AGC-4 Installation Instructions 4189340687 UK

INSTALLATION INSTRUCTIONS
Automatic Genset Controller, AGC-4

Mounting Board slot positions Terminal strip overview I/O lists Wiring
DEIF A/S Frisenborgvej 33 DK-7800 Skive Tel.: +45 9614 9614 Fax: +45 9614 9615 info@deif.com www.deif.com
isenborgvej 33 DK-7800 Skive Tel.: +45 9614 9614 Fax: +45 9614 9615 info@deif.com www.deif.com 14 9614 Fax: +45 9614 9615 info@deif.com www.deif.com
Document no.: 4189340687A SW version: 4.0x.x or later
AGC-4 installation instructions 4189340687 UK
1. General information
1.1. Warnings, legal information and safety................................................................5 1.1.1. Warnings and notes ....................................................................................5 1.1.2. Legal information and disclaimer ................................................................5 1.1.3. Safety issues ..............................................................................................5 1.1.4. Electrostatic discharge awareness .............................................................6 1.1.5. Factory settings ..........................................................................................6 1.2. About the installation instructions.........................................................................6 1.2.1. General purpose .........................................................................................6 1.2.2. Intended users ............................................................................................6 1.2.3. Contents and overall structure ....................................................................6
2. General product information

2.1. AGC-4 product information...................................................................................7 2.1.1. Introduction..................................................................................................7 2.1.2. Type of product............................................................................................7 2.1.3. Options........................................................................................................7 2.2. Standard functions...............................................................................................7 2.2.1. Operation modes.........................................................................................7 2.2.2. Engine control..............................................................................................8 2.2.3. Generator protection (ANSI)........................................................................8 2.2.4. Busbar protection (ANSI).............................................................................8 2.2.5. Display.........................................................................................................8 2.2.6. M-Logic........................................................................................................8 2.3. Standard and optional applications......................................................................9 2.3.1. Automatic Mains Failure, AMF.....................................................................9 2.3.2. Island operation.........................................................................................10 2.3.3. Fixed power/base load...............................................................................10 2.3.4. Peak shaving.............................................................................................11 2.3.5. Load takeover............................................................................................11 2.3.6. Mains power export (fixed power to mains)...............................................12 2.3.7. Multiple gensets, analogue load sharing...................................................12 2.3.8. Multiple gensets, power management.......................................................12
3. Mounting
3.1. AGC-4 mounting.................................................................................................13 3.1.1. Mounting of the unit...................................................................................13 3.1.2. Panel cut-out..............................................................................................13 3.1.3. Mounting instructions.................................................................................13
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4. Hardware
4.1. Board slot positions............................................................................................14 4.1.1. Unit top side overview................................................................................16 4.1.2. Terminal strip overviews............................................................................18 4.1.3. Input/output lists.........................................................................................24 4.1.4. Slot #1, power supply PCB........................................................................25 4.1.5. Slot #1, power supply PCB - AGC mains unit............................................27 4.1.6. Slot #2, serial communication (option H)...................................................28 4.1.7. Slot #2, external I/O module (option H8.2)................................................30 4.1.8. Slot #2, 7 digital inputs (option M13.2)......................................................31 4.1.9. Slot #2, relay outputs (option M14.2).........................................................31 4.1.10. Slot #3, load sharing control (option G3).................................................32 4.1.11. Slot #3, 13 binary inputs and 4 relay outputs (option M12).....................34 4.1.12. Slot #4, relay outputs (option M14.4, standard).......................................35 4.1.13. Slot #4, analogue outputs for GOV/AVR or transducer (option E1)........36 4.1.14. Slot #4, analogue outputs for GOV/AVR or transducer (option EF2)......36 4.1.15. Slot #4, combination outputs for GOV/AVR or transducer (option EF4).... 37 4.1.16. Slot #4, PWM, relay and analogue outputs for GOV/AVR (option EF5).... 37 4.1.17. Slot #4, PWM and analogue outputs for GOV/AVR (option EF6)............38 4.1.18. Slot #4, analogue outputs for GOV/AVR or transducer (option E2)........39 4.1.19. Slot #5, AC measuring.............................................................................40 4.1.20. Slot #5, AC measuring - AGC mains unit................................................41 4.1.21. Slot #5, AC measuring - AGC BTB unit...................................................42 4.1.22. Slot #6, 7 digital inputs (option M13.6)....................................................43 4.1.23. Slot #6, 4 relay outputs (option M14.6)....................................................43 4.1.24. Slot #6, 4 analogue inputs (option M15.6)...............................................44 4.1.25. Slot #6, analogue outputs for transducer (option F1)..............................44 4.1.26. Slot #7, engine interface card (std.).........................................................45 4.1.27. Slot #7, engine interface card (std.) AGC mains/BTB/group/plant..........47 4.1.28. Slot #8, engine interface communication (option H5)..............................48 4.1.29. Slot #8, Cummins engine interface communication (option H6)..............49 4.1.30. Slot #8, 7 digital inputs (option M13.8)....................................................49 4.1.31. Slot #8, 4 relay outputs (option M14.8)....................................................50 4.1.32. Slot #8, external I/O module (option H8.8)..............................................50 4.1.33. Slot #8, plant management (option G7, AGC group tie)..........................51
5. Wirings
5.1. AC connections..................................................................................................52
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AGC-4 installation instructions 4189340687 UK 5.1.1. Neutral line (N)...........................................................................................52 5.1.2. Current transformer grounding..................................................................52 5.1.3. Fuses.........................................................................................................52 5.1.4. Breaker wiring............................................................................................52 5.1.5. 3-phase......................................................................................................53 5.1.6. Single phase..............................................................................................54 5.1.7. 2-phase L1L2 (split phase)........................................................................55 5.1.8. 2-phase L1L3 (split phase)........................................................................56 5.1.9. Island mode and power management (option G4/G5/G8).........................57 5.1.10. Power management (option G5), AGC mains.........................................58 5.1.11. Power management (option G5), AGC BTB............................................59 5.2. DC connections..................................................................................................60 5.2.1. Load sharing lines (option G3)...................................................................60 5.2.2. Digital inputs..............................................................................................60 5.2.3. Analogue inputs.........................................................................................61 5.2.4. Multi-inputs................................................................................................62 5.2.5. Digital inputs..............................................................................................63 5.2.6. Pt100/Pt1000.............................................................................................64 5.2.7. VDO...........................................................................................................64 5.2.8. 0-40V DC...................................................................................................64 5.2.9. RPM input..................................................................................................64 5.2.10. Stop coil...................................................................................................66 5.2.11. Transistor outputs (open collector outputs).............................................66 5.3. Communication..................................................................................................68 5.3.1. CANbus (option G4/G5/G8).......................................................................68 5.3.2. CANbus (option G7) .................................................................................69 5.3.3. Modbus (option H2)...................................................................................70 5.3.4. Profibus DP (option H3).............................................................................73 5.3.5. CANbus engine communication (option H5)..............................................74 5.3.6. Cummins GCS (option H6)........................................................................76 5.3.7. CANbus engine communication (option H7)..............................................77 5.3.8. External I/O module (option H8)................................................................78 5.3.9. Display cable (option J).............................................................................79
6. Technical information
6.1. Technical information, AGC-4............................................................................80 6.1.1. Technical specifications ............................................................................80 6.2. Unit dimensions..................................................................................................86 6.3. Panel cut-out......................................................................................................87
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General information
1. General information
1.1 Warnings, legal information and safety 1.1.1 Warnings and notes Throughout this document, a number of warnings and notes with helpful user information will be presented. To ensure that these are noticed, they will be highlighted as follows in order to separate them from the general text. Warnings Warnings indicate a potentially dangerous situation, which could result in death, personal injury or damaged equipment, if certain guidelines are not followed. Notes Notes provide general information, which will be helpful for the reader to bear in mind. 1.1.2 Legal information and disclaimer DEIF takes no responsibility for installation or operation of the generator set. If there is any doubt about how to install or operate the engine/generator controlled by the Multiline 2 unit, the company responsible for the installation or the operation of the set must be contacted. The Multi-line 2 unit is not to be opened by unauthorised personnel. If opened anyway, the warranty will be lost. Disclaimer DEIF A/S reserves the right to change any of the contents of this document without prior notice. 1.1.3 Safety issues Installing and operating the Multi-line 2 unit may imply work with dangerous currents and voltages. Therefore, the installation should only be carried out by authorised personnel who understand the risks involved in working with live electrical equipment.
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General information
Be aware of the hazardous live currents and voltages. Do not touch any AC measurement inputs as this could lead to injury or death. 1.1.4 Electrostatic discharge awareness Sufficient care must be taken to protect the terminal against static discharges during the installation. Once the unit is installed and connected, these precautions are no longer necessary. 1.1.5 Factory settings The Multi-line 2 unit is delivered from factory with certain factory settings. These are based on average values and are not necessarily the correct settings for matching the engine/generator set in question. Precautions must be taken to check the settings before running the engine/generator set. 1.2 About the installation instructions 1.2.1 General purpose These Installation Instructions mainly include general product and hardware information, mounting instructions, terminal strip descriptions, I/O lists and wiring descriptions. The general purpose of this document is to give the user important information to be used in the installation of the unit. Please make sure to read this document before starting to work with the Multi-line 2 unit and the gen-set to be controlled. Failure to do this could result in human injury or damage to the equipment. 1.2.2 Intended users These Installation Instructions are mainly intended for the person responsible for the design and installation. In most cases, this would be a panel builder designer. Naturally, other users might also find useful information in the document. 1.2.3 Contents and overall structure This document is divided into chapters, and in order to make the structure simple and easy to use, each chapter will begin from the top of a new page.
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General product information
2. General product information

2.1 AGC-4 product information 2.1.1 Introduction The AGC is part of the DEIF Multi-line 2 product family. Multi-line 2 is a complete range of multi-function generator protection and control products integrating all the functions you need into one compact and attractive solution. The concept of the AGC is to offer a cost-effective solution to genset builders, who need a flexible generator protection and control unit for medium to large genset applications. Being part of the Multi-line product family, the standard functions can be supplemented with a variety of optional functions. 2.1.2 Type of product The Automatic Genset Controller is a micro-processor based control unit containing all necessary functions for protection and control of a genset. It contains all necessary 3-phase measuring circuits, and all values and alarms are presented on the LCD display. 2.1.3 Options The Multi-line 2 product range consists of different basic versions, which can be supplemented with the flexible options needed to provide the optimum solution. The options cover e.g. various protections for generator, busbar and mains, voltage/VAr/PF control, various outputs, power management, serial communication, additional operator display etc. 2.2 Standard functions 2.2.1 Operation modes Automatic Mains Failure Island operation Fixed power/base load Peak shaving Load takeover Mains power export
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AGC-4 installation instructions 4189340687 UK 2.2.2 Engine control Start/stop sequences Run and stop coil Relay outputs for governor control
2.2.3 Generator protection (ANSI) 2 x reverse power (32) 5 x overload (32) 6 x overcurrent (50/51) 2 x overvoltage (59) 3 x undervoltage (27) 3 x over-/underfrequency (81) Voltage-dependent overcurrent (51V) Current/voltage unbalance (60) Loss of excitation/overexcitation (40/32RV) Non-essential load/load shedding, 3 levels (I, Hz, P>, P>>) Multi-inputs (digital, 4-20 mA, 0-40V DC, Pt100, Pt1000 or VDO) Digital inputs 2.2.4 Busbar protection (ANSI) 3 x overvoltage (59) 4 x undervoltage (27) 3 x overfrequency (81) 4 x underfrequency (81) Voltage unbalance (60) 2.2.5 Display Prepared for remote mounting Push-buttons for start and stop Push-buttons for breaker operations Status texts 2.2.6 M-Logic Simple logic configuration tool Selectable input events Selectable output commands
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AGC-4 installation instructions 4189340687 UK 2.3 Standard and optional applications
In the following sections, the standard and optional applications of the AGC will be presented. In addition, the correct application configuration for the different applications is listed. It is only possible to use the unit for one of the purposes, e.g. AMF (Automatic Mains Failure). The selection must be made on site.
All units are supplied with AMF as factory setting. 2.3.1 Automatic Mains Failure, AMF
Load Controller
No. 6071 Genset mode
Setting AMF AMF
Setting
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AGC-4 installation instructions 4189340687 UK 2.3.2 Island operation

Load Controller
Setting Island operation
2.3.3 Fixed power/base load
Load Controller
Setting Fixed power
Setting Fixed power
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AGC-4 installation instructions 4189340687 UK 2.3.4 Peak shaving

TRANSDUCER P/4-20 mA
Load Controller
Setting Peak shaving
Setting Peak shaving
2.3.5 Load takeover

Load Controller
Setting Load takeover
Setting Load takeover
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AGC-4 installation instructions 4189340687 UK 2.3.6 Mains power export (fixed power to mains)
Load Controller
Setting Mains power export
Setting Mains power export
2.3.7 Multiple gensets, analogue load sharing

Load Controller Controller
2.3.8 Multiple gensets, power management For information about the power management application, please refer to "Description of Option G4, G5 and G8".
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Mounting
3. Mounting
3.1 AGC-4 mounting 3.1.1 Mounting of the unit The unit is designed for mounting inside the switchboard. The display can be installed on the switchboard door and connected to the main unit with a display cable. The technical specifications include detailed information about: Unit dimensions Panel cut-out Screw hole positions and dimensions
3.1.2 Panel cut-out In order to ensure optimum mounting, the switchboard door must be cut out according to the panel cut-out illustration in the chapter Technical information. 3.1.3 Mounting instructions The unit can be mounted in two different ways: 1. Directly mounted on a DIN rail. 2. Fastened with screws to the rear side of the cabinet. Six screw holes are available for this mounting method.
DEIF recommends using the screw hole fastening.
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Hardware
4. Hardware
4.1 Board slot positions The unit housing is divided into board slot positions. This means that the unit consists of a number of printed circuit boards (PCB) mounted in numbered slots. The green terminal blocks are then mounted in the PCBs. Some of these board slots are standard and some are intended for options. The board slot positions are arranged as illustrated below.
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Hardware
Slot type Terminals Power supply AC measurements Engine interface Load sharing Power management Engine communication I/O extension Slot type Terminals Analogue controller outputs Analogue transducer outputs Combination outputs Serial communication Engine communication I/O extension cards I/O extension cards I/O extension cards Plant management
Option
Slot #1 1-28
Slot #3 37-64
Slot #5 73-89
Slot #7 98-125
Standard Standard Standard/M4 G3 G4/G5/G7/G8 H7 M12 Option
X X X X X X X Slot #2 29-34 Slot #4 65-72 X X X X X X X X X Slot #6 90-97 Slot #8 126-133
E1/E2 F1 EF2/EF4/EF5/ EF6 H2/H3/H8.2/H9 H5/H6 M13.2/M14.2 M13.6/M14.6/ M15 M13.8/M14.8/ H8.8 G7
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Hardware
Only hardware options, which will affect the hardware of the unit, are represented in the table. The software options will be seen through the PC utility software. The software options that are not represented in the above table can be found in the data sheet. 4.1.1 Unit top side overview An overview of the terminals is presented below. The slot positions are as follows:
1 3 2 4
37 38 39 40 41 42 43 44 45 46 47 48 49 50
51 52 53 54 55 56 57 58 59 60 61 62 63 64
65 66 67 68 69 70 71 72
CAN A CAN B Ethernet

9
Ethernet
Service port
Display
Power Self check ok Alarm inhibit
73 74 75 76 77 78
5
79 80 81 82 83 84
85 86 87 88 89
90 91 92 93 94 95 96 97
6
The numbers in the drawing above refer to the slot numbers indicated in the table below.
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Hardware
No. 1 2 3 4 5 6 7 8 9
Slot #1, terminal 1-28, power supply (standard) #2, terminal 29-36, communication and I/O extensions #3, terminal 37-64, in-/outputs/load sharing #4, terminal 65-72, governor, AVR, in-/outputs (standard) #5, terminal 73-89, AC measuring (standard) #6, terminal 90-97, in-/outputs #7, terminal 98-125, engine I/F (standard) #8, terminal 126-133, engine communication, in-/outputs, plant management comm. LED I/F
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AGC-4 installation instructions 4189340687 UK 4.1.2 Terminal strip overviews Standard unit
Hardware
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Hardware
The hardware shown in slot #3 is option M12 and G3. For a detailed description of these options, please refer to the option manuals.
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AGC-4 installation instructions 4189340687 UK Mains unit
Hardware
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Hardware
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AGC-4 installation instructions 4189340687 UK BTB unit
Hardware
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Hardware
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Hardware
4.1.3 Input/output lists In the I/O lists, the following terms will be used in connection with the relay outputs: NO means Normally Open NC means Normally Closed NE means Normally Energised ND means Normally Deenergised Com. means common terminal
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AGC-4 installation instructions 4189340687 UK 4.1.4 Slot #1, power supply PCB Term. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Function +12/24V DC 0V DC NC Com. NO Com. NC NO Com. NC NO Com. NC NO Com. NC NO Com. NC Open collector 1 Open collector 2 Transistor output/Relay 20 Transistor output/Relay 21 Relay 250V AC/8 A Relay 250V AC/8 A Open generator breaker Relay 11 250V AC/8 A Relay 08 250V AC/8 A Technical data 12/24V DC +/-30% Status relay 24V DC/1 A Relay 05 250V AC/8 A Description Power supply
Hardware
Normally closed relay, processor/power supply status supervision Central alarm HORN/configurable
Open mains breaker/configurable
Close mains breaker (synchronising)/configurable
Close generator breaker (synchronising)
Pulse output 1, kWh counter/ configurable Pulse output 2, kVArh counter/ configurable
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Hardware
Term. 22 23 24 25 26 27 28
Function Com. Digital input 23 Digital input 24 Digital input 25 Digital input 26 Digital input 27 Com.
Technical data Common Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Common
Description Common terminal for terminals 20 and 21 Configurable Mains breaker open/configurable Mains breaker closed/configurable Generator breaker open Generator breaker closed Common for terminals 23 to 27
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AGC-4 installation instructions 4189340687 UK 4.1.5 Slot #1, power supply PCB - AGC mains unit The I/O list below is for the AGC mains unit.
Hardware
Term. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Function +12/24V DC 0V DC NC Com. NO Com. NC NO Com. NC NO Com. NC NO Com. NC NO Com. NC Open collector 1
Technical data 12/24V DC +/-30% Status relay 24V DC/1 A Relay 05 250V AC/8 A
Description Power supply
Normally closed relay, processor/ power supply status supervision Central alarm HORN/configurable
Relay 08 250V AC/8 A
Open mains breaker/configurable
Close mains breaker (synchronising)/configurable
Open tie breaker/configurable
Close tie breaker (synchronising)/ configurable
Transistor output/Relay 20
Pulse output 1, kWh counter/configurable
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Hardware
Term. 21 22 23 24 25 26 27 28
Function Open collector 2 Com. Digital input 23 Digital input 24 Digital input 25 Digital input 26 Digital input 27 Com.
Technical data Transistor output/Relay 21 Common Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Common
Description Pulse output 2, kVArh counter/ configurable Common terminal for terminals 20 and 21 Configurable Mains breaker open/configurable Mains breaker closed/configurable Tie breaker open/configurable Tie breaker closed/configurable Common for terminals 23 to 27
4.1.6 Slot #2, serial communication (option H) Modbus (option H2) Term. 29 30 31 32 33 34 35 36 Function DATA + (A) GND DATA - (B) Not used DATA + (A) Not used DATA - (B) Not used Description Modbus RTU, RS485
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Hardware
The serial communication line should be terminated between DATA + and DATA - with a resistor equal to the cable impedance. The terminals 29/33 and 31/35 are internally connected. Never connect the GND terminal 30 to earth. Only connect it to a third wire in the communication cable! Modbus (option H9) Term. 29 30 31 32 33 34 35 36 Function DATA + (A) GND DATA - (B) Not used DATA + (A) Not used DATA - (B) Not used Description Modbus RTU, RS232
The serial communication line should be terminated between DATA + and DATA - with a resistor equal to the cable impedance. The terminals 29/33 and 31/35 are internally connected. Never connect the GND terminal 30 to earth. Only connect it to a third wire in the communication cable!
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AGC-4 installation instructions 4189340687 UK Profibus (option H3) Term. 29 30 31 32 33 34 35 36 Function DATA + (B) GND DATA - (A) DATA + (B) GND DATA - (A) Not used Not used Description Pin 3 on 9 pole sub-D connector Pin 5 on 9 pole sub-D connector Pin 8 on 9 pole sub-D connector
Hardware
Never connect the GND terminal 30 to earth. Only connect it to a third wire in the communication cable! 4.1.7 Slot #2, external I/O module (option H8.2) Term. 29 30 31 32 33 34 35 36 Function CAN-H CAN-GND CAN-L CAN-H CAN-GND CAN-L Not used Not used Description CANbus card option H8.2
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Hardware
Terminals 29 and 32 are internally connected. Terminals 31 and 34 are internally connected. 4.1.8 Slot #2, 7 digital inputs (option M13.2) Term. 29 30 31 32 33 34 35 36 Function Binary input 29 Binary input 30 Binary input 31 Binary input 32 Binary input 33 Binary input 34 Binary input 35 Com. Technical data Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Description Configurable Configurable Configurable Configurable Configurable Configurable Configurable Common for terminals 29-35
4.1.9 Slot #2, relay outputs (option M14.2) Term. 29 30 31 32 33 34 35 36 Function NE/ND Com. NE/ND Com. NE/ND Com. NE/ND Com. Technical data Relay 29 250V AC/5 A Relay 31 250V AC/5 A Relay 33 250V AC/5 A Relay 35 250V AC/5 A Description Configurable
Configurable
Configurable
Configurable
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AGC-4 installation instructions 4189340687 UK 4.1.10 Slot #3, load sharing control (option G3) Term. 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Not used Function -505V DC Com. -505V DC -10010V DC Com. -10010V DC Technical data Analogue I/O Common Analogue I/O Analogue I/O Common Analogue I/O Description Active load sharing line
Hardware
Common for load sharing lines Reactive load sharing f/P setpoint (passive) Common for 40/42 U/Q setpoint (passive)
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Hardware
Term. 61 62 63 64
Function
Technical data
Description
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AGC-4 installation instructions 4189340687 UK 4.1.11 Slot #3, 13 binary inputs and 4 relay outputs (option M12) Term. 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 -10/+10V DC Com. -10/+10V DC Binary input Binary input Binary input Binary input Binary input Binary input Binary input Binary input Binary input Binary input Binary input Binary input Binary input Com. NE/ND Com. NE/ND Com. Analogue I/O Common Analogue I/O Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Common Relay 57 250V AC/5 A Relay 59 250V AC/5 A f/P setpoint Common U/Q setpoint Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Not used Function Technical data Description
Hardware
Common for terminals 43 to 55 Configurable
Configurable
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Hardware
Term. 61 62 63 64
Function NE/ND Com. NE/ND Com.
Technical data Relay 61 250V AC/5 A Relay 63 250V AC/5 A
Description Configurable
Configurable
4.1.12 Slot #4, relay outputs (option M14.4, standard) Term. 65 66 67 68 69 70 71 72 Function NE/ND Com. NE/ND Com. Not used Com. Not used Com. Technical data Relay 65 250V AC/5 A Relay 67 250V AC/5 A Relay 69 250V AC/5 A Relay 71 250V AC/5 A Description Generator GOV: Increase frequency/configurable Generator GOV: Decrease frequency/configurable Configurable
Configurable
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AGC-4 installation instructions 4189340687 UK 4.1.13 Slot #4, analogue outputs for GOV/AVR or transducer (option E1) Term. 65 66 67 68 69 70 71 72 Function Not used +/-25 mA 0 Not used Not used +/-25 mA 0 Not used Configurable Configurable Description
Hardware
AVR control requires option D1. 4.1.14 Slot #4, analogue outputs for GOV/AVR or transducer (option EF2) Term. 65 66 67 68 69 70 71 72 Not used +/-25 mA 0 Not used Not used 0(4)-20 mA out 0 Not used Configurable Configurable Function Description
AVR control requires option D1.
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Hardware
4.1.15 Slot #4, combination outputs for GOV/AVR or transducer (option EF4) Term. 65 66 67 68 69 70 71 72 Function +/-25 mA 0 Not used Not used Relay Relay Relay Relay Relay 71 Relay 69 Description Configurable
AVR control requires option D1. 4.1.16 Slot #4, PWM, relay and analogue outputs for GOV/AVR (option EF5) Term. 65 66 67 68 69 70 71 72 Function +/-25 mA 0 PWM + PWM NO Com. NO Com. Relay output for AVR. Lower voltage Relay output for AVR. Raise voltage PWM speed governor signal AVR setpoint output Description
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AGC-4 installation instructions 4189340687 UK 4.1.17 Slot #4, PWM and analogue outputs for GOV/AVR (option EF6) Term. 65 66 67 68 69 70 71 72 Function Not used Not used 0 +/-25 mA PWM PWM + 0 +/-25 mA Speed governor, AVR or transducer output 72 PWM speed governor signal Speed governor, AVR or transducer output 68 Description
Hardware
Connect PWM - to the engine battery negative and PWM + to the engine control system S-SPD (speed) input (called RATED SPEED on the ADEM controller and PRIMARY THROTTLE on the PEEC controller).
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AGC-4 installation instructions 4189340687 UK 4.1.18 Slot #4, analogue outputs for GOV/AVR or transducer (option E2) Term. 65 66 67 68 69 70 71 72 Not used 0(4)-20 mA out 0 Not used Not used 0(4)-20 mA out 0 Not used Configurable Configurable Function Description
Hardware
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AGC-4 installation instructions 4189340687 UK 4.1.19 Slot #5, AC measuring Term. 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 U L2 UNEUTRAL U L3 U L3 UNEUTRAL U L1 U L2 Function I L1, s1 I L1, s2 I L2, s1 I L2, s2 I L3, s1 I L3, s2 U L1 Generator voltage L1 Not used Generator voltage L2 Not used Generator voltage L3 Generator voltage neutral Mains/bus voltage L1 Not used Mains/bus voltage L2 Mains/bus voltage neutral Mains/bus voltage L3 Generator current L3 x/1 A or x/5 A input Generator current L2 x/1 A or x/5 A input Technical data Generator current L1 Description x/1 A or x/5 A input
Hardware
Max. 690V AC phase-phase value
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AGC-4 installation instructions 4189340687 UK 4.1.20 Slot #5, AC measuring - AGC mains unit
Hardware
The I/O list below is for the AGC mains unit (G5) and for the AGC group tie (G7) and plant control unit (G7). Term. 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 U L2 UNEUTRAL U L3 U L3 UNEUTRAL U L1 U L2 Function I L1, s1 I L1, s2 I L2, s1 I L2, s2 I L3, s1 I L3, s2 U L1 Mains voltage L1 Not used Mains voltage L2 Not used Mains voltage L3 Mains voltage neutral Bus voltage L1 Not used Bus voltage L2 Bus voltage neutral Bus voltage L3 Max. 690V AC phase-phase value Max. 690V AC phase-phase value Max. 690V AC phase-phase value Max. 690V AC phase-phase value Max. 690V AC phase-phase value Max. 690V AC phase-phase value Mains current L3 x/1 A or x/5 A input Mains current L2 x/1 A or x/5 A input Technical data Mains current L1 Description x/1 A or x/5 A input
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AGC-4 installation instructions 4189340687 UK 4.1.21 Slot #5, AC measuring - AGC BTB unit The I/O list below is for the AGC BTB unit.
Hardware
Term. 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89
Function I L1, s1 I L1, s2 I L2, s1 I L2, s2 I L3, s1 I L3, s2 U L1
Technical data Bus A current L1
Description x/1 A or x/5 A input
Bus A current L2
x/1 A or x/5 A input
Bus A current L3
x/1 A or x/5 A input
Bus A voltage L1 Not used
U L2
Bus A voltage L2 Not used
U L3 UNEUTRAL U L1
Bus A voltage L3 Bus A voltage neutral Bus B voltage L1 Not used
U L2 UNEUTRAL U L3
Bus B voltage L2 Bus B voltage neutral Bus B voltage L3
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AGC-4 installation instructions 4189340687 UK 4.1.22 Slot #6, 7 digital inputs (option M13.6) Term. 90 91 92 93 94 95 96 97 Function Com. Binary input 91 Binary input 92 Binary input 93 Binary input 94 Binary input 95 Binary input 96 Binary input 97 Technical data Common Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Description
Hardware
Common for terminals 90-97 Configurable Configurable Configurable Configurable Configurable Configurable Configurable
4.1.23 Slot #6, 4 relay outputs (option M14.6) Term. 90 91 92 93 94 95 96 97 Function NE/ND Com. NE/ND Com. NE/ND Com. NE/ND Com. Technical data Relay 90 250V AC 5 A Relay 92 250V AC 5 A Relay 94 250V AC 5 A Relay 96 250V AC 5 A Description Configurable
Configurable
Configurable
Configurable
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AGC-4 installation instructions 4189340687 UK 4.1.24 Slot #6, 4 analogue inputs (option M15.6) Term. 90 91 92 93 94 95 96 97 Function Analogue input 91 Analogue input 91 + Analogue input 93 Analogue input 93 + Analogue input 95 Analogue input 95 + Analogue input 97 Analogue input 97 + Technical data Common 4-20 mA in Common 4-20 mA in Common 4-20 mA in Common 4-20 mA in
Hardware
Configurable
Configurable
Configurable
4.1.25 Slot #6, analogue outputs for transducer (option F1) Term. 90 91 92 93 94 95 96 97 Not used 0 0(4)-20 mA out Not used Not used 0 0(4)-20 mA out Not used Transducer output Transducer output Function Description
The option F1 cannot be used for GOV/AVR outputs.
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AGC-4 installation instructions 4189340687 UK 4.1.26 Slot #7, engine interface card (std.) Term. 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 Function +12/24V DC 0V DC MPU input MPU GND A B C A B C A B C Com. Digital input 112 Digital input 113 Digital input 114 Digital input 115 Digital input 116 Digital input 117 Digital input 118 NO Common Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Relay 24V DC/5 A Common for terminals 112-117 Configurable Configurable Configurable Configurable Configurable Configurable Multi-input 3 Technical data 12/24V DC +/-30% 0.5-70V AC/ 10-10,000 Hz 0(4)-20 mA Digital Pt100 Pt1000 VDO 0-40V DC Description DC power supply
Hardware
Magnetic pick-up with wire break
Multi-input 1
Multi-input 2
Emergency stop and common for 119 and 120 Run coil
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Hardware
Term. 120 121 122 123 124 A1 A2 A3 B1 B2 B3
Function NO Com. NO Com. NO CAN-H GND CAN-L CAN-H GND CAN-L
Technical data Relay 24V DC/5 A Relay 250V AC/5 A Relay 24V DC/5 A Start prepare
Description
Crank (starter)
Stop coil w/wire failure detection
CANbus interface A (option G4, G5, G7, G8 or H7)
CANbus interface B (option G4 or G5, G8)
DEIF A/S
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AGC-4 installation instructions 4189340687 UK 4.1.27 Slot #7, engine interface card (std.) AGC mains/BTB/group/plant Term. 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 Function +12/24V DC 0V DC MPU input MPU GND A B C A B C A B C Com. Digital input 112 Digital input 113 Digital input 114 Digital input 115 Digital input 116 Digital input 117 Digital input 118 NO Common Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Relay 24V DC/5 A Common for terminals 112-117 Configurable Configurable Configurable Configurable Configurable Configurable Multi-input 3 Technical data 12/24V DC +/-30% 0.5-70V AC/ 10-10,000 Hz 0(4)-20 mA Digital Pt100 Pt1000 VDO 0-40V DC Description DC power supply
Hardware
Magnetic pick-up
Multi-input 1
Multi-input 2
Emergency stop and common for 119 and 120 Not used
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Hardware
Term. 120 121 122 123 124 A1 A2 A3 B1 B2 B3
Function NO Com. NO Com. NO CAN-H GND CAN-L CAN-H GND CAN-L
Technical data Relay 24V DC/5 A Relay 250V AC/5 A Relay 24V DC/5 A Not used Not used
Description
Not used
CANbus interface A (option G4, G5 or G7)
CANbus interface B (option G4 or G5)
4.1.28 Slot #8, engine interface communication (option H5) Term. 126 127 128 129 130 131 132 133 Function Not used Not used CAN-L GND CAN-H CAN-L GND CAN-H Description CANbus-based engine interface communication
DEIF A/S
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AGC-4 installation instructions 4189340687 UK 4.1.29 Slot #8, Cummins engine interface communication (option H6) Term. 126 127 128 129 130 131 132 133 Function Not used DATA - (B) Not used DATA + (A) Not used DATA - (B) GND DATA + (A) Description Modbus RTU (RS485)
Hardware
4.1.30 Slot #8, 7 digital inputs (option M13.8) Term. 126 127 128 129 130 131 132 133 Function Com. Digital input 127 Digital input 128 Digital input 129 Digital input 130 Digital input 131 Digital input 132 Digital input 133 Technical data Common Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Description Common for terminals 127-133 Configurable Configurable Configurable Configurable Configurable Configurable Configurable
DEIF A/S
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AGC-4 installation instructions 4189340687 UK 4.1.31 Slot #8, 4 relay outputs (option M14.8) Term. 126 127 128 129 130 131 132 133 Function NE/ND Com. NE/ND Com. NE/ND Com. NE/ND Com. Technical data Relay 126 250V AC/5 A Relay 128 250V AC/5 A Relay 130 250V AC/5 A Relay 132 250V AC/5 A
Hardware
Configurable
Configurable
Configurable
4.1.32 Slot #8, external I/O module (option H8.8) Term. 126 127 128 129 130 131 132 133 Function Not used Not used CAN-L GND CAN-H CAN-L GND CAN-H Terminals 133 and 130 are internally connected. Terminals 131 and 128 are internally connected. Description CANbus card option H8.8
DEIF A/S
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AGC-4 installation instructions 4189340687 UK 4.1.33 Slot #8, plant management (option G7, AGC group tie) Term. 126 127 128 129 130 131 132 133 Function Not used Not used CAN-L GND CAN-H CAN-L GND CAN-H Description CANbus card option G7
Hardware
Terminals 133 and 130 are internally connected. Terminals 131 and 128 are internally connected.
DEIF A/S
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Wirings
5. Wirings
5.1 AC connections The Multi-line 2 unit can be wired up in 1-phase, 2-phase or 3-phase configuration. Contact the switchboard manufacturer for accurate information about required wiring for the specific application. 5.1.1 Neutral line (N) When three-phase distribution systems are used, the neutral line (N) is only necessary if it is a three-phase + neutral system. If the distribution system is a three-phase system without neutral, then leave the terminals 84 and 88 empty. 5.1.2 Current transformer grounding The current transformer ground connection can be made on s1 or s2 connection, whichever is preferred. 5.1.3 Fuses If the cables are protected with fuses, then use 2 A, slow blow. 5.1.4 Breaker wiring The breaker off wiring is an example only.
DEIF A/S
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AGC-4 installation instructions 4189340687 UK 5.1.5 3-phase AMF, fixed power, peak shaving, load takeover, mains power export.
Wirings
DEIF A/S
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AGC-4 installation instructions 4189340687 UK 5.1.6 Single phase
Wirings
DEIF A/S
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AGC-4 installation instructions 4189340687 UK 5.1.7 2-phase L1L2 (split phase)
Wirings
DEIF A/S
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AGC-4 installation instructions 4189340687 UK 5.1.8 2-phase L1L3 (split phase)
Wirings
DEIF A/S
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AGC-4 installation instructions 4189340687 UK 5.1.9 Island mode and power management (option G4/G5/G8)
Wirings
1-phase and 2-phase (split phase) systems also supported.
DEIF A/S
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AGC-4 installation instructions 4189340687 UK 5.1.10 Power management (option G5), AGC mains
Wirings
DEIF A/S
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AGC-4 installation instructions 4189340687 UK 5.1.11 Power management (option G5), AGC BTB
Wirings
DEIF A/S
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AGC-4 installation instructions 4189340687 UK 5.2 DC connections 5.2.1 Load sharing lines (option G3)
Always use screened cable
Wirings
37 PS 0...5 V DC
38 COMMON 0...5 V DC
39 QS
37 PS 0...5 V DC
39 QS
37 PS 0...5 V DC
39 QS
LOAD SHARING LINES Multi-line 2
5.2.2 Digital inputs Battery positive to input:

12/24V DC
Battery negative to input:

12/24V DC
Switch
23
23
Multi-line 2
Multi-line 2 28 (COM.)
Switch 28 (COM.)
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AGC-4 installation instructions 4189340687 UK Emergency stop:

12/24V DC
Wirings
118
Multi-line 2 99 (COM.) 0V DC
5.2.3 Analogue inputs 4-20 mA (option M15) Active transducer

4-20 mA transducer +12/24V DC 0V DC Measurement + + Multi-line 2 91 Analogue input 91 90 (Common)
Passive transducer
4-20 mA transducer +12/24V DC Measurement + 0V DC Multi-line 2 91 Analogue input 91 90 (Common)
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AGC-4 installation instructions 4189340687 UK V DC sensor

Multi-line 2 91 0-10V DC sensor R = 450 Analogue input 91 90 (Common)
Wirings
External setpoints (option G3/M12) The setpoint inputs are passive, i.e. an external power source is needed. This can be an active output from e.g. a PLC, or a potentiometer can be used. 0-10V DC input using potentiometer
2000 Ohm W potentiometer 10V DC 40 or 42 0V DC 41 (Common) Multi-line 2
+/-10V DC input using potentiometer

2000 Ohm W potentiometer 10V DC 40 or 42 -10V DC 0V DC 41 (Common) Multi-line 2
5.2.4 Multi-inputs The multi-inputs are placed in slot #7, the terminal numbers for the individual multi-inputs can be seen in the "Input/output list".
DEIF A/S
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AGC-4 installation instructions 4189340687 UK 0(4)-20 mA Active transducer

4-20 mA transducer +12/24V DC 0V DC Measurement + + Multi-line 2 A B C Multi-input
Wirings
Passive transducer
4-20 mA transducer +12/24V DC Measurement + 0 V DC Multi-line 2 A B C Multi-input
If the passive sensor has its own battery supply, the voltage must not exceed 30V DC. 5.2.5 Digital inputs
Multi-line 2 A R B C Multi-input
The resistor is only mounted if wire fail supervision is required. The value of the resistor should be 270 +/-10%.
DEIF A/S
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AGC-4 installation instructions 4189340687 UK 5.2.6 Pt100/Pt1000 2-wire

Pt100/1000 A B C Multi-input Multi-line 2
Wirings
3-wire
Pt100/1000 Multi-line 2 0 I P A B C Multi-input
5.2.7 VDO 1-wire

VDO A B C Multi-input Multi-line 2
2-wire
VDO A B C Multi-input Multi-line 2
5.2.8 0-40V DC
Battery 0-40V DC A B 0V DC C Multi-input Multi-line 2
5.2.9 RPM input Magnetic pick-up (MPU)

MPU Multi-line 2
Output
100 101
DEIF A/S
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AGC-4 installation instructions 4189340687 UK NPN sensor

NPN +V DC Output 0V DC 0V DC C C 100 101 +12/24V DC R Multi-line 2
Wirings
C = 22 nF, 100V foil type R = 1200@24V DC, 600@12V DC PNP sensor

PNP +V DC Output R 0V DC 0V DC +12/24V DC C C 100 101 Multi-line 2
C = 22 nF, 100V foil type R = 1200@24V DC, 600@12V DC Charger, W output

Charger C Multi-line 2
100 101
C = 22 nF, 100V foil type
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AGC-4 installation instructions 4189340687 UK 5.2.10 Stop coil

+12/24V DC
Wirings
Multi-line 2 123 124 A1 Stop coil A2
0V DC
Remember to mount the free wheel diode. 5.2.11 Transistor outputs (open collector outputs) The open collector outputs can be used as kWh and kVArh counter outputs or as relay outputs. The outputs are low power outputs. For that reason, one of the following circuits must be applied. External counter: Relay outputs:
+12/24 VDC
+12/24 VDC
A1
0,5 F 100 V
External counter
Relay A2
20 kWh Multi-line 2 22 (Com. For 20/21) 0 VDC

0 VDC
20 (Relay 20) Multi-line 2 22 (Common)
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Wirings
Connection to PLC:
+12/24 VDC
4,7 k
PLC
Input (positive)
20 kWh Multi-line 2 22 (Com. For 20/21) 0 VDC
Remember to mount the free wheel diode.
Maximum load on the open collector outputs is 10 mA at 24V DC.
DEIF A/S
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AGC-4 installation instructions 4189340687 UK 5.3 Communication
Wirings
5.3.1 CANbus (option G4/G5/G8) Examples with three AGC units connected, e.g. one AGC mains and two generator AGC units. It is not possible to mix CANbus interface A and B.
Multi-line 2 CANbus interface A H GND L A1 A2 A3 Multi-line 2 CANbus interface A H GND L A1 A2 A3 Multi-line 2 CANbus interface A H GND L A1 A2 A3
120
120
Multi-line 2 CANbus interface B H GND L B1 B2 B3
120
120
Connect shield to earth at one end only. Shield ends must be insulated with tape or insulation tubing.
Use shielded twisted cable.
End resistor R = 120 Ohm.
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Wirings
5.3.2 CANbus (option G7) Example with three AGC group units connected in an island mode plant (no mains (AGC plant unit) is present). Each of the three group units has a number of gensets connected (max. 16 gensets for each group). The number of generators in this plant would therefore be between 3 and 48 gensets. Please refer to paragraph 5.3.1 for information about the connection between the generators and the group units (only CAN A can be used).
Multi-line 2 CANbus interface 1 H GND L 130 129 128 Multi-line 2 CANbus interface 1 H GND L 130 129 128 Multi-line 2 CANbus interface 1 H GND L 130 129 128
120
120
DEIF A/S
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AGC-4 installation instructions 4189340687 UK 5.3.3 Modbus (option H2) Connection with 2-wire screened cable (recommended):
Multi-line 2 DATA + (A) 29 DATA (GND) 30 DATA (GND) DATA - (B) 31 Multi-line 2 DATA + (A) 29 DATA (GND) 30 DATA - (B) 31 Multi-line 2 DATA + (A) 29 DATA (GND) 30 DATA - (B) 31
Wirings
PLC or other device
Connect shield to ground at one end only. Shield ends must be insulated with tape or insulation tubing.
DEIF A/S
DATA - (B)
DATA + (A)
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AGC-4 installation instructions 4189340687 UK Connection with 3-wire shielded cable:

Multi-line 2 DATA + (A) 29 DATA (GND) 30 DATA (GND) DATA - (B) 31 Multi-line 2 DATA + (A) 29 DATA (GND) 30 DATA - (B) 31 Multi-line 2 DATA + (A) 29 DATA (GND) 30 DATA - (B) 31
Wirings
PLC or other device
This solution is only feasible if the COM line is insulated. Check PLC/other device before connecting. A non-insulated COM line may result in damage to the equipment.
DEIF A/S
DATA - (B)
DATA + (A)
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Wirings
Normally, the Modbus does not need bias resistors (end terminators). These are only needed in case of very long lines and/or many nodes (>32) on the Modbus network. If bias resistors are needed, the calculation should be based on the following data: - A line internal pull-up bias resistor: - B line internal pull-down bias resistor: - Receiver input sensitivity: - Receiver input impedance: 22 k 22 k +/-200 mV 12 k
Cable: Belden 3105A or equivalent. 22 AWG (0.6 mm2) twisted pair, shielded, <40 m/m, min. 95% shield coverage.
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AGC-4 installation instructions 4189340687 UK 5.3.4 Profibus DP (option H3) Connection with 2-wire screened cable (recommended):
Multi-line 2 DATA + (B) 29 COM 30 COM DATA - (A) 31 Multi-line 2 DATA + (B) 29 COM 30 DATA - (A) 31 Multi-line 2 DATA + (B) 29 COM 30 DATA - (A) 31
Wirings
PLC or other device
DEIF A/S
DATA - (A)
DATA + (B)
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AGC-4 installation instructions 4189340687 UK 5.3.5 CANbus engine communication (option H5) Connection with 2-wire screened cable (recommended):
Multi-line 2 CAN-H CAN-GND CAN-GND CAN-GND CAN-GND CAN-L 120 120
Wirings
133 132 131
ECM engine control module
Connection with 3-wire shielded cable:

Multi-line 2 CAN-H CAN-L
133 132 131
DEIF A/S
CAN-L CAN-L
CAN-H 120 120 CAN-H
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Wirings
The terminating resistor at the engine side might not be needed, please refer to the engine manufacturers literature.
DEIF A/S
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AGC-4 installation instructions 4189340687 UK 5.3.6 Cummins GCS (option H6)

Multi-line 2, option H6 DATA - B 131 R
DEIF A/S
Wirings
Engine controller, connector 06 DATA - B DATA (GND) DATA + A
132
Normally, the communication does not need bias resistors (end terminators). These are only needed in case of very long lines between the two modules. If bias resistors are needed, the calculation should be based on the following data: - A line internal pull-up bias resistor: - B line internal pull-down bias resistor: - Receiver input sensitivity: - Receiver input impedance: 22 k 22 k +/-200 mV 12 k
Cable: Belden 3105A or equivalent. 22 AWG (0.6 mm2) twisted pair, shielded, <40 m/m, min. 95% shield coverage.
DATA (GND)
DATA + A 133
18
20
31
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AGC-4 installation instructions 4189340687 UK 5.3.7 CANbus engine communication (option H7)
Multi-line 2 CAN-H A1 CAN-GND A2 CAN-GND CAN-L A3 120 120
Wirings
DEIF A/S
CAN-L
The terminating resistor at the engine side might not be needed, please refer to the engine manufacturers literature.
CAN-H
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AGC-4 installation instructions 4189340687 UK 5.3.8 External I/O module (option H8)
Multi-line 2 Option H 8.8 133 131 Option H 8.2 29 31
Wirings
CANopen
DIP
DEIF A/S
BECKHOFF
ON 1 2 3 4 5 6 7 8
120 CAN-H CAN-L
120
CANopen
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Wirings
5.3.9 Display cable (option J) A standard computer extension cable can be used (9-pole SUB-D male/female plugs) or a cable can be tailored.
Connect shield to plug metallic casing
9-p SUB D male 1 2 3 4 5 6 7 8 9
9-p SUB D female 1 2 3 4 5 6 7 8 9
Wires min. 0.22 m2, max. cable length 6 m. Cable types: Belden 9540, BICC H8146, Brand Rex BE57540 or equivalent.
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Technical information
6. Technical information
6.1 Technical information, AGC-4 6.1.1 Technical specifications Accuracy Class 1.0 -25...15...30...70C Temperature coefficient: +/-0.2% of full scale per 10C Class 0.5 with option Q1 Positive, negative and zero sequence alarms: class 1 within 5% voltage unbalance Class 1.0 for negative sequence current Fast overcurrent: 3% of 350%*In Analogue outputs: class 1.0 according to total range Option EF4/EF5: class 4.0 according to total range To IEC/EN60688 Operating temperature Storage temperature Climate Operating altitude Measuring voltage Measuring current -2570C (-13...158F) (UL/cUL Listed: max. surrounding air temperature: 55C/131F) -4070C (-40...158F) 97% RH to IEC 60068-2-30 0-2000 m above sea level Derating 2001-4000 m above sea level: max. 400V AC phase-phase measuring voltage 100-690V AC +/-20% (UL/cUL Listed: 600V AC phase-phase) Consumption: max. 0.25 VA/phase -/1 or -/5 A AC (UL/cUL Listed: from CTs 1-5 A) Consumption: max. 0.3 VA/phase
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Current overload
4 x In continuously 20 x In, 10 sec. (max. 75 A) 80 x In, 1 sec. (max. 300 A) 30...70 Hz Terminals 1 and 2: 12/24V DC (8...36 V continuously, 6 V 1 sec.). Max. 11 W consumption Terminals 98 and 99: 12/24V DC (8...36 V continuously, 6 V 1 sec.). Max. 5 W consumption The aux. supply inputs are to be protected by a 2 A slow blow fuse. (UL/cUL Listed: AWG 24) Optocoupler, bi-directional ON: 8...36V DC Impedance: 4.7 k OFF: <2V DC -10...+10V DC: not galvanically separated. Impedance: 100 k 0(4)...20 mA: impedance 50 . Not galvanically separated RPM (MPU): 2...70V AC, 10...10000 Hz, 250...3000 0(4)...20 mA: 0-20 mA, +/-1%. Not galvanically separated Binary: max. resistance for ON detection: 100 . Not galvanically separated Pt100/1000: -40...250C, +/-1%. Not galvanically separated. To IEC/ EN60751 VDO: 0-1700 , +/-2%. Not galvanically separated V DC: 0...40V DC, +/-1%. Not galvanically separated Electrical rating: 250V AC/30V DC, 5 A. (UL/cUL Listed: 250V AC/ 24V DC, 2 A resistive load) Thermal rating @ 50C: 2 A: continuously. 4 A: ton= 5 sec., toff = 15 sec. (Unit status output: 1 A)
Measuring frequency Aux. supply
Binary inputs
Analogue inputs Multi-inputs
Relay outputs
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Open collector outputs Analogue outputs Load sharing lines Galvanic separation
Supply: 8...36V DC, max. 10 mA (terminal 20, 21, 22 (com)) 0(4)...20 mA and +/-25 mA. Galvanically separated. Active output (internal supply). Load max. 500 . (UL/cUL Listed: max. 20 mA output) Update rate: transducer output: 250 ms. Regulator output: 100 ms -5...0...+5V DC. Impedance: 23.5 k Between AC voltage and other I/Os: 3250 V, 50 Hz, 1 min. Between AC current and other I/Os: 2200 V, 50 Hz, 1 min. Between analogue outputs and other I/Os: 550 V, 50 Hz, 1 min. Between binary input groups and other I/Os: 550 V, 50 Hz, 1 min.
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Response times (delay set to min.)
Busbar: Over-/undervoltage: <50 ms Over-/underfrequency: <50 ms Voltage unbalance: <250 ms Generator: Reverse power: <250 ms Overcurrent: <250 ms Fast overcurrent: <40 ms Directional overcurrent: <150 ms Over-/undervoltage: <250 ms Over-/underfrequency: <350 ms Overload: <250 ms Current unbalance: <250 ms Voltage unbalance: <250 ms Reactive power import: <250 ms Reactive power export: <250 ms Voltage-dependent I>: <250 ms Negative sequence I: <500 ms Negative sequence U: <500 ms Zero sequence I: <500 ms Zero sequence U: <500 ms Overspeed: <500 ms Digital inputs: <250 ms Emergency stop: <200 ms Multi-inputs: 800 ms Wire failure: <600 ms Mains: df/dt (ROCOF): <130 ms (4 periods) Vector jump: <40 ms Positive sequence: <60 ms Time-dependent undervoltage, Ut<: <50 ms Undervoltage and reactive power low, UQ<: <250 ms
DEIF A/S
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Mounting Safety
DIN-rail mount or base mount with six screws To EN 61010-1, installation category (overvoltage category) III, 600 V, pollution degree 2 To UL 508 and CSA 22.2 no. 14-05, overvoltage category III, 600 V, pollution degree 2 To EN 61000-6-2, EN 61000-6-4, IEC 60255-26. 313.2 Hz: 2 mmpp. 13.2100 Hz: 0.7 g. To IEC 60068-2-6 & IACS UR E10 1060 Hz: 0.15mmpp. 60150 Hz: 1 g. To IEC 60255-21-1 Response (class 2) 10150 Hz: 2 g. To IEC 60255-21-1 Endurance (class 2) 10 g, 11 ms, half sine. To IEC 60255-21-2 Response (class 2) 30 g, 11 ms, half sine. To IEC 60255-21-2 Endurance (class 2) 50 g, 11 ms, half sine. To IEC 60068-2-27 20 g, 16 ms, half sine. To IEC 60255-21-2 (class 2) All plastic materials are self-extinguishing according to UL94 (V1) AC current: 0.2-4.0 mm2 stranded wire. (UL/cUL Listed: AWG 18) AC voltage: 0.2-2.5 mm2 stranded wire. (UL/cUL Listed: AWG 20) Relays: (UL/cUL Listed: AWG 22) Terminals 98-116: 0.2-1.5 mm2 stranded wire. (UL/cUL Listed: AWG 24) Other: 0.2-2.5mm2 stranded wire. (UL/cUL Listed: AWG 24) Display: 9-pole Sub-D female Service port: USB A-B
EMC/CE Vibration
Shock (base mount) Bump Material Plug connections
Protection Governors and AVRs Approvals
Unit: IP20. Display: IP52 (IP54 with gasket: option L). (UL/cUL Listed: Type Complete Device, Open Type). To IEC/EN 60529 Multi-line 2 interfaces to all governors and AVRs using analogue, relay control or CAN-based J1939 communication See interfacing guide at www.deif.com UL/cUL Listed to UL508
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UL markings
Wiring: use 60/75C copper conductors only Mounting: for use on a flat surface of type 1 enclosure Installation: to be installed in accordance with the NEC (US) or the CEC (Canada) AOP-2: Maximum ambient temperature: 60C Wiring: use 60/75C copper conductors only Mounting: for use on a flat surface of type 3 (IP54) enclosure. Main disconnect must be provided by installer Installation: to be installed in accordance with the NEC (US) or the CEC (Canada) DC/DC converter for AOP-2: Tightening torque: 0.5 Nm (4.4 lb-in) Wire size: AWG 22-14
Weight
Base unit: 1.6 kg (3.5 lbs.) Option J1/J4/J6/J7/J8: 0.2 kg (0.4 lbs.) Option J2: 0.4 kg (0.9 lbs.) Display: 0.4 kg (0.9 lbs.)
DEIF A/S
Page 85 of 87
AGC-4 installation instructions 4189340687 UK 6.2 Unit dimensions
115 (4.528)
165 (6.496)
220 (8.661)
115 (4.528)
Display or AOP
220 (8.661)
144 (5.669)
20.0 (0.787)
Dimensions are given in mm (inches).
DEIF A/S
Page 86 of 87
AGC-4 installation instructions 4189340687 UK 6.3 Panel cut-out

174.0 = 26.0 26.0 =
Required space 222X115mm
Gasket outer 186X77mm
Screws for fastning: 3.5mm selfcutting threads max. depth in display 9 mm
66.0
15.0
61.0 50.5
Dimensions are given in mm.
DEIF A/S
Page 87 of 87
41.0

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INSTALLATION INSTRUCTIONS

Automatic Genset Controller, AGC-4

Document no.: 4189340687A SW version: 4.0x.x or later

AGC-4 installation instructions 4189340687 UK

2. General product information

AGC-4 installation instructions 4189340687 UK

AGC-4 installation instructions 4189340687 UK

AGC-4 installation instructions 4189340687 UK

AGC-4 installation instructions 4189340687 UK

General product information

2. General product information

General product information

AGC-4 installation instructions 4189340687 UK 2.3 Standard and optional applications

General product information

No. 6071 Genset mode

Setting AMF AMF

AGC-4 installation instructions 4189340687 UK 2.3.2 Island operation

General product information

No. 6071 Genset mode

Setting Island operation

Setting Island operation

2.3.3 Fixed power/base load

No. 6071 Genset mode

Setting Fixed power

Setting Fixed power

AGC-4 installation instructions 4189340687 UK 2.3.4 Peak shaving

General product information

No. 6071 Genset mode

Setting Peak shaving

Setting Peak shaving

2.3.5 Load takeover

No. 6071 Genset mode

Setting Load takeover

Setting Load takeover

General product information

No. 6071 Genset mode

Setting Mains power export

Setting Mains power export

2.3.7 Multiple gensets, analogue load sharing

No. 6071 Genset mode

Setting Island operation

Setting Island operation

AGC-4 installation instructions 4189340687 UK

DEIF recommends using the screw hole fastening.

AGC-4 installation instructions 4189340687 UK

AGC-4 installation instructions 4189340687 UK

Standard Standard Standard/M4 G3 G4/G5/G7/G8 H7 M12 Option

X X X X X X X Slot #2 29-34 Slot #4 65-72 X X X X X X X X X Slot #6 90-97 Slot #8 126-133

AGC-4 installation instructions 4189340687 UK

CAN A CAN B Ethernet

Power Self check ok Alarm inhibit

AGC-4 installation instructions 4189340687 UK

AGC-4 installation instructions 4189340687 UK

AGC-4 installation instructions 4189340687 UK Mains unit

AGC-4 installation instructions 4189340687 UK

AGC-4 installation instructions 4189340687 UK BTB unit

AGC-4 installation instructions 4189340687 UK

AGC-4 installation instructions 4189340687 UK

Open mains breaker/configurable

Close mains breaker (synchronising)/configurable

Close generator breaker (synchronising)

AGC-4 installation instructions 4189340687 UK

Technical data Common Optocoupler Optocoupler Optocoupler Optocoupler Optocoupler Common