V41-VLP41 Training Manual

Technical Training Manual
Including
Down-to-1
High Speed Troubleshooting
COPYRIGHT 2009 MITSUBISHI DIGITAL ELECTRONICS AMERICA, INC.
ALL RIGHTS RESERVED
T
2009
2010
ECHNI CAL
RAINING
1080p
LCD
Flat Panel
1080p
LCD
Flat Panel
V41C V41 V41+
WD-60C9 WD-60737 WD-65837
WD-65C9 WD-65737 WD-73837
WD-73C9 WD-73737 WD-82837
WD-82737
DLP Projection
VLP41 VLP41+ VLP41++
LT-40151 LT-40153 LT-46249
LT-46151 LT-46153 LT-52249
LT-52151 LT-52153
LCD Flat Panel
1080p
DLP
PTV
1080p
DLP
PTV
2009/2010
Technical Training Manual
Table of Contents
INTRODUCTION .......................................................................................................... Page
Display Technologies ............................................................................................................. I
DLP Projection & LCD Flat Panel Product line...................................................................... I
Features and Technologies....................................................................................................II
Feature Matrix.................................................................................................................... VI
Dimensions........................................................................................................................ VII
New User Interface.......................................................................................................... VIII
DLP Projection............................................................................................................... Part 1
Chapter 1: Service Adjustments, & Data Transfer.............................................................1-1
Chapter 2: Down-to-1 Troubleshooting.............................................................................2-1
Chapter 3: Disassembly ....................................................................................................3-1
Chapter 4: Circuit Block Diagrams....................................................................................4-1
Chapter 5: DLP Parts Quick Reference.............................................................................5-1
LCD Flat Panel .............................................................................................................. Part 2
Chapter 1: Down-to-1 Troubleshooting.............................................................................1-1
Chapter 2: Disassembly ....................................................................................................2-1
Chapter 3: Circuit Block Diagrams....................................................................................3-1
Chapter 4: LCD Parts Quick Reference............................................................................4-1
Features, specifications and dimensions are subject to change
without notice.
Digital Light Processing, Digital Micro mirror Device, and DLP
are trademarks or registered trademarks of Texas Instruments.
ENERGY STAR and the ENERGY STAR mark are registered
U.S. marks. ENERGY STAR is a registered mark owned by the
U.S. government.
Dolby, Dolby Digital and Dolby Pro Logic are registered trade-
marks of Dolby Laboratories.
HDMI,the HDMI logo and High-Definition Multimedia Inter-
face are trademarks or registered trademarks of HDMI Licens-
ing, LLC.
In order to display 3D images, Mitsubishi LASERVUE & Home
Theater DLP TVs require source devices to support checker-
board display formats for display of 3D gaming or 3D cinema
content.
A 3D standard format does not currently exist for Blu-Ray or
DVD prepackaged media. A 3D standard may emerge that is not
compatible with Mitsubishi LASERVUE or Home Theater
DLPs.
x.v.Color is a trademark of Sony Corporation.
6-Color Processor, DeepField Imager, Easy Connect, Net
Command, PerfectColor, PerfecTint, Plush 1080p,
SharpEdge, Smooth120Hz, Tru1080p, LASERVUE are
trademarks or registered trademarksof Mitsubishi Digital Elec-
tronics America, Inc.
Trademark & Legal Information
I
Introducti on
This training manual will familiarize the service techni-
cian with Mitsubishis 2009-2010 DLP Projection and
LCD Flat Panel product line. While it can be used as a
service aid, be sure to refer to the Service Manual for
complete service information including safety instructions.
Di spl ay Technol ogi es
This training manual covers two of the three display tech-
nologies used in the 2009-2010 product line, DLP Pro-
jection and LCD Flat Panel. Mitsubishis product lineup
also includes LASERVUE. The V40 Chassis is cur-
rently available and the V42 Chassis is slated to be in-
troduced in the near future.
This manual is divided to cover the two display types
separately. DLP Projection is covered in Part 1. LCD
Flat Panel is covered in Part 2.
Introduction
Mitsubishis 2009-2010
DLP Projection & LCD Flat Panel
Product Line
Model / Chassis
Continuing the trend from previous years, the 2009-2010
product line focuses on large screen sizes in compact
cabinets. With the introduction of two 82 DLP Rear
Projection TV models, the term Big Screen really does
apply to Mitsubishi. A breakdown of LCD and DLP
models by size and chassis is shown below with DLP
technology used for the larger screen sizes and LCD for
the smaller screen sizes.
The DLP Projection TV line includes ten models that in
addition to two 60 models, includes three 65 models,
three 73 models and the two 82 models previously
mentioned.
The LCD Flat Panel line-up, referred to as Unisen, in-
cludes eight models in 40, 46 and 52 wide screen
sizes.
SIZE VLP41 VLP41+ VLP41++
40" LT-40151 LT-40153
46" LT-46151 LT-46153 LT-46249
52" LT-52151 LT-52153 LT-52249
LCD Fl at Panel - Model s by Screen Si ze and Chassi s
SIZE V41C V41 V41+
60" WD-60C9 WD-60737
65" WD-65C9 WD-65737 WD-65837
73" WD-73C9 WD-73737 WD-73837
82" WD-82737 WD-82837
DLP Proj ecti on - Model s by Screen Si ze and Chassi s
II
Features & Technol ogi es
With todays demanding customer, it is no longer enough
for a service technician to be able to perform compe-
tent repairs. He must be knowledgable of all the latest
features and technologies available in the market place.
The ability to demonstrate and give knowledgable tech-
nical advice will instill customer confidence in the
technicians abilities. This results in trust that repairs will
be performed properly and will build not only repeat
business but word of mouth references for the future.
An overview of the features and technologies used in
the DLP Projection and LCD Flat Panel product line is
given below.
New Features and Technologies:
New User Interface - The TV operating
software has been redesigned for a speedy
boot cycle and ease of use. The new user
interface and software will be discussed further
at the end of the Introduction.
Energy Star
3.0 - All models meet Energy

Star 3.0 standards. Our LCD line consumes
less energy than last years line of flat panels;
while all of our DLP projection models con-
sume significantly less energy than similar sized
flat panel TVs. In the Standard Mode, all
models consume less than 0.5 Watts of power
in Standby.
Internet Media Ready - This exciting feature
lets you stream media content from a variety of
internet content providers by way of a Ethernet
Connection. It is available in VLP41++
models.
Integrated Sound Projector - Introduced last
year, Integrated Sound Projector is a built-in 16
speaker array capable of producing Dolby
Digital 5.1 channel surround sound without

additional audio equipment. It is now included
in all LCD Flat Panel models along with a digital
audio input jack. The VLP41++models
Immersive Sound TV adds Dual Driver Ex-
tended Range speakers to deliver optimal
sound performance through a total of 18
speakers.
ISF ccc Advanced Calibration Mode - All
models have an additional ADV video setting
that can be adjusted to exacting standards.
V41+and VLP41++models include two
settings (ADV1 & ADV2) to allow separate
ISF ccc calibrations for day and night use.
Video Features and Technologies:
Plush1080p- 5th Generation The native
resolution for all DLP Projection and LCD Flat
Panel models is 1080p. However they can
display all video and many computer resolu-
tions. For resolutions other than 1080p, the
signal must be reformatted in order to best fill
the TV screen. For a sharp, clear picture,
Mitsubishi developed Plush1080p technol-
ogy. Using 12 bit digital processing, it scales
the picture precisely, with minimal side effects.
And 1080i, currently the most common form of
HDTV signal, is spectacular at 1080p. The
conversion is precise, resulting in previously
unachievable detail and clarity. In short,
Plush1080p technology makes everything else
look better on a 1080p HDTV.
Tru1080p Processing maintains 1080p high
definition signals as 1080p from beginning to
end. All 1080p HDMI and 1080p Broad-
cast signals are passed through with no down
conversions. The advancements of 1080p DLP
technology for HDTV viewing deliver over two
million pixels to you on-screen for a full and true
1920 x 1080 resolution. With Mitsubishi 1080p
DLP HDTVs, you can experience the best that
high definition has to offer.
Color 4D Video Noise Reduction uses
advanced algorithms to better identify video
noise from fine detail and correct the signal
rather than distort it. Video noise is caused by
distortions in the video signal and makes the
picture look grainy or snowy. As signal resolu-
tions improve with the introduction of DVD,
III
digital cable/ satellite and HDTV, the loss of
sharpness produced by most noise reduction
circuits becomes more noticeable. Mitsubishis
advanced 4D Video Noise Reduction corrects
the image in four dimensions: horizontally,
vertically, within each frame and across multiple
frames to provide an image that is crystal clear
and extraordinarily detailed.
6-Color Processor Mitsubishis 6-Color
Processor produces brighter colors, a wider
range of colors and whiter whites.
PerfectColor is an exclusive Mitsubishi
feature that provides the ability to adjust the
intensity of six separate colors independently of
each other and separately for every input.
PerfectColor is much more powerful than
conventional color intensity control, which can
only increase or decrease the intensity of all
colors at the same time. While not new for this
year, PerfectColor works in conjunction with
PerfecTint to provide the user with the most
color control ever.
PerfecTint is another exclusive Mitsubishi
feature. It provides the ability to adjust the tint
of six separate colors independently of each
other and separately for every input.
PerfecTint is much more powerful than
conventional color tint control, which can only
shift the tint of all colors at the same time.
DeepField Imager constantly adjusts
brightness and contrast for optimum settings in
all areas of the picture. It can even optimize
complex scenes containing both dark and bright
areas. DeepField Imager analyzes 135
sectors of the picture in real time. It determines
the optimum blend of contrast and brightness
settings within the picture using advanced
Mitsubishi algorithms. Based on picture analysis
it dynamically adjusts for areas that are too high
or low in contrast and/or too dark or bright
displaying the best balanced picture in every
scene.
Sharpedge is an edge-definition signal
processing system. It enhances horizontal and
vertical edges for stunning picture precision.
Video Modes: Brilliant / Bright / Natural /
Game / ADV The five picture video modes
can be used to adjust for optimum viewing in
different room lighting and gaming applications.
All modes are accessible via the VIDEO key
on the remote control.
Side and Rear HDMI 1.3a I nputs
HDMI (High Definition Multimedia Interface) is
an uncompressed, all-digital audio/video
interface. HDMI provides an interface between
an audio/video source, such as a set-top box,
DVD player, or A/V receiver and the TV over
a single cable. These inputs accept digital 480i,
480p, 720p, 1080i, and 1080p video signals
plus PCM digital stereo signals. The HDMI
inputs can also accept a variety of PC signals
and resolutions. These inputs support HDMI
1.3 Deep Color (up to 36 bits), the x.v.Color
extended color gamut and the use of CEC
control signals. Mitsubishi recommends the
use of category 2 HDMI cables, also called
high-speed HDMI cables, to connect HDMI
1.3 source devices.
x.v.Color Advances in the display technolo-
gies used by Mitsubishi greatly expand our
TVs color gamut capabilities. Thanks to these
display technologies, the displays capabilities
now exceed those of the color signal. For that
reason Mitsubishi helped define the new
standard in high definition color. x.v.Color
enables more color than ever before for breath-
taking realism and vivid, natural colors. This
extended color gamut standard can support 1.8
times as many colors as existing HDTV signals.
This removes all limits on color selection.
Mitsubishis 2009-2010 product line can
process and display x.v.Color signals supplied
to either the HDMI or Component inputs.
IV
Deep Color Another color performance
improvement technology is referred to as Deep
Color. As defined, Deep Color offers 10- bit,
12-bit or 16-bit color depth. Using a higher bit
rate allows more accurate reproduction of the
original color signal.
Additional benefits include
Reduction or elimination of artifacts
known as posterization or contouring that
result in color bands when gradual color
changes occur.
Less signal degradation during signal
processing such as scaling and gamma.
Increased contrast ratios and better color
detail.
Mitsubishis product line has 12-bit per color
(36 bit) signal processing. Higher bit rates
result in smoother color transitions.
Dark Detailer (DLP only) is a Mitsubishi
exclusive technology that uses a dynamic
aperture system to add depth and texture to the
picture. Dark Detailer improves contrast ratio
by more than four times, giving you a wide
array of colors and shades that are essential for
optimal viewing of dark, dramatic scenes while
also providing maximum brightness.
Smooth120Hz (DLP Only) reduces motion
blur in action scenes but may show pixel
structure during slower motion or in still images.
When Off, standard picture smoothing process-
ing is employed
Lamp Power (DLP only) All DLP models have
a 180W lamp with two modes of operation,
Standard, 156W and Bright, 180W.
10 Bit LCD Panel (LCD Only) has the ability
to deliver 64 times the level of colors than 8-bit
panels. The result is a smoother transition
between colors.
Wide Color Gamut CCFL Panel (LCD only)
results in 25% more color than standard LCD.
Reds and yellows become brighter and more
vivid, and there are more available shades of
Green, Cyan, and Blue. Mitsubishi uses a wider
range of phosphors in its backlight system for a
richer, fuller spectrum of colors. To fully utilize
this added color range, Mitsubishi also
recalibrated its color and brightness settings.
The resulting picture quality adds realism to
yellow sunlight, blue skies and crimson sunsets.
Smooth120Hz Film Motion (LCD Only)
makes fast-moving images appear smoother
and more fluid, free from motion blur. This
feature doubles the traditional progressive scan
frame rate and creates new frames of video
between the traditional frames to smooth
moving images. Smooth120Hz Film Motion
also smooths film judder (image vibration) that
may be present in film-based content such as
movies. The Diamond series includes Variable
Smooth Film Motion.
Other Features and Technologies
Easy Connect simplifies set-up and day-to-
day use. During set up, when an external device
is plugged in, the TV recognizes each input as it
is connected. The TV then prompts the user to
name the device, and enters it into the Device
Menu. The Device Menu then only shows used
inputs.
CEC Control Signals - Mitsubishis new
NetCommand for HDMI 1.3a uses industry
standard CEC control signals to provide control
of other compatible devices .
NetCommandIR - This exclusive Mitsubishi
feature provides the user with a true one
remote control home theater system for analog
products. NetCommand IRprovides on-
screen control of analog-connected products
such as your AV receiver, DVD player, satellite
V
receiver, and VCR. To set it up, you simply
tell the television what products are con-
nected and teach it their IR (infrared) com-
mands. The TV will then take control, eliminat-
ing the coffee table clutter of remote controls.
USB Input - For viewing photographs up to 5
mega pixels using a USB memory card.
Wired IR Input provides a wired connection
for control from an external device.
3D Ready (DLP Only) This feature allows the
ability to be immersed in your favorite video
game, movie or sporting event. As more content
becomes available in 3D, this functionality will
develop into one of the most exciting HDTV
experiences. The 3D Glasses Emitter jack on
the back panel outputs timing pulses for the
optional 3D glasses that are used when viewing
3D programmed content.
AMX Device Discovery interfaces the TV
with an AMX Controller to make it simpler and
faster than ever to program and control devices
almost immediately upon plug-in.
RS 232C allows external RS-232C control
communication.
Reliability and Serviceability Technologies
Reduction in the number of PWBs. The main
chassis is made up of only the PWB-POWER
and PWB-MAIN. Note: LCD models that
have Internet Connectivity have two more
boards, PWB-ML POWER and PWB-NET/
ML.
The number of screws in both the cabinet and
chassis construction have been reduced again
this year.
The different types of screws have been
minimized.
Mirror Area Access Portholes have been
carried over to simplify cleaning.
82 Rear Mirror Access Panel
Electronic geometry correction includes top
and bottom correction for 16:9 shaped pictures
and side correction for displaying 4:3 shaped
pictures (starting with V39).
Engine replacement procedure is simplified
by reducing the number of screws used in the
Duct Assembly.
LED diagnostics includes a history log to
aid in identifying the cause of intermittent
problems (starting with V39).
Color Filter Wheel is replaceable (starting
with V39).
Optical Lens is replaceable (starting with
V41).
All Electrical Connectors lock in place to
prevent loose connections.
VI
VLP41 VLP41+ VLP41++
Base Features: All VLP41 Features Plus: All VLP41 & VLP41+ Features Plus:
16-Speaker - 32W Total Power High Gloss Finish 16+2 Speaker 52W Total Power
Integrated Sound Projector iSP Calibration Microphone Integrated Sound Projector
Digital Audio Input (Coaxial) NetCommand Dual Driver Extended Range Sound
Variable Subwoofer Output Wired IR Input High Gloss Black Chrome w/Blue Light Accent
UltraThin Frame Variable Smooth120Hz Film Motion Internet Media Ready
JADE Activity-Based User Interface PerfecTint & DeepField Imager Plush1080p 18-bit Video Processing
Smooth120Hz Film Motion ISFccc Advanced Video Adjustments
Clear Contrast Panel RS-232C
Wide Color Gamut CCFL Backlight AMX Device Discovery
Plush1080p 12-bit Video Processing
Exclusive 6-Color Processor
4 HDMI 1.3a Inputs w/CEC
Supports Deep Color & x.v.Color
PerfectColor & SharpEdge
Advanced Video Calibration
Easy Connect
USB Media Input: Photos & Music
Detachable IEC Power Cord
Energy Star 3.0 Qualified
LCD Flat Panel Feat ure Matrix
V41C & V41 V41+
Base Features: All V41C & V41 Features Plus:
JADE Activity-Based User Interface ISFccc Advanced Video Adjustments
Advanced Video Calibration Dark Detailer
Plush1080p 12-bit Video Processing PerfecTint
DeepField Imager and SharpEdge NetCommand
UltraThin Frame RS-232C
Smooth120Hz AMX Device Discovery
3D Ready USB Media Input: Photos & Music
3 HDMI 1.3a Inputs w/CEC:
4 HDMI 1.3a Inputs w/CEC:
Exclusive 6-Color Processor
Perfect Color
Easy Connect
Energy Star 3.0 Qualified
DLP Projecti on Feat ure Matrix
2009-2010 DLP & LCD Product Line Feature Matrix
VII
LT-40151 VLP41 25.1" 26.4" 36.7" 2.9" 12.9" 52.9 lbs
LT-40153 VLP41+ 25.1" 26.4" 36.7" 2.9" 12.9" 52.9 lbs
LT-46151 VLP41 28.1" 29.4" 42" 2.9" 12.9" 62.4 lbs
LT-46153 VLP41+ 28.1" 29.4" 42" 2.9" 12.9" 62.4 lbs
LT-46249 VLP41++ 28.1" 29.4" 42" 3" 12.9" 62.4 lbs
LT-52151 VLP41 31.5" 32.8" 47.7 3.5" 12.9" 80.9 lbs
LT-52153 VLP41+ 31.5" 32.8" 47.7 3.5" 12.9" 80.9 lbs
LT-52249 VLP41++ 31.5" 32.8" 47.7 3.6" 12.9" 80.9 lbs
Di mensi ons - LCD Fl at Panel Model s
WIDTH DEPTH
DEPTH
w base
WEIGHT
w base
MODEL CHASSIS HEIGHT
HEIGHT
w base
MODEL CHASSIS HEIGHT WIDTH DEPTH WEIGHT
WD-60737 V41 36.7" 53.9" 14.4" 64.9 lbs
WD-60C9 V41C 36.7" 53.9" 14.4" 64.9 lbs
WD-65737 V41 39.5" 58.2" 15.3" 72.2 lbs
WD-65837 V41+ 39.5" 58.2" 15.3" 72.2 lbs
WD-65C9 V41C 39.5" 58.2" 15.3" 72.2 lbs
WD-73737 V41 43.6" 65.2" 17.5" 92.8 lbs
WD-73837 V41+ 43.6" 65.2" 17.5" 92.8 lbs
WD-73C9 V41C 43.6" 65.2" 17.5" 92.8 lbs
WD-82737 V41 48.5" 73.2" 22.7" 139.7 lbs
WD-82837 V41+ 48.5" 73.2" 22.7" 139.7 lbs
Di mensi ons - DLP Proj ecti on Model s
2009-2010 DLP & LCD Product Line Dimensions
VIII
New User Interface
Mitsubishis 2009-2010 product line has been designed
to be easier than ever for the customer to operate. The
entire TV user interface has been simplified including:
The Remote Control
The Front (or Side) Panel Controls
Front LEDs and Operational Indications
The TV Operating Software
While the improvements in the customer side of the in-
terface will make operation easier, it also means there
are changes in the service interface. The changes will
require technicians that are used to servicing previous
year models to become familiar with the differences. This
section will give an overview of the differences.
Remote Control
A new Remote Control is being introduced this year. It
is smaller, lighter and has fewer buttons than previous
versions. Some of the buttons for lesser used functions
have been eliminated. However, they are still acces-
sible by using a clever two button procedure. Some
buttons now use icons to indicate their function and other
buttons have been renamed to give their use a better
description. The new remote is shown in Figure 1.
Functions that are not assigned specific buttons on the
remote are accessed by first pressing the MORE but-
ton. When the MORE button is pressed, the TV will
V ACT TY
Press to select a TV activi
/ SAT TV DVD AUDO
and input.
-mode indicator for device
GU DE
MENU
NFO
BACK
l. Use the side button to
ChannelView listings
TV main menu
Powers TV on or off.
TV status
de button sets the control mode
or the type of device to operate. Set
Steps back one menu; clears
the top menu or Status Disp
mode to TV for normal TV viewing.
VOLUME UP
Goes to the previously tuned channel.
VOLUM E DOWN
PAGE UP
Record/Playback controls for external dev
Selects a channel number or
menu item.
Navigation controls
PAGE DOWN
(PAUSE) Freezes a broadcast TV pi
Displays a menu showing addi-
tional functions for the number
Number/letter keys
keys.

CANCEL
Adds a separator when enter-
ing digital channel numbers.
Clears some menu entries.

Si
f
i
l
.
l
DE MENU NFO BACK
A
MORE
CHANNEL UP
ces
VCR CABL
Contro
type to contro
change.
MUTE
LAST
CHANNEL DOWN
ay.
cture.
ty
ENTER
Figure 1: New Remote Control
IX
display the MORE Menu indicating the functions as-
signed to each key on the numeric keyboard of the re-
mote. The functions assigned will vary according to the
device selected to control (VCR-CABL / SAT / TV /
DVD / AUDIO). The MORE Menu for the TV mode
is shown in Figure 2.
For instance, if a customer wants to adjust the picture
shape (aspect ratio), he would first press MORE. The
MORE Menu will indicate to him that the number 0 is
now the FORMAT button. Each time he presses 0,
much the same as in previous models, the picture will
toggle through the various picture formats such a Stan-
dard, Narrow, Expand, Zoom, etc.
For service purposes, the MORE button is not used.
1
2
3
4
5 6
7
CC
8
VIDEO
9
AUDIO

SLEEP
0
FORMAT
MORE
Figure 2: MORE Menu for TV Mode
Remote Control For Service
Many service functions and adjustments are accessed
using the Remote Control.
Service functions and adjustments can be performed
using either the old or new version remote. However,
with several buttons having different names or labels,
the technician will need to be familiar with the differ-
ences to be able to interchange between the two.
The remote buttons associated with service that have
been changed are shown in Figure 3 with the old but-
tons name in parenthesis. For full remote instructions,
refer to the Owners Guide for TV operation and the
Service Manual for service functions and adjustments.
ACTIVITY
(INPUT or DEVICE)
LAST
(QV)
PAGE UP
(AUDIO)
PAGE DOWN
(VIDEO)
NEW BUTTON NAME
(OLD BUTTON NAME)
BACK
(EXIT)
Figure 3: (Old) and New Button Names for
Service Functions and Adjustments
X
Front (or Side) Panel Controls
Like the remote control, the front (DLP) or side (LCD)
panel controls on the 2009-2010 TV line-up have been
simplified. Fewer buttons and new terminologies will
affect the service technician in the same way the changes
in the remote have.
An example of the controls on last years front panel is
compared with an example of this years front panel in
Figures 4A & 4B.
Figure 4B: 2009-2010 (New) Front Panel Controls
Figure 4A: 2008-2009 (Old) Front Panel Controls
- CH + FORMAT
ENTER
- VOL +
MENU CANCEL
MENU GUIDE INPUT
SYSTEM
RESET
- CH + ACTIVITY
ENTER
- VOL +
This change impacts the following service functions:
System Reset
A/V Reset
Front Panel Unlock
Self Diagnostics (Error Code) Activation
Table 1 lists both the old and new service function acti-
vation methods.
FUNCTION OLD METHOD NEW METHOD
SYSTEM RESET Press SYSTEM RESET button Press and hold POWER button for 8 seconds.
A/V RESET Press FORMAT & GUIDE at the same time.
Press ACTIVITY & VOL- at the same time and
hold for 8 seconds.
FRONT PANEL UNLOCK Press MENU button and hold for 8 seconds. Press ACTIVITY button and hold for 8 seconds.
ERROR CODE ACTIVATION
Press INPUT & MENU at the same time and
hold for 8 seconds.
Press ACTIVITY & CHAN- at the same time
and hold for 8 seconds.
Table 1: Old/New Service Function Activation Methods
XI
Front LEDs and Operational Indications
The front LED Indicators are also different. We now
use only one (3 color) STATUS LED in place of the
three LEDs ( DLP) or two LEDs (LCD & LASERVUE).
POWER STATUS
POWER TIMER STATUS LAMP -----
STATUS Condi ti on
Off Off (standby)
Green Power On
Slow Blink Green Power On Timer is set
Fast Blink Green (20 seconds) > On Booting (after POWER button is pressed)
Blink Green (80 seconds) > Off Power Off (Cooling fan still working, 80 sec)
STATUS Condi ti on
Red Lamp Failure
Yellow TV Too Hot
Slow Blink Red TV May Require Service
Slow Blink Yellow Lamp Door Open or No Lamp Installed
NORMAL INDICATIONS
ABNORMAL INDICATIONS (For details perform Self Diagnostics procedure.)
Indications of the TVs operational status have changed
with the LEDs. See Figures 5A & 5B for details of the
various normal and abnormal indications for the old and
the new DLP models.
Figure 5B: 2009-2010 (New) LED Indications
Figure 5A: 2008-2009 (Old) LED Indications
POWER/TIMER STATUS LAMP Condi ti on
Off Off Off Off (Standby)
Fast Blink Green Off Off
Booting (40 - 60 seconds after
AC applied)
Off Off Green Blink
Power Off (Cooling fan still
working, 90 sec)
Green Off Off Power On
Slow Blink Green Off Off Power On Timer is set
POWER/TIMER STATUS LAMP Condi ti on
Off Yellow Off TV Too Hot
Off Off Blink Yellow Lamp Door Open
Off Off Red Lamp Failure
Off Blink Red Off Fan Stopped
Off Red Off TV May Require Service
NORMAL INDICATIONS
XII
TV Operating Software
The TV Operating Software, including the customer
menu system, is new. While intuitive to use, some dif-
ferences in terminology, navigation and interaction may
be noticed.
In order to meet Energy Star requirements of less than
1.0W power consumption in the Standby mode, the op-
erating software is not loaded (boot-up) until after a
Power-On command is given. While the Low Power
feature has been offered in the past, it was not well re-
ceived by consumers because of the extra time needed
for boot-up, over 60 seconds in some models.
The boot cycle for the new operating software is a scant
21 seconds, a period of time even the most impatient
television viewer can learn to deal with, especially in
light of the energy savings.
This leads to another item the technician
may not be used to seeing on a Mitsubishi
TV, an Hour Glass icon. Rather than load-
ing all menus and feature controls each time
the TV is powered on, they are loaded into memory
only on demand (Activity Based). That means the first
time a menu selection is made, there is a small time de-
lay while the menu data is retrieved. During this brief
period, the Hour Glass icon is displayed. After a menu
has been selected one time, there is no delay if the menu
is selected a second time.
There are other timing differences included in the new
software. Shown below are timing comparisons of the
V39 and V41 AC Connected / Power-On, Normal
Power-Off and Power-On after loss of AC while hot.
There are similar differences in the VLP39 and VLP41
without the lamp cooling requirements.
Figure 6: AC Connected / Power-On
Figure 7: Normal Power-Off
Power-On Command
AC Connected
2s 10s
V39
Audio Vi deo
Welcome Screen
0s 16s 21s
V41 Vi deo & Audio
43s
(System Booting)
(System Booting)
(Ready to Receive Power-On Command)
Power-Of f Command
Mit subi shi Logo
3s Lamp Off 80s Lamp Cool ing St and by
V39
300s DM sti ll ON St and by
V41
TV Can not be t urned on during t hi s peri od
60s Blanking (Lamp sti ll ON)
Figure 8: Power-On After Loss of AC While Hot
Power-On Command
2s 10s
V39 Audio Vi deo Out
0s 21s 76s (Typ)
V41 Audi o Vi deo Out
(Ready to Receive Power-On Command)
80s
& Lamp Cooling) (System Booting
(System Booting & Lamp cooling)
AC-Plug i n t o Stand By
Part 1 Page 1-1
Part 1 - DLP
Part 1 - Chapter 1
Service Adjustments & Data Transfer
SERVICE ADJUSTMENTS
There are 3 Service Adjustments and Six Data Transfer Functions
Electrical Service Adjustments (there are no mechanical adjustments)
Horizontal and Vertical Centering Adjustment
Index Delay Adjustment
Geometry Alignment
Data Transfer Functions
Restore Engine Data From Backup
Restore Geometry Data From Backup
Restore Index Delay
Save Engine and Geometry Settings To Backup
Backup ISF Settings
Restore ISF Settings
CAUTION: Failure to follow data transfer procedures exactly can cause a complete loss of data.
Test Equipment and Test Patterns
Remote Control
Internally generated Test Patterns
No external test equipment or pattern generators are required.
Servi ce Mode
The Service Mode is used for all Service Adjustments and Data Transfer Functions.
Service adjustments can only be performed using the remote control.
1. Activating the Service Mode
1. Press the <MENU> button on a remote control. (The MENU display will appear .)
2. Press the buttons <2-4-5-7>. (The Service Mode On Screen Display will appear .)
If no display appears, press <BACK> and repeat steps 1 and 2.
Servi ce Mode <MENU> <2-4-5-7>
SERVICE
Function TVM
Adjustment 1. HVPOS -3 Data (HPOS)
4 Data (VPOS)
Part 1 Page 1-2
Part 1 - DLP
2. Test Pattern Activation
When in the Service Mode, press Play <Z> to activate the internal test patterns (no indication will be
displayed initially). Use Fast Forward <XX> and Rewind <WW> to select a specific pattern.
Examples:
3. Adjustment Function
Service adjustments are performed in the TVM mode. No other Adjustment Functions are available.
4. Adjustment Selection
Use the Page Down < > button to select a specific electrical adjustment, i.e. 1.HVPOS.
5. Adjusting Data
After selecting an adjustment item, use the Navigation <dcef> buttons to perform the adjustment.
6. Saving Data
Press <ENTER> to save the adjustment data. The menu display will turn red for approximately one second.
Note: If the circuit adjustment mode is terminated without pressing <ENTER>, changes in adjustment data
are not saved.
7. Data Transfer & Geometry Menu
While in the Service Mode, press the <0> button to activate the Data Transfer & Geometry Menu.
Data Transfer & Geometry Menu <MENU><2-4-5-7><0>
RESTORE ENGINE DATA FROM BACKUP
RESTORE GEOMETRY DATA FROM BACKUP
MANUAL GEOMETRY ALIGNMENT
RESTORE INDEX DELAY
SAVE ENGINE AND GEOMETRY SETTING TO BACKUP
BACKUP AND RESTORE ISF SETTINGS
RED ONLY AND GREEN ONLY
Part 1 Page 1-3
Part 1 - DLP
Horizontal and Vertical Position Adjustment
1. Enter the Service Mode <MENU><2-4-5-7> .
2. Select the Geometry Test Pattern shown below <Z><WW> x2.
3. If necessary, select the adjustment, 1.HVPOS < >.
4. After selecting the HVPOS adjustment item, use the Navigation <TSWX> buttons to center the display.
If a Up/Down <TS> button is pressed, the vertical position and VPOS adjustment data changes.
If a Right/Left <WX> button is pressed, the horizontal position and HPOS adjustment data changes.
5. Press <ENTER> to save the adjustment data.
Index Delay Adjustment - (Perform after Color Wheel Replacement)
1. Enter the Service Mode <MENU><2-4-5-7> .
2. Select the Ramp Pattern shown below <Z><WW> x3.
3. Select the adjustment, 60.IDL < >.
4. After selecting the IDL adjustment item, use the Navigation <TS> buttons to adjust the Ramp Pattern
colorbars so they are smooth and solid. HINT: The data value is typically in the mid 30 s.
5. Press <ENTER> to save the adjustment data.
TVM
60.IDL 35
Data
Adjustment
SERVICE
TVM
1.HVPOS -3
4
Data (HPOS)
Adjustment
SERVICE
Data (VPOS)
Part 1 Page 1-4
Part 1 - DLP
Manual Geometry Alignment
1. Activate the Service Mode <MENU><2-4-5-7>. From the Service Menu, press the <0> button. The Data
Transfer & Geometry Menu will appear.
2. Use the <TS> buttons to select MANUALGEOMETRY ALIGNMENT and press <ENTER>.
The Manual Keystone Geometry Alignment Pattern will appear. See below.
Note: To remove all geometry correction, while the Geometry Alignment Pattern is displayed, press <1> then
<ENTER>. This will null all correction dat a. Then re-enter the Manual Geometry Alignment mode by
repeating step 2.
Note: To restore the original factory correction dat a, select RESTORE GEOMETRY DATA FROM BACKUP and
press <ENTER>.
Cursor +
Adjustment Points
(16 Total)
Align Cursor + Flush With Bezel Edge
+
Phase 1 - 16 Point Geometry Alignment
1. 16 Adjustment Points are indicated by white dots around the edge of the raster. The adjustment position is
indicated by a + cursor.
2. Starting from the upper left corner, use the <WTSX> buttons to align the + at each point in a straight line,
flush with the bezel as a reference. See example above.
Note: Only the cursor will move. The Geometry Pattern will not change.
3. After adjusting each point, use the <XX>button to shift the cursor to the next point clockwise and repeat
until all 16 points have been adjusted.
4. After all 16 points are adjusted and the cursor is returned to the original starting point, press <ENTER>.
Correction will be automatically calculated and saved and the Manual Geometry Alignment will be ended.
5. Press <ENTER> to re-activate the Manual Geometry Alignment. The geometry pattern will appear with the
corrections applied.
RESTORE INDEX DELAY
Part 1 Page 1-5
Part 1 - DLP
Phase 2 - 4:3 and 16:9 Alignment
1. With the Manual Geometry Alignment activated, press < > to enter the 4:3 Alignment Mode. The
pattern elow will be displayed.
Note: Pressing < > will toggle between the 4:3,16:9 (top & bottom) and 16 Point Geometry Alignment modes.
2. In the 4:3 Alignment Mode, continuing to press <XX> will cause the geometry pattern to be displayed
with 11 different preset amounts of correction. Continue pressing <WW> or <XX> to cycle through the 11
patterns until you find the one with the straightest Blue 4:3 Lines. It may help to count the patterns as
you cycle through them. When you find the pattern with the straightest Blue 4:3 Lines, press < >. The
Top 16:9 Alignment Mode will then be activated as indicated by the Top Red 16:9 Line.
4:3 MODE
Select Straightest Blue Lines
3. In the Top 16:9 Alignment Mode, continuing to press <uu> will cause the geometry pattern to be displayed
with 15 different preset amounts of correction to the Top Red 16:9 Line. Continue pressing <WW> or <XX>
to cycle through the 15 patterns until you find the one with the straightest Top Red 16:9 Line. Again, count
the patterns as you cycle through them. When you find the pattern with the straightest line, press < >.
The Bottom 16:9 Alignment Mode will then be activated as indicated by the Bottom Red 16:9 Line.
4:3 MODE
Select Straightest Red Line (Top)
Part 1 Page 1-6
Part 1 - DLP
4. In the Bottom 16:9 Alignment Mode, continuing to press <XX> will cause the geometry pattern to be
displayed with 10 different preset amounts of correction to the Bottom Red 16:9 Line. Continue pressing
<WW> or <XX> to cycle through the 10 patterns until you find the one with the straightest Bottom Red
16:9 Line. Again, count the patterns as you cycle through them. When you find the pattern with the
straightest line, press <ENTER> to exit and save the 4:3 and 16:9 data.
5. Select the Geometry Test Pattern (See HVPOS). If Geometry is acceptable, press <BACK> to quit. To touch-
up the raster geometry, proceed.
4:3 MODE
Select Straightest Red Line (Bottom)
Phase 3 - Geometry Touch-up Alignment
1. Enter the Manual Geometry Alignment mode.
2. Use the <WW> or <XX> button to shift the cursor to the point needing correction.
3. Use the <WTSX> buttons to indicate the direction and amount of correction necessary at the particular
point. Note: Only the cursor will move. The Geometry Pattern will not change.
4. Press the <INFO> button to apply the correction. The Geometry Pattern will now show the correction.
5. Repeat steps 2, 3 and 4 as needed.
6. Press <ENTER> to save your changes. The Manual Geometry Alignment will be terminated.
Part 1 Page 1-7
Part 1 - DLP
DATA TRANSFER
Service Data is duplicated and stored in separate EEPROMs in two locations.
PWB-MAIN - Working data for TV operation
OPTICAL ENGINE - Backup data
The Optical Engine also includes data for the Color Wheel Index Delay setting determined at the factory .
Procedure:
1.Enter the Service Mode <MENU><2-4-5-7> Select the Data Transfer & Geometry Menu <0>
Note: Besides MANUAL GEOMETRY ALIGNMENT, there are six data transfer functions.
RESTORE ENGINE DATA FROM BACKUP - copies backup factory adjustments HVPOS, White
Balanceand Index Delay from the Optical Engine to the PWB-MAIN.
RESTORE GEOMETRY DATA FROM BACKUP - copies backup factory Geometry Alignment data
from the Optical Engine to the PWB-MAIN.
RESTORE INDEX DELAY - copies factory Index Delay Adjustment data from the Optical Engine to
the PWB-MAIN.
SAVE ENGINE AND GEOMETRY SETTING TO BACKUP - copies all working data from the PWB-
MAIN into backup memory on the Optical Engine.
BACKUP AND RESTORE ISF SETTINGS - (V41+ and V41 s/w V41 011.01 and later only) - allows
the ISF (ADV) video settings to be backed up and restored using an external USB memory device.
See the following page for instructions.
RED ONLY AND GREEN ONLY - (V41+ and V41 s/w V41 011.01 and later only) - displays the video
in red or green only.
2.Use the <TS> buttons to select the item and press <ENTER>.
3.Follow on-screen instructions if given.
3.Press <MENU> to quit.
After Engine Replacement:
1.Restore Index Delay.
2.Save Engine and Geometry Setting to Backup
After PWB-MAIN Replacement:
1.Restore Engine Data From Backup
2.Restore Geometry Data From Backup.
3.Restore ISF Settings From Backup (Only if backup USB memory device is available) See following page. .
RESTORE INDEX DELAY
Warni ng - Only use "SAVE ENGINE AND GEOMETRY SETTING TO BACKUP"
after Optical Engine replacement.
Part 1 Page 1-8
Part 1 - DLP
Backup / Restore ISF Settings
If the customer has calibrated the ISF (ADV) video settings, the settings data can be backed up on a USBmemory
device. If the settings are lost due to a Reset or Initialization procedure, PWB-MAIN replacement or other reasons,
the settings data can be restored.
Backup ISF Settings.
1. Insert a empty USB memory device into the USB slot.
2. Press the <MENU> button on the remote control. The Customer Menu will appear.
3. Press the <2-4-5-7> buttons. The Service Menu will appear.
4. Press the <0> button. The Data Transfer and Geometry Menu will appear.
5. Use the <TS> buttons to select BACKUPAND RESTORE ISF SETTING and press <ENTER>.
6. Use the <TS> buttons to toggle to "Backup ISF Settings to USB (Default).
7. While "Backup ISF Settings to USB is displayed, press <ENTER>. The screen will flash the message
"Backup completed."
8. Remove the USB memory device and store it in a safe place.
9. Press <MENU> to exit.
Restore ISF Settings.
1. Insert the USB memory device with the backup data into the USB slot.
2. Press the <MENU> button on the remote control. The Customer Menu will appear.
3. Press the <2-4-5-7> buttons. The Service Menu will appear.
4. Press the <0> button. The Data Transfer and Geometry Menu will appear.
5. Use the <TS> buttons to select BACKUPAND RESTORE ISF SETTING and press <ENTER>.
6. Use the <TS> buttons to toggle to Restore ISF Settings From USB.
Warning: DO NOT press <ENTER> while "Backup ISF Settings to USB" is displayed. The data on the
USB will be overwritten and lost.
7. While Restore ISF Settings From USB is displayed, press <ENTER>. The screen will flash the
message "Restore completed." The TV will then turn off.
8. Remove the USB memory device before turning the TV back on.
BACKUP/RESTORE ISF SETTING MENU
Backup ISF Set t ings t o USB WARNING Do Not Press ENTER
Rest ore ISF Set t ings From USB
Rest ore complet ed.
Backup ISF Set t ings t o USB
Backup complet ed.
Part 1 Page 2-1
Part 1 - DLP
Part 1 - Chapter 2
Down-to-1
Troubleshooting todays products is usually limited to
identifying a defective circuit board or sub-assembly.
Down-to-1 troubleshooting procedures are developed
to:
Require a minimum amount of time.
Require a minimum amount of test equipment.
Make an accurate diagnosis 9 out of 10 times.
User Level Resets and Initialization
As in previous models, many symptoms (customer gen-
erated or intermittent) may be resolved by performing
a reset or initialization. Many of these functions are avail-
able to the customer. Asking the user to perform these
resets may eliminate the need for a service call. If the
exact nature of a symptom is unknown, its best to have
the customer perform the most common procedures in
a specific order to minimize the number of settings that
will be affected. That order is:
1) System Reset
2) A/V Reset by Input
3) A/V Reset all Inputs
4) Initialize (User Level)
Refer to the Reset/Initialization Chart shown in Table 2-
1 for all procedures. Of course, if a user level reset
does not correct the problem, it may be necessary to
perform the Service Level Initialization as part of a ser-
vice call.
User Level Ini ti al i zati on
<MENU><1-2-3>
RESET SERVICE MENU
WARNING: RESET SYSTEM DEFAULTS
Resets all settings back to default.
To reset system defaults, press ENTER.
Press EXIT or MENU to exit.
Part 1 - DLP
Part 1 Page 2-2
Reset Name When to use How to use Resul ti ng Acti on
Remote
Control TV
Layer Reset
Returns the remote control TV
layer to normal operation.
1)
2)
2)
3)
3)
Set the slide switch to TV
position.
Press and hold the <POWER> button until it
flashes twice then release the button.
Enter the code <0-0-9-3-5>.
Once the valid code has
been entered and
confirmed, the remote
contrrol has been reset.
Remote
Control TV
Volume/Mute
functions
Returns the volume and mute
functions of the remote control to
TV volume and mute for TV,
Cable/Sat, VCR and DVD layers
after the Audio Lock for AV
Receiver feature has been used.
1)
2)
2)
3)
(1) Set the slide switch to TV position.
(2) Press and hold the <POWER> button until it
(3) Enter the code <9-9-3>< + >.
The remote will now
operate the TV's volume
and mute when the
slide switch is in the TV,
CABLE/SAT, VCR or
DVD positions.
A/V Memory
Reset by
individual
input
When the audio and or video
settings for a single input
seems to be incorrect.
All Audio and Video
settings for the
individual input are
reset except for the
Listen To, Language,
Balance and Closed
Caption settings.
A/V Reset, all
inputs
To reset audio and video
adjustments for all inputs to the
original factory settings.
All Audio and Video
settings are reset to the
factory default settings.
No other menu options
are changed.
System
Reset
To reset the TV when it does not
turn on or off, does not respond
to the remote control, front panel
buttons or has other unusual
symptoms.
TV Micro Re-boots.
Note: The changes
made during the current
TV-On period may be
lost. All other previous
user settings are not
lost.
Initialize User
Level
To reset all customer settings
except V-Chip
All customer menu
options and A/V settings
except V-Chip are reset
to factory default.
Initialize -
Service Level
To reset all customer settings All customer menu
are reset to factory
default.
V-Chip
Password
Bypass
If V-Chip password is not known Password will be
bypassed. If in the V-
Chip menu, enter a new
password.
Unlock Front
Panel
To unlock the front panel if it has
been locked in the V-Chip Menu.
Front Panel becomes
operational. Other V-
Chip settings not
changed. Note: Cannot
be performed while in
the Low Power mode
and the set is Off.
<MENU><2-4-7-0>. Highlight INITIALIZE and press
<ENTER>
Press < > & <9> at the same time.
Press and hold the front panel <ACTIVITY> button
for 8 seconds.
1) Select Input to be reset
2) <MENU> --> Adjust --> Reset
While viewing the TV, press the front panel buttons
<ACTIVITY> & <VOL > at the same time and hold
for 10 seconds.
Press the <POWER> button on the front panel and
hold it for 8 seconds.
Press <MENU><1-2-3><ENTER>
Table 2-1: Reset/Initialization Chart
e
Resets and Initialization
Part 1 Page 2-3
Part 1 - DLP
Opti on Menu
The Option Menu is used for Service Level Initializa-
tion. It also has other functions that can be useful in
diagnosing a problem. To access the Option Menu:
1) Press <MENU><2-4-7-0>
2) The Option Menu is displayed.
Figure 2-1 shows the Option Menu for V41 models.
The items listed in the Option Menu are:
INITIALIZE: Resets all user settings including
V-Chip settings and password and ADV (ISF)
Video settings.
POWER RESTORE: Allows the TV to be
operated by switching AC power. (A factory
function)
PRODUCTION MODE Defeats Auto Input
Detection, activates all Inputs. (A factory
function)
DIGITAL SIGNAL STRENGTH Gives
relative signal strenght numerically 1~9 with 9
the strongest. Select and press <ENTER>for
additional information.
SOFTWARE Current software version
TOTAL HOURS OF USE Total time the set
has been On.
Digital Signal Strength
To access information on digital signal reception:
1) Tune to a digital channel.
2) Enter the Option Menu and scroll down to high-
light Digital Signal Strength.
3) Press ENTER
The table in Figure 2-2 will be displayed. The most
important figure is the SNR (Signal to Noise Ratio). The
acceptable SNR depends on the type of signal:
8VSB (Air Broadcast) =16 to 33
Cable 64 QAM =22 to 35
If the signal is fluctuating, the menu will indicate the num-
ber of Correctable and Uncorrectable Errors as they
are encountered.
This information helps determine if a digital signal prob-
lem is causing a symptom on the TV.
Opti on Menu
<MENU><2-4-7-0>
Initialize
Power Restore OFF
Production Mode OFF
Digital Signal Strength <1~9>
NetCommand Software Vxx xxx.xx
Total hours of use 0
Figure 2-1: Option Menu
Digi tal Si gnal Strength Menu
"Digital Signal Strength" <ENTER>
Tuner
Frequency(MHz) 749
Signal Level <1~9>
Modulation 8VSB Air
Carrier Lock Locked
SNR 29.09
Correctable errors 0
Un Correctable errors 0
Figure 2-2: Digital Signal Strength
Part 1 - DLP
Part 1 Page 2-4
Figure 2-3: Front Panel (Location and Appearance Differs by Model)
LED Indications
The front panel Status LED provides an indication of
the sets operation and the possible cause of a malfunc-
tion. If an abnormal condition is indicated, perform the
Self Diagnostics procedure.
Self Diagnostics
To activate, press the front panel <ACTIVITY>&<CH
T>buttons at the same time and hold for 5 seconds.
The STATUS LED will then flash denoting a two digit
code.
The number of flashes indicates the value of the
MSD (tens digit) of the Error Code.
The flashing then pauses for approximately 1/2
second.
The LED then flashes indicating the value of the
LSD (ones digit) of the Error Code.
The Error Code is repeated a total of 5 times.
Example: If the Error Code is 23, the LED
will flash two times, pause, and then flash three
times.
Table 2-2: LED Indications
Error Codes, descriiptions and the most likely cause of
the error are listed in Table 2-3.
Note: The TV must be in Shut Down. The LED
will probably be indicating an abnormal
condition. If the TV is switched Off, AC is
removed, or a System Reset is performed, the
code automatically resets to 12 No Error.
See the Error Code Log to retrieve a history of
errors.
Note: Use the front panel buttons, not the remote
control.
Note: If there is no response, the front panel may be
locked by a V-Chip setting. To unlock, press
and hold <ACTIVITY>on the front panel for
8 seconds.
LED Indi cati on Condi ti on
Off Off (standby)
Green Power On
Slow Blink Green Power Off with Timer Set
Fast Blink Green (80 seconds) > Off Power Off (Cooling fan still working, 80 sec)
LED Indi cati on Condi ti on
Red Lamp Failure
Yellow TV Too Hot
Slow Blink Red TV May Require Service
Slow Blink Yellow Lamp Door Open or No Lamp Installed
NORMAL INDICATIONS
ABNORMAL INDICATIONS (For details perform Self Diagnostics Procedure.)
- CH + ACTIVITY
ENTER
POWER STATUS - VOL +
Part 1 Page 2-5
Part 1 - DLP
Table 2-3: Error Codes
Error Code Log
<MENU><3-5-6-4>
***** PAGE (001/001) *****
CURRENT TIME: 01455 HOURS
LAMP TIME CODE STATUS
00413 HRS 57 HAPPENED
00716 HRS 17 HAPPENED Press Up t o Previous Page
00905 HRS 66 HAPPENED Press Down t o Next Page
Press Right t o Top Page
Press Left t o Last Page
Press CANCEL t o Init ialize
Press MENU t o Exit
Error Code Log
The Error Code Log can be used to retrieve the code
for an error that occurred in the past.
To access the Error Code Log: <MENU><3-5-6-4>.
Figure 2-4: Error Code Log
Error Code Log Definitions - Refer to Figure 2-4:
PAGE - Current page number
CURRENT TIME - total hours of operational
use.
LAMP TIME - usage hours when the error
occurred.
CODE - the specific Error Code that occurred.
STATUS: HAPPENED - Indicates an error
was recorded.
Press <CANCEL>to erase the Log.
Press <MENU>to exit.
Note: Lamp Cover errors (32) are not recorded.
Code Descri pt ion Most Likel y Cause
12 No Error found
17
Communication loss, TV Micro - Engine (3.3V-ENG-SDA & SCL) Loss of 12V from PWB-POWER to Engine
(Loose PE or PE2 connector).
Engine Failure
Engine will not accept data (ASIC-READY signal from Engine is not
detected).
32 Lamp cover is open. Lamp Cover Switch (Loose CD connector)
Lamp turns Off while the TV is playing.
Lamp failure Lamp Cartridge Failure
(Lamp Enable signal from engine is lost)
36 Exhaust Fan failed. (Loose J4 connector)
37 Engine (DMD) fan failed. (Loose J5 connector)
38 Lamp temperature abnormally high. Poor Air Circulation (Loose J3 connector)
39 DMD temperature abnormally high. Poor Air Circulation
42 Sirocco fan failed (Lamp fan). (Loose J8 connector)
Check for disconnected DVI cable between PWB-MAIN and Engine.
(Engine pulls DVI pin 14 Low)
48 PON-SHORT 3.3V or 5V switched supply short PWB-MAIN Failure
57 Ballast communication problem (ballast to chassis)
Loss of 340V from PWB-POWER to Ballast
(Loose PL or CJ1 connector); Loss of
communications between PWB-MAIN and
Ballast (Loose FB or CJ3 connector).
Ballast Failure
61 No LAMP-EN output from the engine to the ballast Bad Color Wheel (Loose J6 or J7 connector)
Lamp did not turn on at P-ON sequence (Loose CJ4 connector)
(No Lamp inserted) No Lamp Inserted.
(Disconnected cable between ballast and lamp) HV connection or lead wire to lamp.
(Lamp-Enable goes to PWB-MAIN but not to Ballast) Lamp Cartridge Failure
66
44 DVI Cable unplugged
18
34
Engine Failure
Part 1 - DLP
Part 1 Page 2-6
Advanced Troubl eshooti ng
On rare occasions power-on problems can occur that
either cannot generate an Error Code or result in a mis-
Figure 2-5: Power-On Sequence Flow Chart
leading Error Code. In such cases, use the Power-On
Sequence Flow Chart and Block Diagram to help diag-
nose the problem. Refer to Figures 2-5 and 2-6.
Supply 12V
to the Engine
Supply 340V
to the Lamp Ballast
Send ResetZ
signal High
Color Wheel
starts to spin
Lamp EN
detection
Low
Send Lamp EN
to Lamp Ballast
Engine Sequence
Chassis Sequence
Lamp Sequence
340V
to the Lamp
Ballast
Received
ResetZ
Signal
DVI cable
check
Shutdown
Code 44
Retry 3
times?
No
Yes
Shutdown
Code 61
Lamp Ignite
Low
LampLit
return to
Engine
Received
Lamp Litz
Start Engine
initialization
Send ASIC
Ready
To chassis
ASIC Ready
detection
High
Low
Shutdown
Code 18
Send I2C
Command to
Engine
Received I2C
command
Send I2C
acknowledge
I2C
detection
Shutdown
Code 17
Yes
Not
acknowledged
Normal
Operation
Normal
Operation
Normal
Operation
TV BOOTING
(Status LED blinks
about 20sec)
REMOTE
POWER ON
UART
Communication
Ballast
Check by
UART
Shutdown
Code 57
Lamp Litz
detection
Lamp Litz to
TVMicro
Detect 5 times
retry by engine
Auto Retry 2
times?
Shutdown
Code 66
Lamp On
OK
FAIL
Yes
No
High
High
AC PLUG-IN
Shutdown
Code 17
Engine
check 12V
OK
FAIL
Part 1 Page 2-7
Part 1 - DLP
Figure 2-6: Power-On Sequence Block Diagram
PWB PREAMP
PWB CONTROL
LE
2
7
PreAmp
LE2
2
LE1
2
PWB MAIN
TV uPC
IC7A01
REMOTE
POWER ON
5VSL
PWB POWER
PD
2
PD
2
3.3VSL
Regulator
IC9A04
BU3.3V
Regulator
IC7A03
3 3
5VSL SUPPLY
(STANDBY)
RELAY
340V*
SUPPLY
12VS
SUPPLY
3 3 AC
340V*
RELAY
11 11
PE2
1
PE
1
10 10
2 2
PL
5
PS
1
LAMP BALLAST
OPTICAL ENGINE
CJ1
1
CJ3
1
4
LAMP ENABLE
LAMP LITZ
3.3VSL
12VS
12VS
12VC
12VC
340V*
JC600
12
20
LAMP ENABLE
RESETZ
LAMP LITZ
RESETZ
LAMPLIT
LAMPLIT
21
FB
1
4
LAMP ENABLE
ASIC READY
ASIC READY
4
ENG_SCL
ENG_SDA
ENG_SDA
ENG_SCL
6
7
LAMP ENABLE
JC600
12
20
21
4
6
7
ABU3.3V
DBU3.3V
3 1
9
8
9
8
3
4
3
4
* 340V uses Live Ground * 340V uses Live Ground
5
DIM
5
LAMPDIM-TX
14
ENGINE ID
14
ENGINE ID
Part 1 - DLP
Part 1 Page 2-8
Part 1 Page 3-1
Part 1 - DLP
Part 1 - Chapter 3
Disassembly
Back Cover Removal
1) Remove screws (A) from the back cover .
2) Remove the back cover from the TV.
CHASSIS REMOVAL & DISASSEMBLY
Chassis Removal
1) Remove five screws (A), one side, four rear .
2) Disconnect all cables connecting to the chassis.
3) Slide the chassis out of the cabinet.
LAMP
COVER
A
A
A
A
BACK
COVER
A
73" & 82" Models
Only
A
A
Side View
A
Part 1 Page 3-2
Part 1 - DLP
Rear Terminal Cover Removal
1) Remove nut (A) from the ANT input.
2) Disconnect connector PG2 from the rear of the RS232C assembly (V41+ only).
3) Remove screws (C) and (D).
4) Remove the Terminal Cover from the chassis.
Power Supply Shield Removal
1) Remove screw (A).
2) Remove the Power Supply Shield
from the chassis.
PWB-POWER Removal
1) Remove screws (B).
2) Disconnect all cables from the
PWB-POWER.
3) Lift the PWB-POWER from the
chassis.
PWB-POWER Installation
NOTE: The PWB-POWER should
be re-installed so the Heat Sink is
opposite the Power Supply Shield.
CHASSIS REMOVAL & DISASSEMBLY (Continued)
A
PWB
POWER
SUPPLY
SHIELD
POWER
B
SINK
HEAT
D
C
D
A
(V41+)
PG2
(Rear)
RS232C
Part 1 Page 3-3
Part 1 - DLP
Top Chassis Brackets Removal
NOTE: Removal of the Power Supply Shield and PWB-POWER is not required to remove the Top Chassis
Brackets.
1) Remove screws (A).
2) Disconnect all cables from the PWB-POWER.
3) Lift the Top Chassis Brackets from the chassis.
CHASSIS REMOVAL & DISASSEMBLY (Continued)
PWB-MAIN Removal
1) Disconnect all cables to PWB-MAIN.
2) Remove screws (A) from the DVI
connector.
3) Remove screws (B) from the Side
Terminals.
4) Remove screw (C) from the Side
HDMI connector (V41+ only).
5) Remove screws (D).
6) Lift the PWB-MAIN out of the
chassis.
A
A
A
TOP CHASSIS
BRACKETS
D
DVI
H
D
M
I
A
(V41+)
C
B
Part 1 Page 3-4
Part 1 - DLP
OPTICAL ENGINE ASSEMBLY - COMPONENT AND CONNECTOR LOCATIONS
(Rear View)
OPTICAL ENGINE ASSEMBLY
PWB-BALLAST REPLACEMENT
Note: To remove the PWB-Ballast, it is not necessary to remove the Engine or Lamp Cartridge.
1) Release the Latch to lift the PWB-BALLAST from the mounting bracket.
2) Slide the PWB-Ballast out of the Engine Assembly.
3) Disconnect connectors CJ1, CJ3 and CJ4, the HV Lamp connector .
4) To reinstall, first connect the connectors. Then slide the PWB under the Retaining Hooks. Then press the
rear edge of the PWB down onto the guide pins to engage the latch.
LAMP
CARTRIDGE
BALLAST
DMD FAN
J3
THERMAL
SENSOR
J8
SIROCCO
FAN
J4
EXHAUST
FAN J5
DMD
FAN
J9
SMOOTH
PICTURE
J10
DYNAMIC
BLACK
J12
DVI
OPTICAL
ENGINE
PE2
POWER
CJ1
BALLAST
CJ3
LAMP
POWER
CONTROL
CD
LAMP
DOOR
SWITCH
DUCT
ASSEMBLY
LATCH
(HV To Lamp)
CJ3
CJ1
CJ4
RETAINING
HOOKS
Part 1 Page 3-5
Part 1 - DLP
OPTICAL ENGINE REPLACEMENT
OPTICAL ENGINE ASSEMBLY REMOVAL
1) Remove 3 screws (A) from the Optical Engine.
2) Disconnect all cables to the Optical Engine Assembly.
3) Slide the Optical Engine assembly out of the cabinet.
DUCT ASSEMBLY REMOVAL
Duct Assembly (Rear View)
Upper Duct Assembly Removal Procedure
1) Loosen two screws (A) and remove the Lamp Cartridge.
2) Disconnect the Exhaust and Sirocco Fan Connectors (J4
and J8) from the back of the Engine and loosen the wiring
harnesses from the looms, refer to previous page for
connector locations.
3) Remove screw (B) from the top of the upper duct and
release the latches shown in Duct Assembly (Top View)
on the following page.
4) Remove the Upper Duct assembly from the Optical
Engine.
LAMP
CARTRIDGE
BALLAST
A
DUCT
LOWER
DUCT
UPPER
LAMP
CARTRIDGE
BALLAST
J12
DVI
OPTICAL
ENGINE
PE2
POWER
CJ1
BALLAST
CJ3
LAMP
POWER CONTROL
CD
LAMP
DOOR
SWITCH
A
Part 1 Page 3-6
Part 1 - DLP
Duct Assembly (Top View)
DUCT INTERIOR COMPONENTS
1) The Lower Duct (Top View) below shows the Duct Interior Component s.
2) The Upper Duct must be removed to replace the Lamp Door Switch PWB, Sirocco Fan, Exhaust Fan and
Thermal Sensor (1 screw).
3) When replacing the Engine, transfer the Duct Interior Components from old Engine to the new Engine.
Note: There are three Exhaust Fan Holders, one on the top and two on the bottom of the Exhaust Fan.
Note: The Exhaust Fan must be installed so the Label is facing inside the Duct.
Note: The Sirocco Fan must be installed so the Label is facing upwith the Flanges aligned with the Guide
Lower Duct (Top View)
OPTICAL ENGINE REPLACEMENT (Continued)
B
Latches
Latch
Latch
SIROCCO FAN
(Label Facing Up)
THERMAL
SENSOR
EXHAUST
FAN
(Behind Lamp Housing)
EXHAUST FAN
HOLDERS (3)
(1 Top - 2 Bottom)
LAMP DOOR
SWITCH
PWB
(Label Facing Inside)
FLANGES Align
Onto GUIDE PINS
Part 1 Page 3-7
Part 1 - DLP
Lower Duct Rear Mounting Screw
Lower Duct Front Mounting Screw
LOWER DUCT REMOVAL
1) Remove Upper Duct, Fans, Fan Holders, Thermal Sensor and Lamp Cartridge. See previous page.
2) Remove the 2 screws (C) one in front and one in the rear of the lower duct .
3) Carefully remove the lower duct from the Engine.
OPTICAL ENGINE REPLACEMENT (Continued)
C
DUCT
UPPER
OPTICAL
ENGINE
C
DUCT
LOWER
Part 1 Page 3-8
Part 1 - DLP
COLOR WHEEL REPLACEMENT
SYMPTOMS
Noise (Bad Motor Bearing)
Solarized Picture NOTE: Before replacing the Color Wheel, check the Index Delay Adjustment.
COLOR WHEEL REPLACEMENT PROCEDURE
CAUTION: This procedure should be performed in a dust free environment.
Any dust entering into the color wheel chamber can cause abnormalities in the picture.
1) Remove Engine Assembly and cover the projection lens to protect it from scratches.
2) Remove the TOP DUCT.
3) Remove the 2 screws (A) shown below.
4) Disconnect the 2 connectors J6 & J7 shown below.
5) Lift the top cover off of the color wheel chamber .
Color Wheel Cover and Connectors
6) Remove 3 screws (B) shown to the right .
7) Use the metal Handle to lift the Color Wheel from the chamber.
8) For installation, reverse the procedure above.
CAUTION: Avoid touching or scratching the Color Wheel.
NOTE: Do not twist the ribbon cable to J6 (the shiny silver
contacts must be facing up).
9) After re-assembly, perform the Index Delay Adjustment de-
scribed in the Service Adjustments section.
10) Pack the original color wheel the same way the replacement
part was sent to you to prevent damage in return shipping.
Color Wheel
COLOR
WHEEL
HANDLE
B
A
COVER
COLOR WHEEL
J6 J7
Part 1 Page 3-9
Part 1 - DLP
PROJECTION LENS REPLACEMENT PROCEDURE
CAUTION: Any dust or fingerprints in the optics can cause abnormalities in the picture.
This procedure should be performed in a dust free environment.
Wear lint free cotton or rubber gloves while performing this procedure.
1) Remove Engine Assembly.
2) Remove screws (A) and rotate the Lens Collar off the Lens in the direction indicated while carefully
releasing the foam adhesive from the Lens.
PROJECTION LENS REPLACEMENT
A
COLLAR
3) Remove screws (B) from the Lens Mask and slide the mask off in the direction indicated.
4) Lift out the Projection Lens.
5) Install the replacement lens so the key is oriented towards the top as shown. For reassembly , reverse the
disassembly procedure. Use thread locker to secure screws (B).
KEY
LENS
B
LENS
MASK
R
e
m
o
v
e
Part 1 Page 3-10
Part 1 - DLP
SCREEN ASSEMBLY 60 , 65 & 73 Models
Screen Assembly Removal and Replacement
1) Open the front control panel door . (V41+ Only) Pull away Speaker Covers followed by Center Escutcheon.
2) Remove three screws (A) (two screws WD-73837).
3) Remove screws (B) around the rear edge of the screen betzel.
NOTE: Leave one screw secure at the top. Then support the assembly to prevent it from falling
while removing the remaining screw.
4) During re-assembly replace screws in their original locations.
A
DOOR
B
B
B
B
B
73 INCH
B
B
B
B
B
65 INCH
B
B
B
B
B
60 INCH
SPEAKER COVERS
(ORNAMENT LEFT & RIGHT)
CENTER ESCUTCHEON
(ORNAMENT CENTER)
V41+
Part 1 Page 3-11
Part 1 - DLP
SCREEN ASSEMBLY 82 Models
Front Cover and Pedestal Removal
1) Remove screws (A) around the bottom rear edge.
2) Open the front control panel door and remove screws (B).
3) Lift the Pedestal and Front Cover away from the front.
Screen Assembly Removal
1) Remove screws (C) from the bottom front of the screen assembly ..
2) Remove screws (D) from the top rear edge of the screen bezel.
NOTE: Leave one screw secure at the top. Then support the assembly to prevent it from falling while
removing the remaining screw.
A A
B B
FRONT
COVER
PEDESTAL
D D D
C
Part 1 Page 3-12
Part 1 - DLP
MIRROR REPLACEMENT
MIRROR REPLACEMENT - 60 , 65 & 73 Models
1) To access the Mirror for replacement, remove the Screen Assembly (See Screen Assembly Removal).
2) The Mirror slides down into the Left, Right and Bottom Brackets inside the cabinet.
3) For 73 models, a Top Bracket is installed.
3) Replacement Mirrors are shipped with instructions on preparing the new mirror for installation.
MIRROR REPLACEMENT - 82 Models
1) To access the Mirror for replacement, remove screws (A) and lif t away the Mirror Cover.
2) The Mirror rests in place below the Mirror Cover .
3) Replacement Mirrors are shipped with instructions on preparing the new mirror for installation.
SUPPORT
BRACKETS
TOP BRACKET
(73" Models)
A
MIRROR
(Below Cover)
A
A
Part 1 Page 4-1
Part 1 - DLP
Part 1 - Chapter 4
Circuit Block Diagrams
Power Control

5VSL
3.3VSL BU3.3V
ABU3.3V
DBU3.3V
TV MICRO
IC7A01
IR
SENSOR
REMOTE
STANDBY ON
5VS
RELAY

AC (LINE)
STANDBY
SMPS
MAIN
SMPS
18VS
12VS
340V
AC
AC (NEUTRAL)
LAMP
BALLAST
1.8VS
1.2VS
2.5VS
3.3VS
DOUBLER
CIRCUIT
CONTROL
KSC0
KSC1
12V
(To Engine)
FET
Switch
DC-DC Supplies Main Power Supply Lamp Control
Details can be located on
the following drawings:
Part 1 Page 4-2
Part 1 - DLP
Main Power Supply
PC9020
T9030

PS
1
3
D9010
D9008
D9011
D9009
D9012 R9030
D9013
PWB POWER
18VS
12VS
5VSL
K9010
K9011
PL
1
5
C9017
C9018
T9010
F9000
L
N
R9060
R9085
1
D9023 R9028
5
F9001
11
3
D9022 R9037
Mai n
SMPS
Regul ator
IC9010
FB
Vcc
Drain
Standby
SMPS
Regul ator
IC9030
FB
Vcc
Drain
R9021
R9022
6
To
Lamp
Ball ast
R9001
PE
1
MAIN-RELAY
AGND
Q9009
Q9008
REF
IC9020
REF
IC9031
2
F9003
2
3
4
5
6
7
PD
10
11
8
9
12V
1
2
3
4
11
10
5
7
Li ve Col d
340V
To
Optical
Engi ne
D9031
D9026
F9002
Source
GND
To
PWB
Main
1
6
4
3
7
4
2
3
1
R9007
8
OCP

D9001
R9019 R9020
D9024 D9020
OCP 7
Drain
R9032
R9029
1
2
4
3
PC9010
R9034
R9031
R9011
R9016
R9012
R9013
R9033
4
3
5 Start
R9087 R9086
12
10
9
8
7
1
2
4
3
R9041
R9039
C9086
R9008
R9010
R9035
Part 1 Page 4-3
Part 1 - DLP
DC-DC Supplies
F9A01
PWB POWER PWB MAIN
18VS
12VS
Voltage Doubler
D9A01, D9A02, Q9A11
30VSL
12VS
1.8VS
3.3VS
5VSL
5VSL
18VS
PD
6
7
10
11
2
PD
6
7
10
11
2
30VSL
1.8VS
1.2VS
2.5VS
5VS
3.3VSL
Tuner
ASIC, Audio, CPLD, DM, SDRAM
DM
DM
Audio, PreAmp, TMDS, Tuner, USB
HDMI, LED, Pre-Amp
Source Used In Circuit
2.5VS
Regulator
IC4G01
5
8
1
3.3VS
ASIC, CPLD, DM, Flash ROM, HDMI, RS232,
TMDS, TV uPC, UART
5VS
5VS
Switch
FET
Q9A06
1
2
5
6
4
3.3VSL
3.3VSL
Regulator
IC9A04
1 5
3 STBY-ON Q9A04 Q9A05
2.5VS
ABU3.3V
BU3.3V
Regulator
IC7A03
1 5
ABU3.3V TV uPC
DBU3.3V
BU3.3V
3.3VS
Regulator
Q9A01
5
6
7
8
3.3V-SS
Regulator
IC6C02
8 1 3.3V-SS
1.8VS
Regulator
Q9A02
5
6
7
8
A1.0V
1.0V
1.0V Regulator
IC5A02
5
8
1
A1.0V
Regulator
IC5A03
5
8
1
1.2VS
1.2VS
Regulator
Q9A03
5
6
7
8
Audi o
Output
IC3A00
25 30 31 36
DBU3.3V TV uPC
A1.0V
1.0V
ASIC
ASIC
3.3V-SS TMDS
Part 1 Page 4-4
Part 1 - DLP
System Control
HDMI 1
HDMI 2
HDMI 3
HDMI 4
HDMI Processor
IC2A01
CSCL
CSDA
CEC-D
INT
CEC-A
DSCL0
DSDA0
R0PWR5V
DSCL3
DSDA3
R3PWR5V
DSCL2
DSDA2
R2PWR5V
DSCL1
DSDA1
R1PWR5V
Microprocessor
IC7A01
HDMI-SCL
HDMI-SDA
HDMI-F-INT
CEC
HDMI-DET (0)
HDMI-DET (3)
HDMI-DET (2)
HDMI-DET (1)
Optical
Engi ne
Multi -Format Decoder
IC4A02
UART
IC4L01
CPLD
IC4L02
CSA
CSB
B4
B2
ENG-SCL
ENG-SDA
ENG
1
2
DM_TXD
DM_RXD
DM-RTS
DM-CTS
TV-TXD
TV-RXD
TV-RTS
TV-CTS
RXDF
TXDF
CTSF
RTSF
RXA
TXA
CTSA
RTSA
TUNER-SCL
TUNER-SDA
UART TXD 1
UART RXD 1
BSC-SCL
BSC-SDA
I2S-CLK
I2S-DATA
TXB
RXB
PWB MAIN
SERIAL FLASH
ASIC
IC5A01
ASIC-MTOD
ASIC-DTOM
ASIC-CLK
ASIC-CS
ASIC-RSTN
TMDS
IC6C00
HSZ_OUT
VSZ_OUT
DE_OUT
CLK_OUT
HSYNC
VSYNC
DE
IDCK
TUNER
Audio Output
IC3A00
Part 1 Page 4-5
Part 1 - DLP
Lamp Control
FB
1
3
2
4
5
7
6
5VS
Q7A03 Q7A05
Microprocessor
IC7A01
J6C00
PWB PREAMP
PWB CONTROL
LE
1
3
2
4
5
7
6
8
10
9
3.3VSL
5VS
PreAmp
PreAmp
LE2
2
1
3
5
4
LE1
2
1
3
5
4
63
91
6
61
64
9
50
8
109 ENGINE-ID
LAMPEN
DLP-RST
ENG-SDA
ENG-SCL
128
LAMPLIT
COVER-DET
LAMPLIT-OUT
LAMPLIT-RX
LAMPDIM-TX 127
DLP-ASIC-READY
KSC1
KSC0
RMC
LED-R
LED-G
126
67
68
103
102
20
125
75 SYST5-CARMASK1
SYST5-CARMASK2
SYST5-CAPTURE
LAMP BALLAST
CJ3
2
1
3
5
4
CD
2
1
PWB-SW-LAMP
J6C00
DVI
CABLE
OPTICAL ENGINE PWB MAIN
DIM
LAMPLITZ
LAMPEN
PL
1
5
PWB POWER
CJ1
1
3
340V
340V
CJ4
4
1
LAMP
5VS
3.3VSL
GND
GND
5VS
GND
LAMP GND
Part 1 Page 4-6
Part 1 - DLP
Video/Audio Signal Path
Optical Engi ne
Input 1
Input 2
Input 3
USB 2.0
Tuner
HDMI
Processor
IC2A01
Y/Pb/Pr or CVBS
Y/Pb/Pr or CVBS
Y/Pb/Pr or CVBS
IF+
IF-
L/R Audio
L/R Audio
L/R Audio
Audio
Output
IC3A00
AVR - L
Speaker(s) OUT
Audio DAC
IC3C00
I
2
S
AVR - R
Digital
Audio
Output
ATSC
NTSC
QAM
L/R Audio
DVI/PC
PWB MAIN
ES
1
2
4
5
J6C00
SP L+
SP L-
SP R+
SP R-
TMDS
IC6C00
ASIC
IC5A01
Multi -Format Decoder
IC4A02
I
2
S (Audio L/R) OUT
LVDS OUT
Analog Audio IN
Analog Video IN
HDMI IN
Tuner IN
USB IN
SPDIF
HDMI 1
HDMI 2
HDMI 3
HDMI 4
J6C00
DVI
CABLE
V41+ only
Part 1 Page 5-1
Part 1 - DLP
Part 1 - Chapter 5
DLP Parts Quick Reference
MODEL
OPTICAL
ENGINE
FRESNEL
LENS
LENTICULAR
SCREEN
MIRROR KIT
PROJECTION
LENS
WD-60737 938P158010 491P218010 491P217040 KIT-MIR V41 60" 491P240010
WD-60C9 " " " " "
WD-65737 938P158020 491P218020 491P217050 KIT-MIR V41 65" "
WD-65837 955B378003 " " " "
WD-65C9 938P158020 " " " "
WD-73737 938P158030 491P218030 491P217060 KIT-MIR V41 73" "
WD-73C9 " " " " "
WD-73837 955B378004 " " " "
WD-82737 938P158040 491P232010 491P231010 KIT-MIR V41 82" "
WD-82837 955B378005 " " " "
OPTICAL ENGINE & MISC. PARTS
MODEL PWB-MAIN PWB-POWER PWB-LAMP-SW PWB-CONT PWB-LED PWB-RS232 PWB-PREAMP
WD-60737 934C328001 934C329001 934D059001 934D060001 934D057001 X 934D058001
WD-60C9 " " " " " X "
WD-65737 " " " " " X "
WD-65C9 " " " X "
WD-73737 " " " " " X "
WD-73C9 " " " " " X "
WD-82737 " " " 934D060002 X X "
WD-65837 934C328002 " " " X 934D062001 934D058002
WD-73837 " " " " X " "
WD-82837 " " " " X " "
PRINTED CIRCUIT BOARDS
PART PART NUMBER
Lamp-Cartri dge 915B403001
Lamp Bal l ast 938P127010
Speaker 480P084020
Fan-Exhaust 299P335010
Fan-Scirocco (Lamp) 299P321010
Fan-Engine (DMD) 299P339010
Sensor-Temperature 299P337010
Module-Color-Wheel 938P137010
Remote Control 290P175010
ALL MODELS
Part 1 Page 5-2
Part 1 - DLP
Part 2 Page 1-1
Part 2 - LCD
Part 2 - Chapter 1
Down-to-1
Because the operating software used in LCD Flat Panel
is similar to the DLP product line, a lot of the trouble-
shooting procedures are similar. However, some dif-
ferences do exist. So, rather than pointing out excep-
tions, the troubleshooting section is presented in its en-
tirety.
User Level Resets and Initialization
As in previous models, many symptoms (customer gen-
erated or intermittent) may be resolved by performing
a reset or initialization. Many of these functions are avail-
able to the customer. Asking the user to perform these
resets may eliminate the need for a service call. If the
exact nature of a symptom is unknown, its best to have
the customer perform the most common procedures in
a specific order to minimize the number of settings that
will be affected. That order is:
1) System Reset
2) A/V Reset by Input
3) A/V Reset all Inputs
4) Initialize (User Level)
Refer to the Reset/Initialization Chart shown in Table 2-
1 for all procedures. Of course, if a user level reset
does not correct the problem, it may be necessary to
perform the Service Level Initialization as part of a ser-
vice call.
User Level Ini ti al i zati on
<MENU><1-2-3>
RESET SERVICE MENU
WARNING: RESET SYSTEM DEFAULTS
Resets all settings back to default.
To reset system defaults, press ENTER.
Press EXIT or MENU to exit.
Part 2 - LCD
Part 2 Page 1-2
Reset Name When to use How to use Resul ti ng Acti on
Remote
Control TV
Layer Reset
Returns the remote control TV
layer to normal operation.
1)
2)
2)
3)
3)
Set the slide switch to TV
position.
Press and hold the <POWER> button until it
Enter the code <0-0-9-3-5>.
Once the valid code has
been entered and
confirmed, the remote
contrrol has been reset.
Remote
Control TV
Volume/Mute
functions
Returns the volume and mute
functions of the remote control to
TV volume and mute for TV,
Cable/Sat, VCR and DVD layers
after the Audio Lock for AV
Receiver feature has been used.
1)
2)
2)
3)
(1) Set the slide switch to TV position.
(2) Press and hold the <POWER> button until it
(3) Enter the code <9-9-3>< + >.
The remote will now
operate the TV's volume
and mute when the
slide switch is in the TV,
CABLE/SAT, VCR or
DVD positions.
A/V Memory
Reset by
individual
input
When the audio and or video
settings for a single input
seems to be incorrect.
All Audio and Video
settings for the
individual input are
reset except for the
Listen To, Language,
Balance and Closed
Caption settings.
A/V Reset, all
inputs
To reset audio and video
adjustments for all inputs to the
original factory settings.
All Audio and Video
settings are reset to the
factory default settings.
No other menu options
are changed.
System
Reset
To reset the TV when it does not
turn on or off, does not respond
to the remote control, front panel
buttons or has other unusual
symptoms.
TV Micro Re-boots.
Note: The changes
made during the current
TV-On period may be
lost. All other previous
user settings are not
lost.
Initialize User
Level
To reset all customer settings
except V-Chip
All customer menu
except V-Chip are reset
to factory default.
Initialize -
Service Level
To reset all customer settings All customer menu
are reset to factory
default.
V-Chip
Password
Bypass
If V-Chip password is not known Password will be
bypassed. If in the V-
Chip menu, enter a new
password.
Unlock Front
Panel
To unlock the front panel if it has
been locked in the V-Chip Menu.
Front Panel becomes
operational. Other V-
Chip settings not
changed. Note: Cannot
be performed while in
the Low Power mode
and the set is Off.
<MENU><2-4-7-0>. Highlight INITIALIZE and press
<ENTER>
Press < > & <9> at the same time.
Press and hold the front panel <ACTIVITY> button
for 8 seconds.
1) Select Input to be reset
2) <MENU> --> Adjust --> Reset
While viewing the TV, press the front panel buttons
<ACTIVITY> & <VOL > at the same time and hold
for 10 seconds.
Press the <POWER> button on the front panel and
hold it for 8 seconds.
Press <MENU><1-2-3><ENTER>
Table 2-1: Reset/Initialization Chart
e
Resets and Initialization
Part 2 Page 1-3
Part 2 - LCD
Opti on Menu
The Option Menu is used for Service Level Initializa-
tion. It also has other functions that can be useful in
diagnosing a problem. To access the Option Menu:
1) Press <MENU><2-4-7-0>
2) The Option Menu is displayed.
Figure 2-1 shows the Option Menu for V41 models.
The items listed in the Option Menu are:
INITIALIZE: Resets all user settings including
V-Chip settings and password and ADV (ISF)
Video settings.
POWER RESTORE: Allows the TV to be
operated by switching AC power. (A factory
function)
PRODUCTION MODE Defeats Auto Input
Detection, activates all Inputs. (A factory
function)
DIGITAL SIGNAL STRENGTH Gives
relative signal strenght numerically 1~9 with 9
the strongest. Select and press <ENTER>for
additional information.
SOFTWARE Current software version
TOTAL HOURS OF USE Total time the set
has been On.
Digital Signal Strength
To access information on digital signal reception:
1) Tune to a digital channel.
2) Enter the Option Menu and scroll down to high-
light Digital Signal Strength.
3) Press ENTER
The table in Figure 2-2 will be displayed. The most
important figure is the SNR (Signal to Noise Ratio). The
acceptable SNR depends on the type of signal:
8VSB (Air Broadcast) =16 to 33
If the signal is fluctuating, the menu will indicate the num-
ber of Correctable and Uncorrectable Errors as they
are encountered.
This information helps determine if a digital signal prob-
lem is causing a symptom on the TV.
Opti on Menu
<MENU><2-4-7-0>
Initialize
Power Restore OFF
Production Mode OFF
Digital Signal Strength <1~9>
NetCommand Software Vxx xxx.xx
Total hours of use 0
Figure 2-1: Option Menu
Digi tal Si gnal Strength Menu
"Digital Signal Strength" <ENTER>
Tuner
Frequency(MHz) 749
Signal Level <1~9>
Modulation 8VSB Air
Carrier Lock Locked
SNR 29.09
Correctable errors 0
Un Correctable errors 0
Figure 2-2: Digital Signal Strength
Part 2 - LCD
Part 2 Page 1-4
Restore I SF Settings:
1. Insert the USB memory device with the backup
data into the USB slot.
2. Press the <MENU>button on the remote con-
trol. The Customer Menu will appear.
3. Press the <2-4-5-7>buttons. The Service Menu
will appear, Figure 2-3.
4. Press the <0>button. The Data Selection Menu
will appear.
5. Use the <TS>buttons to select BACKUP
AND RESTORE ISF SETTING and press
<ENTER>.
6. Use the <TS>buttons to toggle to Restore
ISF Settings From USB.
Warning: DO NOT press <ENTER>while
"Backup ISF Settings to USB" is displayed. The
data on the USB will be overwritten and lost.
7. While Restore ISF Settings From USB is dis-
played, press <ENTER>. The screen will flash
the message "Restore completed." The TV will
then turn off.
8. Remove the USB memory device before turning
the TV back on.
Backup / Restore ISF Settings
If the customer has calibrated the ISF (ADV) video
settings, the settings data can be backed up on a USB
memory device. If the settings are lost due to a Reset
or Initialization procedure, PWB-MAIN replacement
or other reasons, the settings data can be restored.
Backup ISF Settings:
1. Insert a blank USB memory device into the USB
slot.
will appear.
5. Use the <TS>buttons to select BACKUP
AND RESTORE ISF SETTING and press
<ENTER>.
6. Use the <TS>buttons to toggle to "Backup
ISF Settings to USB (Default).
7. While "Backup ISF Settings to USB is displayed,
press <ENTER>. The screen will flash the mes-
sage "Backup completed."
8. Remove the USB memory device and store it in
a safe place.
9. Press <MENU>to exit.
SOUND PROJECTOR TRANSDUCER TEST
Backup ISF Settings to USB
Backup complet ed.
Rest ore ISF Set t ings From USB
Rest ore complet ed.
Servi ce Mode <MENU> <2-4-5-7>
SERVICE
ASIC
2950 GgainH 957
Figure 2-3: Service Mode Menu
Backup ISF Settings to USB
WARNING Do Not Press ENTER
Part 2 Page 1-5
Part 2 - LCD
Figure 2-5: Side Panel
LED Indications
The front panel Status LED provides an indication of
the sets operation and the possible cause of a malfunc-
tion. If an abnormal condition is indicated, perform the
Self Diagnostics procedure.
Table 2-2: LED Indications
STATUS LED Indi cati on Condi ti on
Off Off (standby)
Green Power On
Slow Blink Green Power Off with Timer Set
Fast Blink Green Power On Booting
STATUS LED Indi cati on Condi ti on
Blinking Red Circuit Failure
NORMAL INDICATIONS
ACTIVITY
ENTER
POWER
CH
VOL
STATUS
Self Diagnostics
To activate, press the side panel <ACTIVITY>& <CH
T>buttons at the same time and hold for 5 seconds.
The STATUS LED will then flash denoting a two digit
code.
The number of flashes indicates the value of the
MSD (tens digit) of the Error Code.
The flashing then pauses for approximately 1/2
second.
The LED then flashes indicating the value of the
LSD (ones digit) of the Error Code.
The Error Code is repeated a total of 5 times.
Example: If the Error Code is 27, the LED
will flash two times, pause, and then flash seven
times.
Error Codes, descriptions and the most likely cause of
the error are listed in Table 2-3.
Figure 2-4: Status LED
Part 2 - LCD
Part 2 Page 1-6
Table 2-3: Error Codes
Error Code Log
<MENU><3-5-6-4>
***** PAGE (001/001) *****
CURRENT TIME: 01455 HOURS
LAMP TIME CODE STATUS
00413 HRS 27 HAPPENED
00716 HRS 44 HAPPENED Press Up to Previous Page
00905 HRS 44 HAPPENED Press Down t o Next Page
Press Right t o Top Page
Press Left t o Last Page
Press CANCEL to Init ialize
Press MENU t o Exit
Error Code Log
The Error Code Log can be used to retrieve the code
for an error that occurred in the past.
To access the Error Code Log:
<MENU><3-5-6-4>.
Press <CANCEL>to erase the Log.
Press <MENU>to exit.
Figure 2-6: Error Code Log
Error Code Log Definitions - Refer to Figure 2-6:
PAGE - Current page number
CURRENT TIME - total hours of operational
use.
LAMP TIME - usage hours when the error
occurred.
CODE - the specific Error Code that occurred.
STATUS: HAPPENED - Indicates an error
was recorded.
Note: The TV must be in Shut Down. The LED
will probably be indicating an abnormal
condition. If the TV is switched Off, AC is
removed, or a System Reset is performed, the
code automatically resets to 12 No Error.
See the Error Code Log to retrieve a history of
errors.
ERROR CODES
Error Code Cause Most Li kel y Fai l ure
12 Normal off No Problem detected
27 INVERTER-SHORT PWB-POWER or Panel-Assembly
44 LVDS Cable connection detection Loose LVDS Cable at PWB-MAIN or Panel Assembly
48 PON-SHORT PWB-MAIN
59 PNL12V SHORT PWB-POWER or Panel-Assembly
69 T2W-PWR SHORT PWB-POWER or PWB-NET/ML (VLP41++)
Note: Use the front panel buttons, not the remote
control.
Note: If there is no response, the front panel may be
locked by a V-Chip setting. To unlock, press
and hold <ACTIVITY>on the front panel for
8 seconds.
Part 2 Page 1-7
Part 2 - LCD
Figure 2-7: Data Selection Menu
Sound Proj ector Transducer Test
This procedure will test will each of the TVs 16 speak-
ers and amplifier circuits individually using an internal
white noise generator.
will appear.
4. Use the <TS>buttons to select SOUND
PROJ ECTOR TRANSDUCER TEST and
press <ENTER>.
The Sound Projector Transducer Test Menu will be dis-
played. The tone will automatically cycle from one
speaker to the next as indicated on screen. Follow the
on-screen instructions to manually cycle the tone, Fig-
ure 2-8.
Sound Projector Transducer Test
AUTO
Press AUDIO/Page UP to toggle between AUTO and MANUAL
Press Right to Next Speaker (When MANUAL)
Press Left to Previous Speaker (When MANUAL)
Press 0 to end the test
6 7 8 9 10 1 2 3 4 5 16 11 12 13 14 15
Figure 2-8: Sound Projector Transducter Test Menu
Part 2 - LCD
Part 2 Page 1-8
Part 2 Page 2-1
Part 2 - LCD
Part 2 - Chapter 2
Disassembly
Back Cover Removal**
NOTE: It is not necessary to remove the Stand for Back Cover removal.
1) Remove short screws (A) and long screws (B).
2) Lft the back cover from the TV.
NOTE: Unless noted, instructions are for all models.
Illustrations may differ slightly depending upon the actual model being serviced.
LCD Panel Replacement
1) Remove the parts noted with **.
2) Reverse the procedure to install a replacement.
A
A
A
B
B
B
Part 2 - LCD
Part 2 Page 2-2
Stand Removal**
NOTE: The Stand can be removed either before or
after Back Cover removal.
1) Lay the TV face down on a soft flat surface.
2) Remove screws (C) and lift out.
C
Speaker Cabinet Removal**
1) Disconnect all electrical connectors to the Speaker Cabinet.
3) Lift the Speaker Cabinet out from the front of the TV.
Screen Size Screw Quantity
52" 10
46" 8
40" 6
SPEAKER
A
A
46" 40"
52"
A
A
46"
52"
CABINET
40"
Part 2 Page 2-3
Part 2 - LCD
Speaker Cabinet Disassembly (LT-40151, LT-46151, LT-52151, LT-46153 & LT-52153)
1) GRILL-REAR - Remove screws (B).
2) Preamp Assembly - Remove screw (C).
3) LED Assembly - Remove screw (D).
4) PLATE-LED - Remove screws (E).
B
ORNAMENT
B
E
NET-SP
GRILL-REAR
PWB-PREAMP
PLATE-IR
C
LENS-IR
PLATE-LED
D
PWB-LED
COVER-LED
GRILL-SP
SPEAKER-2W
PAD-SP
Speaker Cabinet Disassembly (LT-46249 & LT-52249)
1) GRILL-REAR - Remove screws (B).
2) Preamp Assembly - Remove screw (C).
3) LED Assembly - Remove screw (D).
4) SPEAKER(S) - Remove screws (E).
B
ORNAMENT-SP
PWB-
PREAMP
LENS
IR
PLATE
IR
B
C
D
SPEAKER
GRILL-SP
GRILL-REAR
NET-SP
SPEAKER-2W
PAD-SP
LENS-LED
PWB-SBL
PLATE-
LED
PWB-LED
E
HOLDER-SP
Part 2 - LCD
Part 2 Page 2-4
BEZEL-FRONT Removal**
1) Remove the Speaker Cabinet.
2) Release the clips arond the sides and top of the Bezel and lift away from the front of the LCD Panel .
BEZEL-FRONT Replacement (LT-40153, LT-46153, LT-52153, LT46249, LT-52249)
1) Apply double faced adhesive tape along the inside top, bottom and sides of the Panel-Front.
2) Use even pressure to mate the Panel-Front to the Bezel.
DF-ADHESIVE-TAPE
A A
WALL MOUNT
BRACKETS
A
STAND
BRACKET
MOUNTING
D
B C
AC POWER
JACK
E
USB CABLE
PWB-SIDE
BUTTON-SIDE
SIDE TERMINAL
F
Wall Mount Brackets Removal**
2) Lift off the Wall Mount Brackets.
AC Power Jack Removal**
1) Remove screws (B) and (C).
2) Disconnect electrical connector.
3) Lift off the AC POWER JACK.
.
Stand Mounting Bracket Removal**
1) Remove screws (D).
2) Lift off the Stand Mounting Bracket.
Side Terminal Removal**
1) Disconnect all electrical connectors to the Side Terminal.
2) Slide the Side Terminal out of the TV.
Side Terminal Disassembly
1) HDMI Cable - Remove screws (E).
2) PWB-SIDE & BUTTON-SIDE - Remove screws (F).
Part 2 Page 2-5
Part 2 - LCD
NET/ML Assembly Removal** (LT-46249 & LT-52249 Only)
1) Disconnect all electrical connectors from PWB-NET/ML and PWB-ML-POWER.
3) Lift Net/ML Assembly up and off.
PWB-ML-POWER Replacement (LT-46249 & LT-52249 Only)
NOTE: Removal of the NET/ML-Assembly is not required for PWB-ML-POWER replacement.
1) Disconnect all electrical connectors from PWB-ML-POWER.
3) Lift away the PWB-ML-POWER.
4) Reverse the procedure for installation.
A
A
NET/ML
ASSEMBLY
PWB-NET/ML PWB-ML-POWER
B
PWB-ML-POWER
Part 2 - LCD
Part 2 Page 2-6
PWB-NET/ML Replacement (LT-46249 & LT-52249 Only)
1) Remove the NET/ML- ASSEMBLY..
2) From the reverse side, remove screws (C).
3) Lift away the PWB-NET/ML.
Power Assembly Removal**
1) Remove the NET/ML-ASSEMBLY. (LT-46249 & LT-52249 Only).
2) Disconnect all electrical connectors from PWB-POWER.
4) Lift off the Power Assembly.
PWB-POWER Replacement
NOTE: Removal of the POWER-ASSEMBLY is not required for PWB-POWER replacement.
1) Disconnect all electrical connectors from PWB-POWER.
3) Lift off the PWB-POWER.
C
PWB-NET/ML
A
A
POWER
ASSEMBLY
PWB-
POWER
B
Part 2 Page 2-7
Part 2 - LCD
Main Assembly Removal** /PWB-MAIN Replacement
Note: The PWB-MAIN is replaced as an assembly that includes the shield.
1) Remove the NET/ML-Assembly. (LT-46249 & LT-52249 Only).
2) Disconnect all electrical connectors from PWB-MAIN.
4) Lift off the Main Assembly.
5) To install a replacement PWB-MAIN, reverse the procedure
A
A
MAIN-ASSEMBLY
PWB-MAIN
Part 2 - LCD
Part 2 Page 2-8
Top, Bottom & Side Brackets Removal**
Top Stay Removal** (52 Models)
1) 40 and 46 models - Remove screws (A) & (B).
52 models - Remove screws (A) (B) & (C).
A
40" & 46" MODELS
BRACKET-SIDE BRACKET-SIDE
BRACKET-TOP
BRACKET-BOTTOM
A A
A
B
C
52" MODELS
BRACKET-SIDE BRACKET-SIDE
BRACKET-TOP
BRACKET-BOTTOM
A A
C
B
STAY-TOP
Part 2 Page 3-1
Part 2 - LCD
Part 2 - Chapter 3
Circuit Block Diagrams
Power Suppl y Overvi ew
PWB-NET/ML
ML
Audio
VLP41++ only
3.3VS
12VS
5VSL
MLVCC
FET
Switch

CC
3~4
5

CG
1~2
PWB ML-POWER
MLVCC
(+18V)

CH
1~2
PK
1
VLP41++ only

CC
3~4
5
PK
1

PC
1~5

PD
1~5

PE
1~2
PC1
1~2

PB
1~2

PB1
1~2
7~8 7~8
5 5

nc
1~5

nc
1~5
PWB-MAIN
LCD PANEL
46" and 52" only

J5F01
47~51
37~41
J5F02

nc
1~5

nc
1~5
FET
Switch
VINV
(+24V)
12VS
PANEL-VCC
+340V
5VSL
5VS
2.5VS
1.2VS
1.8VS
Tuner
Main
Audio
5VA
8.0V
Doubl er 30VSL
2.5VS
1.2VS
1.8VS
105VDD
5VS
3.3V
3.3VSL
FET
Switch
3.3VS
12VS
5VSL
12VS
Relay
PWB-POWER

PS
1,3
+340V
24V
24V
12V
12V
AC
Part 2 - LCD
Part 2 Page 3-2
5VSL Source
AC
To PWB-MAIN
To PWB-NET/ML
VLP41++ only
T9030

PS
1
3
D9012 R9030
D9013
PWB POWER
5VSL
L
N
Standby
SMPS
Regulator
IC9030
FB
Vcc
Drain
REF
IC9001
8
9
10
11
6
5
3
Live Cold
GND*
4
3
R9007
OCP
Drain
R9011
R9015
R9013
R9012
Start
R9088 R9087
1
2
4
3
PC9020
PB
5
CC
5
R9010
D9011
D9009
F9000
1
R9021
7
2
1
8
5
AC
to
+340V
Source
D9207
*Although labeled GND, this
is NOT ground potential.
5VSL
5VSL
Vcc ( 17V) for
IC9101 and IC9201
~~
5VSL Distribution
PWB POWER PWB-MAIN
3.3VSL
Regulator
IC9A04
1 5 3.3VSL
5VS
STBY-ON
3.3V
Regulator
IC7A03
1 5
3.3V
Q9A04 Q9A05
SBL-5VSL
L7C02
PWB-SBL
(for Micro Vcc only)
SBL-RNT
SBL-5VSL
BLUE-LED
Micro
PB
5
CC
5
5VSL
5VSL
PB1
5
VLP41++ only
L7A01
L7A02
3.3V
5VS
Switch
FET
Q1903 5VS 4
3
2
1
6
5
Q1901 Q1902
5VS
Switch
FET
Q9A06 4
3
2
1
6
5
STBY-ON-T2W
CC
5
CA
7
T2W-STDBY
CA
5
PWB-NET/ML VLP41++ only
LE1
10
9
LE5
3
1
5VSL
5VSL
Part 2 Page 3-3
Part 2 - LCD
340V Source
D9201
PWB POWER
+340V
R9231
F9000
PS
1
3
L
N
K9010
K9011
Q9007 Q9009
5VSL
5VSL
Q9008 Q9006
Main Relay

D9200
AC
to
5VSL
Source
D9202
D9209
1 3
7 5
1 3
7 5
Q9201
Q9202
L9202
L9201
R9230
R9229
R9228
R9227
R9206
R9219
R9220
R9221
R9222
R9213
Transi ti on Mode
PFC
Pre-Regul ator
IC9201
VSENSE
8
GDA 14
GDB 11
ZCDA 16
ZCDB 1
HVSEN
2
PK
1
4
To PWB ML-POWER
VLP41++ only
PA
8 From PWB MAIN
Live Cold
+340V to
VINV, 12VS, and
PANEL-VCC
Suppl y
F9100
+340V
T9M00
+340V
To PWB-NET/ML
VLP41++ only
PK
4
D9M00
D9M01
PWB ML-POWER
18V
MLVCC
SMPS
Regulator
IC9M00
FB
VCC
6
3
Live Cold
GND*
6
5
D/ST
R9M04
1
2
4
3
PC9M00
CH
1
R9M07
1
4
*Although labeled GND, this
is NOT ground potential.
1 1
D9M02
5
R9M08
S/OCP 3
R9M00
11
12
9
8
R9M03
R9M05
4
3
2
REF
IC9M01
R9M01
R9M02
VLP41++ only
PWB-ML POWER
Part 2 - LCD
Part 2 Page 3-4
1
2
4
3

R9116 R9115
Q9101
Q9102
Mai n
SMPS
Regulator
IC9101
VG(H)
5
2
12
16
VG(L)
GND
F/B
D9103
D9101
D9102
D9104
3
1
12
14
10
8
3
1
12
14
10
8
R9119
R9118
R9121
R9122
VINV (24V)
12VS
4
PC
5
3
2
1
4
PD
5
3
2
1
R9117
+340V
To PWB-MAIN
To PWB-NET/ML
VLP41++ only
PB
3
CC
7
8
4
F9001
46" and 52" only
Live Cold
PWB POWER
To PWB-MAIN
PE
1
2
1
2
To PANEL
To PANEL
Audio circuits only
Q9012
REF
IC9102
PANEL-PWR
PA
4
PANEL-VCC
PANEL-VCC
12VS
12VS
12VS
12VS
12VS
12VS
PC9101
R9106
From PWB-MAIN
Vs 15
Q9011
T9020
T9010
VINV, 12VS and PANEL-VCC Sources
Part 2 Page 3-5
Part 2 - LCD
12VS Distribution 1 of 2
PWB-MAIN
12VS 12VS
PWB-POWER
PE
1
2
PC1
1
2
CC
3
4
CC
3
4
8.0V
Regulator
IC3G01
5 4
(for Audio DSP only)
8.0V
5VA
5VA
Regulator
Q3K00
1 2 3 4
5 6 7 8
5VA
Regulator
Q3K01
1 2 3 4
5 6 7 8
Audio Output Amps
F1902
1.8VS
3.3VS
2.5VS
1.2VS
3.3VS
Regulator
Q9A01
5 7
6 8
2.5VS
Regulator
IC1902
8 1
1.8VS
Regulator
Q1907
5
6
1.2VS
Regulator
Q1908
5
6
7
8
7
8
PWB-NET/ML
F9001
VLP41++ only
5.0V
8.0V
3.3V
2.5V
1.8V
1.2V
Part 2 - LCD
Part 2 Page 3-6
12VS Distribution 2 of 2
PWB-MAIN
1.2VS
1.8VS
VDD105
3.3VS
F9A01
1.2VS
Regulator
Q9A03
5
6
7
8
1.8VS
Regulator
Q9A02
5
6
7
8
1.05V
Regulator
Q9A80
5
6
7
8
12VS
L5A06
ASIC_VDDQ_V1
L5A07
ASIC_VDDQ_V
L5A08
ASIC-3.3V
FRC3.3V
Switch
FET
Q5F03
4 3
2 1 6 5
FRC3.3V
L5F04
VDD33OSC
L5F03
VDD33
2.5V
Regulator
IC5F03
5
8
1
L5F00
VDD25PLL
L5F01
VDD25
FRC-VDD33-SW
Micro
1.8V
Switch
FET
Q5F04
4 3
2 1 6 5
1.05V
Regulator
IC5F06
5
8
1
VDD18
FRC-VDD105PLL-SW
30VSL
3.3VS
Regulator
Q9A20
5 6 7 8
3.3VS
Regulator
Q9A21
1 2 3 4
1 2 3 4
5 6 7 8
Vol tage Doubl er
D9A01, D9A02, Q9A11
L5F05
VDD105PLL
L5F06
VDD105MPLL
L5F07
VDD105DLL
12VS
PWB-POWER
PB
7
8
PB1
7
8
L4G25
AGC_VDD0V
L4G05
D3.3V_BCM3549
L4G06
A3.3V_BCM3549
2.5VS
Regulator
IC4G01
5
8
1 A2.5V_BCM3549
3.3V
3.3V
3.3V
3.3V
3.3V
3.3V
3.3V
3.3V
3.3V
3.3V
1.8V
1.2V
1.05V
2.5V
30V
2.5V
2.5V
1.8V
1.05V
1.05V
1.05V
Part 2 Page 3-7
Part 2 - LCD
Signal Path

Input 2
Input 3
(Si de)
Y/Pb/Pr or CVBS
Y/Pb/Pr or CVBS
L/R Audio
L/R Audio
L/R Audio
DVI/PC
PWB MAIN
ASIC
IC5A01
Mul ti -Format Decoder
IC4A02
LVDS OUT
SPDIF OUT
Y/Pb/Pr or CVBS
L/R Audio
Analog Audio IN
Analog Video IN
Input 1
Digital Audio Input
Audio
Decoder
IC3F00
I
2
S
I
2
S
120Hz
Converter
(FRC)
IC5F00
LCD Modul e
LCD Panel
INVERTER
INVERTER
Control
PWB
J5F02
J5F01
HDMI
Processor
IC2A01
HDMI IN
HDMI 1
HDMI 2
HDMI 3
HDMI 4
Tuner
IF+
IF-
ATSC
NTSC
QAM
Tuner IN
Digital Audio Output
Audio
DSP
IC3G00
AVR - L
AVR - R
Subwoofer
Ls
Rs
Center
(VLP41+ and VLP41++ only)
Audio
Output
IC3J40
Audio
Output
IC3J60
Audio
Output
IC3J50
Audio
Output
IC3J70
Audio
DAC
IC3H00
Audio
DAC
IC3H50
Audi o
Output
IC3J01
Audi o
Output
IC3J20
Audi o
Output
IC3J10
Audi o
Output
IC3J30
11
12
7
8
9
10
5
6
1
2
3
4
SP3
11
7
8
9
10
5
6
1
2
3
4
SP2
SP1
7
8
9
10
5
6
1
2
3
4
SP1
SP2
SP3
SP4
SP5
SP6
SP7
SP8
SP9
SP10
SP11
SP12
SP13
SP14
SP15
SP16
SP1+
SP1-
SP2+
SP2-
SP3+
SP3-
SP4-
SP4+
SP5+
SP5-
SP6+
SP6-
SP12+
SP12-
SP13+
SP13-
SP14+
SP14-
SP15-
SP15+
SP16+
SP16-
SP7+
SP7-
SP8+
SP8-
SP9+
SP9-
SP10-
SP10+
SP11+
SP11-
SP-RS
SP-LS
SP4
7
8
9
10
SP RS+
SP RS-
SP LS-
SP LS+
4
1
2
3
CF
2
CF
5
2 5
ML-AUDIO_R
PWB-NET/ML (VLP41++ only)
Audio DSP
Audi o Output
IC3010
USB
2.0
USB IN
(VLP41++ only)
ML-AUDIO_L
Part 2 - LCD
Part 2 Page 3-8
System Control
HDMI 1
HDMI 2
HDMI 3
HDMI 4
HDMI Processor
IC2A01
CSCL
CSDA
CEC-D
INT
CEC-A
DSCL0
DSDA0
R0PWR5V
DSCL3
DSDA3
R3PWR5V
DSCL2
DSDA2
R2PWR5V
DSCL1
DSDA1
R1PWR5V
Microprocessor
IC7A01
HDMI-SCL
HDMI-SDA
HDMI-F-INT
CEC
HDMI-DET (0)
HDMI-DET (3)
HDMI-DET (2)
HDMI-DET (1)
Multi-Format
Decoder
IC4A02
UART
IC4L01
CPLD
IC4L02
DM_TXD
DM_RXD
DM-RTS
DM-CTS
TV-TXD
TV-RXD
TV-RTS
TV-CTS
RXDF
TXDF
CTSF
RTSF
RXA
TXA
CTSA
RTSA
TUNER-SCL
TUNER-SDA
UART INTA
UART INTB
BSC-SCL
BSC-SDA
PWB MAIN
SERIAL
FLASH
ASIC
IC5A01
FRC
IC5F00
CLK-FI
PLDCLK SCL-I
SDA-I
E
2
PROM
IC5F02
MSDA
MSCL
SDA
SCL
SCL-I
SDA-I
Audio
DAC
IC3H00
Audio
DAC
IC3H50
Audio
Decoder
IC3F00
Audio
DSP
IC3G00
ASIC-MTOD
ASIC-DTOM
ASIC-CLK
ASIC-CS
ASIC-RSTN
TUNER
RXB
TXB
CTSB
RTSB
CA
1
2
4
3
PC-TXD
PC-RXD
PC-RTS
PC-CTS
RXDF
TXDF
CTSF
RTSF
PWB-NET/ML
(VLP41++ only)
CSA
CSB
B4
B2
UART INTA
UART INTB
Mul ti -Format
Decoder
IC1501
UART-CTS-1
UART-RTS-1
UART-RXD-1
UART-TXD-1
CA
1
2
4
3
Part 2 Page 4-1
Part 2 - LCD
Part 2 - Chapter 4
LCD Parts Quick Reference
LT-40151 LT-40153 LT-46151 LT-46153 LT-46249 LT-52151 LT-52153 LT-52249
LCD-MODULE 289P137020 289P138020 289P147010 289P143020 289P148020
ASSY-PWB-MAIN 934C335003 934C335004 934C335001 934C335002 934C335007 934C335005 934C335006 934C335008
ASSY-PWB-POWER 934C336001 934C336002 934C336003 934C336002 934C336003
ASSY-PWB-SIDE 934C334001
ASSY-PWB-LED 934D066001
ASSY-PWB-PREAMP 934D067001 934D067002 934D067001 934D067002 934D067001 934D067002
ASSY-PWB-SBL 934D076001 934D076001
ASSY-PWB-NET/ML 934C339001 934C339001
ASSY-PWB-MLPOWER 934C342001 934C342001
REMOTE-CONTROL 290P175010 290P175020 290P175010 290P175020
Part 2 Page 4-2
Part 2 - LCD

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V41-VLP41 Training Manual

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3.0 - All models meet Energy

Digital 5.1 channel surround sound without

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