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SAP AG 2001

Material Master / Classification BOM Management + Routings Product Browser + EWB Sales Order BOM Variant Configuration Product Variant Structure (iPPE) Technical Assets and Project Structures

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General data

Client

Material number Description Units of measure Technical data

Material

Plant-specific data Plant-specific

z z

Plant

MRP data Work scheduling data Purchasing data

The material master has a hierarchical structure which covers the following organizational levels: T Client, plant, storage location The hierarchical structure makes it easier to organize information on materials and minimizes data redundancy. Engineering/design data is Engineering/design managed mainly on client level. level.

Storage location

Storage location data Stock quantities

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Material status field

Basic data

Application Application No dialog

X X X

Control Warning Error

X

Plant

Purchasing BOM header BOM item Routing Independent requirements Forecasting MRP Production order header Production order item Quality check PRT Plant maintenance Inventory management

X X X X X X X X

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Classification System Functions:
Characteristic maintenance Characteristic maintenance
Characteristics Values

Master data

Object: VW Object: VW

Classes Characteristics

Class maintenance Class maintenance

Classification
Objects (materials, equipment, batches and so on) Classes

Class: CAR

Classification Classification
Allocation Object: VW to Class: CAR

Find object function

Finding Objects Finding Objects
Find class to start from Find objects via class

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z After entering the allocation, the value assignment can be called by double-clicking:

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SAP AG 2001

Material Master / Classification BOM Management + Routings Product Browser + EWB Sales Order BOM Variant Configuration Product Variant Structure (iPPE) Technical Assets and Project Structures

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BOM as flexible Product structure: Different usages for different areas possible (Engineering, Manufacturing, ...) Each process uses the appropriate BOM Different BOMs on client and plant level possible Different BOMs for different requirements possible (production versions)

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Plant Group BOM

e enc fer Re
1000

Internal no. 4801

Internal no. 4801

Reference

1100

Reference
1500

Ref eren ce
1600

Internal no. 4801

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Plant Group BOM

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1000

Internal no. 4801

Internal no. 4801

Reference

1100 Internal no. 4801

Reference

1500 Internal no. 5678 no. 1600

Tem plat e

SAP AG 2001

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SAP AG 2001

Material Master / Classification BOM Management + Routings Product Browser + EWB Sales Order BOM Variant Configuration Product Variant Structure (iPPE) Technical Assets and Project Structures

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Fast access to the entire Product Structure:

Material/BOM Document Originals Change number Characteristic Class Routing Serial number Configuration Folder Functional location Equipment

Drill down or up (where used lists) in a flexible manner

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Product Structure Browser is used to speed up processes:

Engineering Change Management Document Distribution Configuration Management

Multi-system browsing is also supported

Local systems Systems linked by ALE/RFC

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z Subject verb approach z Integrated processing z Simultaneous processing z Complex selection criteria z Standardized look and feel z Saving intermediate results z Show the development of the
change status

z Flexible navigation z Graphical controls

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Worklist

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Worklist 1

Worklist 2

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Operation Complex Selection Criteria

BOM A

BOM B

Worklist

Database

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Toolbar

Cockpit

Overview screen

Embedded viewer

Object browser

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SAP AG 2001

Material Master / Classification BOM Management + Routings Product Browser + EWB Sales Order BOM Variant Configuration Product Variant Structure (iPPE) Technical Assets and Project Structures

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Super BOM Master BOM

Sales order: 5000 Item: 10

10 Printing press

Single-level/ multi-level configuration Technical clarification Delimiting standard and special solutions Availability Costing Schedule line Sales and distribution processing

Characteristic value assignment

Printing press Printing press

450 x 330 mm 10000 B/hr 2 380 V Sorter

A A
Control unit

Max. printing format Capacity Number of cylinders Voltage

A1 A2 A3

Special requests

Bearing box

Customer/Planning

Gears unit

:Configurable assembly
Customer/Sales

SAP AG 2001

Design

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z Multi-level configuration z Access to solutions from

existing orders and special solutions

Order structure

z Comparison/classification of
solutions

z Encapsulate customer-specific
solutions

BOM maintenance
Sales order item: 5000 000010 Printing press Control unit

Assembly structure for sales order

0 Printing press
.1 ..2 ..2 ..2 .1 ..2 Control unit Processor I500 Hard disk M 10GB Controller Roller Shaft

z Edit assemblies z Analyses

Processor Hard disk

. . . Roller

... ...

Diameter

400mm

Customer/Sales

SAP AG 2001

Customer/Planning

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Order structure

Knowledge-based
Super BOM (Master BOM)
Printing press Characteristic valuation for printing press for control unit for roller

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A1.2

Create : A2 knowledge-based
A2.3 Object dependencies A3.2

A3

A A
Control

Config. profile A1 A2 A3

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Order structure

A1.2

Roller

Gears

Create : knowledge-based Results-oriented

A2.3 A3.2

:Configurable assembly

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Navigation Area

BOM Maintenance Area

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Navigation Area

3D Viewing Area

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Display configuration info Display configuration info Assembly maintenance Assembly maintenance Create single-level Create single-level order/WBS BOMs order/WBS BOMs Create multi-level Create multi-level order/WBS BOMs order/WBS BOMs Display material Display material BOM BOM Copy BOM for Copy BOM for network operation network operation Change/Display Change/Display BOM component BOM component Material Material . .. .. .

SAP AG 2001

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SAP AG 2001

Material Master / Classification BOM Management + Routings EWB + Product Browser Sales Order BOM Variant Configuration Product Variant Structure (iPPE) Technical Assets and Project Structures

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Standard product / classes / characteristics

Material Diameter Length (mm) Packaging type Sealing machine Color Power
Object depend.

PM-1000 8.5 70 IP YES 02 450 PC

Object depend. Object depend.

Product dependencies
Object depend.

BOM
PM-1000

Routing
Op. 10

Price List
Basic price PM-1000 100,000 USD 9,000 USD 15,000 USD
R

Extra charge Diameter D3 Op. 20 Extra charge Sealing machine Total price Op. 30

124,000 USD

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Characteristic value assignment Object dependencies Configured BOM

BOM

Super BOM Super BOM

Object depend.

Dynamic BOM Dynamic BOM or Order BOM Order BOM

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Routing Routing Object dependencies Object dependencies => Configured routing => Configured routing

Routing

Dynamic Routing or
Object depend.

Order Routing

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Characteristics
Characteristics Classes Configuration Profile Definition of object dependencies for characteristic value assignment Definition of suitable characteristics

Material Master
Maintenance of configurable material

Classes
Allocation of characteristics to classes

Configuration Profile
Linking of class/characteristic with configuration profile

Characteristics Configuration Profile Definition of object dependencies for pricing

BOM
Maintenance of super BOM with all possible items

Routing
Maintenance of super task list with all possible operations

BOM
Definition of object dependencies for BOM items

Routing
Definition of object dependencies for task list objects
R

Configuration Simulation

SAP AG 2001

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SAP AG 2001

Material Master / Classification BOM Management + Routings Product Browser + EWB Sales Order BOM Variant Configuration Product Variant Structure (iPPE) Technical Assets and Project Structures

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Product Structure ... and relations between all application objects

CMP ACT FLO

Process Model
ACT 40 ACT 40

ACT 31 ACT 31

ACT 32 ACT 32

ACT 20 ACT 20

ACT 10 ACT 10

Factory Layout
Line 1

iPPE
Station 4

Station 1

Station 2

Station 3

SAP AG 2001

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Support of complex development activities Integrated maintenance of structures, components, routings, lines, and resources

Standardized look and feel Role-specific profile

Drag&Drop functions Integrated visualization

EAI viewer, CATIA integration, Network Graphic

Navigation for every application object Mini Applications (worklist, favorites)

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P P

C1 C1

C2 C2

C3 C3

C4 C4

CMP
PVS / Product Structure
ACT 40 Line 1 Line 1 ACT 31 Station 1 Station 1 Station 2 Station 2 Station 3 Station 3 ACT 32

ACT 20

FLO
Factory Layout / Line Design

SAP AG 2001

ACT 10

ACT
Process Model

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Pump

Pump

Pump

Housing impeller (material M124929)

50 bar 80 bar

Housing impeller (material M124929)

50 bar 80 bar

First specification

SAP AG 2001

Functional Model

Detailing for 50 bar variant

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Compact-car Model_A
As designed Model_A recycling production Model_B Plant 0001

Product Classes:
Compact-car, Model_A, Model_B, ...

Model_B
As planned Model_A

Views:
Engineering, Production, Recycling, ...

Functional Structure:
Wheels, Engine, Seat, ...

Material:
Steel wheel, alloy wheel, ....

Documents:
CAD model, DMU model, ....

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Documentation of Engineering Changes on Variants

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Break Sedan

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Selection Condition Documents Parts / Material

A1 A2 B2

C1 ECN 0 C2 ECN 1 C3 ECN 2

Variant Name Material-No

Selection Condition

Eng. Change No

Standard Sports Luxury Standard Sports Luxury Luxury

A1 C1 A2 B2 C2 C3

Type = Standard Type Type Type Type Type = = = = =

ECN 0 ECN 0 Sports oder Luxur ECN 0 Standard ECN 1 Sports ECN 1 Luxury ECN 1 Luxury ECN 2

SAP AG 2001

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Specification document CAD document Part/Material

Brake System

xyz

xyz

xyz

Variant 1

Variant 2

Variant 3
Specification Brake Specification Brake System Luxury System Luxury Brake Disk: Brake Disk: max. Disk 286 mm max. Disk 286 mm max. Depth 22 mm max. Depth 22 mm Brake Lining: Brake Lining: asbestos free asbestos free Disc brake caliper: Disc brake caliper: Piston 54 mm Piston 54 mm

Standard Part

Part if sport edition

Part if luxury edition

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Selection conditions force the selection of objects such as PVS component variants, operations in routings, and characteristics in explosion functions.

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Design Convertible

Design Sedan

DMU Sedan
8 9 6

Assembly Convertible Plant 0001

3 7 1 4 2 5

SAP AG 2001

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Design Sedan

DMU Sedan
8 9 6

Assembly Convertible Plant 0001

3 7 1 4 2 5 5 4

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Design Convertible

Design Sedan

DMU Sedan
8 9 6

Assembly Convertible Plant 0001

3 7 1 4 2 5 5 4

SAP AG 2001

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SAP AG 2001

Material Master / Classification BOM Management + Routings Product Browser + EWB Sales Order BOM Variant Configuration Product Variant Structure (iPPE) Technical Assets and Project Structures

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Assemblies

Equipment Functional locations

Equipment / Functional locations linked to... z Documents z Permits z Measuring points and counters z Bill of materials (including
assemblies)

z Business partners z Address z Data administration on the level of object types or individual objects z Classification z Object link between equipment or functional locations z Hierarchies of functional locations and equipment z Installation/dismantling of equipment (in a functional location/main
equipment)

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z z z z z

Structure for an individual product The installed base describes how a product is set up, its parts and components. Component multi-level structure for managing customer products and products used internally Tracking of product life cycle from as-sold up to and including as-built service or after-sales as-maintained cycle Changes to the structure of individual products are stored (with history - date/time) Installed base as basis for documentation, service, maintenance, guarantees, and upgrades

SAP AG 2001

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z z z

Installed bases for as built and as maintained structures Equipments, materials, serial numbers, and documents can be assigned Creation out of sales order or production order possible

SAP AG 2001

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Project Definition Work Breakdown Structure

Responsibility-Oriented Organization

Network
Process-Oriented Organization

1:N

Costs, revenue, payments Basic dates Budget

Costs, payments Dates/deadlines Resources

Basic dates Organizational units

SAP AG 2001

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A project definition is the framework for all objects within a project, and contains data that affects the entire project

Start date / end date Organizational data / planning parameters ..

The work breakdown structure (WBS) is a hierarchical outline of the individual elements in a project. The WBS forms the basis for other steps in a project

Descriptions, project texts, documents Planning, monitoring, and reporting on costs, deadlines, and budgets Milestones .

SAP AG 2001

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A network describes the flow of a project or an activity in a project. Different methods of graph theory are used to represent the different structure elements of a project and their interrelationships. Networks form the basis for planning, analyzing, describing, controlling, and monitoring deadlines, costs, and resources.

SAP AG 2001

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SAP AG 2001