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Induction Motors
Introduction
The level of prosperity of a community is related to its capability to produce goods and services. But producing goods and services is strongly related to the use of energy in an intelligent way. Motion and temperature (heat) control are paramount in energy usage. Energy comes into use in a few forms such as thermal, mechanical and electrical. The larger part of electrical energy is converted into mechanical energy in electric motors. Among electric motors, induction motors are most used both for home appliances and in various industries.
A Historical Touch
Faraday discovered the electromagnetic induction law around 1831 and Maxwell formulated the laws of electricity (or Maxwells equations) around 1860. The knowledge was ripe for the invention of the induction machine which has two fathers: Galileo Ferraris (1885) and Nicola Tesla (1886). In 1889, Dolivo-Dobrovolsky invented the induction motor with the wound rotor and subsequently the cage rotor in a topology very similar to that used today. He also invented the double-cage rotor. Thus, around 1900 the induction motor was ready for wide industrial use. No wonder that before 1910, in Europe, locomotives provided with induction motor propulsion, were capable of delivering 200 km/h.
Introduction
Three-phase induction motors are the most common and frequently encountered machines in industry
simple design, rugged, low-price, easy maintenance wide range of power ratings: fractional horsepower to 10 MW run essentially as constant speed from zero to full load speed is power source frequency dependent
not easy to have variable speed control requires a variable-frequency power-electronic drive for optimal speed control
Construction
An induction motor has two main parts
a stationary stator
consisting of a steel frame that supports a hollow, cylindrical core core, constructed from stacked laminations (why?), having a number of evenly spaced slots, providing the space for the stator winding
Stator of IM
Construction
a revolving rotor
composed of punched laminations, stacked to create a series of rotor slots, providing space for the rotor winding one of two types of rotor windings conventional 3-phase windings made of insulated wire (wound-rotor) similar to the winding on the stator aluminum bus bars shorted together at the ends by two aluminum rings, forming a squirrel-cage shaped circuit (squirrel-cage)
Construction
Squirrel cage Induction Motor
Aluminum bus bars shorted together at the ends by two aluminum rings, forming a squirrel-cage shaped circuit (squirrel-cage). This type of construction does not admit any access to the rotor windings while operating, which results in a missing opportunity to directly influence the operational behaviour. Large machines feature copper rotor bars and short-circuit-rings whereas die-cast aluminum cages are used for small power machines.
Construction
Wound-rotor
conventional 3-phase windings made of insulated wire (wound-rotor) similar to the winding on the stator. End windings are outside the cylindrical cage connected to slip rings. Rotor windings are short-circuited either directly or via brushes using a starting resistor or can be supplied by external voltage, which are means to adjust Notice the rotational speed. slip rings
Construction
Slip rings
NOTE: Wound rotor are known to be more expensive due to its maintenance cost to upkeep the slip rings, carbon brushes and also rotor windings.
Brushes
Cutaway in a typical wound-rotor IM. Notice the brushes and the slip rings
Construction
nsync =
120 f e P
rpm
Where fe is the supply frequency and P is the no. of poles and nsync is called the synchronous speed in rpm (revolutions per minute)
Principle of operation
This rotating magnetic field cuts the rotor windings and produces an induced voltage in the rotor windings
eind = (v x B) l
Due to the fact that the rotor windings are short circuited, for both squirrel cage and wound-rotor, and induced current flows in the rotor windings The rotor current produces another magnetic field A torque is produced as a result of the interaction of those two magnetic fields
ind = kBR Bs
Where ind is the induced torque and BR and BS are the magnetic flux densities of the rotor and the stator respectively
Principle of operation
no rotor current
no induced voltage
Induced torque = 0
Where nslip= slip speed nsync= speed of the magnetic field nm = mechanical shaft speed of the motor
The Slip
s=
Where s is the slip
s=0
nsync nm nsync
Notice that : if the rotor runs at synchronous speed if the rotor is stationary
s=1
Slip may be expressed as a percentage by multiplying the above eq. by 100, notice that the slip is a ratio and doesnt have units
The Slip
Slip may also be described in terms of angular velocity, .
s =
sync
sync
x 100
Using the ratio of slip, we may also determine the rotor speed:
nm = (1 s ) nsync
or
m = (1 s ) sync
S =
sync
n
syn c
fr = sfe
n
sync
n
sync
n sync=120fe / P
fr = P (nsync nm ) 120
Which shows that the relative difference between synchronous speed and the rotor speed will determine the rotor frequency.
Example
A 208-V, 10hp, four pole, 60 Hz, Y-connected induction motor has a full-load slip of 5 percent
1. 2. 3. 4. What is the synchronous speed of this motor? What is the rotor speed of this motor at rated load? What is the rotor frequency of this motor at rated load? What is the shaft torque of this motor at rated load?
Solution
1. nsync =
120 f e 120(60) = = 1800 rpm P 4
2. nm = (1 s)ns
= (1 0.05) 1800 = 1710 rpm
Problem
Equivalent Circuit
An induction motor relies for its operation on the induction of voltages and currents in its rotor circuit from the stator circuit (transformer action). This induction is essentially a transformer operation, hence the equivalent circuit of an induction motor is similar to the equivalent circuit of a transformer.
The Transformer Model of an Induction Motor A transformer per-phase equivalent circuit, representing the operation of an induction motor is shown below:
The transformer model or an induction motor, with rotor and stator connected by an ideal transformer of turns ratio aeff.
Equivalent Circuit
As in any transformer, there is certain resistance and self-inductance in the primary (stator) windings, which must be represented in the equivalent circuit of the machine. They are - R1 - stator resistance and X1 stator leakage reactance Also, like any transformer with an iron core, the flux in the machine is related to the integral of the applied voltage E1. The curve of mmf vs flux (magnetization curve) for this machine is compared to a similar curve for a transformer, as shown below: The slope of the induction motors mmf-flux curve is much shallower than the curve of a good transformer. This is because there must be an air gap in an induction motor, which greatly increases the reluctance of the flux path and thus reduces the coupling between primary and secondary windings.
Equivalent Circuit
The higher reluctance caused by the air gap means that a higher magnetizing current is required to obtain a given flux level. Therefore, the magnetizing reactance Xm in the equivalent circuit will have a much smaller value than it would in a transformer. The primary internal stator voltage is E1 is coupled to the secondary ER by an ideal transformer with an effective turns ratio aeff. The turns ratio for a wound rotor is basically the ratio of the conductors per phase on the stator to the conductors per phase on the rotor. It is rather difficult to see aeff clearly in the cage rotor because there are no distinct windings on the cage rotor. ER in the rotor produces current flow in the shorted rotor (or secondary) circuit of the machine. The primary impedances and the magnetization current of the induction motor are very similar to the corresponding components in a transformer equivalent circuit.
ER = sER0
fr = sfe
This voltage is induced in a rotor containing both resistance and reactance. The rotor resistance RR is a constant, independent of slip, while the rotor reactance is affected in a more complicated way by slip. The reactance of an induction motor rotor depends on the inductance of the rotor and the frequency of the voltage and current in the rotor. With a rotor inductance of LR, the rotor reactance is: X = L = 2 f L
R r R r R
Since f r = sf e , X R = s 2 f e L R = sX R 0
where XR0 is the blocked rotor reactance.
IR =
Therefore, the overall rotor impedance taking into account rotor slip would be: RR + jX R 0 Z R ,e q = s
ER ER ER0 = = RR + jX R RR + jsX R 0 RR + jX R0 s
The rotor circuit model with all the frequency (slip) effects concentrated in resistor RR. In this equivalent circuit, the rotor voltage is a constant ER0 and the rotor impedance ZR,eq contains all the effects of varying rotor slip. Based upon the equation above, at low slips, it can be seen that the rotor resistance is much bigger in magnitude as compared to XR0. At high slips, XR0 will be larger as compared to the rotor resistance.
E1 = ER = aeff ER 0
I
2
IR a e ff
2 R Z 2 = a eff R + jX R 0 s
The rotor resistance RR and the locked rotor resistance XRo are very difficult or impossible to determine directly on squirrel cage rotors, and the effective turns ratio a eff is also difficult to obtain for squirrel cage rotors.
Core loss (Pcore) Mechanical power loss due to friction and windage How this power flow in the motor?
The input power to an induction motor Pin is in the form of 3phase electric voltages and currents. The first losses encountered in the machine are I2R losses in the stator windings (the stator copper loss PSCL). Then, some amount of power is lost as hysteresis and eddy currents in the stator (Pcore).
P = P (P + P ) AG in SCL core
The power remaining at this point is transferred to the rotor of the machine across the air gap between the stator and rotor. This power is called the air gap power PAG of the machine.
R C L
3 I
2 2
c o n v
A G
R C L
After the power is transferred to the rotor, some of it is lost as I2R losses (the rotor copper loss PRCL), and the rest is converted from electrical to mechanical form (Pconv).
Power relations
Pin = 3 VL I L cos = 3 V ph I ph cos
PSCL = 3 I12 R1
R2 s
PRCL = s
PRCL (1 s ) = s
Problem
Problem
Home Work?
(Page # 372)
Example 7.2 A 480V, 60Hz, 50hp, 3 phase induction motor is drawing 60A at 0.85 PF lagging. The stator copper losses are 2kW, and the rotor copper losses are 700W. The friction and windage losses are 600W, the core losses are 1800W, and the stray losses are negligible. Find: a. The air gap power PAG b. The power converted Pconv c. The output power Pout d. The efficiency of the motor
The magnetic fields in an induction motor under light loads/ No Load condition.
The magnetic fields in an induction motor under light loads/ No Load condition.
in d = k B R B n e t
In terms of magnitude,
The induced torque will be small due to small rotor magnetic field.
Linear region or low slip region Moderate slip region located until the pullout torque level. High slip region Typical values of pullout torque would be at about 200% to 250% of the rated full load torque of the induction machine. The starting torque would be about 150% than the rated full load torque; hence induction motor may be started at full load.
Linear region or low slip region
Motor slip increases almost linearly with increased load and rotor mechanical speed decreases linearly with load. In this region of operation, rotor reactance is negligible so the rotor P.F is approximately unity.
Comments
1. The induced torque is zero at synchronous speed. Discussed earlier. 2. The curve is nearly linear between no-load and full load. In this range, the rotor resistance is much greater than the reactance, so the rotor current, torque increase linearly with the slip. 3. There is a maximum possible torque that cant be exceeded. This torque is called pullout torque and is 2 to 3 times the rated full-load torque.
Comments
4. The starting torque of the motor is slightly higher than its full-load torque, so the motor will start carrying any load it can supply at full load. 5. The torque of the motor for a given slip varies as the square of the applied voltage. 6. If the rotor is driven faster than synchronous speed it will run as a generator, converting mechanical power to electric power.
Method of Consequent Poles (Old Method) Multiple Stator Windings Method (Expensive)
Varying the terminal voltage will vary the operating speed but with also a variation of operating torque. In terms of the range of speed variations, it is not significant hence this method is only suitable for small motors only.
Speed Control by Changing the Rotor Resistance It is only possible for wound rotor applications but with a cost of reduced motor efficiency.
123456-
IL
In example: for code letter A; factor of kVA/hp is between 0-3.15 (not include lower bound of next higher class)
when an induction motor overloaded, it is eventually damaged by excessive heating caused by high currents However this damage takes time & motor will not be hurt by brief periods of high current (such as starting current)
Undervoltage protection is also provided by controller If voltage applied to motor falls too much, voltage applied to M relay also fall, & relay will de-energize The M contacts open, removing power from motor terminals
Introduction
Most induction motors of fractional-kilowatt (fractional horsepower) rating are single-phase motors. In residential and commercial applications, they are found in a wide range of equipment including refrigerators, air conditioners and heat pumps, fans, pumps, washers, and dryers.
Introduction
Structurally, the most common types of single-phase induction motors resemble poly phase squirrel-cage motors except for the arrangement of the stator windings.
Instead of being a concentrated coil, the actual stator winding is distributed in slots to produce an approximately sinusoidal space distribution of mmf.
Introduction
By symmetry, it is clear that such a motor inherently will produce no starting torque since at standstill, it will produce equal torque in both directions. However, we will show that if it is started by auxiliary means, the result will be a net torque in the direction in which it is started, and hence the motor will continue to run.
Classification
Single-phase induction motors are classified in accordance with their starting methods and are usually referred to by names descriptive of these methods. Selection of the appropriate motor is based on the starting- and runningtorque requirements of the load, the duty cycle of the load, and the limitations on starting and running current from the supply line for the motor. Typically, in order to minimize cost, an application engineer will select the motor with the lowest rating and performance that can meet the specifications of the application.
Permanent-split-capacitor motor
In the permanent-split-capacitor motor, the capacitor and auxiliary winding are not cut out after starting; the construction can be simplified by omission of the switch, and the power factor, efficiency, and torque pulsations improved. For example, the capacitor and auxiliary winding could be designed for perfect twophase operation at any one desired load. The losses due to the backward field at this operating point would then be eliminated, with resulting improvement in efficiency, resulting in quieter operation.
Problem
A 2.5-kW 120-V 60-Hz capacitor-start motor has the following impedances for the main and auxiliary windings (at starting):
Find the value of starting capacitance that will place the main and auxiliary winding currents in quadrature at starting.
Problem
The impedance angle of the main winding is
To produce currents in time quadrature with the main winding, the impedance angle of the auxiliary winding circuit (including the starting capacitor) must be
The combined impedance of the auxiliary winding and starting capacitor is equal to
Problem
and hence
Home Work?
Consider the same motor of the above problem. Find the phase angle b/w the main- and auxiliary- winding currents if the 177F capacitor is replaced by a 200F capacitor.
Answer
V1eq
jX M = V1 R1 + j ( X 1 + X M )
Req + jX eq = ( R1 + jX 1 ) // jX M
Pconv = (1 s )s
R2 I s =
2 2
R2 s
Tconv
R2 V 1 s = 2 s R2 Req + + ( X eq + X 2 ) 2 s
Torque-speed characteristics
Maximum torque
Maximum torque occurs when the power transferred to R2/s is maximum. This condition occurs when R2/s equals the magnitude of the impedance Req + j (Xeq + X2)
R2 2 = Req + ( X eq + X 2 ) 2 sTmax
sTmax = R2
2 Req + ( X eq + X 2 ) 2
Maximum torque
The corresponding maximum torque of an induction motor equals
2 Veq 1 = 2 2s Req + Req + ( X eq + X 2 ) 2
Tmax
The slip at maximum torque is directly proportional to the rotor resistance R2 The maximum torque is independent of R2
Maximum torque
Rotor resistance can be increased by inserting external resistance in the rotor of a wound-rotor induction motor. The value of the maximum torque remains unaffected but the speed at which it occurs can be controlled.
Maximum torque
Equivalent Circuit
We can rearrange the equivalent circuit as follows