Ductile Pipes

DUCTILE IRON PIPES & FITTINGS
British Standards
BS EN ISO 9001 : 2000 Quality Management System : Requirements BS EN 545 : 2002 Ductile iron pipes : fittings, accessories and their joints for water pipelines. Requirements and test methods. Ductile iron pipes : fittings, accessories and their joints for sewage applications. Requirements and test methods. Elastomeric seals. Material requirements for pipe joint seals used in water and drainage applications. Vulcanised rubber. Flanges and their joints. circular flanges for pipes, valves, fittings and accessories; PN-designated; Cast iron flanges. Hot dip galvanised coatings on fabricated iron and steel articles. Specification and test methods. BS EN 1514-1 : 1997 Flanges and their joints. Dimensions of gaskets for PNdesignated flanges. Non-metallic flat gaskets with or without inserts. Founding. Spheroidal graphite cast iron. Specification for bitumen-based coatings for cold applications, suitable for use in contact with potable water. Hexagon head bolts - Product grade C. Hexagon nuts - Product grade C. Suitability of non-metallic products for use in contact with water intended for human consumption with regard to their effect on the quality of the water. Plain washers - normal series - Product grade C. Specification for anti-corrosion coatings on threaded fasteners. Manufactures and distributes from a 7 acre site in Stoke Holds extensive stocks of Ductile Iron Pipe, Fittings and associated products Ductile iron pipes, fittings, accessories and their joints for water or gas applications. Ductile iron pipes for pressure and non-pressure pipelines Centrafugual cement mortar lining - General requirements. Rubber seals - joint rings for water supply, drainage and sewage pipelines - Specification for materials. Ductile iron pipes - External zinc coating - Part 1: Metallic zinc with finishing layer. Employs a professional team of Internal Sales Staff, committed to ensuring high levels of service Employs a professional team of Regional Sales Managers, focused on relationship management with its Customer, and Supplier Partners Delivers product via an on site logistics business whose only concern is delivering where and when agreed Completes the circle from quotation to supply with an administration department managed and run by people who care
Zinc plus Red Epoxy
HAM BAKER INSTALLATIONS Garner Street Etruria Stoke-on-Trent Staffordshire ST4 7BH Tel +44 (0) 1782 202300 Fax +44 (0) 1782 203639 www.hambaker.co.uk HAM BAKER FLOW CONTROL LTD Garner Street Etruria Stoke-on-Trent Staffordshire ST4 7BH Tel +44 (0) 1782 202300 Fax +44 (0) 1782 203639 www.hambaker.co.uk
DUCTILE IRON PROPERTIES

Ductile iron is an iron/carbon/silicon alloy. In 1948 it was discovered that with the addition of magnesium to the molten iron, the graphite forms in spheres rather than flakes. Thus brittlenes is eliminated and the material is strong and ductile.
BS EN 598 : 1995 BS EN 681-1 : 1996 BS EN 1092-2 : 1997 BS EN 1461 : 1991
Principal Mechanical Properties

Minimum Ultimate Tensile Strength Minimum Elongation 420MN/m2 Pipes 10% for DN 1000 7% for DN 1100 Fittings 5% 170 MN/m2 180 MN/m2 150 MN/m2
DUCTILE IRON
HAM BAKER
THE BENEFITS
HAM BAKER PIPELINES LTD Ham Baker Pipelines Ltd Unit D, Orbital 24 Site Oldham Street Denton Manchester M34 3SW Tel +44 (0) 870 741 6791 Fax +44 (0) 870 236 4810 www.hambaker.co.uk
Maximum Design Stresses: TENSION COMPRESSION SHEAR BENDING (i) Circumferential (pipe wall) (ii) Longitudinal (pipe as beam) Modulus of Elasticity Poissons Ratio Density Damping (logarithmic decrement) Coefficient of Thermal Expansion (between 20C and 200C) Thermal Conductivity (between 20C and 200C) 250 MN/m2 200 MN/m2 170 GN/m2 0.28 7050 Kg/m3 (5 to 20) x 10-4 11 x 10-6 per C 36 W/mC
BS EN 1563 : 1997 BS 3416 : 1991 BS EN ISO 4016 : 2001 BS EN ISO 4034 : 2001 BS 6920:Pts 1,2,3 & 4 : 2000
BS EN ISO 7091 : 2000 WIS 4-52-03A : 1994
International Standards
ISO 2531 : 1998 ISO 4179 : 1995 ISO 4633 : 2002 ISO 8179-1 : 1995
FEATURES
BENEFITS
Inherent Strength
DIN 28-Series
Ductile iron fittings.
Ability to withstand extreme internal pressures and external loads. Can be laid in poor load bearing or unstable ground.Resistant to freeze-thaw conditions. Minimum number of supports due to high beam strength. Easier, faster direct tapping Minimum risk of damage to exposed pipework during installation. Resistance to second comer damage or disruption. Resistance to vandalism. High safety factor incorporated into design. Measured failure at more than double allowable operating pressure. Can be laid in poor load bearing or unstable ground (e.g. marshland). No long term reduction in stiffness (relaxation). Less dependant on surrounding material for support Variety of jointing systems to suit different applications. Accommodate expansion and contraction. Fixed joints to minimise number of supports. Accommodate ground movement and limit longitudinal stresses. Capable of angular deflection and axial withdrawal.
Internal-External Protection Options for Ductile Iron Pressure Pipes and Fittings
FABRICATED and SOCKETED Pipe
EXTERNAL INTERNAL Sulphate Resisting (SR) Cement Mortar* SR Cement Mortar plus Epoxy Seal Coat** High Alumina Cement Mortar
Excellent Impact Resistance High Safety Margin High Ring Stiffness
Metallic Zinc plus Bitumen
Zinc-Aluminium Alloy plus Blue Epoxy

24 hour emergency service Same day despatch Comprehensive range of pipe drilling equipment also available from stock
Joints
NOTE: *Denotes DWI Regulation 25(1)(b) approved. **Denotes DWI Regulation 25(1)(a) approved.
FIXED/ROTATING Flange and Tyton SOCKETED Fittings

EXTERNAL Bitumen INTERNAL Sulphate Resisting (SR) Cement Mortar* Blue PPA 571 Plascoat** Blue Resicoat Red Plascoat
NOTE: *Denotes DWI Regulation 25(1)(b) approved. **Denotes BS6920 approved / DWI Regulation 25
Bitumen
Zinc plus Bitumen
Blue PPA 571 Plascoat**
Blue Resicoat
Red Plascoat

HAM BAKER MIDDLE EAST FZCO Jebel Ali Free Zone FZS1AE07 Dubai United Arab Emirates PO BOX 261378 Tel 00971 (0) 4 8860700 Fax 00971 (0) 4 8860701
Complete Range of Fittings
Vast range of fittings available from stock. Ability to meet emergency requirements without special fabrication. Fittings, pipes, valves and joint components supplied in one single delivery. Range of fittings ensures ability to accommodate pipework in a confined space. Quality assured to BS EN ISO 9001 and BSI Kitemark.
Consistent High Quality Performance
The description and illustrations contained in this brochure are intended merely to present a general idea of the goods described therein and none of these shall form part of any contract which may be concluded between the company and a purchaser.
Ductile Iron pipe has long been recognised as the superior pipe material for water and wastewater applications. Its tremendous strength and durability allow for conservative design assumptions. It can be installed with confidence that actual service conditions, now and in the future, will not compromise its ability to perform. Regardless of the criteria - strength, durability, safety factor, cost or actual field experience - Ductile Iron pipe is the pipe material.
KEY DIMENSIONS Flanged Fittings

51.20 1300.5 13.14 15.22 16.26 17.30 19.38 21.46 22.50 23.54 25.60 27.66 28.70 29.72 31.78 33.84 34.88 25.92 37.96 42.06 44.12 46.16 50.26 333.8 386.6 413.0 439.4 492.3 545.1 571.5 597.9 650.2 702.6 728.9 754.9 807.2 859.5 886.0 912.4 964.2 1068.3 1120.6 1172.5 1276.6 51.20 1300.5 1200 1219 1220 1220 1152 BS Only 1255
KEY DIMENSIONS Socketed Fittings

Bend 45 (1/8)
1228 1220 48
L L
Flanged Pipe
L
Bend 90 1/4
L
38.76 42.92 45.0 984.5 1090.2 1143.0
1000
1016
1016
1016
1016
1048
1027
35.66 905.8
13.60 15.72 16.78 17.84 19.96 22.06 23.12 24.16 26.26 28.36 29.4 30.44 32.52 24.62 35.66 345.4 399.3 426.2 453.1 506.9 560.13 587.2 613.7 667.0 720.3 746.8 773.2 826.0 879.3 905.8
Outside Diameter Conversion Chart
HISTORY
Duckfoot 90 Long Radius Bend
L
650
660
660
660
660
610
610
L
L
D
500
508
508
508
508
457
457
480 BS Only 532
530
568 586 605
406.4
406.4
406.4
406.4
400
429
427
448 463 478
323.9 355.6
323.9 355.6
375
323.9 355.6
323.9 355.6
323.9 355.6
323.9 355.6
350
378
376
392 405 419
300
326
324
334 345 356
250
H
D
Metric uPVC & PE have a designated nominal bore, which is usually the same as the outside diameter. Quote pipe class, rating or wall thickness on enquiries.
5. Partnership We work in partnership with our customers to deliver best value for money. The company is acknowledged as a world leader in the design and manufacture of fluid control products, and products manufactured by the company can be found operating in almost every country in the world. ROBAN DUCTILE WELDING LTD was formed more recently in 1974 as a distributor of pipeline fittings. Over a period of 25 years, the company grew, through innovation and investment in manufacturing facilities both in the UK and overseas, to become the second largest manufacturer of ductile iron pipes and fittings in the UK. Roban is the market leader in the supply of pipeline products to the M&E and pump equipment markets. In 2001, Roban was acquired by the WTB Group of Bristol and following the subsequent acquisition of Ham Baker in 2002 the two companies merged to form HAM BAKER ROBAN. Following a second merger in 2004 with OLYMPIC PIPELINES the company, now HAM BAKER LTD. was restructured into two divisions, Pipelines and Flow Control, to reflect the two distinct areas of expertise within the company. 6. Range A full range of flanged and socketed fittings ensures a solution to any contract requirement. 7. Quality All products are manufactured under a BS EN ISO 9001:2000 certified quality assurance system. 8. Delivery No other company delivers any faster than us. We pride ourselves on delivering exactly what the customer wants, when he wants it. 9.Brand Name Ham Baker Pipelines is a household name of stability, in the water treatment and sewage markets. 10. Continued Innovation We are at the leading edge of design and development. 11. Best Practice We constantly review our business methods to ensure Best Practice, eliminating waste and reducing manufacturing costs. 12. Price Our products are competitively priced and represent excellent over life-time value for money, when considering all aspects of ownership; cost, installation, maintenance, and long-term performance. 13. Technical Assistance Including drawing take-offs. 14. Bespoke Product Design
280
14
315
15
Access Bend Type B
Hatchbox
Tee
355
16
4. Designated Contacts All our customers have a designated contact for all aspects of project procurement from tender, through order, supply and installation, to final account.
450
20
3. People We pride ourselves on building long-term, strong relationships with both suppliers and customers to enable us to better understand and meet customer needs. Our technical sales staff have unrivalled knowledge of the pipeline industry.
600
610
610
610
610
559
635
633
654 672 691
630
24
710
26
Access Bend Type A
HAM BAKER is a name most professionals in the water and wastewater industries will instinctively associate with high quality precision-engineered products. Established over 100 years ago the original company has undergone many changes over the last century and more recently changes of ownership.
2. Service Unsurpassed in service, our team of professionals will help you to find the most effective solution. All our personnel have e-mail contactability, even whilst away from the office. The business world is moving faster exponentially, and we aim always, to move with it.
1400
Bend 30 (1/12)
Bend 221/2 (1/16)
Bend 111/4 (1/32)
1600
850
864
864
864
864
927 952 977
34
BUSINESS PHILOSOPHY
Integrity in management Quality of product
825
1. Reputation We hold an esteemed reputation globally, for well engineered, high quality equipment.
38.76 984.5
1800
970 996 1024
900
914
914
914
914
945
924
36
2000
40
14 Reasons Why customers choose Ham Baker Pipelines
Pipe
1100
1118 1168
1118
45.0 1143.0
1050
1067
1067
42
1144
44
Effective Length
Bend 90 1/4
L L L
Bend 45 1/8
L
Bend 30 1/12
L L
33
32.52 826.0
700
711
711
711
711
738
718
761 780 801
675
800
27
900
28
1000
750
762
762
762
762
808 830 852
30
1200
800
813
813
813
813
842
820
869 891 915
32
Bend 221/2 1/16

L L
Bend 111/4 1/32

L L
Duckfoot
L
550
559
559
559
559
525
508
508
500
21
560
22
406.4
406.4
450
457
457
457
457
478
498 515 532
400
18
12
All Socket Tee
Flange on Socket Level Invert Tee

L
Flange on Hydrant Duckfoot Bend

80
275
273
273
4.80 5.90 6.98 8.06 9.14 10.20 11.26 121.9 149.9 177.3 204.7 232.2 259.1 286.0
4.80 5.90 6.98 8.06 9.14 10.20 11.26 121.9 149.9 177.3 204.7 232.2 259.1 286.0
114.3 140.2 168.3 193.7 219.1 244.5
250
273
273
273
273
274
272
286 286 295
114.3 139.7 168.3 193.7 219.1 244.5
101.6 114.3 139.7 168.3 193.7 219.1 244.5
101.6 114.3 139.7 168.3 219.1 101.6 127 133 108 141.3 159 193.7 244.5 152.4 177.8
219.1
10
200
225
11
225
259 259 268
180
165 H NB H
219.1
200
222
220
232 232 240 177 177
114.3 140.2 168.3
175
150
144 DIN 118 28601/3 170
125
H H H
101.6 114.3 141.3 168.3
114.3 139.7 165.1
140
160
Radial Tee
Level Invert Tie
45 Angle Branch DN80 - 300
140
125
100
122
90
110
88.9
88.9
3.5
90
3.76 95.5
3.76 95.5
88.9
82.5
88.9
88.9
88.9
88.9
75.1
80
98
96
3.24 82.3
3.24 82.3
3.25 82.5
76.1 70 73
76.1
76.1
76.1
60.3
60.3
Cross
H
Y Pipe
45 Angle Branch DN350 - 1200
56 DIN 66 DIN 82 DIN 28601 28605 28605
63
75
45 Angle Branch
H
2.5
65
73
50
Flange on Socket Tee
Concentric Taper
2.72 69.1
2.72 69.1
60.3 63.5
60.3
60.3
60.3
48.3
48.3
60.3
50
69
2.20 55.9
2.20 55.9
2.25 7
48.3 57 54
48.3
48.3
48.3
42.4
42.4
1.5
40
32
40
1.25
42.4 40 44.5
42.4
42.4
42.2
33.7
32
33.7 32 30 35
33.7
33.7
33.4
26.9
26.9
25
65.00
20
25
33.7
65.00
26.9 25 25.4
26.9
26.9
26.7
21.3
0.75
21.3
20
16
H L
Flat Taper
21.3
21.3
21.3
21.3
Bellmouth
Concentric Taper
H L
0.5
15
inch
NonStandard
mm
Series 1 ISO/420 Series 2 0 Series 3 Series 3
BS 1387
BS 3600
BS 3505
BS 78 1981
H A
uPVC & Polyethylene
Nominal Bore
Ductile Iron
Split Puddle Flange
Blank Flange
HAM BAKER PIPELINES produces the Roban range of ductile iron pipes and fittings, steel pipes and fittings, valves, couplings and ancillary fittings.
Metric Asbestos Cement (Turned End)
Pipe Block
Imperial Cast Iron & Asbestos Cement (Turned End)
uPVC
Steel
BS 3506
HAM BAKER FLOW CONTROL produces the Hartley range of ductile iron and stainless steel penstocks, flap valves and stop logs, and other flow control equipment.
BS1211 Class (UTI 27" AB only NB)
API SL & BS 1600 (UTI 36" NB)
BS 486 Class 15 1981 Class 20 Class 25
BS 78 Class BS 486 CD only 1996
Metric BS 5556 iso/161/1
Class ABCD
BS 4772 DIN 28601, 28602 28603, 28605
BS 534
Flanged Spigot
Flanged Socket
GRP
L
L
DN 80 - 300
DN 350 - 1600
Standard Outside Diameter (O.D.)
DUCTILE IRON PIPES & FITTINGS
Ductile Iron Pipes & Fittings

Specification for Ductile Iron Pipes and Fittings . . . . . . . . 2 Coatings and Linings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Marking of Pipes and Fittings . . . . . . . . . . . . . . . . . . . . . . . 8 Flanged Joints - Fixed / Rotating . . . . . . . . . . . . . . . . . . . . . 8 Push Fit Flexible Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Push Fit Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Fitting Dimensions - Series A & B DN80 to 800 . . . . . . . . . 12 Cast Riser Pipes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Fabricated Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Bosses and Restrained Joints . . . . . . . . . . . . . . . . . . . . . . 42 Flange Convertor, Jointing Materials . . . . . . . . . . . . . . . . 43 Jointing Procedures Flanged Joints .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Push-Fit Flexible Joints BRS System
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Handling and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Construction Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Supporting Pipes Above Ground . . . . . . . . . . . . . . . . . . . . 55 Construction Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Pipeline Product Selector . . . . . . . . . . . . . . . . . . . . . . . . . 58 Fastrack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Flange Comparison Chart . . . . . . . . . . . . . . . . . . . . . . . . . 60
STANDARDS AND QUALITY
Ham Baker Pipelines was one of the first manufacturers in the water industry to be awarded BS 5750, (January 1987), demonstrating its determination to ensure that the level of quality is of the highest standard. As part of the continuing commitment to quality, we have subsequently been successfully re-appraised to BS EN ISO 9001:2000. As a BSI registered company, Ham Baker Pipelines are subject to continuing assessment by the Quality Assurance Department of the British Standards Institution. All equipment supplied by Ham Baker Pipelines complies fully with the relevant British, European or International Standards for the product.
Note: For details of worldwide water and food contact approvals for Plascoat PPA571, consult our Technical Sales Department
1
1
Specifications
The following details the Standards to which Ham Baker Pipelines manufacture and supply all our range of Ham Baker pressure pipeline products. 2.2 Socket - the socket is the female end of a pipe or fitting - BS EN 545 Section 3.8 or BS EN 598 Section 3.10. 2.3 Spigot - male end of the pipe and or fitting - BS EN 545 Section 3.7 or BS EN 598 Section 3.9. 2.4 Push-in flexible joint - this is the standard underground joint. The joint is assembled by inserting the spigot through a gasket into the socket - BS EN 545 Section 3.12 or BS EN 598 Section 3.13. 2.5 Mechanical flexible joint - flexible joint where the sealing of the joint is obtained by applying pressure to the gasket by mechanical means, e.g. a gland - BS EN 545 Section 3.13 or BS EN 598 Section 3.15. 2.6 Restrained Flexible Joint - flexible joint where a means is provided to prevent separation of an assembled joint - BS EN 595 Section 3.14; BS EN 598 Section 3.16. 2.7 Collar - a connecting piece which is used to join two spigots together - BS EN 598 Section 3.8. 3.4 No deviation in the standardised length is permitted for fittings supplied to series B. 3.5 Tolerances on lengths of socketed and flanged fittings are given below and are in accordance with BS EN 545 Section 4.2.3.4 Table 6. Type of Casting Fittings for socketed joints Fittings for flanged joints Tolerance (mm) 20 10*
SPECIFICATIONS
5.2 For DN 300, the external diameter of the pipe barrel measured with a circumferential tape shall be such as to allow the assembly of the joint over at least two thirds of the pipe length from the spigot end. For DN > 300, the same applies to a percentage of the pipes, when they need to be cut on site, after agreement between manufacturer and purchaser. 5.3 The ovality of the spigot end of pipes and fittings shall: remain within the tolerances on De for DN 100 to DN 200; not exceed 1% for DN 250 to DN 600 or 2% for DN > 600 Note: The manufacturers guidance should be followed as to the necessity and means of ovality correction; certain types of flexible joints can accept the maximum ovality without a need for spigot re-rounding prior to jointing.
1. DUCTILE IRON
1.1 All Ham Baker Pipelines pipes and fittings are manufactured in ductile iron as specified in BS EN 545 and BS EN 598. BS EN 545 covers ductile iron pipes, fittings and joints which are used in the construction of pipelines which: a. convey potable water for human consumption. b. are installed in both above and below ground applications. c. are suitable for fluid temperatures between 0 and 50C excluding frost. BS EN 598 covers ductile iron pipes, fittings, accessories and joints which are used in the construction of pipelines, drains and sewers which: a. convey surface water, domestic wastewater and certain types of industrial effluents. b. are installed in both above and below ground applications. Ductile iron or Spheroidal Graphite (SG) Iron is manufactured to BS EN 1563. 1.2 Properties of ductile iron pipes and fittings. Minimum Tensile Strength Elongation (Minimum) 420 MN/m2 Pipes: 10% (80mm uti 800mm) Fittings: 5% Spheroidal Graphite Iron Grade Spun Pipe: Grade 420/10
*By agreement between manufacturer and purchaser, smaller tolerances are possible, but not less than 3mm for DN 600mm and 4mm for DN > 600mm.
4.WALL THICKNESS
4.1 The thickness shall be calculated either by the K class formula, as detailed in BS EN 545 Section 4.2.1.2 for potable water, or in BS EN 598 Section 6.1.3 for sewage. e = K (0.5 + 0.001 DN) e is the nominal wall thickness in millimetres; DN is the nominal size; K is a coefficient used for the determination of the thickness. These are expressed by a series of whole numbers e.g. 7, 8, 9, 10, 11, 12, 14.... 4.2 The minimum thickness classes for pipes and fittings are given in the following tables. Product Spun Pipe Classification K8, K9, K10 and Class 40 K12 K12 K14
6. PRESSURE TEST - FITTINGS

6.1 Allowable test pressure (PEA). All Ham Baker Pipelines fittings receive a 100% maximum hydrostatic pressure test. 6.2 The table given below details the maximum values for operating and testing pressures. DN PFA 80 100 to 150 200 to 600 600 to 1200
1 1
3. STANDARD LENGTHS OF FITTINGS

3.1 The standard lengths of fittings given in our catalogue comply with those given in BS EN 545 Section 8.3 and 8.4 and tables 15 through to 33. BS EN 598 fitting dimensions refer to BS EN 545 (as detailed BS EN 598 Section 9.3). 3.2 Ham Baker Pipelines supply fittings to series B as standard up to DN300, otherwise series A. Fittings either to series A/ISO/DIN are available upon request. 3.3 The permissible deviations on the standardised length of series A fittings are given below and are in accordance with BS EN 545 Section 4.2.3.3 Table 5.
PN10 PMA2 20 20 12 12
PEA 25 25 17 17
PFA 16 16 16 16
PN16 PMA2 PEA3 20 20 20 20 25 25 25 25
16 16 10 10
PFA - allowable operating pressure. Internal pressure, exclusive of surge, that a component can safely withstand.
PMA - allowable maximum operating pressure. Maximum internal pressure, including surge that a component can safely withstand in service.
3
Cast Pipe Type of fitting DN 40mm to 1200mm Deviation (mm) 25 Non-branched fittings Branched fittings
PEA - allowable test pressure. Maximum hydrostatic pressure test that a newly installed component can withstand for a short duration. Please note that component test pressure is different from a system test pressure, which is related to the design pressure of the pipeline.
7. JOINT PERFORMANCE
7.1 Socket spigot joints are designed to be fully flexible and allow angular deflection, which permits the installed pipeline to accommodate ground movement. The following table shows the maximum allowable deflection of the socket:
Fittings: Grade 420/5 Hardness Pipes: 230 HB Fittings: 250 HB
Standard Flange Sockets Standard Flange Spigots Collars Tapers Tees 90 Bends 45 Bends 22.5 & 11.25Bends
2. JOINTS - TERMS AND DEFINITIONS

Listed below are the standard joint systems and the standard terms and definitions used, as per BS EN 545 and BS EN 598 Section 3. 2.1 Flange (Flanged Joint) - flat circular end of pipe or fitting. A flange can be fixed (integrally cast or welded) or adjustable; an adjustable flange comprises a ring, in one or several parts assembled together, which bears on an end joint hub and freely rotates on the pipe or fitting axis before jointing - BS EN 545 Section 3.5 or BS EN 598 Section 3.7.
4.3 The tolerances on nominal wall thickness of pipes and fittings are detailed in BS EN 545 Section 6.1.1.
DN
5. EXTERNAL DIAMETER
40mm to 1200mm 40mm to 2000mm 40mm to 1200mm (15 + 0.03 DN) (10 + 0.025 DN) (10 + 0.02 DN) + 50 / -25 5.1 The specified diameter (De) of the spigot ends of pipes are specified in BS EN 545 Section 4.2.2.1 and BS EN 598 Section 4.2.1.1. These figures are given in the table on page 13. 80mm to 300mm 350mm to 800mm
Angular Deflection 5 4
SPECIFICATIONS
2
Coatings and Linings
POTABLE WATER
To meet the requirements for potable water in the United Kingdom and comply with DWI Regulation 31, the standard corrosion protection systems offered are: PIPES Internal Lining: Pipes are lined with sulphate resistant cement and then sealed with an epoxy resin over the cement. The lining has full Drinking Water Inspectorate (DWI) Regulation 31.4(a) approval. The following table details the minimum thickness in millimetres of the lining of ductile iron pipes and fittings.
NOMINAL SIZE THICKNESS DN Nominal Value Tolerance Maximum Crack Width and Radial Deviation
8. STRUCTURAL STRENGTH
8.1 To demonstrate the strength and leak tightness of fabricated (welded on) flanged pipe, Ham Baker Pipelines subject pipes to a type test as detailed in BS EN 545 Section 5.4. 8.2 A fundamental requirement of flanged pipework is its ability to support an external bending moment. The length of an unsupported span is limited by the need to confine stresses due to the combined effects of internal pressure, bolt tightening and bending moments within safe limits. These same limits also apply to flanged pipework subjected to loads caused by thrusts due to internal pressure, e.g. at changes in direction. The limits are such that it is recommended that flanged pipe is NOT buried. Ductile Iron Fitting Production Process and Quality Control The diagram below details the manufacturing process for Ham Baker Pipelines ductile iron fittings with particular reference to quality assurance to ensure consistency of quality.
Safe Working Bending Moments (Class K9 Pipe) DN Bending Moment KN.m 3.7 5.2 7.2 9.3 16.0 24.0 34.2 104 135 168 205 251 348 463 584
50 60 80 100 150 200 250 300 350 400 450 500 600 700 800
80 to 300 350 to 600 700 to 1200
4 5 6
-1.5 -2.0 -2.5
0.4 0.5 0.6
NOTE 1 Cement Mortar Linings at pipe ends may chamfer to a maximum of 20mm. NOTE 2 Storage of pipes in a hot, dry environment can cause the pipe to expand and the mortar to shrink. This may result in the dry lining developing areas of disbondment and shrinkage cracks which could exceed the widths given in the table above. Upon the lining being reexposed to water, the lining will absorb the moisture and the crack will close. This is known as an autogenous healing process. NOTE 3 A negative tolerance only is given.
NOTE: These figures apply to K9 pipe only
Blue Epoxy Metallic zinc Ductile iron
External Coatings: The pipes are supplied with a layer of metallic zinc to BS EN 545 Section 4.4.2.1. and finished with a layer of Black Bitumen or blue epoxy to BS EN 545 Section 4.5.2. The metallic zinc is applied with a minimum mass of 200g/m2. FITTINGS Internal and External Coating with Blue PPA 571 Plascoat: Ham Baker fittings are supplied coated with blue PPA 571 Plascoat 250 microns (mean.) as standard, complying to BS EN 545 Section 4.1.4. and Section 4.5. Plascoat has full BS 6920 approval. Alternatively, the fittings can be coated with Blue Resicoat 250 microns (mean).
KEY
General Process Key Process
Cross section through pipe wall
Cement mortar lining Epoxy resin
Raw Material Inspection Inspection contents Inspection results
Alternatively, for flanged pipework, in applications such as pumping stations, treatment works and valve chambers the pipes are supplied as standard with sulphate resisting cement to BS EN 545 Section 4.4.1. and 4.4.3. The lining complies with DWI Regulation 31.4(b).
Ductile iron Blue PPA 571 Plascoat
Blue Epoxy Metallic zinc Ductile iron Cement mortar lining Cross section through pipe wall
Fittings coated with either Plascoat or Resicoat having a coating thickness of 250 microns may be buried in soils of all levels of corrosivity (non to highly aggressive). We can also offer fittings with a cement mortar lined (CML) finish internally and a bitumen coating externally. APPROVALS Pipes: The pipe linings have full DWI Regulation 31.4(a) approval and are listed in the Water Regulatory Advisory Scheme (WRAS) Water Fittings and Materials Directory. Fittings: The coating of our fittings for potable water is approved to BS6920, which means that the fittings comply fully with the requirements of DWI Regulation 31.4(B). Ham Baker Pipelines fittings are listed in the WRAS Water Fittings and Materials Directory. Ductile iron pipes and fittings finished with the coatings detailed may be used to convey all types of water for human consumption. Note: For details of worldwide water and food contact approvals for Plascoat PPA571, consult our Technical Sales Department.
5
Cement Mortar Linings The cement mortar lining (CML) of ductile iron pipes is manufactured to BS EN 545 Section 4.4.3. The lining shall constitute a dense, homogeneous layer which covers the internal surface of the pipe. The compressive strength of the CML after curing shall be not less than 50MPa. The surface of the CML shall comply fully with BS EN 545 Section 4.4.3.3. The lining shall be smooth and uniform. Trowel marks, protrusion of sand grains and surface texture are acceptable. Fine crazing and hairline cracks may appear in dry linings.
COATINGS AND LININGS
COATINGS AND LININGS
SEWAGE
All Ham Baker Pipelines ductile iron pipes and fittings for sewage applications are supplied as detailed below: PIPES
Epoxy Metallic zinc Ductile iron High alumina cement
Nominal Size DN 100 to 300 350 to 600 700 to 1200
Thickness Maximum crack Nominal Tolerance width and Value radial displacement 3.5 5 6 -1.5 -2 -2.5 0.6 0.7 0.8
HYDRAULIC FLOW CHARACTERISTICS The advance in corrosion protective systems, such as the use of epoxy coatings, adds greatly to both its service life and its already impressive flow characteristics. For specific details of flow capacities and velocities contact our Technical Sales Department. LINING REPAIR In the event that an area of cement mortar lining is damaged, repairs can be made quickly and simply by using either cement mortar or a compatible synthetic material which is approved for use with the potable water. Where a repair is carried out using cement mortar follow the procedure outlined below. The cement mortar must be of the same type as that used in the original lining. If possible position the pipe or fitting with the damaged area at invert level. Carefully chip out the damaged lining. Undercut the edges of the adjacent sound lining to help form a key for the repair. Clean away all loose debris. Thoroughly wet the exposed metal surface and the edges of the lining around the exposed area. Prepare the mortar for the repair. This should be stiff and consist of one part cement to approx. 1.5 parts of dry washed coarse sand (by mass), and be mixed with fresh potable water. Place the mortar with a hand trowel (or float for large areas), and work it well into the edges of the existing lining. Build up the repair to a thickness just above that of the original lining and finally smooth down to the required thickness using a piece of wood against the pipe end, if appropriate, to produce a square end. Cover with a wet sack, or similar, to prevent rapid evaporation until mortar is sufficiently hardened.
1. Note If using synthetic materials follow the manufacturers instructions. 2. Note For pipes having an epoxy seal coat, it is only necessary to repair damage to the cement. No attempt should be made to repair the seal coat itself. NOTE: Other coatings and linings are available to special order. Please consult our Technical Sales Department.
NOTE 1 Pipe ends may have a chamfer of maximum length 20mm. NOTE 2 Storage of pipes and fittings in a hot, dry environment can cause metal expansion and mortar shrinkage which may result in dry lining developing areas of disbondment and shrinkage cracks. When the lining is re-exposed to water, it will swell by absorption of moisture and the cracks will eventually heal by an autogenous process. NOTE 3 A negative tolerance only is given.
Cross section through pipe wall
Internal Lining: Spun pipes will be lined with High Alumina cement in accordance with BS EN 598 Section 4.4.3. External Coatings: The pipes are supplied with a layer of metallic zinc to EN 598 Section 4.4.2. and have a finish layer of Red Epoxy as per EN 598 Section 4.1.4. and 4.4.2.4. FITTINGS
HIGH ALUMINA CEMENT RESISTANCE Abrasion Resistance: Abrasion in fluid transmission can result when the conveyed liquid contains a high concentration of solids. High velocities will also increase the abrasion of the pipe wall. This abrasive effect can erode the pipe wall over a period of time. It is likely to be a problem in the following situations: Combined sewers Industrial effluent Steep slopes The high alumina lining used by Ham Baker Pipelines offers excellent resistance to abrasion. This lining allows regular maximum flows up to 7m/sec with minimal attack in each of the above situations. Resistance to septic attack: Bacterial corrosion is one of the main causes of deterioration of sewage networks regardless of climatic conditions. Normally associated with hot climates such as the Middle East and Australia, bacterial corrosion can occur in temperate climates under the right conditions periods of low flow, turbulence at a pumping main discharge point. Hydrogen sulfide (H2S) released by the effluents is transformed into sulphuric acid by the bacterial micro-flora on the damp walls of the pipes. Tests have demonstrated that high alumina cement is a material which offers high durability in the presence of bacterial corrosion. Resistance to chemical attack: Sewage networks can be at risk from attack by chemicals found in industrial effluents. The following table taken from BS EN 545 Annexe E shows the resistance of high alumina cement compared with Portland cement. Water Characteristics Minimum value of pH Maximum content (mg/l) of: aggressive CO2 sulfates (SO4) magnesium (Mg++) ammonium (NH4+) Portland Cement 6 High Alumina Cement 4
Ductile iron Red Plascoat
Internal and External Coating: Fittings will be supplied with a red Plascoat finish as standard in accordance with BS EN 598 Section 4.5.2. pH Levels Our standard coating systems are suitable for pH levels between 4 and 12. For pipelines which have a process medium with pH levels less than 4 or greater than 12, please consult our Technical Sales Department. For the chemical resistance of our pipes and fittings contact our Technical Sales Department.
CEMENT MORTAR LININGS

The surface of the lining will be substantially smooth; trowel marks and protrusions of sand grains are acceptable, but may occasionally contain longitudinal and circumferential shrinkage cracks but these will not affect the stability of the lining and the widths of the cracks and any radial displacement at the cracks will not exceed the values given in the table below.(Dimensions in millimetres)
7 400 100 30
no limit no limit no limit no limit
3
Marking of Pipes and Fittings
MARKING OF PIPES
1. 2. 3. 4. 5. 6. 7. Nominal Bore Class of other than K9 Denotes the pipe is ductile iron Appropriate British/European standard Year of manufacture Manufacturers identification PN rating of flanges when applicable DN300 K7 SG BSEN545 2003 Manufacturers mark PN16
4
Flanged Joints
Flanged pressure pipelines are suitable for a wide range of industries and applications, primarily, pumping stations, treatment works, process plant and rising mains. Rigid and self anchoring, flanged joints give no provision for deflection, and therefore no external anchorage is required when changes in direction occur, or at blank ends. To give the flexibility when installing a flanged pipeline system, the use of flange adaptors is common practice. The flanged joint offers a high strength and high pressure capability, making a ductile iron pressure pipeline an ideal cost effective material when used in the movement of sewage and water in above ground applications. It is recommended that flanged pipework is not used in buried situations due to the risk of excessive bending moments. However, where flanges are buried directly in the ground, (i.e. flange adaptors), the bolts must be protected from corrosion by wrapping with a protective tape or coating to WIS 4-52-03. Flanged joints are usually used for connecting valves, pumps and hydrants.
A
Hole diameter
ROTATING FLANGED JOINTS
The working pressures and corrosion protection options for the adjustable fitting are the same as the fixed flanged fitting range. The adjustable flange offers all the advantages of a fixed flange but with added advantages: 1. 2. 3. 4. Ease of assembly. Flexibility to orientate the pipeline on site. Interchangeable flange drillings. Improved delivery on PN10 drillings.
A
DIMENSIONS
Flanged pipework in the United Kingdom is supplied drilled to BS EN 1092-2 : 1997 PN16 as standard. If other flanged drillings should be required, please state the preferred drilling upon your enquiry.
All fittings have the following cast into the surface: 1. 2. 3. 4. 5. 6. 7. Nominal Bore DN 300 Angle of bend 90 etc. Denotes the fitting is ductile iron SG Appropriate British/European standardBS EN 545 Year of manufacture 2003 Manufacturers identification Manufacturers mark PN rating of flanges when applicable PN16
PCD D
Section A-A
This diagram illustrates the arrangement but not necessarily the correct number of bolt holes; refer to tables for the actual number
PN16
Nominal Size D DN mm mm 50 165 g mm 98 a mm 19 b mm 16 PCD mm 125 Bolt Holes No. Dia mm 4 19 Bolt Sizes Dia Length mm M16 65
PN10
Nominal Size D DN mm mm 50 165 g mm 98 a mm 19 b mm 16 PCD mm 125 Bolt Holes No. Dia mm 4 19 Bolt Sizes Dia Length mm M16 65
FIXED FLANGED JOINTS
60 175 65 185 80 200 100 220 125 250 150 285 200 340 250 400 300 455 350 520 400 580 450 640 500 715 600 840 700 910 800 1025
98 108 133 153 183 209 264 319 367 432 484 544 606 721 794 901
19 19 19 19 19 19 20 22 24.5 26.5 28 30 31.5 36 39.5 43
16 16 16 16 16 16 17 17 20.5 22.5 24 26 27.5 31 34.5 38
135 145 160 180 210 240 295 355 410 470 525 585 650 770 840 950
4 4 8 8 8 8 12 12 12 16 16 20 20 20 24 24
19 19 19 19 19 23 23 28 28 28 31 31 34 37 37 40
M16 M16 M16 M16 M16 M20 M20 M24 M24 M24 M27 M27 M30 M33 M33 M36
65 65 65 65 65 70 70 85 85 85 100 100 110 120 130 140
60 175 65 185 80 200 100 220 125 250 150 285 200 340 250 400 300 455 350 505 400 565 450 615 500 670 600 780 700 895 800 1015
98 108 133 153 183 209 266 319 370 429 480 530 582 682 794 901
19 19 19 19 19 19 20 22 24.5 24.5 24.5 25.5 26.5 30 32.5 35
16 16 16 16 16 16 17 19 20.5 20.5 20.5 21.5 22.5 25 27.5 30
135 145 160 180 210 240 295 355 400 460 515 565 620 725 840 950
4 4 8 8 8 8 8 12 12 16 16 20 20 20 24 24
19 19 19 19 19 23 23 23 23 23 28 28 28 31 31 34
M16 M16 M16 M16 M16 M20 M20 M20 M20 M20 M24 M24 M24 M27 M27 M30
65 65 65 65 65 70 70 80 80 80 85 85 90 100 110 110
ROTATING FLANGE JOINTS

Project Identification
Ham Baker Pipelines can mark all pipes and fittings to your specific requirements. This can be done either by the use of metal tags or white water resistant markers. In addition to our range of fixed flanged fittings, we can offer a range of fittings with an adjustable rotating flange as per BS EN 545 (Section 3.5) and BS EN 1092-2 (Section 3.1).
PN25 and PN40 Flanges are available on request. Please consult our Technical Sales Department.
Spanner Sizes for Bolts and Nuts used with Flanged Joints Bolt Size M16 M20 30 M24 36 M27 41 M30 46 M36 55 Spanner Size 24
5
Push Fit Flexible Joints
PUSH FIT JOINTS
The Push Fit socket is the standard joint for below ground water and sewage pipelines. This is a high performance joint suited for distribution mains.
6
Push Fit Pipe
Effective length (L) Di De
SPECIFICATIONS
POTABLE WATER (CLASS 40)

Nominal Diameter DN mm Mean External Diameter (De) mm Wall mm Cement mm Mean Internal Diameter (Di) mm Effective Length (L) mm Allowable Operating Pressure (PFA) Bar Class Weight Lined kg
Nominal Size
DN
A
Socket Outside Dia. mm
B
Depth of Socket mm
Maximum
Allowable Angular Deflection Degrees
80 100 150 200 250 300 350 400
98 118 170 222 274 326 378 429
4.8 4.8 5 5.4 5.8 6.2 7 7.8
4 4 4 4 4 4 5 5
80 100 152 203 254 306 354 403
6000 6000 6000 6000 6000 6000 6000 6000
64 64 62 50 43 40 40 40
Class Class Class Class Class Class Class Class
40 40 40 40 40 40 40 40
77 94 143 199 263 332 443 550
Quick and easy to install, requiring no special back fill, Push Fit is capable of angular deflection and longitude withdrawal without loss of performance. Other advantages are, high strength for assured security, able to operate at 60 bar pressure (depending on nominal bore). All pressure pipelines with socket and spigot push fit flexible joint are subject to forces which tend to separate the joints, particularly at changes in direction or at blank ends. At such points some form of restraint is required. The use of concrete thrust blocks is common practice. Where possible, concrete thrust blocks should be shaped to allow sufficient space for remaking of joints. To eliminate the need for thrust blocks, anchor gaskets and/or tie bar pipes can be supplied, where the ground is unstable or subject to subsidence, where steep inclines are to be negotiated or where the pipes are to be laid above ground or under rivers and lakes.
80 100 150 200 250 300 350 400 450 500 600 700 800
142 163 217 278 336 385 448 500 547 607 716 849 960
84 88 94 100 105 110 110 110 107 120 125 197 209
5 5 5 5 5 5 4 4 4 4 3 3 3
POTABLE WATER (CLASS K9)

Nominal Diameter DN mm Mean External Diameter (De) mm Wall mm Cement mm Mean Internal Diameter (Di) mm Effective Length (L) mm Allowable Operating Pressure (PFA) Bar Class Weight Lined kg
A deflection of 1 on a full length of socket pipe (standard length 6m) will provide a deflection of approximately 100mm from the axis of the pipe or fitting previously installed.
80 100 150 200 250 300 350 400 450 500 600 700 800
98 118 170 222 274 326 378 429 480 532 635 738 842
6 6 6 6.3 6.8 7.2 7.7 8.1 8.6 9 9.9 10.8 11.7
4 4 4 4 4 4 5 5 5 5 5 6 6
78 98 150 201 252 304 353 403 454 504 605 704 807
6000 6000 6000 6000 6000 6000 6000 6000 5500 6000 6000 6000 6000
85 85 85 71 61 56 51 48 40 44 41 38 36
K10 K10 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9
88.5 109 160 220 292 367 477 566 616 774 1007 1298 1594
RAW WATER / WASTEWATER / SEWAGE

Nominal Diameter DN mm Mean External Diameter (De) mm Wall mm Cement mm Mean Internal Diameter (Di) mm Effective Length (L) mm Allowable Operating Pressure (PFA) Bar Weight Lined kg
80 100 150 200 250 300 350 400 450 500 600 700 800
98 118 170 222 274 326 378 429 480 532 635 738 842
4.8 4.8 4.8 4.9 5.3 5.6 6 6.3 6.7 7 7.7 9.6 10.4
4 4 4 4 4 4 5 5 5 5 5 6 6
80 100 152 204 255 307 356 406 457 508 610 707 809
6000 6000 6000 6000 6000 6000 6000 6000 5500 6000 6000 6000 6000
40 40 40 40 38 35 32 30 29 28 26 29 28
88.8 109 160 212 265 334 433 517 565 705 917 1184 1453
* other wall thicknesses are available upon request

10 11
80MM FLANGED FITTINGS
80MM PUSH-FIT (FLEXIBLE) & MECHANICAL JOINTED FITTINGS
DESCRIPTION
Supplied as Standard
Series A/B/ DIN/ISO
Key Dimensions L H A D mm mm mm mm
Nominal Weights CML1 kg

11 17 12
Flange Type Fixed
Epoxy kg
9.3 16 11 15 15 9.5 11 9 11 9 11 13 15.6 23 21 21 16
Allowable Allowable Operating Site Test Pressure Pressure Rotating (PFA) bar (PEA) bar
16 16 16 2 2 16 16 16 16 16 16 25 25 25 3.5 3.5 25 25 25 25 25 25
DESCRIPTION
Series A/B/ DIN/ISO
Key Dimensions L mm
85 100 100 50 55 40 30 175 170 85 85
Nominal Weights CML1 kg Epoxy kg
Joint Types Push-Fit MJ
H mm
Allowable Allowable Operating Site Test Pressure Pressure (PFA) bar (PEA) bar
60 60 60 16 60 60 60 60 60 60 60 65 65 65 25 65 65 65 65 65 65 65
45 (1/8) 30 (1/12) 22 (1/16) 11 (1/32) ALL SOCKET TEE dn 80mm FLANGE ON DOUBLE SOCKET TEE dn 80mm 45 ALL SOCKET ANGLE BRANCH STANDARD FLANGE SOCKET PIECE STANDARD FLANGE SPIGOT PIECE COLLAR GASKETS EPDM EPDM SIT (ANCHOR) Nitrile MJ JOINT ACCESSORIES
22 ( /16) 11 (1/32) TEES dn 50mm dn 80mm RADIAL TEE 45 ANGLE BRANCH CROSS Y PIPE TAPERS Concentric dn 50mm Flat dn 50mm BELLMOUTH HATCHBOX 2 BLANK FLANGE SPLIT PUDDLE FLANGE 3
4 4
1. CML = Cement Mortar Lined 2. Denotes sewage applications only 3. Ham Baker Pipelines do not supply the packing material 4. Leg lengths do not appear in BS EN 545:2002 refer to table above as per section 4.1.1
1. CML = Cement Mortar Lined 2. Leg lengths do not appear in either BS EN 545:2002 or ISO 2531:1998, for manufactured lengths refer to table above 3. Rotating flanges supplied as standard
12
110
260
100
A, DIN, ISO
400
160
3 3 3 3
200 135 800
7.3 5.2 65 2.7 12.5
16 16 10 16 n/a
25 25 16 25 n/a
DIN
200
7.3
16
25
B, A, ISO B, A, ISO
350 160
B, ISO A, ISO
300 105 130
250
20
17.6
165
3 3 3 3 3 3
A, DIN 330 B, A, DIN, ISO 330 4 545 4 500 4 330 4 165
160 165 380 375 165
13.8 16 24 23 23 17
16 16 16 16 16
25 25 25 25 25
B, ISO A, ISO
175 175
165 165
B, ISO A, ISO
B, ISO B, ISO
11 12 10 12 10 12
3 3 3 3 3 3 3 3
380 380 B, A, DIN, ISO 130 A, DIN 130 B 120 A, DIN 130 B 110 A, DIN 130
B, ISO A, ISO
90 Duckfoot () 90 Hydrant Duckfoot ()
110 95
14 15
12.9 13
110
180
3 3 3
BENDS 90 () 90 Duckfoot () 90 Long Radius Bend 90 Access Bend 2 Type A Type B 45 (1/8) 30 (1/12)
B, A, DIN, ISO 165 B, A, DIN, ISO 165 4 380
BENDS 90 ()
B, ISO A, ISO
16 16 60 16 16 16 60
25 25 65 25 25 25 65
13
DESCRIPTION
Series A/B/ DIN/ISO

12.1 17.7 22 n/a n/a 11.7 13.6 12 12.5 12 13.7
Flange Type Fixed
Epoxy kg
11.1 15.7 20 21 21 10.7 12.6 11 11.5 11 12.7 16.5 18.4 19.3 19 29 27 25 19
16 16 16 2 2 16 16 16 16 16 16 16 16 16 16 16 16 16 16 25 25 25 3.5 3.5 25 25 25 25 25 25 25 25 25 25 25 25 25 25
DESCRIPTION
Series A/B/ DIN/ISO
Key Dimensions L mm
100 120 100 60 65 50 40 30 165 170 195 190 90 95 100 95
H mm
60 60 60 60 60 60 60 60 60 60 60 60 65 65 65 65 65 65 65 65 65 65 65 65
22 (1/16) 11 (1/32) ALL SOCKET TEE dn 80mm dn 100mm FLANGE ON DOUBLE SOCKET TEE dn 80mm dn 100mm 45 ALL SOCKET ANGLE BRANCH TAPERS dn 80mm STANDARD FLANGE SOCKET PIECE STANDARD FLANGE SPIGOT PIECE COLLAR GASKETS EPDM EPDM SIT (ANCHOR) Nitrile MJ JOINT ACCESSORIES
22 (1/16) 11 /4 ( /32) TEES dn 50mm dn 80mm dn 100mm RADIAL TEE 45 ANGLE BRANCH CROSS Y PIPE TAPERS Concentric dn 50mm dn 65mm dn 80mm Flat dn 50mm dn 80mm BELLMOUTH HATCHBOX 3 BLANK FLANGE SPLIT PUDDLE FLANGE 3
1 1
14
110
305
120
A, DIN, ISO
185
3 3 3 3 3
300 200 140 800
10.94 10.3 n/a n/a n/a n/a
9.4 9.3 6 70 3 15.5
16 16 16 10 16 n/a
25 25 25 16 25 n/a
B, A, ISO B, A, ISO
360 160
3 3
3 3 3 3
DIN DIN B, ISO A, DIN, ISO
200 200 195 200
10.4 12.2 10 9.8
9.4 11.2 9 8.8
16 16 16 16
25 25 25 25
B, ISO A, ISO B, ISO A, ISO
85 90 110 130
300
250
23.5
22
180
3 3
165 170 195 190
170 175 180 180
3 3 3 3 3 3 3 3
DIN A, DIN, ISO B, A, DIN, ISO B
360 360 360 330 580 540 360 180
170 175 180 170 400 405 180
17.4 19.4 20.3 20 33 30 27 21
B, ISO A, ISO B, ISO
30 (1/12)
45 (1/8)
3 3 3 3 3 3 3 3
400 400 B, A, DIN, ISO 140 A, DIN 140 B 130 A, DIN 140 B 115 A, DIN 140
B, ISO A, ISO
110 105
14 20
12.9 18.8
125
200
3 3 3
BENDS 90 () 90 Duckfoot () 90 Long Radius Bend 90 Access Bend 2 Type A Type B 45 (1/8) 30 (1/12)
BENDS 90 ()
B, ISO A, ISO
16 16 16 16 60 60 60 16 16 16 60
25 25 25 25 65 65 65 25 25 25 65
15
DESCRIPTION
Series A/B/ DIN/ISO

23.3 32.5 39
Flange Type Fixed
Epoxy kg
21.3 30.5 35 36 36 18.5 21.5 19 21 18 21 29 27 30 29 31 44
16 16 16 2 2 16 16 16 16 16 16 16 16 16 16 16 16 25 25 25 3.5 3.5 25 25 25 25 25 25 25 25 25 25 25 25
DESCRIPTION
Series A/B/ DIN/ISO
Key Dimensions L mm
130 170 170 70 85 60 55 40 35 180 170 200 195 260 255 120 120 125 120 130 125
H mm
60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65
45 ( /8) 30 (1/12) 22 (1/16) 11 (1/32) ALL SOCKET TEE dn 80mm dn 100mm dn 150mm FLANGE ON DOUBLE SOCKET TEE dn 80mm dn 100mm dn 150mm FLANGE ON DOUBLE SOCKET LEVEL INVERT TEE dn 80mm 45 ALL SOCKET ANGLE BRANCH TAPERS dn 80mm dn 100mm STANDARD FLANGE SOCKET PIECE STANDARD FLANGE SPIGOT PIECE COLLAR GASKETS EDPM EPDM SIT (ANCHOR) Nitrile MJ JOINT ACCESSORIES
22 (1/16) 11 /4 ( /32) TEES dn 50mm dn 80mm dn 100mm dn 150mm ALL FLANGED LEVEL INVERT TEE dn 80mm RADIAL TEE 45 ANGLE BRANCH CROSS Y PIPE TAPERS Concentric dn 80mm
1 1
4 4 4 4
dn 100mm Flat dn 80mm dn 100mm BELLMOUTH HATCHBOX 2 BLANK FLANGE SPLIT PUDDLE FLANGE 3
4 4 4
A, DIN, ISO
4
16
130
390
172
245
B, A, ISO B, A, ISO
380 165
3 3 3 3 3
400 300 155 800
17 16
16.1 15 10.9 85 5.9
16 16 16 10 16 n/a
25 25 25 16 25 n/a
B, A, ISO B, A, ISO B, ISO A, ISO
190 150 120 135
400
350
44
40
3 3
3 3 3 3 3 3
B A DIN B A DIN
260 400 200 220 300 200
15 17 14.8 15 16.2 14.9
14 16 13.8 14 15.2 13.9
16 16 16 16 16 16
25 25 25 25 25 25
190
220
27
24
220
3 3 3 3
440 670 640 440 220
220 450 480 220
33 52 50 45 36
31 49 47 41 33
16 16 16 16 16
25 25 25 25 25
B, ISO A, ISO B, ISO A, ISO B, ISO A, ISO
180 170 200 195 260 255
200 205 205 210 220 220
3 3 3 3 3 3
DIN B, ISO A, DIN, ISO B, ISO A, DIN, ISO B, A, DIN, ISO
440 360 440 380 440 440
200 200 205 205 210 220
31 30 32 32 33 36
B, ISO A, ISO B, ISO A, ISO B, ISO A, ISO
20.5 23.5 21 23 19 23
3 3 3 3 3 3 3 3
450 4 450 B, A, DIN, ISO 160 DIN 160 B 150 A, DIN 160 B 130 A, DIN 160
B, ISO A, ISO
27
25.8
160 135
160
250
3 3 3
BENDS 90 () 90 Duckfoot (1/4) 90 Long Radius Bend 90 Access Bend 2 Type A Type B 45 (1/8) 30 (1/12)
BENDS 90 ()
B, ISO A, ISO
16 16 16 16 16 16
25 25 25 25 25 25
16 60 60 60 16 16 16 60
25 65 65 65 25 25 25 65
17
DESCRIPTION
Series A/B/ DIN/ISO

34 56.5 49
Flange Type Fixed
Epoxy kg
31.6 54 46 55 55 27 28.6 28 27 27 31 37 40 39 41 46 44 49
16 16 16 2 2 16 16 16 16 16 16 16 16 16 16 16 16 16 25 25 25 3.5 3.5 25 25 25 25 25 25 25 25 25 25 25 25 25
DESCRIPTION
Series A/B/ DIN/ISO
Key Dimensions L mm
160 220 220 80 110 70 65 45 40 180 175 200 200 260 255 320 315 145 145 150 145 155 150 160 155
H mm
60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65
22 (1/16) 11 (1/32) ALL SOCKET TEE dn 80mm dn 100mm dn 150mm dn 200mm FLANGE ON DOUBLE SOCKET TEE dn 80mm dn 100mm dn 150mm dn 200mm FLANGE ON DOUBLE SOCKET LEVEL INVERT TEE dn 80mm 45 ALL SOCKET ANGLE BRANCH TAPERS dn 100mm dn 150mm STANDARD FLANGE SOCKET PIECE STANDARD FLANGE SPIGOT PIECE COLLAR GASKETS EDPM EPDM SIT (ANCHOR) Nitrile MJ JOINT ACCESSORIES
22 (1/16) 111/4 (1/32) TEES dn 80mm dn 100mm dn 150mm dn 200mm ALL FLANGED LEVEL INVERT TEE dn 80mm dn 100mm RADIAL TEE 45 ANGLE BRANCH CROSS Y PIPE TAPERS Concentric dn 80mm
4 4 4 4 4
dn 100mm dn 150mm Flat dn 80mm dn 100mm dn 150mm BELLMOUTH HATCHBOX 2 BLANK FLANGE SPLIT PUDDLE FLANGE 3
4 4 4 4
18
130
430
224
A, DIN, ISO
310
B, A, ISO B, A, ISO
400 170
3 3 3 3 3 3
600 600 300 170 800
27.5 29.5 24
25.5 27 23 15 99 10.8 29
16 16 16 16 10 16 n/a
25 25 25 25 16 25 n/a
B, A, ISO B, ISO A, ISO B, ISO A, ISO
250 145 150 120 140
500
450
75
56
3 3 3
3 3
3 3 3 3 3 3 3 3
B A DIN B A DIN B, ISO A, ISO
390 600 300 330 600 300 235 300
23 27.5 20.5 22 29 20.8 22 24
21 25.5 18.5 20 27 18.8 21 23
16 16 16 16 16 16 16 16
25 25 25 25 25 25 25 25
190
250
34
32.9
260
3 3 3 3 3 3
520 520 760 735 520 260
250 250 500 560 260
48 48 79 76 67 54
45 44 73 71 61 49
16 16 16 16 16 16
25 25 25 25 25 25
B, ISO A, ISO B, ISO A, ISO B, ISO A, ISO B, ISO A, ISO
180 175 200 200 260 255 320 315
225 235 230 240 245 250 260 260
3 3 3 3 3 3 3
B, ISO A, DIN, ISO B, ISO A, DIN, ISO B, ISO A, DIN, ISO B, A, DIN, ISO
380 520 400 520 460 520 520
225 235 230 240 245 245 260
40 43 43 44 50 47 52
B, ISO A, ISO B, ISO A, ISO B, ISO A, ISO B, ISO A, ISO
30 31.6 31 30 29 34
30 (1/12)
3 3 3 3 3 3 3 3
500 4 500 B, A, DIN, ISO 180 A, DIN 180 B 170 A, DIN 180 B 145 A, DIN 180
45 ( /8)
B, ISO A, ISO
90 Duckfoot ()
190
190
300
3 3 3
BENDS 90 () 90 Duckfoot (1/4) 90 Long Radius Bend 90 Access Bend 2 Type A Type B 45 (1/8) 30 (1/12)
BENDS 90 ()
B, ISO A, ISO
16 16 16 16 16 16 16 16
25 25 25 25 25 25 25 25
16 60 60 60 60 16 16 16 60
25 65 65 65 65 25 25 25 65
19
DESCRIPTION
Series A/B/ DIN/ISO

57 91 70
Flange Type Fixed
Epoxy kg
53 87 65 85 85 46 54 63 41 63 41.5 39 62 41.5 51 65 56 67 61 69 68 75 80 87
16 16 16 2 2 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 25 25 25 3.5 3.5 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
DESCRIPTION
Series A/B/ DIN/ISO
Key Dimensions L mm
260 220 270 135 130 80 75 55 50 185 180 205 200 265 260 320 315 380 375 185 170 190 170 190 175 190 180 190 190
H mm
60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65
45 (1/8) 30 (1/12) 22 (1/16)
22 (1/16) 11 (1/32) ALL SOCKET TEE dn 80mm dn 100mm dn 150mm dn 200mm dn 250mm FLANGE ON DOUBLE SOCKET TEE dn 80mm dn 100mm dn 150mm
dn 200mm dn 250mm ALL FLANGED LEVEL INVERT TEE dn 80mm dn 100mm RADIAL TEE 45 ANGLE BRANCH CROSS Y PIPE TAPERS Concentric dn 80mm dn 100mm
4 4 4 4 4
dn 200mm dn 250mm FLANGE ON DOUBLE SOCKET LEVEL INVERT TEE dn 80mm dn 100mm 45 ALL SOCKET ANGLE BRANCH TAPERS Concentric dn 150mm dn 200mm STANDARD FLANGE SOCKET PIECE STANDARD FLANGE SPIGOT PIECE COLLAR GASKETS EDPM EPDM SIT (ANCHOR) Nitrile MJ JOINT ACCESSORIES
4 4 4 4
370
130
490
276
20
A, DIN, ISO
3 3 3 3
dn 100mm dn 150mm dn 200mm BELLMOUTH HATCHBOX 2 BLANK FLANGE SPLIT PUDDLE FLANGE 3
600 600 300 190 950
30 41 32
27 38 30 21 140 17 37.5
16 16 16 16 10 16 n/a
25 25 25 25 16 25 n/a
Flat
B, A, ISO B, A, ISO
420 175
dn 200mm
dn 150mm
B, A, ISO B, A, ISO B, ISO A, ISO
250 150 125 145
3 3 3
3 3
3 3 3 3 3 3 3 3 3
DIN B A DIN B A DIN B, ISO A, DIN, ISO
300 455 600 300 345 600 300 250 300
24.5 33 30 24.5 33 41 34.2 32 32
22 30 27 22 30 38 31.2 30 30
16 16 16 16 16 16 16 16 16
25 25 25 25 25 25 25 25 25
550
500
108
97.6
220 220
275 275
47 49
44.7 45.85
350
3 3 3 3 3 3
700 700 900 830 700 350
275 275 550 640 350
73 75 114 111 110 89
66 68.5 106 105 100 81
16 16 16 16 16 16
25 25 25 25 25 25
B, ISO B, ISO A, ISO B, ISO A, ISO B, ISO A, ISO B, ISO A, ISO
180 205 200 265 260 320 315 380 375
265 270 270 280 280 290 290 300 300
dn 150mm
dn 100mm
dn 80mm
3 3 3 3 3 3 3 3 3 3
B, ISO A, DIN B, ISO A, DIN, ISO B, ISO A, DIN B, ISO A, DIN, ISO B, ISO A, DIN, ISO
405 700 425 700 485 700 540 700 600 700
265 265 270 275 280 300 290 325 300 350
55 69 60 71 66 74 74 80 87 91
TEES
111/4 (1/32)
B, ISO A, ISO B, ISO A, ISO B, ISO A, ISO B, ISO A, ISO B, ISO A, ISO
B, ISO A, DIN, ISO A, DIN B A DIN B A DIN
51 59 67 45 67 45 42 66 45
30 (1/12)
3 3 3 3 3 3 3 3 3 3 3
550 550 245 350 210 190 350 210 165 350 210
45 ( /8)
B, ISO A, ISO
90 Duckfoot ()
225
225
350
3
3 3 3 3 3 3 3
3 3 3
BENDS 90 () 90 Duckfoot (1/4) 90 Long Radius Bend 90 Access Bend 2 Type A Type B
B, A, DIN, ISO 350 A, DIN, ISO 350 4 550
BENDS 90 ()
B, ISO A, ISO
16 16 16 16 16 16 16 16 16
25 25 25 25 25 25 25 25 25
16 16 60
25 25 65
60 60 16 16 16 60
65 65 25 25 25 65
21
DESCRIPTION
Series A/B/ DIN/ISO

84 129 97
Flange Type Fixed
Epoxy kg
75 124 90 106 106 64 82 63.5 56 89 63 52 89 60.9 67 91 71 93 78 96 85 101 95 108 105 110
16 16 16 2 2 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 25 25 25 3.5 3.5 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
DESCRIPTION
Series A/B/ DIN/ISO
Key Dimensions L mm
280 320 320 155 150 90 85 55 220 210 205 265 260 325 320 380 375 440 435 235 220 195 220 200 220 205 220 210 220 220
H mm
49 49 49 49 49 49 49 49 49 40 40 40 40 40 40 40 40 40 40 40 64 64 64 64 64 64 64 64 64 45 45 45 45 45 45 65 45 45 45 45
45 (1/8) 30 (1/12) 22 (1/16)
22 (1/16) 11 (1/32) ALL SOCKET TEE dn 80mm dn 100mm dn 150mm dn 200mm dn 250mm dn 300mm FLANGE ON DOUBLE SOCKET TEE dn 80mm dn 100mm dn 150mm dn 200mm dn 250mm dn 300mm FLANGE ON DOUBLE SOCKET LEVEL INVERT TEE dn 80mm dn 100mm 45 ALL SOCKET ANGLE BRANCH TAPERS dn 150mm dn 200mm dn 250mm STANDARD FLANGE SOCKET PIECE STANDARD FLANGE SPIGOT PIECE COLLAR GASKETS EDPM EPDM SIT (ANCHOR) Nitrile MJ JOINT ACCESSORIES
dn 80mm dn 100mm dn 150mm dn 200mm dn 250mm dn 300mm ALL FLANGED LEVEL INVERT TEE dn 100mm dn 150mm RADIAL TEE 45 ANGLE BRANCH CROSS Y PIPE TAPERS Concentric dn 80mm dn 100mm
4 4 4 4 4
dn 250mm Flat dn 150mm dn 200mm dn 250mm BELLMOUTH HATCHBOX 2 BLANK FLANGE SPLIT PUDDLE FLANGE 3
4 4 4 4
435
A, DIN, ISO
4
130
555
329
22
3 3 3 3 3 3 3
600 600 300 210 950
49 55 43.5
46 51 39.5 29 188 23.5 47.5
16 16 16 16 10 16 n/a
25 25 25 25 16 25 n/a
B, A, ISO B, A, ISO
440 180
47
42
dn 200mm
dn 150mm
3 3
3 3 3
B, ISO A, ISO B, A, ISO B, A, ISO B, ISO A, ISO
370 350 260 150 130 150
3 3 3 3 3 3 3 3 3 3 3 3
A B A DIN B A DIN B A DIN B, ISO A, DIN, ISO
700 560 600 300 470 600 300 360 600 300 265 300
48 45 45 38 46 49 37 44 55 42 44 43.5
43 41 41.5 36 42 46 35.2 41 51 38 41 39.5
16 16 16 16 16 16 16 16 16 16 16 16
25 25 25 25 25 25 25 25 25 25 25 25
570
500
120
110
220 220
305 305
53 56
50 53
400
3 3 3 3 3 3
800 800 1000 930 800 400
305 305 600 715 400
91 109 157 158 151 127
84 99 146 147 143 115
16 16 16 16 16 16
25 25 25 25 25 25
B, ISO A, ISO B, ISO A, ISO B, ISO A, ISO B, ISO A, ISO B, ISO B, ISO A, ISO
185 180 210 205 265 260 325 320 380 440 435
295 295 300 300 310 310 320 320 330 340 340
3 3 3 3 3 3 3 3 3 3 3 3
B, ISO A, DIN B, ISO A, DIN, ISO B, ISO A, DIN B, ISO A, DIN, ISO B, ISO A, DIN B, ISO A, DIN, ISO
425 800 450 800 505 800 565 800 620 800 680 800
295 290 300 300 310 325 320 350 330 375 340 400
72 97 77 99 84 102 93 107 103 114 115 117
TEES
11 /4 ( /32)
B, ISO A, ISO B, ISO A, ISO B, ISO A, ISO B, ISO A, ISO B, ISO A, ISO
51
48
B, ISO A, DIN, ISO A, DIN B A DIN B A DIN
70 87 66 61 95 67 56 95 64
B, ISO A, ISO B, A, ISO
39
37
30 (1/12)
3 3 3 3 3 3 3 3 3 3 3
600 600 275 400 255 210 400 255 175 400 255
45 ( /8)
48
45
B, ISO A, ISO
90 Duckfoot ()
255
255
400
70 106.5
64 101
3
3 3 3 3 3 3
3 3 3
BENDS 90 () 90 Duckfoot () 90 Long Radius Bend 90 Access Bend 2 Type A Type B
BENDS 90 ()
B, ISO A, ISO
16 16 16 16 16 16 16 16 16 16 16
25 25 25 25 25 25 25 25 25 25 25
16 16 25 49 49 49 49 16 16 16 49
25 25 30 64 64 64 64 25 25 25 64
23
DESCRIPTION
Series A/B/ DIN/ISO

120 181 135 101 99
Flange Type Fixed
Epoxy kg
110 169 121 94 91
16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
DESCRIPTION
Series A/B/ DIN/ISO
Key Dimensions L mm
370 170 175 100 95 60 340 515 265 270

91 65 53
Joint Type Push-Fit
H mm
Epoxy kg
83 61 50
45 45 45 45 45 45 25 25 59 59 59 59 59 59 30 30
290
450
45 ( /8) 22 (1/16) 11 (1/32) ALL SOCKET TEE dn 150mm dn 350mm FLANGE ON DOUBLE SOCKET TEE dn 80mm dn 100mm dn 150mm dn 200mm dn 250mm dn 350mm FLANGE ON DOUBLE SOCKET LEVEL INVERT TEE dn 100mm TAPERS dn 200mm dn 250mm dn 300mm STANDARD FLANGE SOCKET PIECE STANDARD FLANGE SPIGOT PIECE GASKETS EDPM EPDM SIT (ANCHOR) Nitrile
45 (1/8) 22 ( /16)
1
2 2
111/4 (1/32) TEES dn 80mm dn 100mm dn 150mm dn 200mm dn 250mm dn 300mm dn 350mm ALL FLANGED LEVEL INVERT TEE dn 150mm RADIAL TEE 45 ANGLE BRANCH CROSS Y PIPE TAPERS Concentric dn 200mm dn 250mm dn 300mm Flat dn 200mm dn 250mm dn 300mm BELLMOUTH BLANK FLANGE SPLIT PUDDLE FLANGE 3
142 146 158 167
128 132 144 153
4 4 4 4
DIN
4
DIN B, ISO A, DIN, ISO

4 4 4 4
56 67 74 56 495 610 381
52 61 67 52 39 35 52.5
A, DIN, ISO
4
130
24
3 3 3 3 3
600 600 300 225
16 16 16 16 16 n/a
25 25 25 25 25 n/a
3 3 3 3 3 3
600 300 600 300 290 300
67 56.2 74 52
61 50.2 67 45
16 16 16 16 16 16
25 25 25 25 25 25
B, A, ISO
460
62
56
450
3 3 3 3 3
850 1100 880 850 450
340 650 790 425
140 226 185
128 204 168
16 16 16 16 16
25 25 25 25 25
49 47 45
46 44 43
B, ISO A, ISO B, A, ISO B, A, ISO B, ISO A, ISO
370 360 260 160 135 155
225
340
64
61
108
96
105
93
102
91
3 3 3 3 3 3 3 3 3 3 3 3 3
B, ISO DIN B, ISO A, DIN, ISO B, ISO A, DIN B, ISO A, DIN, ISO B, ISO DIN DIN B, ISO A, DIN, ISO
445 850 470 850 530 850 585 850 645 850 850 760 850
325 325 330 325 340 325 350 325 360 325 425 380 425
B, ISO B, ISO A, ISO B, ISO B, A, ISO B, ISO B, ISO A, ISO
185 210 205 270 325 385 500 495
325 330 330 340 350 360 380 380
102
94
88 129
83.5 120
B, ISO A, ISO B, ISO A, ISO B, A, ISO
3 3 3 3
3 3 3 3 3 3 3 3 3 3 3
BENDS 90 () 90 Duckfoot (1/4) 90 Long Radius Bend
B, A, DIN, ISO 450 A, DIN, ISO 450 4 650 B, ISO 300 A, DIN 298 4 298 B 230 A 210 DIN 298 B 190 A 191
BENDS 90 ()
16 16 16 16 16 16 16 16
25 25 25 25 25 25 25 25
16 45 45 45 45 16 16 16
25 59 59 59 59 25 25 25
25
DESCRIPTION
Series A/B/ DIN/ISO

157 237 169 131
Flange Type Fixed
Epoxy kg
145 225 157 122
16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
DESCRIPTION
Series A/B/ DIN/ISO
Key Dimensions L mm
420 185 195 110 65 340 575 575 190 185 210 270 330 325 385 445 440 560 290 295 300 355 355 350 370 380 380 390 400 400 420

123
Joint Type Push-Fit
H mm
Epoxy kg
113
42 42 42 42 42 25 25 25 16 16 16 16 16 16 16 16 16 16 56 56 56 56 56 30 30 30 25 25 25 25 25 25 25 25 25 25
320
500
45 (1/8) 22 (1/16) 11 (1/32) ALL SOCKET TEE dn 150mm dn 300mm dn 400mm FLANGE ON DOUBLE SOCKET TEE dn 80mm dn 100mm dn 150mm dn 200mm dn 250mm dn 300mm dn 400mm FLANGE ON DOUBLE SOCKET LEVEL INVERT TEE dn 100mm TAPERS dn 250mm dn 300mm
45 ( /8) 22 (1/16)
111/4 (1/32) TEES dn 80mm dn 100mm dn 150mm dn 200mm dn 250mm dn 300mm dn 350mm dn 400mm ALL FLANGED LEVEL INVERT TEE dn 100mm dn 150mm RADIAL TEE 45 ANGLE BRANCH CROSS Y PIPE TAPERS Concentric dn 200mm dn 250mm dn 300mm dn 350mm Flat dn 200mm dn 250mm dn 300mm dn 350mm BELLMOUTH BLANK FLANGE SPLIT PUDDLE FLANGE 3
175 191 199 211
161 177 185 194
4 4 4 4
DIN
4
84 92
DIN
4
A, DIN B, ISO A, DIN, ISO

4 4 4 4 4
71 78 84 92 71 560 660 432
67 71 77 84 67 51 46 63.5
A, DIN, ISO
4
150
26
3 3 3 3 3 3
600 600 600 300 245
16 16 16 16 16 16 n/a
25 25 25 25 25 25 25
3 3 3 3 3 3 3 3
600 300 600 300 600 300 305 300
81
74 56 77 65 84 61.8
16 16 16 16 16 16 16 16
25 25 25 25 25 25 25 25
EDPM EPDM SIT (ANCHOR) Nitrile
B, A, ISO
480
77
70
500
65
63
STANDARD FLANGE SOCKET PIECE STANDARD FLANGE SPIGOT PIECE GASKETS
3 3 3 3 3 3
900 900 1200 970 400 500
365 365 700 870
170 176 319 220 251 380
156 162 298 205 236 366
16 16 16 16 16 16
25 25 25 25 25 25
dn 350mm
55
53
64 61
60 58
B, ISO A, ISO B, A, ISO B, ISO A, ISO B, ISO A, ISO
380 360 260 155 160 140 160
225
365
80
76
173
159
169
155
182
168
180.4
166.4
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
B, ISO DIN B, ISO A, DIN, ISO B, ISO DIN B, ISO A, DIN, ISO B, ISO DIN B, ISO DIN DIN B, ISO A, DIN, ISO
470 900 490 900 550 900 610 900 665 900 725 900 900 840 900
355 350 360 350 370 350 380 350 390 350 400 450 450 420 450
B, ISO A, ISO B, A, ISO B, A, ISO B, ISO A, ISO B, A, ISO B, ISO A, ISO B, A, ISO
139 102 138.8
128 94 128.8
94 139 147
89 130 137
B, ISO A, ISO B, A, ISO B, A, ISO
69
66
3 3 3 3
3 3 3 3 3 3 3 3 3 3
BENDS 90 () 90 Duckfoot (1/4) 90 Long Radius Bend
B, A, DIN, ISO 500 B, A, DIN, ISO 500 4 700 B, ISO 325 A, DIN 324 B 250 A 239 DIN 324 B, A 205 DIN 324
BENDS 90 ()
16 45 45 45 45 45 16 16 16
25 59 59 59 59 59 25 25 25
27
DESCRIPTION
Series A/B/ DIN/ISO
550 550 750 349 349 349 950 515 950 950 570 950 630 950 690 950 745 950 860 920 950

199 298 217 163 163 164 202
Flange Type Fixed
Epoxy kg
184 283 197 152 152 152 187
16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
DESCRIPTION
Series A/B/ DIN/ISO
Key Dimensions L mm
470 200 220 120 70 345 635 635 320 325 330

155 110 86
Joint Type Push-Fit
H mm
Epoxy kg
143 103 82
40 40 40 40 40 25 25 25 53 53 53 53 53 30 30 30
355
550
45 ( /8) 22 (1/16) 11 (1/32) ALL SOCKET TEE dn 150mm dn 300mm dn 450mm FLANGE ON DOUBLE SOCKET TEE dn 80mm dn 100mm dn 150mm dn 200mm dn 250mm dn 300mm dn 400mm dn 450mm FLANGE ON DOUBLE SOCKET LEVEL INVERT TEE dn 100mm TAPERS dn 300mm dn 350mm dn 400mm STANDARD FLANGE SOCKET PIECE STANDARD FLANGE SPIGOT PIECE GASKETS EDPM EPDM SIT (ANCHOR) Nitrile
B, A, ISO
4 4
dn 100mm dn 150mm dn 200mm dn 250mm dn 300mm dn 400mm dn 450mm ALL FLANGED LEVEL INVERT TEE dn 100mm dn 150mm RADIAL TEE 45 ANGLE BRANCH CROSS Y PIPE TAPERS Concentric dn 250mm dn 300mm dn 350mm dn 400mm Flat dn 250mm dn 300mm dn 350mm dn 400mm BELLMOUTH BLANK FLANGE SPLIT PUDDLE FLANGE 3
218 214 210 230 237
203 199 193 213 218
B, ISO A, ISO
4 4 4 4 4
86 96 104 113 86 620 725 483
81 88 95 104 81 63 60 75
B, A, ISO
4
150
28
3 3 3 3 3 3
600 600 600 300 260
16 16 16 16 16 16 n/a
25 25 25 25 25 25 n/a
3 3 3 3 3
600 600 600 320 300
96 104 113
88 95 104
16 16 16 16 16
25 25 25 25 25
B, A, ISO
500
95
86
78
76
550
73 69
70 66
3 3 3 3 3 3
950 950 1300 1060 950 550
380 380 750 950 475
206 214
189 197 375 277 286 280
16 16 16 16 16 16
25 25 25 25 25 25
B, ISO A, ISO B, A, ISO B, ISO A, ISO
360 270 260 160 145 165
80
75
B, ISO B, ISO A, ISO
257
237
230
380
95
90
B, ISO
B, ISO B, ISO B, ISO
B, ISO B, ISO B, ISO B, ISO B, ISO B, ISO B, ISO
B, ISO
230 210 270 330 390 445 560 620
385 390 400 410 420 430 450 460
92
98
B, ISO A, ISO
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
375 390 375 375 400 375 410 375 420 375 430 475 450 460 475
111 171 183
105 159 171
B, ISO A, ISO B, A, ISO B, A, ISO
3 3 3 3
3 3 3 3 3 3
BENDS 90 () 90 Duckfoot (1/4) 90 Long Radius Bend 45 (1/8) 22 (1/16) 111/4 (1/32) TEES dn 80mm
B, A, ISO B, A, ISO
BENDS 90 ()
16 16 16 16 16 16 16 16
25 25 25 25 25 25 25 25
16 40 40 40 40 16 16 16
25 53 53 53 53 25 25 25
29
DESCRIPTION
Series A/B/ DIN/ISO

260 398 276 228 206 214 255 260 260 315.6 290 288 301 325
Flange Type Fixed
Epoxy kg
242 370 252 215 192 200 237 241 241 296.6 266 258 284 304
16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
DESCRIPTION
Series A/B/ DIN/ISO
Key Dimensions L mm
520 240 100 75 695 360

198 138 53
Joint Type Push-Fit
H mm
Epoxy kg
183 130 50
38 38 38 38 25 51 51 51 51 30
385
600
dn 100mm dn 150mm dn 200mm dn 250mm dn 300mm dn 400mm dn 500mm ALL FLANGED LEVEL INVERT TEE dn 150mm RADIAL TEE 45 ANGLE BRANCH CROSS Y PIPE TAPERS Concentric dn 250mm dn 300mm dn 350mm dn 400mm dn 450mm Flat dn 250mm dn 300mm dn 350mm dn 400mm dn 450mm BELLMOUTH BLANK FLANGE SPLIT PUDDLE FLANGE 3
4 4 4 4 4
685 790 535
B, A, DIN, ISO
4
150
30
3 3 3 3 3 3 3
700 600 600 600 300 280
124 120 130 140 107
114 111 121 130 102 83 80 91
16 16 16 16 16 16 16 n/a
25 25 25 25 25 25 25 n/a
DIN DIN A, DIN, ISO
3 3 3 3 3
700 600 600 600 300
135 120 130 140 107
124 111 121 130 102
16 16 16 16 16
25 25 25 25 25
A, ISO
520
119
109
A, ISO
170
100
97
83
81
A, ISO A, ISO
97
91
3 3 3 3 3
1000 1400 1140 1000 600
400 800 600 1025 500
267 444 373 391 583
248 423 353 370 563
16 16 16 16 16
25 25 25 25 25
460 360 260 160
230
400
113
108
A, ISO
253
236
A, ISO
195
182
A, ISO
138
130
A, ISO
3 3 3 3 3 3 3 3 3 3 3
DIN B, ISO A, DIN, ISO DIN B, ISO A, DIN, ISO DIN DIN B, ISO A, DIN, ISO B, A, DIN, ISO
1000 535 1000 1000 650 1000 1000 1000 885 1000 1000
400 420 400 400 440 400 400 400 480 500 500
FLANGE ON DOUBLE SOCKET TEE dn 80mm dn 100mm dn 150mm dn 200mm dn 300mm dn 400mm dn 450mm dn 500mm FLANGE ON DOUBLE SOCKET LEVEL INVERT TEE dn 100mm TAPERS dn 300mm dn 350mm dn 400mm dn 450mm STANDARD FLANGE SOCKET PIECE STANDARD FLANGE SPIGOT PIECE GASKETS EDPM EPDM SIT (ANCHOR) Nitrile
230 215 350 330 580 565 695 680
415 420 435 440 470 480 515 500
112
107
234
219
A, ISO B, ISO A, ISO
3 3 3
3 3 3 3 3 3
BENDS 90 () 90 Duckfoot (1/4) 90 Long Radius Bend 45 (1/8) 22 (1/16) 111/4 (1/32) TEES dn 80mm
B, A, DIN, ISO 600 B, A, DIN, ISO 600 4 800 A, DIN, ISO 375 DIN 375 DIN 375
BENDS 90 () 45 (1/8) 22 (1/16) 11 (1/32) ALL SOCKET TEE dn 500mm
16 16 16 16 16 16 16 16
25 25 25 25 25 25 25 25
16 38 38 38 38 16 16
25 51 51 51 51 25 25
31
DESCRIPTION
Series A/B/ DIN/ISO

399 330 413 330 330 330
Flange Type Fixed
Epoxy kg
373 304 380 304 304 304 182 349 379
16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
DESCRIPTION
Series A/B/ DIN/ISO
Key Dimensions L mm
620 285 150 85 820 420

295 203
Joint Type Push-Fit
H mm
Epoxy kg
273 191
36 36 36 36 25 48 48 48 48 30
450
700
111/4 (1/32) TEES dn 80mm dn 100mm dn 150mm dn 200mm dn 250mm dn 300mm dn 350mm dn 400mm dn 450mm dn 500mm dn 600mm ALL FLANGED LEVEL INVERT TEE dn 150mm dn 200mm RADIAL TEE 45 ANGLE BRANCH CROSS Y PIPE TAPERS Concentric dn 300mm dn 350mm dn 400mm dn 450mm dn 500mm Flat dn 300mm dn 350mm dn 400mm dn 450mm dn 500mm BELLMOUTH BLANK FLANGE SPLIT PUDDLE FLANGE 3
2 2
4 4 4 4
DIN
4
A, DIN, ISO
4 4 4 4 4 4
810 900 638
A, DIN
4
165
32
3 3 3 3 3 3 3
800 700 600 600 600 300
185 180 176 188 203
171 167 164 181 190 122 125 122
3 3 3 3 3
800 700 600 600 600
185 180 176 188 203
171 167 164 181 190
16 16 16 16 16 16 16 16 16 16 16 16 n/a
25 25 25 25 25 25 25 25 25 25 25 25 n/a
A, ISO
560
171
159
3 3 3 3 3 3
1100 1100 1600 1310 1100 1100
450 450 900 700 1180 550 700
386 396 660 578 579 600
360 370 633 541 542 563
16 16 16 16 16 16
25 25 25 25 25 25
A, ISO
180
144
140
A, ISO
519
491.7
A, ISO
DIN B, ISO A, DIN, ISO
660 460 360 260
155 142 134 126
144 133 127 121
471
444
355
435
180
171
A, ISO
513
493
348
325
A, ISO
250
235
A, ISO
377
3 3 3 3 3 3 3 3 3 3 3 3 3 3
DIN DIN DIN B, ISO A, DIN, ISO DIN DIN DIN B, ISO A, DIN, ISO
1100 1100 1100 700 1100 1100 1100 1100 930 1100 1100 1100 1165 1100
450 450 450 500 450 550 550 550 540 550 550 550 580 550
374
FLANGE ON DOUBLE SOCKET TEE dn 80mm dn 100mm dn 150mm dn 200mm dn 300mm dn 400mm dn 450mm dn 600mm FLANGE ON DOUBLE SOCKET LEVEL INVERT TEE dn 100mm TAPERS dn 300mm dn 400mm dn 450mm dn 500mm STANDARD FLANGE SOCKET PIECE STANDARD FLANGE SPIGOT PIECE GASKETS EDPM EPDM SIT (ANCHOR) Nitrile
355 355 355 340 585 570 820 800
470 475 490 500 525 540 570 580
177 178 181
168 169 172
A, ISO A, ISO A, ISO
3 3 3
3 3 3 3 3 3 3
BENDS 90 () 90 Duckfoot (1/4) 90 Long Radius Bend 45 (1/8) 22 (1/16)
B, A, DIN, ISO 700 B, A, DIN, ISO 700 4 900 A, DIN, ISO 426 DIN 426 4 426 DIN 174
BENDS 90 () 45 (1/8) 22 (1/16) 11 (1/32) ALL SOCKET TEE dn 600mm
16 16 16 16 16 16 16 16
25 25 25 25 25 25 25 25
16 36 36 36 36 16 16
25 48 48 48 48 25 25
33
DESCRIPTION
Series A/B/ DIN/ISO

503 630 391 399 400
Flange Type Fixed
Epoxy kg
463 590 TBA 363 371 293 372 360 311.7 402.5 471.7 645
16 16 16 16 16 16 16 16 16 16 16 16 25 25 25 25 25 25 25 25 25 25 25 25
DESCRIPTION
Series A/B/ DIN/ISO
Key Dimensions L mm
720 330 175 95 900 450

491 356 282 241 564
Joint Type Push-Fit
H mm
Epoxy kg
455 336 271 235 536
34 34 34 34 25 46 46 46 46 30
800
22 ( /16) 111/4 (1/32) TEES dn 150mm (facing) dn 300mm dn 450mm dn 700mm ALL FLANGED LEVEL INVERT TEE dn 200mm RADIAL TEE 45 ANGLE BRANCH TAPERS Concentric dn 350mm dn 400mm dn 450mm dn 500mm dn 600mm Flat dn 350mm dn 400mm dn 450mm dn 500mm dn 600mm BELLMOUTH BLANK FLANGE SPLIT PUDDLE FLANGE 3
4 4
4 4 4
945
B, A, DIN, ISO
4
165 1000 748
34
3 3 3 3 3 3 3
900 800 700 600 600 340
245 238 230 223 259
225 220 213 208 243 152 163 153
16 16 16 16 16 16 16 n/a
25 25 25 25 25 25 25 n/a
DIN A, DIN, ISO
A, ISO
600
224
206
A, ISO
190
208
202
3 3 3 3 3
900 800 700 600 600
285 277 268 260 302
265 259 251 245 286
16 16 16 16 16
25 25 25 25 25
A, ISO A, ISO
600 480 280
238 227 203
224 215 196
3 3 3
650 500 1800 1000 800 1970 1430
290
268 TBA TBA
16 16 16
25 25 25
360
500
313
300
A, ISO
A, DIN, ISO
A, ISO
351
334
3 3 3 3
600 780 920 1200
395 530 560 600
340 431 500 673
A, ISO
360 345 475 575 640 925
395 525 530 555 580 600
291
280
3 3 3
3 3 3 3 3 3 3 3
BENDS 90 () 90 Duckfoot (1/4) 90 Long Radius Bend 45 (1/8)
B, A, DIN, ISO 800 4 800 515 4 1000 A, DIN, ISO 478 4 478 DIN 284 4 478 DIN 194
BENDS 90 () 45 (1/8) 22 (1/16) 11 (1/32) ALL SOCKET TEE dn 600mm FLANGE ON DOUBLE SOCKET TEE dn 150mm (facing) dn 200mm dn 300mm dn 400mm dn 450mm dn 700mm FLANGE ON DOUBLE SOCKET LEVEL INVERT TEE dn 200mm TAPERS dn 450mm dn 500mm dn 600mm STANDARD FLANGE SOCKET PIECE STANDARD FLANGE SPIGOT PIECE GASKETS EDPM EPDM SIT (ANCHOR) Nitrile
16 16 16 16 16 16
25 25 25 25 25 25
16 34 34 34 16 16
25 46 46 46 25 25
35
DESCRIPTION
Series A/B/ DIN/ISO

623 798 920 480 485 TBA 488 TBA 435 508 794
Flange Type Fixed
16 16 16 16 16 16 16 16 16 16 16 25 25 25 25 25 25 25 25 25 25 25
DESCRIPTION
Series A/B/ DIN/ISO
Key Dimensions L mm
820 370 195 110 1020 505

652 459 357 303 737
Joint Type Push-Fit
H mm
Epoxy kg
605 434 343 295 701
32 32 32 32 25 43 43 43 43 30
900
850 520 524 525
22 ( /16) 111/4 (1/32) TEES dn 300mm dn 450mm dn 800mm ALL FLANGED LEVEL INVERT TEE dn 200mm RADIAL TEE 45 ANGLE BRANCH TAPERS Concentric dn 400mm dn 450mm dn 500mm dn 600mm dn 700mm Flat dn 400mm dn 450mm dn 500mm dn 600mm dn 700mm BELLMOUTH BLANK FLANGE SPLIT PUDDLE FLANGE 3
4 4
4 4
4 4
B, A, DIN, ISO
4
185 1100 850
36
3 3 3 3 3 3 3
1000 900 800 600 600 380 1055
318 310 306 292 315
293 287 285 275 295 203 264 189
16 16 16 16 16 16 16 n/a
25 25 25 25 25 25 25 n/a
A, ISO
600
275
254
DIN DIN A, DIN, ISO
292 315
16 16
25 25
A, ISO
200
260
253
A, ISO A, ISO
3 3 3 3 3 3
1000 900 800 600 600 600
318 310 306
293 287 285 TBA 275 295
16 16 16
25 25 25
670 480 280
306 284 289
288 270 280
360
540
379
364
3 3 3
690 540 2000 1100 900 2175 1570
485
457 TBA TBA
16 16 16
25 25 25
A, ISO A, ISO
A, DIN, ISO
A, ISO
3 3 3
820 585 980 615 1350 675
466 544 847
A, ISO
360 350 480 580 645 1045 1045
448 585 585 615 630 645 675
352
339
3 3 3
3 3 3 3 3 3 3 3
BENDS 90 () 90 Duckfoot (1/4) 90 Long Radius Bend 45 (1/8)
B, A, DIN, ISO 900 4 900 580 4 1100 A, DIN, ISO 529 4 529 DIN 314 4 529 DIN 213
BENDS 90 () 45 (1/8) 22 (1/16) 11 (1/32) ALL SOCKET TEE dn 800mm FLANGE ON DOUBLE SOCKET TEE dn 150mm (facing) dn 200mm dn 300mm dn 400mm dn 450mm dn 600mm dn 800mm FLANGE ON DOUBLE SOCKET LEVEL INVERT TEE dn 200mm TAPERS dn 500mm dn 600mm dn 700mm STANDARD FLANGE SOCKET PIECE STANDARD FLANGE SPIGOT PIECE GASKETS EDPM EPDM SIT (ANCHOR) Nitrile
16 16 16 16 16 16 16
25 25 25 25 25 25 25
16 32 32 32 16 16
25 43 43 43 25 25
37
FLOW CONTROL
7
Cast Riser Pipes
DOUBLE FLANGED CAST RISER PIPES (CLASS K12)
Ham Baker Fabricated Pipes and Fittings
Cast Riser Pipes ......................................39 Fabricated Pipes ....................................40 Bosses ....................................................42 Restrained Joint ......................................42 Flange Convertor ....................................43
Maximum Working Pressure 16 Bar
Nominal Effective Diameter Length Nominal Weight DN (L) Unlined CML mm mm kg kg Nominal Effective Diameter Length Nominal Weight DN (L) Unlined CML mm mm kg kg Nominal Effective Diameter Length Nominal Weight DN (L) Unlined CML mm mm kg kg
80
100
100 150 200 225 250 300 350 400 450 500 600 1000 100 150 200 250 300 350 400 450 500 600 1000
7 8 8 9 9 10 10 11 12 12 14 19 9 9 10 11 12 13 14 15 15 17 23
8 9 9 9 10 10 11 12 13 15 16 22 9 9 11 11 12 13 15 15 16 18 27
150
200
100 150 200 250 300 350 400 450 500 600 150 200 250 300 350 400 450 500 600
14 14 15 17 18 20 21 23 25 27 19 23 24 25 27 29 31 33 36
14 14 15 18 19 21 22 24 27 29 20 25 25 26 27 30 33 35 39
250
300
100 150 200 225 250 300 350 400 450 500 600 150 200 250 300 350 400 450 500 600
26 27 29 29 32 34 37 39 42 45 46 39 41 42 45 48 51 55 59 64
28 29 31 31 34 36 39 42 45 50 57 44 46 48 50 53 56 60 64 69
CML = Cement Mortar Lined
39
8
FLANGED SOCKET PIPE
FABRICATED PIPES
Fabricated Pipes
Ham Baker Pipelines fabricate ductile iron pipes to suit individual requirements. The following tables detail the various configurations and lengths.
DN
mm
Min Length
Min length c/w Puddle Flange
Max Length
DOUBLE FLANGED PIPE

DN
mm Min Min length c/w Length Puddle Flange Boss Max Length
80 100 150 200 250 300 350 400 450 500 600 700 800
120 130 130 140 150 160 170 280 290 300 320 360 360
180 200 200 215 230 245 260 425 440 455 485 545 660
260 280 300 320 340 360 380 400 410 420 460 520 540
5250 5250 5250 5250 5250 5250 5250 5250 5250 5250 5250 5250 5250
80 100 150 200 250 300 350 400 450 500 600 700 800
160 160 160 180 190 200 200 260 270 280 300 340 340
220 220 220 240 260 280 280 400 410 430 455 510 520
5250 5250 5250 5250 5250 5250 5250 5250 5250 5250 5250 5250 5250
For larger diameters please contact our Technical Sales Department
SOCKET SPIGOT PIPE

DN Min Length Min Length c/w Puddle Max when installing into:Flange when installing into:Length Socket Coupling Socket Coupling
FLANGED SPIGOT PIPE

DN Min Length Min Length c/w Puddle Min Length Max when installing into: Flange when installing into:c/w Boss when Length Socket Flange Coupling Socket Flange Coupling installing into: Adaptor Adaptor Flange Adaptor
80 100 150 200 250 300 350 400 450 500 600 700 800
150 150 150 165 175 190 200 260 270 275 290 325 330
160 170 170 175 180 185 175 230 235 240 250 270 270
160 170 170 175 180 185 175 230 235 240 250 270 270
205 210 210 230 245 265 280 395 410 420 445 500 505
215 225 225 235 250 260 255 365 375 385 405 445 445
215 225 225 235 250 260 255 365 375 385 405 445 445
260 280 300 320 340 360 380 400 420 440 460 520 580
5250 5250 5250 5250 5250 5250 5250 5250 5250 5250 5250 5250 5250
80 100 150 200 250 300 350 400 450 500 600 700 800
300 300 300 300 300 300 300 300 300 300 300 450 450
250 250 250 250 250 250 230 230 230 230 230 250 250
190 190 190 210 220 230 230 300 300 320 330 370 370
230 230 230 240 250 260 240 250 250 250 260 280 280
6000 6000 6000 6000 6000 6000 6000 6000 5500 6000 6000 6000 6000
DOUBLE SPIGOT PIPE

DN Min length Min length c/w Puddle Max when installing into: Flange when installing into:Length Socket Flange Coupling Socket Flange Coupling Adaptor Adaptor
Note: Standard flange drillings are supplied to BS EN 10922:1997, PN16. Flanges can be supplied upon request with drillings to: BS EN 1092-2:1997 PN10; PN25 ANSI BS10 (Imperial)
80 100 150 200 250 300 350 400 450 500 600 700 800
170 170 170 190 200 220 210 240 230 250 260 290 300
190 190 190 200 210 220 200 210 210 215 220 235 240
190 190 190 200 210 220 200 210 210 215 220 235 240
250 250 250 260 280 300 310 380 380 400 430 480 500
220 220 220 220 220 220 190 190 190 190 190 190 190
220 220 220 220 220 220 190 190 190 190 190 190 190
5250 5250 5250 5250 5250 5250 5250 5250 5250 5250 5250 5250 5250
40
41
9
Bosses
DRILLED AND TAPPED SOCKETS
Drilled and tapped sockets can be positioned almost anywhere, on any type of ductile iron pipe DN 80 to DN800. Socket sizes range from 18 BSP to 2 BSP.
10
Restrained Joint
OVERVIEW OF RESTRAINED SOCKET JOINTS
BLS
11
Flange Convertor
The flange convertor is the perfect engineering solution for converting imperial flanges to metric flanges within a confined environment such as refurbishing a pumping station. The 3 and 4 are manufactured to Ham Baker Pipelines own design, this unique flange convertor covers - 3 inch imperial to 80mm metric, and 4 inch imperial to 100mm metric as standard. The body is cast in ductile iron and coated in blue Plascoat as standard. Bright zinc plated bolts are inserted from the back of the flange into the recesses which accept the head and prevent rotation, finally full faced EPDM gaskets are fitted to both sides before the washers and nuts are applied. Flange convertors are supplied completely assembled ready for use.
FLANGED JOINTING MATERIAL

BOLTS For convenience all bolt sets are supplied in polypropylene bags. Each bag contains the correct amount of bolts, nuts and washers to effect a flange joint , and is ordered by nominal bore size and pressure rating. All materials comply with the requirements of the relevant British Standards. Metric black hexagon bolts - BS EN ISO 4016 : 2001 Metric black hexagon nuts - BS EN ISO 4034 : 2001 Metal washers for general engineering purposes Metric series - BS EN ISO 7091 : 2000 Hot dipped galvanised coating grade 4.6 to BS EN 1461 : 1991 In addition to galvanised, Ham Baker Pipelines can supply bolt sets with any other coating on request, including Sheraplex or Rilsan Nylon II which conform to WIS 4-52-03. Stocks of standard length bolt sets are kept for DN 80mm - 800mm. Non-standard bolt lengths, studs or tie rods in any material and finish can also be supplied upon request. Care should be taken when doing joint set take-offs, to ensure that adequate attention is paid to the jointing of dissimilar products and materials, as this affects the length of bolt required.
DRILLED AND TAPPED BOSSES

Drilled and tapped bosses with a maximum outside diameter of 75mm can be applied to any type of ductile iron pipe and fitting, when a more substantial mount is required. Welded bosses can be supplied plain for drilling and tapping on site. BLS
A B A B
DN 80 up to DN 500
Nominal Bore Imperial Metric mm Inches(1)
PCDS A mm B mm Imperial Metric
3 D/E 4 D/E
80 100
(5.75) 146mm (7) 178mm
160 180
DN 600 up to DN 1000 BRS
(1)
BS10 Table D/E
Section A-A SOCKET
Section B-B BOSS
FLANGED GASKETS
All flange gaskets supplied are manufactured from Water Council approved Ethylene Propylene Di Methyl rubber to BS EN 681-1. DN 80 up to DN 600
Specification: 3 and 4 only Body: Ductile iron Bolts: Bright zinc plated mild steel Gasket: EPDM Rubber Standard Finish: Blue Plascoat
Standard boss outside diameters are 25mm, 50mm and 75mm. These can be drilled and tapped 18 BSP through to 2 BSP. Note: Sockets and bosses will always be positioned at 90 to the centre line of a pipe or fitting as standard. Should any other location be required, a sketch or drawing must be supplied.
All materials in contact with potable water have been tested to establish that they comply with the requirements of BS 6920. Ham Baker can offer three different types of gasket as shown in sizes DN80 - DN800.
FULL FACE GASKET
Minimum Dimension to Centre Line of Socket/Boss from Flange

DN
80 100 150 200 250 300 350 400 450 500 600 700 800 100 100 100 110 120 130 140 150 160 170 180 200 220
DN
1/4, 1/2, 3/8, 3/4
BOSS SIZE 1 11/4

100 110 120 130 140 150 160 170 180 190 200 220 240 110 120 130 140 150 160 170 180 190 200 210 230 250
BLS DN 80 up to DN 500 PFA 1) *) Permitted angle of bend 64 64 60 50 40 35 30 25 25 4 4 4 4 3.5 3.5 3.5 3 3 -
BLS DN 600 up to DN 1000 PFA 1) *) Permitted angle of bend
BRS
PFA 1) *) Permitted angle of bend 32 32 25 25 25 25 25 25 16 16 10 3 3 3 3 3 3 3 3 2 2 2 -
11/2
120 130 140 150 160 170 180 190 200 210 220 240 260
2
130 140 150 160 170 180 190 200 210 220 230 260 280
80 100 125 150 200 250 300 (350) 400 500 600 700 800 900 1000
32 25 16 10 10
2 1.5 1.5 1.5 1.5
JOINT SET
All other sizes are supplied with steel bodies with studs set into the required position.
IBC GASKET
IBC LUGGED GASKET
Each standard joint set consists of the required number of mild steel galvanised bolts, nuts and the washers per bolt, along with an IBC, EPDM flange gasket. For buried applications, joint sets can be supplied with Sheraplex or Rilsan Nylon II coated bolts which comply with WIS 4-52-03. In addition bolts can be supplied in grade 1.4401 (A4) or 1.4301 (A2) stainless steel. Other gasket types and materials can be supplied upon request.
43
Larger flange convertors are available upon request.
1) PFA: Allowable operating pressure in bar *) Calculation based on wall thickness class K9; higher pressures on request
42
12
Jointing Procedures Handling Construction Guides
Jointing Procedure (flanged joints) ........................................45 Jointing Procedure (push-flexible joints) ................................46 Jointing Procedure (with Anchor Tyton-BRS gaskets) ........49 Handling and Storage..............................50 Construction Guide ................................52 Supporting Pipes (above ground) ..........55
Jointing Procedure Flanged Joints

FIXED FLANGES
BOLT TIGHTENING SEQUENCE Bolts should be tightened in the correct sequence and a sufficient number of circuits undertaken to ensure that the specified bolt torques are achieved. It must be noted that on flanged joints using elastomeric gaskets some compression set of the gasket will be experienced and it should be ascertained that the bolting torques required to effect a seal at the appropriate pressure, as shown in the tables, are effective at the time of pressure testing. Bolt torques do not have to be restricted to those applicable for a specific test pressure and higher torques can be applied up to the maximum rated test pressure of the appropriate flange. Use 3mm thick 70 IRHD BS EN 681-1 rubber gaskets, to suit flange drilling Clean flange faces, position gasket Use undamaged rust free joint sets Lubricate bolt threads and all mating surfaces and flanges Use automotive grade of oil/grease Tighten bolts in the sequence, as shown If necessary, re-tighten bolts BEFORE pressure testing
Place both half-flanges on the fitting between the back of the raised face and the rim of the fitting Close the two halves together. Place the sealing gasket and tighten the bolts and nuts gradually as shown in the Bolt Tightening Sequence for fixed flanges Tighten to the same bolt torques as given for fixed flanges
BOLT TORQUES The following charts indicate the approximate bolt torques required to seal flanged joints against internal pressure. The torque values are applicable for the type of gaskets specified and bolts, nuts and washers should be free from damage, rust etc. and must be lubricated on all mating services before assembly. The relationship between applied torques and the actual load imparted is not precisely predictable, therefore the values in the charts are, of necessity, an approximate guide. Approximate bolting torques using 3mm thick 70 IRHD rubber gaskets. PN16 Flanged Joints
Nominal Bore DN Approximate Bolting Torque NM To seal at To seal at To seal at To seal at 25 bar 1 10 bar 16 bar 20 bar 1
80 100 150 200 250 300 350 400 450 500 600 700 800
70 75 115 110 155 165 160 200 195 240 305 350 470
70 80 120 115 165 180 175 220 215 270 365 465 630
75 80 125 120 175 190 185 235 230 295 425 540 735
75 80 135 130 180 210 200 270 260 345 505 635 870
For pipes and fittings over 150mm nominal bore, it is recommended that two fitters working simultaneously on diametrically opposed bolts tightening first nut in first quadrant then first nut in second quadrant returning to the second nut in first quadrant and so on. It is important that a sufficient number of circuits are carried out to achieve the specified torque on every bolt.
PN10 Flanged Joints

Nominal Bore DN Approximate Bolting Torque NM To seal at To seal at To seal at 5 bar 10 bar 16 bar 1
ROTATING FLANGES
Rotating flanges allow easy assembly of flanged equipment in the network independent of the flange position. Moreover, it is possible to modify the flange drilling i.e. B.S.10, without having to change the entire fitting but only the flanges. PROCEDURE Bring together the two half-flanges Connect the two half-flanges at one point only so that the flange can still be opened to the outside
80 100 150 200 250 300 350 400 450 500 600 700 800
70 70 110 120 110 120 115 155 150 155 200 200 250
70 75 115 130 120 130 125 170 165 170 225 230 300
70 80 120 140 130 145 135 185 180 195 275 295 405
1 Note: The need to seal a flanged joint at pressures greater than the flange PN rating is only for site hydrostatic test purposes. Flanged joints should not be operated at these pressures.
45
13
Jointing Procedure Push Fit Flexible Joints
JOINT PREPARATION
All spigot ends must be chamfered prior to assembly. It is recommended that the chamfer is in accordance with the following sketch. Prior to cutting or inserting of the spigot, you must ensure that the pipe is not oval. OVALITY Where pipes are to be cut to form non-standard lengths, the Contractor shall comply with the manufacturers recommendation in respect of ovality correction and tolerances to the cut spigot end. (CESWI Clause 5.15.2) OVALITY CORRECTION Two methods are recommended for ovality correction. Note that Ham Baker Pipelines do not supply the equipment required. Method 1 The use of this is recommended where it is possible to remove the tackle after ovality correction and subsequent jointing. Position the timber strut and jack (approximately 5 tonnes capacity) inside the spigot end at 90 to the major axis. Rubber / timber pads should be placed in position to prevent possible damage to the pipe lining. Extend the jack until the ovality is within the tolerance specified in clause 5.3 on page 4 Complete the jointing operation with the major axis of the spigot vertical. After jointing, remove the tackle. vertical. Where pipes are sleeved or tape wrapped, rubber pads or similar should be placed between the re-rounding tackle and the protection system to prevent damage. Tighten the two nuts evenly until the ovality is within the tolerance specified in clause 5.3 on page 4 Complete the jointing operation with the major axis of the spigot vertical. After jointing, remove the tackle.
JOINTING PROCEDURE - PUSH FIT FLEXIBLE JOINTS
Insertion Depths
Insertion Depth 80 Nominal Diameter / DN 100 150 200 250 300
Minimum (x) Maximum (y)
69 82
73 86
79 92
85 98
90 103
95 108
350
400
Nominal Diameter / DN 450 500 600 700
800
CUTTING Pipes cut on site must be bevelled and rounded after cutting.
(x) (y)
95 108
95 108
69 107
105 118
105 118
135 148
145 158
GASKET INSERTION Ensure that the gasket is clean Re-coat the spigot end immediately after cutting. After site cutting of spigot end re-apply the insertion markings as per table opposite. The delivered pipes up to DN 300 are cutable along the length of the pipe barrel, to within 1m distance to the socket joint, so that a connection can be effected. Pipes over DN 300 are only suitable when marked with a continuous longitudinal line. Those pipes have to be ordered separately. Squeeze the gasket into a heart shape as shown: Insert the gasket into the socket ensuring that the hard retaining heal of the gasket is firmly bedded into the seating groove. Press the loop until the gasket fits evenly into the holding groove. To facilitate the bedding of the gasket in pipes DN800 and greater, it is advisable to form a second loop on the opposite side. The two smaller loops can then be easily bedded into their final position. The inner edge of the gasket must not exceed the edge of the centring bead. After the insertion of the gasket, apply a thin layer of lubricant to the gasket.
JOINTING
Apply a thin layer of lubricant onto the spigot end for an approximate distance of 50mm. Support the joint clear of the bottom of the trench. Enter the spigot into the socket, for insertion depths please refer to the table above. Ensure that the axes of the bedded socket and spigot joints are aligned centrally with each other.
There is additional marking on the sockets face: SR for gauged pipe. When cutting CM-lined pipes, you should always wear protection glasses and a breathing mask. CLEANING Clean both the spigot end and the inside of the socket free of soil excess paint etc.
Use a pipe-laying tool to insert the spigot into the socket until the first marking line is no longer visible. After assembling the joint fully, examine the position of the gasket with a feeler gauge. Feeler gauge
When jointing into couplings, it may be necessary to use two jacks in order to obtain a round profile. Method 2 The use of this method is recommended where it is not possible to remove the tackle described in Method 1, after ovality correction and subsequent jointing. Place the tackle around the spigot end of the pipe at a position approximately 450mm from the pipe end with major axis of the spigot
LUBRICANT Apply a thin layer of lubricant to the gasket seating position inside the socket.
46
47
JOINTING PROCEDURE - PUSH FIT FLEXIBLE JOINTS
14
DISMANTLING
Newly installed pipes and fittings can be easily unassembled.
Secure the pipe with the appropriate strength sling, around the pipe near the opposite end to that being dismantled. Raise and lower the pipe/fitting within the specified deflection limits whilst keeping it under tension or: Apply the pipe-pulling tool over the joint as shown below.
Jointing Procedure BRS System

APPLICATION
The anchor/BRS gaskets are used where: Where the joint tries to pull apart. When laying a pipeline on steep slopes. Temporary above ground installations.
Using a pipe-pulling tool, pull the spigot into the socket until contact is made with the gasket stainless steel segments. Continue to push the pipe until contact is made with the stainless steel teeth.
DEFLECTION
Once the joint has been assembled, the pipes can be deflected up to 3. A deflection of 1 over a 6 metre pipe, provides a deflection of approximately 100mm from the axis of the pipe or fitting previously installed.
DISMANTLING
Apply lubricant to the disassembly segments. Insert the segments into the socket under the gasket together with carrying anvil. Drive the segments under the gasket around the whole circumference by hitting the anvil with a hammer. Withdraw the anvil. Apply the pipe-pulling tool over the joint and draw out the spigot from the socket. Discard the used gasket. Never re-use an anchor gasket.
JOINT PREPARATION - CLEANING

Should the separation of the joints prove to be more difficult, then the joint can be separated using a clamp and pinion jack as detailed below. Prepare and clean joint as per standard gasket.
GASKET INSERTION
Squeeze the gasket as shown below. Care must be taken when forming the heart shape so that the loop is between the stainless steel teeth. Insert the gasket as shown previously.
JOINTING
Apply a thin layer of lubricant onto the spigot end for an approximate distance of 50mm. Support the joint clear of the bottom of the trench.
Do not remove lifting device until connection has been made
48
49
15
1.2.7
HANDLING AND STORAGE
Handling and Storage

INTRODUCTION
This section provides guidance for the careful safe handling, offloading and storage of ductile iron pipes and fittings, which will ensure a long-term, trouble-free life. It is still the responsibility of the end user to comply with Health and Safety Regulations.
If using a forklift ensure that the forklift truck is capable of lifting the pipe bundles. Ensure that the ground is hard and level. Forks must be positioned underneath the protective bands around the bundle.
2. FITTINGS
2.1 Pallets 2.1.1 All fittings are supplied shrink wrapped on pallets as standard. Tabes 2 and 3 detail pallet quantities. 2.1.2 Ensure that the fork truck is operating on a hard level ground whilst off loading the pallets. Ensure that the fork truck is capable of lifting the load. When stacking fittings, ensure that they are stacked by type and diameter. Do not stack the fittings directly on the ground.
Table 2 - Flanged Fittings

Length mm 80 150 25 200 25 250 25 300 25 350 25 90 Double Flanged Bend 45 45 Double Flanged Bend 25 22.5 Double Flanged Bend 25 11.25 Double Flanged Bend 25 90 Double Flanged Duckfoot 20 All Flanged Tees dn80 dn100 dn150 dn200 dn250 dn300 All Flanged Tees dn80 dn100 dn150 dn200 dn250 dn300 All Flanged Radial Tee 10 45 All Flanged Angle Branch 10 Double Flanged Tapers dn50 30 dn80 dn100 dn150 dn200 dn250 Split Puddle Flange 20 Blank Flanges 50 DN 100 25 25 25 25 25 36 25 25 25 20 25 20 25 20 8 8 25 25 12 50 150 16 16 16 16 16 14 16 16 16 12 20 12 12 20 12 12 4 4 20 20 20 9 48 200 12 12 10 9 9 9 9 12 9 8 8 12 9 8 8 2 3 9 9 9 9 36 250 6 6 6 6 6 9 6 6 6 4 9 6 6 6 4 2 2 9 9 9 5 10 300 8 3 4 4 4 4 6 4 4 4 4 4 4 6 4 4 4 4 4 4 2 2 5 5 5 5 10 5 10
1.2.8 1.2.9
Product Double Flanged Cast Pipe
1.2.10 Care must be taken when removing the slings from the pipes. 1.2.11 The steel straps, which hold the bundles together, should be cut using plate shears only. Never use chisels, crowbars, picks etc. as this could damage the protective coating of the pipes. 1.2.12 Any damage to the coating or lining of the pipes and fittings must be immediately repaired prior to installation. 1.3 Stacking 1.3.1 Each pipe bundle is secured to two wooden batons, which can be laid directly onto a level hard standing surface. 1.3.2 Bundles can be stacked one on top of another, with the axes of the pipes parallel. The maximum height pipe bundles can be stacked must not exceed five bundles. This may vary dependant on the ground conditions.
1. PIPES
1.1 Bundles Pipes in the size range DN 80 to 350 are supplied in bundles as detailed in Table 1. Each layer is supported with wooden battens. Pipes in the size range DN400 to DN800 are supplied as individual pipes. Their weights are given on page 13. Table 1
DN mm Number of Pipes per Bundle 6 mtr Pipes Weight per Bundle Kg
2.1.3
2.1.4
80 100 150 200 250 300 350
25 20 9 6 4 4 4
2225 2180 1440 1320 1168 1468 1908
1.3.3
Table 3 - Socketed Fittings

Length mm DN 80 100 150 200 250 300
1.2 Off-Loading 1.2.1 If using a crane ensure adequate lifting equipment is available and have sufficient capacity to offload the bundle weight detailed in Table 1. 1.2.2. Never attempt to lift the bundles by the restraining straps. 1.2.3 Only use webbing slings (x2). Each sling must have a safe working load of two metric tonnes and have a minimum length of fourteen metres. Never use chains or wire ropes as these might slip. They will also damage the external coating of the pipes. Do not attempt to lift multiple pipes loose with slings. Only lift single pipes or complete bundles. Ensure that the crane operator has a clear field of vision whilst offloading. Should he not have a clear view then a person must guide him from a safe position. It is recommended that guide ropes are used whilst offloading pipe.
Product
1.2.4
1.2.5
1.2.6
90 Double Socket Bend 45 Double Socket Bend 30 Double Socket Bend 22.5 Double Socket Bend 11.25 Double Socket Bend 90 Double Socket Duckfoot 90 Hydrant Duckfoot All SocketTee dn80 dn100 dn150 dn200 dn250 dn300 Flange on Double Socket Teedn80 dn100 dn150 dn200 dn250 dn300 Double Socket Tapers dn80 dn100 dn150 dn200 dn250 Standard Flange Socket Piece Standard Flange Spigot Piece
33 33 33 33 33 20 20 25 18 -
27 27 27 27 27 20 20 20 20 15 15 27 25 41
14 16 16 16 16 12 12 12 12 12 8 8 8 25 25 25 32
10 12 12 12 12 9 9 9 9 9 6 6 6 6 13 13 16 18
6 8 8 8 8 6 6 6 6 6 4 4 4 4 4 4 9 9 9 13
3 4 4 6 6 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 8 5 13 8
50
51
16
Construction Guide
The following pages show standard layout designs for the various installations.
CONSTRUCTION GUIDE
TYPICAL ARRANGEMENT OF A (WET WELL) SUBMERSIBLE PUMPING STATION AND VALVE CHAMBER
Submersible pump stations are the most common type of pump station, which provides and extremely cost effective installation for both civil construction and M+E contractors.
1. 90 Double Flanged Duckfoot Bend 2. Double Flanged Pipe 3. Flange Spigot Pipe 4. Flange Adaptor 5. 90 Double Flanged Short Radius Bend 6. Flange Spigot Puddle Pipe 7. Standard Pattern Non Return Valve 8. Gate Valve c/w Handwheel 9. All Flanged Radial Tee 10. Hydro Coupling 11. Double Spigot
TYPICAL ARRANGEMENT OF A DRY WELL PUMPING STATION

Dry well pump stations site the pumps in a dry chamber, which draws from an immediate adjacent wet well. Dry well pump stations facilitate ease of servicing the pumps. Isolating gate valves are installed on both the suction and deliver side of each pump, which allows the pumps to be inspected in line. Due to high building costs this type of pump station is normally used on large capacity installations. 1. Double Spigot Pipe 2. 90 Double Flanged Short Radius Bend 3. Double Flanged Pipe c/w Puddle Flange 4. Gate Valve c/w Handwheel 5. Hydro Flange Adaptor 6. Flange Plain End Pipe 7. Pump 8. Non Return Valve 9. 90 Double Flanged Long Radius Bend 10. Double Flanged Pipe 11. Double Flanged Concentric Taper 12. All Flanged Radial Tee 13. Flanged Bellmouth
10
6 5 4 11
6 9 7
Submersible pump stations are installed in a single underground chamber and are usually located at low points in the pipeline. Submersible pump stations provide submersible pumps in the wet well with motor control centre mounted above. The stations are designed where the pumps can be removed and replaced without dewatering the wet well or requiring personnel to enter the wet well. All valves, pipe work and surge control equipment are mounted in a separate valve chamber outside of the wet well to facilitate access.
6 3
TYPICAL ARRANGEMENT OF A HYDRANT ASSEMBLY

10 6 11 5 1
1. Double Spigot Pipe 2. Hydro Coupling 3. Flange Spigot Pipe c/w Puddle Flange 4. All Flanged Tee 5. Double Flanged Riser Pipe 6. BS 750 Type 2 Fire Hydrant
4 7 8 5
6 9 8
52
11 10 7 4 6 6 5
53
CONSTRUCTION GUIDE
17
Supporting Pipes Above Ground
Flanged pipes installed as self supporting spans are subjected to additional stresses in addition to those caused by internal pressure; due to bending moments caused by their own weight and the weight of their contents. The length of unsupported spans of flanged piping is limited by the need to keep stresses due to the combined effects of internal pressure, and bending moments within safe limits. RIVER CROSSING If the actual pressure in the pipeline is lower than the normal maximum rated pressure, higher bending moments may be permissible. Conversely any additional bending moment over that caused by self weight and weight of contents will reduce the safe spans. 1. Double Spigot Pipe 2. 45 Double Socket Bend 3. Socket Spigot Pipe 4. 45 Double Flanged Pipe 5. Double Flanged Pipe 6. All Flanged Tee 7. Double Orifice Air Relief Valve All flanged pipes are designed to operate safely at the allowable test pressure (PEA) when subjected to a bending moment caused by self weight and weight of contents equivalent to a simply supported span of 10m for DN 80 to 250 and 15m for DN 300 to 800 with a flange joint at the mid span position. In practice, flanged pipes are usually installed as continuous or fixed beams and by careful design it is best to ensure that the flanged joints are located at zones of lowest bending moment.
AIR VALVES
Any pipeline conveying any fluid cannot operate efficiently unless the air is sufficiently vented from the system. Accumulated gas or air will restrict the flow by reducing the internal pipe area, it will also aggravate the effects of surge. Air or gas may build up because: Pipeline was fully charged with air/gas when empty Air is drawn into the pipeline through faulty joints Air/gas is released from the process medium due to changes in temperature or pressure Air or gas is trapped in pockets whilst the pipeline is being filled Air is entrained at the pump station
Venting the pipeline is relatively easy, as air or gas tends to gather at high points in the pipeline, optimum positioning of the air valves will release the accumulated air or gas. It is recommended that double orifice air valves are positioned at all high points and along the pipeline at approximately 750m intervals.
TYPICAL ARRANGEMENT OF A POTABLE WATER AIR VALVE

1. Hydro Coupling 2. Double Spigot Pipe 3. Double Spigot Pipe c/w Puddle Flange 4. Flange on Double Socket Tee 5. Clean Water Air Valve
5 3 2 2 3
5 4 3 1
4 3 1
TYPICAL ARRANGEMENT OF A SEWAGE AIR VALVE

1. Double Spigot Pipe 2. Hydro Coupling 3. Flange Spigot Pipe c/w Puddle Flange 4. All Flanged Tee 5. Mitre Geared Gate Valve c/w Extension Spindle 6. Sewage Air Valve
1 6
2 2
CONTINUOUS PIPELINE The following show typical installations where spans greater than 10m or 15m can be obtained.
11.25m MAX 2-3m
TYPICAL VALVE CHAMBER & COMBINED SEWER OUTFALL

1. Flange on Double Socket Level Invert Tee 2. Flange on Spigot Pipe 3. Hydro Coupling 4. Double Spigot Pipe 5. Flange Spigot Pipe c/w Puddle Flange 6. Gate Valve c/w Handwheel 7. Socket Spigot Pipe 8. Flap Valve
54
DN 80 to DN 250
1
18m MAX 1.5 - 3.5m
2 1
5 6
DN 300 to DN 800
55
CONSTRUCTION GUIDE
CONSTRUCTION GUIDE
PIPES WITH PUDDLE FLANGES

Where a pipe passes through a concrete wall of a tank holding a liquid, below the liquid level, or the wall of a structure below groundwater level, a puddle flange (sometimes referred to as a water bar) is used to prevent the liquid seeping between the outside of the pipe and the surrounding concrete. Welded Puddle Flange If the puddle flange has to withstand thrust loading, then a welded puddle flange offers secure through wall anchorage along with a watertight seal. A welded puddle flange can be positioned on any pipe configuration as shown. Split Puddle Flange Where no end thrust is expected and the exact position is not known then a split puddle flange may be used, providing that the pipe has been produced by the centrifugally spun method.
RECOMMENDED SOLUTIONS FOR NON-STANDARD FITTINGS
Non-standard Fitting
Recommended Solution
Unequal Flange on Socket Tee
Unequal all Socket Tee
Unequal all Flange Tee
Equal and Unequal all Socket Radial Tee DN150 FLANGED SPIGOT PIPE WITH PUDDLE FLANGE
Equal and Unequal all Socket 45 Angle Branch
THE PROVISION OF FLEXIBILITY

Where a buried pipeline is built into a structure, differential settlement of the structure and the adjacent ground is possible.Two flexible joints should be provided immediately adjacent to the face of the structure. This is generally referred to as a rocker pipe. It is recommended that dimension A be as short as possible consistent with making the joint and dimension B as set out below:
Nominal Diameter DN 150 to 600 B (m) 0.6
Unequal all Flanged 45 Angle Branch
Double Fanged Taper Bend
Flange and Bellmouth Bend
700 > 700
1.0 1.25
Flange and Spigot Bend
56
57
PIPELINE PRODUCT SELECTOR
HAMBAKER FASTRACK
HAMBAKER
COUPLINGS AND ADAPTORS
DUCTILE IRON FITTINGS
DUCTILE IRON PIPE
VALVES
MAKING THE IMPOSSIBLE POSSIBLE
MANUFACTURERS OF DUCTILE FABRICATED PIPEWORK FROM 80mm TO 800mm (EN545 & EN598)
Ham Bakers off-the-shelf express delivery service of Penstocks and Flap Valves for time-pressured projects
UNDER PRESSURE DRILLING EQUIPMENT
REPAIR CLAMPS AND UNDER PRESSURE TEES
HAWLE COUPLINGS, FLANGE ADAPTORS AND SADDLES
call
01782 203611
for more information
PIPE CUTTING EQUIPMENT
ARCTIC PIPE FREEZING EQUIPMENT
ANCILLARY EQUIPMENT
58
59
FLANGE COMPARISON CHART
Nominal Size
DN80/3"
Table
PN10/16 BS10 ADE ANSI 125/150
Diameter mm Inch
200 184 190 220 216 216 229 285 279 279 279 279 340 340 337 337 343 395 405 406 406 406 445 460 457 457 457 483 505 520 527 527 533 565 580 578 597 615 640 641 641 635 670 715 705 705 698 780 840 826 826 826 813 7.90 7.25 7.50 8.67 8.50 8.50 9.00 11.22 11.00 11.00 11.00 11.00 13.40 13.40 13.25 13.25 13.50 15.55 15.95 16.00 16.00 16.00 17.50 18.20 18.00 18.00 18.00 19.00 19.88 20.47 20.75 20.75 21.00 22.24 22.83 22.75 23.50 24.21 25.20 25.25 25.25 25.00 26.38 28.15 27.75 27.75 27.50 30.71 33.07 32.50 32.50 32.50 32.00
P.C.D mm
160 146 152 180 178 178 191 240 235 235 235 241 295 295 292 292 298 350 355 356 356 362 400 410 406 406 406 432 460 470 470 470 476 515 525 521 540 565 585 584 584 578 620 650 642 642 635 725 770 756 756 756 749
Inch
6.30 5.75 6.00 7.10 7.00 7.00 7.50 9.45 9.25 9.25 9.25 9.50 11.60 11.60 11.50 11.50 11.75 13.78 14.00 14.00 14.00 14.50 15.75 16.15 16.00 16.00 16.00 17.00 18.11 18.50 18.50 18.50 18.75 20.28 20.67 20.50 21.25 22.24 23.03 23.00 23.00 22.75 24.41 25.59 25.25 25.25 25.00 28.54 30.31 29.75 29.75 29.75 29.50
Hole Dia mm Inch

18 17 19 18 17 17 19 22 17 17 22 22 22 22 17 22 22 22 26 22 22 25 22 26 22 22 25 25 22 26 25 25 29 26 30 25 29 26 30 25 25 32 26 33 25 25 32 30 36 29 29 32 35 0.70 0.67 0.75 0.70 0.67 0.67 0.75 0.875 0.6875 0.6875 0.875 0.875 0.875 0.875 0.6875 0.875 0.875 0.875 1.03 0.875 0.875 1.00 0.875 1.03 0.875 0.875 1.00 1.00 0.875 1.03 1.00 1.00 1.125 1.03 1.20 1.00 1.125 1.03 1.20 1.00 1.00 1.25 1.03 1.30 1.00 1.00 1.25 1.20 1.42 1.125 1.125 1.25 1.375
Bolt Dia mm Inch

16 16 16 16 16 16 16 20 16 16 19 19 20 20 16 19 19 20 24 19 19 22 20 24 19 19 22 22 20 24 22 22 25 24 27 22 25 24 27 22 22 29 24 30 22 22 29 27 33 25 25 29 32 0.625 0.625 0.625 0.625 0.625 0.625 0.625 0.79 0.625 0.625 0.75 0.75 0.79 0.79 0.625 0.75 0.75 0.79 0.95 0.75 0.75 0.875 0.79 0.95 0.75 0.75 0.875 0.875 0.79 0.95 0.875 0.875 1.00 0.95 1.07 0.875 1.00 0.95 1.07 0.875 0.875 1.125 0.95 1.20 0.875 0.875 1.125 1.07 1.30 1.00 1.00 1.125 1.25
No Of Bolts
8 4 4 8 4 8 8 8 4 8 8 8 8 12 8 8 8 12 12 8 12 12 12 12 8 12 12 12 16 16 8 12 12 16 16 12 16 20 20 12 16 16 20 20 12 16 20 20 20 12 16 16 20
DN100/4"
PN10/16 BS10 AD BS10 E ANSI 125/150
DN150/6"
PN10/16 BS10 A BS10 D BS10 E ANSI 125/150
DN200/8"
PN10 PN16 BS10 AD BS10 E ANSI 125/150
DN250/10"
DN300/12"
PN10 PN16 BS10 A BS10 D BS10 E ANSI 125/150
DN350/14"
PN10 PN16 BS10 A BS10 DE ANSI 125/150
DN400/16"
PN10 PN16 BS10 ADE ANSI 125/150
DN450/18"
DN500/20"
PN10 PN16 BS10 A BS10 DE ANSI 125/150
DN600/24"
PN10 PN16 BS10 A BS10 D BS10 E ANSI 125/150
60

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DUCTILE IRON PIPES & FITTINGS

DUCTILE IRON PROPERTIES

BS EN 598 : 1995 BS EN 681-1 : 1996 BS EN 1092-2 : 1997 BS EN 1461 : 1991

Principal Mechanical Properties

BS EN ISO 7091 : 2000 WIS 4-52-03A : 1994

Ductile iron fittings.

Excellent Impact Resistance High Safety Margin High Ring Stiffness

Metallic Zinc plus Bitumen

Zinc-Aluminium Alloy plus Blue Epoxy

FIXED/ROTATING Flange and Tyton SOCKETED Fittings

Zinc plus Bitumen

Blue PPA 571 Plascoat**

Complete Range of Fittings

Consistent High Quality Performance

KEY DIMENSIONS Flanged Fittings

KEY DIMENSIONS Socketed Fittings

38.76 42.92 45.0 984.5 1090.2 1143.0

Outside Diameter Conversion Chart

480 BS Only 532

568 586 605

448 463 478

392 405 419

334 345 356

Access Bend Type B

654 672 691

Access Bend Type A

Bend 221/2 (1/16)

Bend 111/4 (1/32)

927 952 977

970 996 1024

14 Reasons Why customers choose Ham Baker Pipelines

761 780 801

808 830 852

869 891 915

Bend 221/2 1/16

Bend 111/4 1/32

498 515 532

All Socket Tee

Flange on Socket Level Invert Tee

Flange on Hydrant Duckfoot Bend

114.3 140.2 168.3 193.7 219.1 244.5

286 286 295

114.3 139.7 168.3 193.7 219.1 244.5

101.6 114.3 139.7 168.3 193.7 219.1 244.5

259 259 268

232 232 240 177 177

114.3 140.2 168.3

144 DIN 118 28601/3 170

101.6 114.3 141.3 168.3

114.3 139.7 165.1

Level Invert Tie

45 Angle Branch DN80 - 300

45 Angle Branch DN350 - 1200

56 DIN 66 DIN 82 DIN 28601 28605 28605

Flange on Socket Tee

Series 1 ISO/420 Series 2 0 Series 3 Series 3

uPVC & Polyethylene

Split Puddle Flange

Metric Asbestos Cement (Turned End)

Imperial Cast Iron & Asbestos Cement (Turned End)

BS1211 Class (UTI 27" AB only NB)

API SL & BS 1600 (UTI 36" NB)

BS 486 Class 15 1981 Class 20 Class 25

BS 78 Class BS 486 CD only 1996