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-7 3.

NMEX T&C Shop Equipment Installation -8 Schedule

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2/915

Equip Test

Equipment completion
Prod Trial

SOP

NMEX

Start of Vehicle production

Equip Schedule (MEX Common) Conveyor NMEX DA


Fabrication Transportation Installation .

Commisioning start

Single Trial

SA1

System Trial

NMEX

SA2

Fabrication

AGV

NMEX
Buy-

Transportation

Installation Single Trial

SA1

SA2

System Trial

Conveyor Installation Schedule General Installation Supplier selection plan

RFQ

PO

PBS conveyor system Marking of the installation datums line steel structure installation Rail temporary installation Rail installation(including switch,stopper and friction drive) Rail fixing Rail polishing and adjusting(friction drive final confirmation adjustment) Paint out lifter PBS out lifter Trolley detection tool installation Air circuit installation Air circuit ventilation confirmation PBS control panel , Sensor and Duct PBS trolley Assembly PBS trolley inputs Safety fence PBS final confirmation ( trial test) Trim line conveyor system Marking of the installation datums line Dolly running rail installing and fixing Dolly guiding rail installing and fixing Rail polishing , horizantal adjusting Friction drive installing Trim Dolly Clamping device Trim line side platform Air circuit installation Air circuit ventilation confirmation Trim control panel , Sensor and Duct Trim Dolly Assembly Trim Dolly inputs Safety fence Trim final confirmation (trial test) Trim dolly check Jig installation Chassis UF conveyor system Marking of the installation datums line steel structure installation (post, net , safety fence on the net) Rail installation(including switch,stopper and friction driver) Trim Out lifter Chassis in lifter maintenance lifter chassis line detection tool installing chassis line hanger inputs Air circuit installation Air circuit ventilation confirmation Trim control panel , Sensor and Duct Chassis UF line hanger Assembly Chassis UF line hanger inputs Safety fence ( ground level) UF hanger Check jig UF final confirmation (trial test) CT final conveyor system Marking of the installation datums line Dolly running rail installing and fixing Dolly guiding rail installing and fixing Rail polishing , horizantal adjusting Friction drive installing Chassis Dolly Clamping device Chassis line side platform Air circuit installation Air circuit ventilation confirmation CT final control panel , Sensor and Duct Chassis Dolly Assembly Chassis Dolly inputs Safety fence Final confirmation (trial test) CT final dolly height change CS Line Marking of the installation datums line Rail installation Drive tensioning installing Rail polishing and adjusting Slat plate installing Chassis Out lifter Air circuit installation Air circuit ventilation confirmation CS Line control panel , Sensor and Duct Safety fence Final confirmation (trial test) Shower Line Marking of the installation datums line Rail installation Drive tensioning installing Rail polishing and adjusting Slat plate installing Air circuit installation Air circuit ventilation confirmation Shower line control panel , Sensor and Duct Safety fence

-7 3.NMEX T&C Shop Equipment Installation -8 Schedule

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-5

-4

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-2

-1 FY13

10

11

12

7 14 21 28 4 11 18 25 4 11 18 25 1 8 15 22 29 6 13 20 27 3 10 17 24 1 8 15 22 29 5 12 19 26 2 9 16 23 30 7 14 21 28 4 11 18 25 2 9 16 23 30 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 1 Over All NMEX_AGSNew Plant(30JPHSOP'13/11 Resp


2/915

Equip Test

Equipment completion
Prod Trial

SOP

NMEX

Start of Vehicle production

Equip Schedule (MEX Common) Conveyor NMEX DA


Fabrication Transportation Installation .

Commisioning start

Single Trial

SA1

System Trial

NMEX

SA2

Fabrication

AGV

NMEX
Buy-

Transportation

Installation Single Trial

SA1

SA2

System Trial

Final confirmation (trial test) Engine dress line Marking of the installation datums line steel structure installation Rail installation(including switch,stopper and friction driver) Rail polishing , horizantal adjusting (friction drive final confirmation adjusting) Engine dress line hanger Assembly hanger inputs Air circuit installation Air circuit ventilation confirmation Engine dress line control panel , Sensor and Duct Safety fence Final confirmation (trial test) Door sub conveyor system Marking of the installation datums line steel structure installation Rail installation(including switch,stopper and friction driver) Rail polishing , horizantal adjusting (friction drive final confirmation adjusting) Door sub trolley Assembly Door sub trolley inputs Air circuit installation Air circuit ventilation confirmation Engine dress line control panel , Sensor and Duct Safety fence Final confirmation (trial test) Door supply cart Unit marriage Line Marking of the installation datums line Dolly running rail installing and fixing Dolly guiding rail installing and fixing Rail polishing , horizantal adjusting Control panel , Sensor and Duct Dolly Assembly Dolly inputs Safety fence Unit marriage final confirmation (trial test) QRQC system QRQC SW Control panel and Duct Final confirmation (trial test) Line control panel Control panel and Duct Final confirmation (trial test) AGV Guide rail (magnetic tape) installation Battery charger installation Battery charger arm installation LB BOX Assembly Control panel and Duct Final confirmation (trial test)

4-1 SCOPE OF CONTRACTORS WORK (1)Installation work


Explanatory note
1 2

3 4 5
6 7

: Equipment Design snd Fabrication : Shipping supplier : Mechanical Installation : Electrical Installation : Electric operation supplier of Conveyor Trial : In house Nissan Installation Supervisor : Equipment Design snd Fabrication Installation Supervisor
Mechanical Parts Transportation from Un-packing area to installation area Electrical Parts Transportation from Un-packing area to installation area

Un-packing of Mechanical Parts

Electric operation of Conveyor Trial and adjustment 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5

Marking of the installation place for Mechanical Equipment

Marking of the installation place for Electrical Equipment

Disposal of packing materials of Mechanical Parts

Disposal of packing materials of Electrical Parts

Container transportation from container yard to Nissan plant site(container yard )

Un-packing of Electrical Parts

Container transportation from bonded warehouse at port to container yard

Bulk transportation from bonded warehouse to Nissan plant site(container yard )

Transportation from Disburdenment area to Unpacking area

Mechanical installation SV

Electrical installation SV

Mechanical installation

Disburdenment from a container

Paint out lifter PBS FDS conveyor PBS dolly PBS out lifter Trim Dolly Clamping device Trim line FDS conveyor Trim dolly base Trim dolly fixture Trim out lifter Trim Dolly Clamping device Chassis U/F FDS OHC Chassis U/F hanger Chassis trim in lifter Chassis Dolly Clamping device Chassis dolly base Chassis dolly Scissors lifter Chassis dolly fixture Chassis line FDS conveyor Chassis dolly height changer Chassis Dolly Clamping device Chassis out lifter Chassis Dolly Clamping device QRQC system Conveyor Total Control Panel Door sub line conveyor Door sub line hanger Unit marriage line dolly with Lifter Engine dress line FDS OHC CS conveyor Shower conveyor AGV (Main Line) AGV lithium Battery (Main Line) AGV Battery Charger (Main

6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6 6/7 6/7 6/7 6/7 6/7 6/7

6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6 6/7 6/7 6/7 6/7 6/7 6/7

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

Commissioning (Final inspection) ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL

Marine transportation

Project Management

Electrical installation

Import procedure

JOB PROCESS

4-2. Detail of transportation, unpacking


(Unloading ,Unpacking crate cases. PLANT Disposal of all packing materials.)
UNLOADING form Container

Shipping Supplier Job Scope


container yard at Nissan plant site

Start of the Installation Supplier Job Scope

Unloading container Land transportation Unloading by Fork lift truck directly

Emty container

Shipping Supplier Job Scope

T&C shop Building

Installation AREA

Unpacking AREA

Dust AREA

Q'ty of container (40ft container) The amount of the container is cf. attached document

4-3. Estimated Quantity of Containers for NMEX T&C Conveyors


1. MEX
MEX 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PBS TRIM TRIM Dolly Chassis U/F OH CV Chassis Trim and Final CV Chassis Dolly Height Change Chassis Final Out Lifer Chassis Dolly CS Line Shower Line Engine Dress Line Door Sub Line QRQC Conveyor Total Control Panel Spare parts Unit Marriage Line 4 122 1 26 0

Line

40 FT Sea Containers Mechanical Electrical


21 4 7 30 3 1 1 6 5 4 10 26 2 2 2 3 1 0.5 2.5 3.5 0.5 0.5 4.5 3

Oversize Crate

Remarks

Notes:
1. Quantity of containers is estimated quantity, for reference only.
2.Lifter platform width will be controlled to be less than 2.2m,so it will not be considered to be oversize any more.

5. Supplied item from Nissan 1)Equipment


Equipment Item Paint out lifter PBS FDS conveyor PBS dolly PBS out lifter Trim Dolly Clamping device Trim line FDS conveyor Trim dolly base Trim dolly fixture Trim out lifter Trim Dolly Clamping device Chassis U/F FDS OHC Chassis U/F hanger Chassis trim in lifter Chassis Dolly Clamping device Chassis dolly base Chassis dolly Scissors lifter Chassis dolly fixture Chassis line FDS conveyor Chassis dolly height changer Chassis Dolly Clamping device Chassis out lifter Chassis Dolly Clamping device QRQC system Conveyor Total Control Panel Door sub line conveyor Door sub line hanger Unit marriage line dolly with Lifter Engine dress line FDS OHC CS conveyor Shower conveyor AGV (Main Line) AGV lithium Battery (Main Line) AGV Battery Charger (Main Line) Supplied by Nissan Size (Vertical X horizontal X Thickness) Weight Quantity

see individual specification about detail

2)Others
1. The power supply for installation is prepared for 1 point in T&C plant by Nissan. The supplier wire a power supply cable ,if necessary for installation, to this place. 1. 2. The infrastructure such as the restroom ,dining room and shower room is prepared by supplier. 2. 3. The supplier prepare for temporary container houses for installation activity. 3. 4. Because there is no lighting during a installation period, the supplier prepare for lighting in a plant as needed. 4. 5. The supplier bring the remaining materials(packing materials etc)and garbage to wastage area which is decided by Nissan. 5. 6. The supplier prepare for an English interpreter for the communication with the supervisor who is from Nissan Japan. But it`s not needed if English communication is possible by supplier supervisor. 6. SV 7. When problems/damages is found at unpacking, responsibility will be discussed by related members. 7. / 8. When problems/damages is found at installation as well ,responsibility will be discussed by related members. 8. /

6.1 Buy Off Conditions


No. Milestone Installation Paint application 1 Execution of the Agreement X 2 Final Acceptance X

"X" means the Buy off condition for the supplier.

Condition

Way to Validate

Supplier receives a purchase order from NISSAN.

To satisfy the equipment specifications of engineering process

To complete all correction items indicated by Nissan X X To complete modification of specification change agreed after contract Observe the installation schedule at the time of the contract. But it is excluded when a schedule is delayed in a factor except the supplier responsibility. To submit all of approvable documentation X No failure caused by fabrication errors, or installation errors X Finishing of receipt

X 3 Start of production

6.2 Warranty
Regarding the problems caused by construction work should be guaranteed 1 year with no Nissan payment.

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