Anchor Calculation Window 19

LOXON WANDSET, INC. Valero Primeland Project

Valero St., Makati City
Manila Head Office: E.C. DAUGHSON, INC. E.C. Daughson Bldg., 100 Congressional Ave., Project 8, Quezon City, Philippines 1106 Trunkline: (02) 426-0888 Tel Nos.: (02) 929-3042 / 929-3142 Fax No.: (02) 927-3567 Cebu Office: Cebu Lin Pok Sy Association Bldg., David Sy Gaisano St., Brgy. Tejero, Cebu City, Philippines Tel Nos.: (032) 416-6648 Fax No.: (032) 416-6281 Davao Office: Door 1 Minplas Bldg., Pareas Compound, Diversion Road, Cabantian, Davao City, Philippines Tel Nos.: (082) 303-3594 Fax No.: (082) 300-5295 Website: www.ecdaughson.com www.fischer.de

PROJECT

TITLE

Valero Primeland
ITEM DATE

Anchor Load Reaction

DESIGN BY

Window 19
I. Window 19 Elevation

July 17, 2012

M. Malarasta

II. Design Parameters Negative Design Wind Pressure Design Tributary width Maximum Unsupported Length Factor of Safety Eccentricity of Wind Load Number of Connection III. Design Reactions 3.10 Shear Force due to Wind Load Negative Wind Load Reaction

-wp tw Lu F.S. e n

= = = = = =

2.47 1,155 1,960 1.30 62 2

kPa mm mm mm

-WL

= = = =

(F.S.*-wp*tw*Lu)/n 3.64 kN -WL 3.64 kN

Shear Force

3.20 Moment due to Wind Load Eccentricity of Wind Load Shear Force Moment due to Shear Load

e V MV

= =

V*e 0.23 kN-m

3.30 Tensile Force due to Dead Load Total Axial Dead Load Design Dead Load Reaction Rdl DL = = = 1.39 kN F.S.*Rdl 1.80 kN

Print sender Street Postcode / City Phone Fax Project Application Remarks

Engr. Marlon M. Malarasta Mr. Raddie C. Manalo 100 Congressional Avenue 1106 Quezon City 426-0888 927-3567 Valero Primeland Fastening of Angle Brackets for W-19 Header

COMPUFIX 8.4
8.4.4358.16154/23/1660

Page No 1 of print-out No 35 Date: 7/17/2012

fischer COMPUFIX: Design in accordance with the fischer Specification

Type of loading: Anchor: Static actions Injection system with FIS A / RG M: RG M10x130 (5.8) (Art. Nr. 50257) made from zinc plated and passivated steel with an embedment depth of hef = 90 mm + Injection mortar FIS V, FIS VS oder FIS VW in different sizes Application gun FIS AK (Art.Nr. 58026), FIS AP (Art.Nr. 58027) oder FIS AJ (Art.Nr. 16251), Static mixer FIS S (Art.Nr. 61223), Cleaning brush BS 12 (Art.Nr. 78179), Push-through element M 10 x 3 A4 (Art.-No. 78231) (for push-through installation), Push-through element M 10 x 8 A4 (Art.-No. 78232) (for push-through installation) Non-cracked concrete, normal reinforcement Concrete compressive strength fc = 34 N/mm 2 No influence Unavailable Max long term temperature: 50C, Max short term temperature: 80C No design available

Accessory:

Base material: Edge Reinforcement: Anchor bending: temperature: Anchor plate:

Dimensions/loads:
Design actions (*) Not true to scale [mm], [kN], [kNm]

Print sender Project Application Anchor

Engr. Marlon M. Malarasta Valero Primeland Fastening of Angle Brackets for W-19, Header Injection system with FIS A / RG M RG M10x130 (5.8)

Page No 2 of print-out No 35

Important: As a pre-condition the anchor plate is assumed to be flat when subjected to the actions. Therefore, the plate must be sufficiently stiff. The COMPUFIX anchor plate design is based on a proof of stresses and does not allow a statement about the stiffness of the plate. The proof of the necessary stiffness is not carried out by COMPUFIX. The design utilises specific values for each anchor. When alterations will be made, even for similar products, a new design calculation is required. With slotted holes the design is carried out under the assumption that the anchor is located in the centre of the hole. Please check that the fixing thickness of the fixing is adequate. Maximum hole diameter in the attachment: 12 mm / 14 mm (First value without filled gap, second value with filled gap). To ensure the structural component's capacity, the proofs in accordance with the technical handbook must be observed. The CC-Design method, based upon the fischer Specification, has been developed for countries outside of the EU. As this method is different from that used in the Approvals. Anchor-No. Unit Sd

1 2

kN kN

N 4.89 4.89

V 1.82 1.82 Shear load, Steel failure: Unit VRk,s kN gMs VRd,s kN Vh kN Sd b V,s -

Tension load, Steel failure: Unit NRk,s kN gMs NRd,s kN Nh kN Sd b N,s -

Sd 30.00 1.48 20.27 4.89 0.24

Sd 14.50 1.25 11.60 1.82 0.16

Tension load, Concrete cone failure: Sd Unit N0 kN 55.33 Rk,c A c,N cm 2 615.00 A0 cm 2 729.00 c,N Ac,N / A0 0.84 c,N y s,N 0.80 y ec1,N 1.00 y ec2,N 1.00 y re,N 1.00 NRk,c kN 37.35 gM,c 1.80 NRd,c kN 20.75 Ng kN 9.79 Sd b N,c 0.47

Shear load, Concrete failure on the opposing side of the load: Sd Unit N0 kN 35.46 Rk,c A c,N cm 2 573.32 A0 cm 2 586.67 c,N Ac,N / A0 0.98 c,N y s,N 0.81 y ec1,N 1.00 y ec2,N 1.00 y re,N 1.00 y g,N 1.05 k 2.00 VRk,cp kN 58.93 gM,cp 1.50 VRd,cp kN 39.29 Vg kN 3.64 Sd b V,cp 0.09

Print sender Project Application Anchor

Engr. Marlon M. Malarasta Valero Primeland Fastening of Angle Brackets for W-19, Header Injection system with FIS A / RG M RG M10x130 (5.8)

Page No 3 of print-out No 35

Tension load, Combined pull-out and concrete cone failure: Sd Unit N0 kN 35.46 Rk,p A p,N cm 2 573.32 0 Ap,N cm 2 586.67 Ap,N / A0 0.98 p,Np y s,Np 0.81 y g,Np 1.05 y ec1,Np 1.00 y ec2,Np 1.00 y re,Np 1.00 NRk,p kN 29.47 gM,p 1.80 NRd,p kN 16.37 Ng kN 9.79 Sd b N,p 0.60 Tension load, Splitting: Unit N0 kN Rk,c A c,N cm 2 A0 cm 2 c,N 0 Ac,N / Ac,N y s,N y ec1,N y ec2,N y re,N y h,sp NRk,sp kN gM,sp NRd,sp kN Ng kN Sd b N,sp -

Shear load, Concrete edge failure: Sd Unit V0 kN 27.48 Rk,c Ac,V cm 2 716.63 0 Ac,V cm 2 496.13 Ac,V / A0 1.44 c,V y s,V 1.00 y h,V 1.00 y a ,V 1.00 y ec,V 1.00 y re,V 1.00 VRk,c kN 39.69 gM,c 1.50 VRd,c kN 26.46 Vg kN 3.64 Sd b V,c 0.14

Sd 55.33 669.38 937.89 0.71 0.79 1.00 1.00 1.00 1.31 40.79 1.80 22.66 9.79 0.43

Tension load
Steel failure: Concrete cone failure: Combined pull-out and concrete cone failure: Splitting:

Used capacity Shear load

24.1 % Steel failure: 47.2 % Concrete edge failure: Concrete failure on the 59.8 % opposing side of the load: 43.2 %

Used capacity
15.7 % 13.8 % 9.3 %

Combined tensile Used capacity and shear load

52.5 %

Result:

Proof of anchor was successful

Print sender Project Application Anchor Installation details

Engr. Marlon M. Malarasta Valero Primeland Fastening of Angle Brackets for W-19, Header Injection system with FIS A / RG M RG M10x130 (5.8)

Page No 4 of print-out No 35

Drill hole cleaning 4 times blowing with the hand blow-out pump, 4 times brushing and again 4 times blowing with the hand blow-out pump. For drill hole diameters >= 18 mm blowing with oilfree compressed air (P > 6 bar). Max fixing thickness tfix Thread diameter M Setting torque MD Spanner A/F Hole diameter in the attachment df (Through fixing) Hole diameter in the attachment df (Flush fixing (pre-positioned)) Anchorage depth hef Drill diameter d0 Drill hole depth t [mm] [mm] [Nm] [mm] [mm] [mm] [mm] [mm] [mm] 20 10 20 17 14 12 90 12 90

Print sender Project Application Anchor

Engr. Marlon M. Malarasta Valero Primeland Fastening of Angle Brackets for W-19, Header Injection system with FIS A / RG M RG M10x130 (5.8)

Page No 5 of print-out No 35

scher Injection mortar FIS V, FIS VS and FIS VW

Anchor design according to scher specication

1. Types

FIS A M6 - M30 threaded rod (gvz, A4, C)

straight cut

RG M8 - M30 - threaded rod (gvz, A4, C)

some dimensions with external hexagon head

FIS V - Injection mortar FIS V 360 S, FIS V 950 S

4
*) *) FIS VS - Injection mortar FIS VS 300 T, FIS VS 360 S FIS VW - Injection mortar FIS VW 360 S

Features and Advantages

European Technical Approval option 7*) for uncracked concrete. ICC approval *) for non-cracked concrete. Fire resistance classications according to test report independently proved gives the safety in case of re. The Hybrid mortar gives a good combination of organic resin (high bond strength) and mineral cement (avoids corrosion and gives high compressive strength). Expansion stress free anchoring guarantees a save use with small spacing and edge distances. The approval guarantees the safe function at a large temperature range of -40 C up to +120 C. Dierent mortar versions and a large range of accessories gives the opportunity for dierent applications and a wide temperature range of the anchor base. Variable embedment depth enables the application in all kind of building structures. The resin seals the drill hole and avoids penetration of dampness and gives therefore corrosion protection for the embedded steel. A stand-o installation is easier to realize because threaded rods didnt need a torque moment. FIS VS mortar version with lower maximum processing time and lower application pressure. FIS VW mortar version with accelerated curing especially during winter.
*) The conditions of use in the European Technical Approval or in the ICC-ES Evaluation Report may vary from those of the Technical Handbook.

Materials
Threaded rod : - Carbon steel, zinc plated (5 m) and passivated (gvz) - Stainless steel of corrosion resistance class III, e.g. A4 (1.4401 optional 1.4571, 1.4362) and according to ASTM/AISI steel grade 316 - Highly corrosion-resistant steel of the corrosion resistance class IV, e.g. 1.4529. - Vinylester resin (styrene-free), hydraulic additives, quartz sand and hardener

Injection mortar:

216

Status 11/2010

scher Injection mortar FIS V, FIS VS and FIS VW

Anchor design according to scher specication

2. Ultimate resistances of single anchors with large spacing and large edge distance1)
Mean values Anchor type 5.8 hef [mm] non-cracked concrete temperature range (+ 80 C / + 50 C)2) tension C 20/25 Nu [kN] 11.6 shear Anchor type 5.8 hef [mm] non-cracked concrete temperature range (+ 80 C / + 50 C)2) tension C 20/25 Nu [kN] 83.0 shear
1)

FIS V M6 8.8 60 A4 C 5.8

FIS V M8 8.8 80 A4 C 5.8

FIS V M10 8.8 90 A4 C 5.8

FIS V M12 8.8 110 A4 C

12.3 10.1

12.3 8.9

12.3 8.9

20.0 11.5

26.6 18.4

26.6 16.1

26.6 16.1

30.5 18.3

37.5 29.2

37.5 25.6

37.5 25.6

45.2 26.6

55.0 42.5

55.0 37.2

55.0 37.2

C 20/25 Vu [kN]

6.3

FIS V M16 8.8 125 A4 C 5.8

FIS V M20 8.8 170 A4 C 5.8

FIS V M24 8.8 210 A4 C 5.8

FIS V M30 8.8 280 A4 C

96.9 79.1

96.9 69.2

96.9 69.2

122.3 122.3 122.3 122.3 171.7 171.7 171.7 171.7 270.3 270.3 270.3 270.3 77.2 123.5 108.0 108.0 111.2 177.9 155.7 155.7 176.7 282.7 247.4 247.4

C 20/25 Vu [kN]

49.5

2)

The loads apply to fischer threaded rods and careful drill hole cleaning, carried out with a brush and blow-out tool and temperature in the substrate in the area of the mortar with short term temperature T + 80 C and long term temperature T + 50 C (see also Installation details, section 7"). (short term temperature / long term temperature)

3. Characteristic, design and recommended resistance of single anchors with large spacing and large edge distance
3.1 Characteristic resistance 1)
Anchor type 5.8 hef [mm] non-cracked concrete temperature range (+ 80 C / + 50 C) 2) tension C 20/25 NRk [kN] 10.2 shear Anchor type 5.8 hef [mm] non-cracked concrete temperature range (+ 80 C / + 50 C) 2) tension C 20/25 NRk [kN] 80.4 shear
1)

FIS V M6 8.8 60 A4 C 5.8

FIS V M8 8.8 80 A4 C 5.8

FIS V M10 8.8 90 A4 C 5.8

FIS V M12 8.8 110 A4 C

10.2 8.0

10.2 7.0

10.2 7.0

22.1 9.0

22.1 15.0

22.1 13.0

22.1 13.0

31.1 15.0

31.1 23.0

31.1 20.0

31.1 20.0

45.6 21.0

45.6 34.0

45.6 30.0

45.6 30.0

C 20/25 VRk [kN]

5.0

FIS V M16 8.8 125 A4 C 5.8

FIS V M20 8.8 170 A4 C 5.8

FIS V M24 8.8 210 A4 C 5.8

FIS V M30 8.8 280 A4 C

80.4 63.0

80.4 55.0

80.4 55.0

101.5 101.5 101.5 101.5 142.5 142.5 61.0 98.0 86.0 86.0 89.0

1425

142.5 224.3 224.3 224.3 224.3

C 20/25 VRk [kN]

39.0

141.0 124.0 124.0 141.0 225.0 197.0 197.0

2)

The loads apply to fischer threaded rods and careful drill hole cleaning, carried out with a brush and blow-out tool and temperature in the substrate in the area of the mortar with short term temperature T + 80 C and long term temperature T + 50 C (see also Installation details, section 7"). (short term temperature / long term temperature)

Status 11/2010

217

scher Injection mortar FIS V, FIS VS and FIS VW

Anchor design according to scher specication
3.2 Design resistance 1)
Anchor type 5.8 hef [mm] non-cracked concrete temperature range (+ 80 C / + 50 C) 2) tension C 20/25 NRd [kN] 5.7 shear Anchor type 5.8 hef [mm] non-cracked concrete temperature range (+ 80 C / + 50 C) 2) tension C 20/25 NRd [kN] 44.7 shear
1)

FIS V M6 8.8 60 A4 C 5.8

FIS V M8 8.8 80 A4 C 5.8

FIS V M10 8.8 90 A4 C 5.8

FIS V M12 8.8 110 A4 C

5.7 6.4

5.7 4.5

5.7 5.6

12.3 7.2

12.3 12.0

12.3 8.3

12.3 10.4

17.3 12.0

17.3 18.4

17.3 12.8

17.3 16.0

25.3 16.8

25.3 27.2

25.3 19.2

25.3 24.0

C 20/25 VRd [kN]

4.0

FIS V M16 8.8 125 A4 C 5.8

FIS V M20 8.8 170 A4 C 5.8

FIS V M24 8.8 210 A4 C 5.8

FIS V M30 8.8 280 A4 C

44.7 50.4

44.7 35.3

56.4 44.0

56.4 48.8

56.4 78.4

56.4 55.1

56.4 68.8

79.2 71.2

79.2 112.8

79.2 79.5

79.2 99.2

124.6 124.6 124.6 124.6 112.8 180.0 126.3 157.6

C 20/25 VRd [kN]

31.2

2)

The loads apply to fischer threaded rods and careful drill hole cleaning, carried out with a brush and blow-out tool and temperature in the substrate in the area of the mortar with short term temperature T + 80 C and long term temperature T + 50 C (see also Installation details, section 7"). (short term temperature / long term temperature)

3.3 Recommended resistance 1) 3)

Anchor type 5.8 hef [mm] non-cracked concrete temperature range (+ 80 C / + 50 C) 2) tension C 20/25 NR [kN] 4.0 shear Anchor type 5.8 hef [mm] non-cracked concrete temperature range (+ 80 C / + 50 C) 2) tension C 20/25 NR [kN] 31.9 shear
1)

FIS V M6 8.8 60 A4 C 5.8

FIS V M8 8.8 80 A4 C 5.8

FIS V M10 8.8 90 A4 C 5.8

FIS V M12 8.8 110 A4 C

4.0 4.6

4.0 3.2

4.0 4.0

8.8 5.1

8.8 8.6

8.8 6.0

8.8 7.4

12.3 8.6

12.3 13.1

12.3 9.2

12.3 11.4

18.1 12.0

18.1 19.4

18.1 13.7

18.1 17.1

C 20/25 VR [kN]

2.9

FIS V M16 8.8 125 A4 C 5.8

FIS V M20 8.8 170 A4 C 5.8

FIS V M24 8.8 210 A4 C 5.8

FIS V M30 8.8 280 A4 C

31.9 36.0

31.9 25.2

31.9 31.4

40.3 34.9

40.3 56.0

40.3 39.4

40.3 49.1

56.5 50.9

56.5 80.6

56.5 56.8

56.5 70.9

89.0 80.6

89.0 128.6

89.0 90.2

89.0 112.6

C 20/25 VR [kN]

22.3

2) 3)

The loads apply to fischer threaded rods and careful drill hole cleaning, carried out with a brush and blow-out tool and temperature in the substrate in the area of the mortar with short term temperature T + 80 C and long term temperature T + 50 C (see also Installation details, section 7"). (short term temperature / long term temperature) Material safety factor JM and safety factor for action JL = 1.4 are included. Material safety factor JM depends on failure mode of the anchor.

218

Status 11/2010

scher Injection mortar FIS V, FIS VS and FIS VW

Anchor design according to scher specication

8. Anchor installation data

Anchor type hef diameter of thread nominal drill hole diameter drill depth d0 h0 [mm] [mm] [mm] [mm] 100 50 [mm] 50 FIS V M6 60 M6 8 60 7 10 5 100 40 40 2 3 FIS V M16 hef diameter of thread [mm] [mm] [mm] [mm] [mm] 161 125 125 160 M 16 d0 h0 18 160 18 24 60 196 65 65 7 9 11 20 288 208 192 160 192 160 3 3 102 100 72 64 72 64 FIS V M8 80 M8 10 80 9 13 10 110 40 40 4 FIS V M20 170 M 20 24 170 22 30 120 218 85 85 23 30 30 288 248 240 192 240 192 4 4 126 110 96 80 96 80 FIS V M10 90 M 10 12 90 12 17 20 120 45 45 5 FIS V M24 210 M 24 28 210 26 36 150 266 105 105 34 45 55 344 310 288 240 288 240 5 5 150 126 120 96 120 96 FIS V M12 110 M 12 14 110 14 19 40 140 55 55 6 FIS V M30 280 M 30 35 280 33 46 300 350 140 140 65 85 430 360 360 7 174 144 144

clearance-hole in xture to be attached df pre-positioned installation wrench size SW required torque minimum spacing minimum edge distances mortar lling quantity Anchor type

Tinst [Nm] smin [mm] cmin [mm] [scale units]

minimum thickness of concrete member hmin [mm]

nominal drill hole diameter drill depth

clearance-hole in xture to be attached df pre-positioned installation wrench size SW required torque minimum spacing

Tinst [Nm]

minimum thickness of concrete member hmin [mm] smin [mm] cmin [mm] [scale units]

minimum edge distances mortar lling quantity

hef, min

tx, max

hef, max

tx, min

228

Status 11/2010

scher Injection mortar FIS V, FIS VS and FIS VW

Anchor design according to scher specication

9. Gelling and curing times

System temperature FIS VW 0 C + 5 C + 10 C + 20 C + 30 C + 40 C 5 min. 5 min. 3 min. 1 min. Max. processing time FIS V 13 min. 9 min. 5 min. 4 min. 2 min. FIS VS 20 min. 10 min. 6 min. 4 min. Temperature at anchoring base - 5 C to 0 C to 0 C + 5 C FIS VW 3h 3h 50 min. 30 min. Curing time 1) FIS V 24 h 3h 90 min. 60 min. 45 min. 35 min. FIS VS 6h 3h 2h 60 min. 30 min.

> 5 C to + 10 C > 10 C to + 20 C > 20 C to + 30 C > 30 C to + 40 C

The above times apply from the moment of contact between resin and hardener in the static mixer. For installation, the cartridge temperature must be at least + 5 C. With temperatures above + 30 C to + 40 C the cartridges have to be cooled down to + 15 C or + 20 C. For longer installation times, i.e. when interruptions occur in work, the static mixer shall be replaced. 1) For wet concrete the curing time must be doubled.

10.

Mechanical characteristics of anchor rod

FIS V M6 gvz 5.8 8.8 10.9 A4 C FIS V M8 gvz 5.8 8.8 10.9 36.6 31.2 A4 C FIS V M10 gvz 5.8 8.8 10.9 58.0 62.3 A4 C 5.8 FIS V M12 gvz 8.8 10.9 84.3 109.2 A4 C

Anchor type

stressed cross sectional area anchor rod section modolus design value of bending moment yield strength anchor rod tensile strength anchor rod Anchor type

As W fyk fuk

[mm ] [mm3]

20.1 12.7

M0Rd,s [Nm]

6.4 9.6 11.4 7.1 8.8 15.2 24.0 28.1 16.7 20.8 29.6 48.0 56.1 33.3 41.6 52.0 84.0 98.0 59.0 73.6

[N/mm] 400 640 900 450 560 400 640 900 450 560 400 640 900 450 560 400 640 900 450 560 [N/mm] 500 800 1000 700 700 500 800 1000 700 700 500 800 1000 700 700 500 800 1000 700 700 FIS V M16 gvz 5.8 8.8 10.9 A4 C FIS V M20 gvz 5.8 8.8 10.9 245.0 540.9 A4 C FIS V M24 gvz 5.8 8.8 10.9 353.0 935.5 A4 C 5.8 FIS V M30 gvz 8.8 10.9 561.0 1874 A4 C

stressed cross sectional area anchor rod section modolus design value of bending moment yield strength anchor rod tensile strength anchor rod

As W fyk fuk

[mm2] [mm ]
3

157.0 277.5

M0Rd,s [Nm] 132.8 212.8 249.3 148.7 185.6 259.2 415.2 486.7 291.0 363.2 448.0 716.8 841.3 502.6 627.2 898.4 1438 1687 1008 1258 [N/mm] 400 640 900 450 560 400 640 900 450 560 400 640 900 450 560 400 640 900 450 560 [N/mm] 500 800 1000 700 700 500 800 1000 700 700 500 800 1000 700 700 500 800 1000 700 700

Status 11/2010

229