MiCOM P211 Three-phase LV Motor Protection Relay

(User Manual)

MiCOM P211 Three-phase LV Motor Protection Relay User's Manual

Note: The mounting and connection of the device should be carried out by qualified personnel. 1. Product Description MiCOM P211 protection relay is designed to protect three-phase LV motors with nominal voltage up to 1,000 V against overloads, phase-phase faults, noload running (eg. pump idling), supply current unbalance, loss of phase operation and overheating. 2. Mounting Procedure The device is mounted on 35 mm DIN rail. In order to remove the relay from the rail use a narrow, flat screwdriver, put its tip in a special opening in the bottom part of the device's base and push the screwdriver handle upwards to release the spring bolt. 3. Motor Feeders Connection 3.1 If the motor rated current In is within the setting range of the protection thermal current threshold IB. The motor phase feeders should be fed through guiding channels in the relay case (fig. 1). 3.2 If the motor rated current In is lower than the minimum IB setting value. The motor phase conductors should be coiled several times through guiding channels in the relay case (fig. 2). The number of turns (n) must be identical for each of the phases and should equal: n IB / In. Example: Motor rated current In = 2.1A, MiCOM P211 with a range of 5 - 10 A n 5 / 2.1 = 2.38, n = 3; Setting: IB = 3 2.1 = 6.3 A. a relay setting of 6.0 or 6.5 A can be set. 3.3 If the motor rated current In is greater than 80 A. Three current transformers should be applied. Their secondary circuit wires should be fed through guiding channels in the relay case (fig. 1). It is recommended to apply CTs of Class 3 or 5 with a secondary current of 5A. The primary rated current of the CT's should be similar to the rated current of the motor. Inp should be 0.8 In, where: Inp - CT primary rated current In - motor rated current Example: Motor rated current In = 141A, CTs: 150/5 A, MiCOM P211with a range of 4 - 6A Setting: IB = (5/150) 141 = 4.7A; a relay setting of 4.6 A or 4.8 A can be set. 4. Connection of Remaining Circuits Screw terminals at the bottom of the front panel 2 allow connection of 1.5 mm wire. Terminals: A1-A2 auxiliary supply voltage Vx 13-14 NO contact of P1 relay 23-24 NO contact of P2 relay T1-T2 PTC thermistor sensors (a serial loop of 1-6 sensors). T1-T2 must be closed, if PTC sensors are not used. S1-S2 external NO control contact which activates one of 4 functions, selected by a user from the relay keypad. S1-S2 must be opened, if the control contact is not used.

MiCOM
I> I>> I<
PTC
L1 L2 L3

P 211
[%] [S]

MiCOM
I> I>> I<
PTC
L1 L2 L3

P 211
[%] [S]

Vx PTC A1 A2 13 14 23 24 T1 T2

S2 S1

Vx PTC A1 A2 13 14 23 24 T1 T2

S2 S1

Fig. 1 MiCOM P211 connection for motor currents IBmin < In < IBmax.

Fig. 2 MiCOM P211 connection for motor currents In < IBmin.

3 4 5 6 7

MiCOM
I> I>> I<
PTC
L1 L2 L3

P 211
[%] [S]

Vx PTC A1 A2 13 14 23 24 T1 T2

S2 S1

10

11

1 2 3 4 5 6 7 8 9 10 11

- keyboard - LED display - I> overload and I>T overload trip indicator - I>> short circuit fault trip indicator - I< undercurrent start and I<T undercurrent trip indicator - indicator of unbalance or loss of phase and trip T - indicator of excessive temperature inside the motor - auxiliary power supply terminals - output contact terminals: 13 - 14: P1 relay; 23 - 24: P2 relay - PTC sensor terminals - control input terminals

Fig. 3 Front panel of MiCOM P211

Fig. 4 MiCOM P211 LED display

1 - LED indicator of L1 phase current 2 - LED indicator of L2 phase current 3 - LED indicator of L3 phase current 4 - LED indicator of motor thermal state [%] 5 - LED indicator of most recent start-up phase duration [s] 1,2,3 - when LEDs light simultaneously, they indicate the maximum current of most recent start

1 2 3

L1 L2 L3

4 5

5. Setting and Programming the Relay

Relay settings can be entered before it is connected to a motor. When connected to a motor the relay settings should be changed when the motor is stopped. 5.1 The MiCOM P211 can be set from the relay keypad (item 1, fig. 3) and light emitting diode (LED) display, which displays all relevant information (fig. 4). Fig. 5 shows the relay menu structure, default settings and relay navigation procedure. The menu items with a darker background are programmable settings and options. 5.2 Keypad Button Functions Go to next menu item (up); Increase a setting value or an option number. Go to next menu item (down); Decrease a setting value or an option number. Go to next protection function (left or right); Go to next password digit (left or right). Enter cell / accept settings or options; Reset settings 5.3 Setting procedure a) Connect the auxiliary voltage Vx to terminals A1-A2. A series of indications should then follow: - I>, I>>, I<, , PTC LED indicators flash for a moment - depending on the relay current range, one of symbols: PR1, PR2, PR3, PR4, or PR5 is displayed for about 1 second - L1 indicator comes on and '0.0' symbol appears P1/P2 output states after the supply voltage has been applied: - P1 energised, the contact closes (terminals 13-14), - P2 energised, the contact closesd (terminals 23-24), if option 1 was chosen in step * of the menu, - P2 de-energised, the contacts open (terminals 23-24), if 0 was chosen in step * of the menu. The P1/P2 outputs perform as described above, when the supply voltage Vx is switched on for the first time or after all tripped protection features have been reset. , etc., used in the manual refer to the NOTE*: the icon default settings, shown in fig. 5 If the protection trips and is not reset before switching off the

LED indicator will be restored to the status before the voltage interruption. To start the motor the tripped protection must be reset following the procedures described in section 7. b) Using the menu diagram (fig. 5) and relay keypad, select the menu item to be changed. c) Press : If a password has been input before, the LED displays 'P000' with the last digit blinking. Now select the correct password number with or keys. Use the key to go to the second password digit, and then repeat the described procedure. Press . Setting edit mode is now accessible. If no password has been input before, the rightmost digit of the display starts blinking. The setting values should now be entered, following the steps described above. After all the setting values have been input, press , to accept the setting. Go to the next menu setting to be changed and repeat the above procedure. If a password has been entered, then after completing the changes of settings, go to item and press . All the new settings are now accepted and edit mode is exited (the password must be re-entered to change any setting when out of the edit mode). 5.4 Entering a password Note: A three-digit password can be used to provide security. The settings can then only be read unless the password is entered. a) Choose menu item and press . The third digit of the display (password) starts flashing. Input the password number with b) or keys.

d) e)

Use key to go to the second digit of the password, input the password number and then repeat the procedure with the first digit of the password. Press saved. to accept the password which should next be

c)

5.5 Settings 5.5.1 Overload Protection I>: The following parameters should be entered: Current value IB in [A] (within the relay current range) Time delay t at I = 6 IB (1 - 40 s, step 1 s). For tripping times at other IB multiplies at 0% and 50% of the motor thermal state - see table 1. Reset options: 1 - manual, 0 - self-reset (see section 7 for detailed description) P1 relay operation 0 - output state remains unchanged (13-14 contact closed) after a protection trip 1 - output contact (13-14) opens after a protection trip P2 relay operation 0- output contact is not influenced by a protection start or trip, the status remains the same as chosen in setting 1 - output contact is not influenced by a protection start, but after tripping they change over from the state chosen 2 - every protection start (I>, I<, , Zf) changes the state of the contact from the state chosen in setting 5.5.2 Short Circuit Protection I>>: Current value as a multiple of IB (5 - 12, step 1) P1 relay operation - see the description above P2 relay operation - see the description above 5.5.3 Undercurrent protection I<: Current value as a percentage of IB (30 - 90%, step 10%) Time delay t (0 - 60s, step 1 s) P1 relay operation - see the description above P2 relay operation - see the description above 5.5.4 Loss of phase protection: Time delay t (0 - 10s, step 0.1 s) P1 relay operation - see the description above P2 relay operation - see the description above 5.5.5 Unbalance protection: Unbalance value in [%] (15% - 50%, step 1 %) Time delay t (0 - 25 s, step 0.1 s) P1 relay operation - see the description above P2 relay operation - see the description above 5.5.6 Temperature Protection: Reset option: 1 - manual, 0 - self-reset (incl. LED reset) P1 relay operation - see the description above P2 relay operation - see the description above 5.5.7 MiCOM P211Configuration Select mode of operation by means of S1 - S2 terminals: 0 - P1 relay trip is latched, if S1-S2 are shorted 1 - all protection trips are reset by shorting the S1-S2 input, providing the cause of the fault has ceased 2 - immediate motor trip (break of P1 contacts: 13 - 14) by shorting S1-S2 intput 3 - P2 output contacts (23 - 24) change state, when S1-S2 are shorted Selection of P2 contact operating mode when the auxiliary supply voltage Vx is applied in setting

5.5.10 Default Settings Overload Protection I> IB = minimum setting in [A], t = 10 s, manual reset (1), P1 contacts open (1) and P2 contacts change state (1) after a protection trip Short Circuit Protection I>> I>> = 10 IB , P1 and P2: as above Undercurrent Protection I< I< = 30 % of IB , t = 9.5 s, P1 and P2: as above Loss-of-Phase Protection t = 0.5 s, P1 and P2: as above

= 30%, t = 5 s, P1 and P2: as above

Temperature Protection Manual reset (1), P1 and P2: as above MiCOM P211 Configuration - S1 - S2 control input: option 1 (shorting S1 - S2 resets the tripped protection) - P2 contacts on applying the auxiliary supply voltage Vx: option 1 (contact closes) - P2 contacts on a protection reset: option 1 (P2 contacts do not change state) - Password not entered 6. LED Indicators Signalling is performed by LED indicators with the following symbols: I>, I>>, I<, , PTC, L1, L2, L3, [%], [s] and by a highlighted or darkened LED display. 6.1 A flashing I> LED indicates that a phase current has exceeded the threshold of 1.1 IB. A constant lit I> LED indicates the overload protection has tripped due to the motor reaching 100 % of its thermal state. 6.2 A constant lit I>> LED indicates that the short circuit protection has tripped. 6.3 A flashing I< LED indicates that the current in all phases has dropped below the I< threshold. A constant lit LED indicates the I< undercurrent protection has tripped after its set time delay. 6.4 A flashing LED indicates that an unbalance current has exceeded the set threshold. The flashing LED can also indicate an unbalance due to a loss of phase. A constant lit LED indicates that the unbalance / loss of phase protection has tripped. 6.5 A constant lit PTC LED indicates that the temperature has exceeded the PTC trip threshold or T1 - T2 terminals have been opened. 6.6 The L1, L2, L3 LEDs light individually to indicate the L1, L2, or L3 phase current. All the LEDs light simultaneously when the maximum phase current of the last start is indicated. 6.7 The [%] LED lights at a readout of motor thermal state and while setting the I< undercurrent and unbalance thresholds. 6.8 The [s] LED lights at a readout of the last motor starting time and while setting the trip time values of I> overload, I< undercurrent, unbalance and Zf loss of phase protections.

Unbalance Protection

Menu navigation
Protection settings Overload I> Short circuit (IB setting) I>> Undercurrent Loss of phase I< Zf Unbalance Description Temperature PTC Configuration Description Accept / Cancel

Read out of motor parameters

Indications after shorting S1-S2 intput

Description

Description

S1-S2 short locks P1 performance Protection feature

S1-S2 short resets protections

Metering of I [A] (L1)

Configuration option

Instantaneous S1-S2 short opens P1 contacts

Metering of I [A] (L2)

Current settings

Mode of operation chosen by S1-S2 input

5
Fig. 5 Menu diagram with the default settings

S1-S2 short makes P2 contacts change over

Metering of I [A] (L3)

Unbalance setting

P2 performance on supply Vx switch on Time setting P2 performance on protection reset

Max current of start up phase [A]

Duration of start up phase [s]

Way of P1 relay resetting

Change of password

Motor thermal state [%]

P1 Programming

Key:

read only data

P2 Programming

read and write data

6.9 The following indications occur when the auxiliary voltage Vx is applied to the relay:

- I>, I>>, I<, , PTC LEDs flash for a moment - depending on the relay current range, one of symbols: PR1, PR2, PR3, PR4, or PR5 is displayed for about 1 second - L1 indicator comes on and the '0.0' symbol appears The status of any protecion trip is memorised in case of auxiliary supply voltage interruption. Therefore the respective LED indicators will return after the Vx auxiliary supply is restored. To put the relay into stand-by, the tripped protection must be reset following the procedure described in section 7. The MiCOM P211 is then ready to operate.

100.0

MiCOM
I> I>> I<
PTC
L1 L2 L3

P 211
[%] [S]

75.0

Vx PTC A1 A2 13 14 21 22 T1 T2

S2 S1

6.10 The LEDs and display being off indicate the auxiliary supply voltage Vx has been switched off. Resetting is possible when the cause of the protection trip has ceased. 7.1 Reset by shorting terminals S1 - S2 (remotely or locally). If the menu option has been selected, a temporary shorting of the S1 - S2 terminals will reset all tripped protection and their LED indications. 7.2 Reset from the keypad. Select menu item and press
32.5

7. Resetting

10.5 23.0 23.0

key. All tripped protection and their LED indications will be reset. For I> and PTC protection the reset will only take place, if reset option is chosen. 7.3 Self-reset (only for I> overload and PTC temperature protection). If option has been selected from the menu all tripped protection and their LED indications are reset automatically, after the casue of tripping has ceased. 7.4 Reset of motor thermal state To quickly reset the motor thermal state the keys should be pressed simultaneously. NOTE: Absence of auxiliary supply voltage Vx for the period of time longer than the reset time of the output relays, will make the motor thermal state reset.
5.0 111.0 103.0

Fig 6. Dimensions of MiCOM P211 Table 1. Time delays for overload protection
Motor thermal state [%] 0 50 0 50 0 50 0 50 0 50 0 50 1 0,54 1,44 0,72 2,34 1,2 4,32 2,28 10,7 5,88 23,1 13,7 2 1,09 2,98 1,96 4,70 2,49 8,80 4,73 22,0 12,4 47,0 28,9 3 1,50 4,44 2,28 7,02 3,60 12,9 6,72 32,3 17,6 68,7 40,8 4 2,10 5,96 3,06 9,42 4,80 17,3 8,94 43,3 23,6 92,5 55,0 5 2,58 7,40 3,4 11,7 5,94 21,5 11,1 54,0 29,4 116 69,3 6 3,12 9,00 4,56 14,3 7,32 26,3 13,6 65,5 35,7 141 84,2 Time settings for I = 6 x IB

IB
multiple

7 3,54 10,3 5,22 16,6 8,28 29,8 15,5 74,4 40,5 159 94,7

8 4,14 11,9 6,06 18,8 9,66 34,6 17,9 86,0 46,9 188 112

9 4,74 13,5 6,84 21,4 10,9 39,2 20,3 97,7 53,2 210 125

10 5,06 14,8 7,48 23,5 11,9 43,1 22,3 108 58,8 233 139

15 7,90 22,7 11,5 36,2 18,4 66,3 34,3 166 90,5 360 214

20 10,3 29,6 15,0 47,8 24,0 87,0 45,0 216 118 449 265

25 12,9 37,2 18,8 58,8 30,0 107 55,5 276 150 572 340

30 14,8 42,4 21,5 67,0 34,2 124 64,2 311 170 664 396

35 17,2 49,5 25,0 78,9 4,02 143 74,0 357 194 791 472

40 20,6 59,7 30,2 94,5 48,2 174 90,4 418 228 978 540

1,5

Technical data
IB base current settings 4 - 6 A in steps of 0.2 A 5 - 10 A in steps of 0.5 A 10 - 20 A in steps of 0.5 A 20 - 40 A in steps of 1 A 40 - 80 A in steps of 1 A Max. rated voltage of a motor directly connected to MiCOM P211 (without external CT's) 1000 V Frequency range 10 - 1000 Hz Auxiliary supply voltage options 24, 110/127, 230 V 50/60 Hz, 24 - 230 V AC/DC Auxiliary supply voltage tolerance (0.8 - 1.1) Vx Current accuracy 10 % Protection setting ranges short-circuit (5 - 12) x IB ; in steps of 1 undercurrent 30 - 90 % of IB; in steps of 10% unbalance 15 - 50 %, in steps of 1 % Time accuracy 10 % Time setting ranges overload at I=6 x IB 1 - 40 s, in steps of 1 s undercurrent element 0 - 60 s, in steps of 1 s unbalance element 0 - 25 s, in steps of 0.1 s loss of phase element 0 - 10 s, in steps of 0.1 s Tripping time I<T, T, ZfT < 250 ms I>>, PTC < 100 ms

Reset time of output relays on aux. supply voltage Vx interruption 0.08 s (Vx=24, 110, 230 V 50/60 Hz) 2.2/1.3 s (Vx=230 V AC/DC) 0.6/0.3 s (Vx=110 V AC/DC) 0.03/0.02 s (Vx=24 V AC/DC) PTC sensor input max. resistance in cold state 1500 trip resistance 3700 - 4000 reset resistance 1900 - 2100 Burden ~ 4.5 VA Output contacts 2 NO (programmed independently) Contact rating make: 5 A carry: 5 A (continuous break: 5 A (220 V AC, cos 0.4) Durability Unloaded contact 10 operations min. Loaded contact 10 operations min.
5 7

Emission tests Conducted emissions EN 55011, class A Radiated emissions EN 55011, class A Immunity tests Conducted immunity EN 61000-4-6, class 3 Radiated immunity EN 61000-4-3, level 2 Radiated immunity from digital radio telephones ENV 50204, level 3 Surge immunity EN 61000-4-5, level 3 Fast transients EN 61000-4-4, level 3 High Frequency Disturbance IEC 1000-4-12, level 3 Impulse immunity IEC 255-5 Electrostatic Discharge EN 61000-4-2, level 3 Voltage dips EN 61000-4-11 Voltage interruptions EN 61000-4-11

Dielectric withstand IEC 60255-5: 1997 2 kV rms for 1 minute between all terminals of independent circuit with teminals on each independent circuit connected together 1 kV rms for 1 minute across the open contacts of normally open output contacts Temperature IEC 60255-6: 1998 operating - 5 C - + 55 C storage and transit - 25 C - + 70 C Enclosure protection class IEC 60529:1989 housing terminals Weight 0.5 kg IP 40 IP 20
0 0 0 0

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