the stage of the work and aid the applicator.

9.9

Finish Coats Will be applied by experienced applicators within the manufacturers recommended over coating times. Attention will be paid to the opacity of the finish to ensure good finish and no grinning through of previous coats.

9.10

Repairs / Touch-Up 1. 2. Before application of any coats, all damages shall be repaired. Areas with inadequate coating thickness shall be thoroughly cleaned, abraded and addition compatible coats shall be applied until they meet the required film thickness. These additional coats shall blend with the final coating on adjoining areas. Damaged area where steel surfaces are not exposed shall be washed with detergent / fresh water solution to remove all contamination, then rinsed using clean fresh water and be allowed to dry. The coating around the damaged area shall be chamfered to ensure continuity, the applicable paint system shall then be applied. Damaged area down to bare metal shall be surface prepared by re-blasting (depending on area affected) or power tool cleaning to SSPC-SP 3 with a visual standard of St3 (ISO 8501-1) and, coating shall be applied. Surface preparation at defects or damaged areas shall be extended over the surrounding sound coating for a minimum of 25 mm on all sides and the edges shall be tapered.

3.

4.

5.

9.11

Inspection All inspection and testing will be carried out as per section 7.0 by qualified and experienced personnel. A manufacturers technical representative shall be available as and when required. Quality Control

9.12

Documentation Painting Records (see section 8.0) will be used and all aspects of inspection and testing, as required by the client, will be fully documented and recorded. The Painting Record will be filled in by the painting Q.C. and, presented to the manufacturers representative and clients

Sheet of Sheets

11 / 24

representative for approval and signature where applicable. Paint Manufacturers technical representative shall sign and approve the painting records.

9.13

Paint Manufacturer The selected paint manufacturer is Jotun (or equivalent).

9.14

Paint specimens For all coating work, paint specimens must be taken and retained at site for possible reference in the event coating failure. Retained paint specimens must be kept at least until warranty period has expired. For these paint specimens, a record shall be kept of paint system and color. Specimen shall always be stored in a dark, dry and cool place. Unless otherwise specified, paint specimens shall be prepared as follows: Dimension: Material: 75 mm x 150 mm x 3 mm thick Steel plate blasted or prepared to be representative for correct surface preparation prior to painting. Specimen shall be fully compatible with the actual paint system used.

15 15 15 15

Primer (1) Primer (2) Intermediate Finish coat (1) Finish coat (2)

150 mm

75 mm

Sheet of Sheets

12 / 24

10 STANDARD INSPECTION PROCEDURE

10.1

Before Blasting
INSPECTION OF STEELWORK TO CHECK i) Condition of rust Grades A, B, C & D ii) Oil or Grease solvent wipe in accordance with SSPC-SP-1 iii) Removal of sharp edges, weld spatter, debris etc.

INSPECTION OF ABRASIVE

TO CHECK

i) Grade / mesh size / type ii) Salt free and general utility

INSPECTION OF BLASTING EQUIPMENT

TO CHECK i) Test run for equipment ii) Compressed air free from oil and moisture trap / oil separator

CHECK WEATHER CONDITION

TO CHECK

i) No blasting shall be conducted when the surface is less than 5 deg. C above the Dew Point or when RH is greater than 80%.

After Blasting

INSPECTION OF SURFACE PROFILE

TO CHECK

i) Standard achieved SSPC-SP-10. ii) Surface Roughness of 40 to 80 micron as measured by Elcometer (surface Profile Gauge)

Sheet of Sheets

13 / 24

10.2

Before Painting

CHECK WEATHER CONDITION

TO CHECK

i)

No coating to be applied if steel temp. is less than 5 Deg. C above dew point, if steel temp. is above 50 Deg C or, if humidity is greater than 80%. (by humidity meter)

INSPECTION OF SURFACE

TO CHECK

i) Dust free surface to blow off / vacuum off dust ii) Dust / pollution free environment. No painting to be applied when blasting work is being carried out nearby

INSPECTION OF PAINT MATERIAL

TO CHECK i) ii) iii) iv) Correct paint as per painting system Batch No. Correct colour as per painting system Preparation as per manufacturers recommendations

After Painting

PAINT APPLICATION

TO CHECK

i) ii) iii) iv)

Correct method of application Manufacturers WFT achieved (Note 1) Minimum DFT achieved (Note 2) Adhesive Test (Note 3)

Notes 1 The wet film thickness shall be spot checked as an initial indication of the expected dry film thickness using wet film gauges (digital Elcometer or equivalent) (i) Dry film thickness shall be measured with a coating thickness gauge digital Elcometer or equivalent) (ii) The specified minimum dry film thickness shall not be exceeded by more than 50% with the exception of areas such as welds, crevices, etc i.e. where such requirement is not practical. (iii) A maximum of 10% of the reading may be below the specified dry film thickness but no single reading shall be less than 90% of the specified dry film thickness. 3. 4. The test shall be carried out in accordance with BS 3900 Part E6. Profile height and film thickness gauges shall be calibrated before use.

2.

Sheet of Sheets

14 / 24

11 PAINTING RECORD
Project No.: P08-1024 PAINTING RECORD: Client : Client Ref.: Substrate Material: A SURFACE PREPARATION Surface Cleanliness Surface Profile Height (m) Air Temperature Wet Bulb Temperature Dew Point Relative Humidity (%) B PAINT APPLICATION EQUIPMENT Primer Brush/Roller/Con. Spray Airless Conventional Gun Airless Tip Size/Angle (thou/Deg) Pump Ratio Supply Air Pressure C PAINT Manufacturer : Primer Paint Type/Code No. Min. Dry Film Thickness Overcoat Time (hours) Finish Colour Batch Number D PAINTING CONDITIONS Relative Humidity Air Temperature Wet Bulb Remarks ORGANIZATION Name: Sign: Date: 2nd Coat Final Coat 2nd Coat Final Coat Cleaning Method Abrasive Sieve Size Date:

80 (max)

Substrate Temperature Dew Point

JOTUN

CLIENT

Sheet of Sheets

15 / 24

APPENDIX A - PAINT SYSTEMS

Sheet of Sheets

16 / 24

A.1 GENERAL REQUIREMENTS Yard Fabricated Items

No. 1.0

Item Pressure Vessels, S&T Heat Exchangers, Tanks Etc. Un-insulated Surfaces (Pressurized Equipment)

Max Oper. Temp. C.S. L.A. Range of Bare Metal Surface to be Paint Painted System No.

A.S.S. (Mo content Paint <2.5%) System No.

RAL Code or Std. Colour

1.1

T < 50 C 50 T < 100 C C 100 T < 160 C C 160 T< 200 C C 200 T< 500 C C

1 1 2 2 4 3 3 3 3 4 1 1 2 2

N.A. 17 18 18 19 3 3 3 3 7 N.A. 17 18 18

9002W hite W hite9002 W hite Aluminium W hite Aluminium W hite Aluminium

1.2

Insulated Surfaces (Pressurized Equipment)

T < 50 C C C 50 T < 80 80 T < 160 C C C C 160 T < 200 200 T < 500 C C

1.3

Tanks

T < 50 C C C 50 T < 100 C C 100 T < 160 160 T< 200 C C

Sand Sand Sand Sand

2.0

Piping & Piping Components (Excl GRE/GRP) Pipes, Fittings, Valves, Strainers, Traps, In Line Steam Instruments & SP Items, Etc. Un-insulated Surfaces T < 50 C C C 50 T < 100 100 T 160 C C 160 T 200 C C 200 T 500 C C Deluge/CO2Fire Piping Protection C T < 50 T < 50 C 50 T < 80 C C 1 3 3 N.A 3 3 3001Red 1 1 2 2 4 N.A 5 6 6 7 W hite9002 White 9002 W hite Aluminium W hite Aluminium W hite Aluminium

2.1

2.2

Insulated surfaces

Sheet of Sheets

17 / 24

80 T < 160 C C 160 T < 200 C C 200 T < 500 C C

3 3 4

3 3 7

No. 3.0 3.1 3.2 3.3 3.4

Item Structures Skid structures modules Grating of process

Max Oper. Temp. C.S. L.A. Range of Bare Metal Surface to be Paint System No. Painted

A.S.S. content (Mo <2.5%) Paint System No.

RAL Code or Std. Colour

T < 80 C T < 80 C T < 80 C

1 1 H.D.G.

N.A. N.A. N.A.

7038Grey 1023Yellow N.A.Grey

Ladders & Handrails

Pipe Rack, Pipe & Instrument supports on modules, Steel T < 80 C structures Flare tower

N.A

9002Grey

3.5

Top Part (> 8m) Lower Parts (<= 8 m)

T < 400 C Fire Protection (J60)

4 -

7 -

9002 / 3001W hite & Red -

4.0 4.1

Buildings Buildings in Plant Area T < 80 C 1 N.A. Sand

Abbreviations : C.S : Carbon Steel L.A : Low Alloy Steel A.S.S. : Austenitic Stainless Steel H.D.G. : Hot Dipped Galvanised N.A. : Not Applicable

Where no specific RAL code is indicated above this is because certain painting systems have limited standard colours. Super Duplex, Cupper Nickel (90/10) and GRE/GRP components shall not be painted. Austenitic Stainless Steel items such as electrical and instrument enclosures, cable trays etc. shall not be painted. Austenitic Stainless Steel piping systems shall be painted as indicated in the above table

Sheet of Sheets

18 / 24

1.

Painting System No.

Design Temp, Range of Bare Metal Surface to be Painted.

1
T 100 C Yard Degrease/High Pressure Wash/SP 10

2
80 T 200C C Yard Degrease/ High Pressure Wash/SP 10

2. 3

Surface Preparation
Work Place Grade (SSPC) 4.

Primer
Work Place Material Dry film Thickness (m) Number of Coat Application Method Work Place Material Dry film Thickness (m) Number of Coat Application Method Work Place Material Dry film Thickness (m) Number of Coat Application Method Yard T 50 1 Airless Spray Yard Carboguard 893 200 1 Airless Spray Yard Carbothane 834 50 1 Airless Spray 300 Yard Carbozinc 11 50 1 Airless Spray

5.

Intermediate Coat
NIL

6.

Finish Coat
Yard Thermaline 1248 40 1 Airless Spray 90

7 8

Total Dry Film Thickness (m= Micrometer) Field Welded Parts & Touch-up Parts Work Place Surface Preparation Metal Surface Film Surface

Field SP10 SP 3 P I Carboguard 893 175 one or more F Carbothane 834 50 one or more

Field SP10 SP 3 P Carbozinc 11 Diluted up to 30% with Thinner 26 50 one or more F Thermaline 1248

Material Dry Film Thickness (m) Number of coat Application Method

Carbomasti c 90 100 one or more

40 one or more

Remarks

Airless Spray, Airless Airless Airless Spray, Brush, Roller Airless Spray, Spray, Brush, Roller Spray, Brush, Brush, Brush, Roller Roller Roller System 5 For central walkways on modules, apply finishing coat mixed with Carboline anti-slip aggregate. System 6 For accommodation block, escape routes and walkways, apply finishing coat mixed with Carboline anti-slip aggregate.

Sheet of Sheets

19 / 24

1.

Painting No.

System

2.

Design Temp, Range of Bare Metal Surface to be Painted. Surface Preparation Work Place Grade (SSPC)

80C T 200C Yard Degrease/High Pressure Wash/SP 10

200 T 500C C

Yard Degrease/ High Pressure Wash/SP 10

4.

Primer
Work Place Material Dry film Thickness (m) Number of Coat Application Method Yard Thermaline 400 ( Primer Red) 100 1 Airless Spray Yard Carbozinc 11 50 1 Airless Spray

5.

Intermediate Coat
Work Place Material Dry film Thickness (m) Number of Coat Application Method NIL Yard Thermaline 4631 20 1 Airless Spray

Finish Coat
Work Place Material Dry film Thickness (m) Number of Coat Application Method Yard Thermaline 400 Finish Grey 100 1 Airless Spray Yard Thermaline 4631 20 1 Airless Spray

8 9

Total Dry Film Thickness (m= Micrometer) Field Welded Parts & Touch-up Parts Work Place Surface Preparation - Metal Surface - Film Surface

200

90

Field SP10 SP 3 P F 400 Thermaline Finish 400

Field SP10 SP 3 P I F Thermaline 4631

Material

Thermaline primer

Dry Film Thickness (m) Number of coat Application Method

Carbozinc Thermalin 11 diluted e up to 30% 4631 with Thinner #26 50 1 or more Airless Spray Brush Roller 20 1 or more Airless Spray Brush Roller

100 1 or more Airless Spray Brush , Roller

100 1 or more Airless Spray Brush , Roller

20 1 or more Airless Spray Brush Roller

Remarks

Sheet of Sheets

20 / 24

1.

Painting No.

System

2.

Design Temp, Range of Bare Metal Surface to be Painted. Surface Preparation Work Place Grade (SSPC)

T 100 C Yard Degrease/High Pressure Wash/SP 10

80 T 200 C C Yard Degrease/ High Pressure Wash/SP 10 Yard Thermaline 1248 40 1 Air Spray

4.

Primer
Work Place Material Dry film Thickness (m) Number of Coat Application Method Yard Carboguard 193 50 1 Airless Spray

5.

Intermediate Coat
Work Place Material Dry film Thickness (m) Number of Coat Application Method Yard Carboguard 893 150 1 Airless Spray NIL

Finish Coat
Work Place Material Dry film Thickness (m) Number of Coat Application Method Yard Carboguard E20 50 1 Airless Spray Yard Thermaline 1248 20 1 Air Spray

8 9

Total Dry Film Thickness (m= Micrometer) Field Welded Parts & Touch-up Parts Work Place Surface Preparation - Metal Surface - Film Surface

250

80

Field SP10 SP 3 P I Carbomastic 90 150 1 or more Airless Spray Brush , Roller F Carboguard E 20 50 1 or more Airless Spray Brush, Roller

Field SP10 SP 3 P Thermaline 1248 F Thermaline 1248

Material

Carbomastic 90 100 1 or more Airless Spray, Brush, Roller

Dry Film Thickness (m) Number of coat Application Method 9

40 1 or more Air Spray, Brush, Roller

40 1 or more Air Spray, Brush, Roller

Remarks

Sheet of Sheets

21 / 24

1.

Painting System No.

Design Temp, Range of Bare Metal Surface to be Painted. Surface Preparation Work Place Grade (SSPC)

7
200 C T 500 C Yard Degrease/High Pressure Wash/SP 10

2. 3

4.

Primer
Work Place Material Dry film Thickness (m) Number of Coat Application Method Yard Thermaline 4631 25 1 Air Spray

5.

Intermediate Coat
Work Place Material Dry film Thickness (m) Number of Coat Application Method Work Place Material Dry film Thickness (m) Number of Coat Application Method NIL

Finish Coat
Yard Thermaline 4631 25 1 Air Spray

7 8

Total Dry Film Thickness (m= Micrometer) Field Welded Parts & Touch-up Parts Work Place Surface Preparation - Metal Surface - Film Surface

50

Field SP10 SP 3 P F Thermaline 4631

Material

Thermaline 4631

Dry Film Thickness (m) Number of coat Application Method 9

25 1 or more

25 1 or more

Air Spray, Brush, Roller

Air Spray

Remarks

General Notes: The paint manufacturer is subject to availability and shall be confirmed and approved prior to painting operations.

Sheet of Sheets

22 / 24

A.2

COLOUR CODING

A.2.1 RAL Comparison The below tabulation provides a basic indication of the applicable RAL colour codes. RAL Colour Code RAL 1023 RAL 3001 RAL 7038 RAL 9002 BS 381 310 Primrose Colour Yellow Red Grey White Sand

A.2.3 Specific Colour Requirements The below requirements are additional to the general requirements tabulated above Bought out equipment such as Pumps, Motors, Field Instrumentation, Plate & Frame type Exchangers, Turbines etc.may be supplied in the Vendors standard colour (except red) All Firefighting Equipment and Safety Equipment shall be supplied with Signal Red final colour. Valve Actuators shall be colour coded as below -

Fail Closed Actuators (Control Valves) Fail Open Actuators (Control and Blowdown Valves) Shutdown Valves

Red Green Red

A.2.4

Colour Banding Requirements for Piping All piping shall be colour coded with adhesive tape banding, or by applying paint, according to the designated banding colour code.:

FLUID Sulphuric acid Hot water steam condensate Sea water Cooling water Potable water Produced water Air for instruments and services

BACKGROUND COLOUR Violet Green Green Green Green Green Blue

CODING COLOUR Red Red Black Aluminium Orange Yellow Red

BANDING COLOUR CODE Background Violet Green Green Green Green Green Blue Coding Red Red Black Aluminium Orange Yellow Red Background Violet Green Green Green Green Green Blue 2

Sheet of Sheets

23 / 24

FLUID Aviation gasoline and fuel Gasoline and leaded gasoline Bitumen Gas oil Drains and Sewage Treated fuel gas Gas containing H2S Inert gas Gasoline Diesel Oil LPG (propane and butane) O.B.D. Depression lines Methane and untreated natural gas Fuel oil Crude oil Oil Agricultural use oil Foam Basic solutions Inhibition glycol and hypoch. Steam Vacuum

BACKGROUND COLOUR Yellow Yellow Black Yellow Orange Orange Yellow Blue Yellow Yellow Yellow Orange Yellow Dark brown Dark brown Yellow Yellow Red Violet Red Blue

CODING COLOUR Blue Blue Brown beige Black Green Black Yellow Red Brown beige Green Blue Yellow White Brown beige Green Green White

BANDING COLOUR CODE Background Yellow Yellow Yellow Orange Orange Yellow Blue Yellow Yellow Yellow Orange Coding Blue Blue Black Brown beige Black Green Black Yellow Red Brown beige Green Blue Yellow Dark Brown Dark brown Yellow Yellow Red Violet Yellow White Brown beige Green Green Red Blue White Blue 1 Dark brown Yellow Yellow Red Violet Background Yellow Yellow Yellow Orange Orange Yellow Blue Yellow Yellow Yellow Orange

Sheet of Sheets

24 / 24

A.3 GENERAL REQUIREMENTS Internal Lining of Tanks A.3.1 Internal Lining of Crude Oil Storage Tanks Crude Oil Storage Tanks with maximum operating temperature of 70 C Refer to equipment sheets for extent of internal surface preparation Surface Pre-treatment: Remove all oil, grease and other contamination using a water soluble degreaser, followed by high pressure fresh water washing. Surface Preparation: Abrasive blast cleaning to ISO 8501/1 Sa 2 1/2. Surface roughness Ry5 > 75 microns. Dry Film Paint Application: Thickness (minimum) Primer coat: Spray application of coal-tar epoxy (amine 200 microns cured) paint Final Coat: Spray application of coal-tar epoxy (amine 200 microns cured) paint Total Dry Film Thickness 400 microns
o

A.3.2 Internal Lining of Tanks for Industrial Water (Brackish water, fire water etc.) and for o hydrocarbon storage tanks operating up to 80 C Tanks for Industrial W ater (Brackish water, fire water etc.) and for hydrocarbon o storage tanks operating up to 80 C Refer to equipment sheets for extent of internal surface preparation Surface Pre-treatment: Remove all oil, grease and other contamination using a water soluble degreaser, followed by high pressure fresh water washing. Surface Preparation: Abrasive blast cleaning to ISO 8501/1 Sa 3. Surface roughness Ry5 > 75 microns. Paint Application: Dry Film Thickness (minimum) Primer coat: Spray application of Phenolic Epoxy paint 125 microns Final Coat: Spray application of Phenolic Epoxy paint 2 x 125 microns Total Dry Film Thickness 375 microns