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Fluid Carrying
Back and side
passage
Insulation
When a certain amount of solar radiation falls on the surface of a collector, most of it is
absorbed and delivered to the transport fluid, and it is carried away as useful energy
As in all thermal systems, Heat Losses to the environment by various modes of heat
transfer are inevitable
Energy Absorbed By The Collector per unit area of absorber S is equal to the difference
between the incident solar radiation and the optical losses, as defined by the following Eq.
𝟏 + 𝒄𝒐𝒔𝜷 𝟏 − 𝒄𝒐𝒔𝜷
𝑺 = 𝑰𝒃 𝑹𝒃 𝝉𝜶 𝒃 + 𝑰𝒅 𝝉𝜶 𝒅 + 𝑰𝝆𝒈 𝝉𝜶 𝒈 4.2
𝟐 𝟐
Thermal Energy Lost To Surroundings by
conduction, convection, and infrared radiation
can be represented as the product of a heat
transfer coefficient UL times the difference
between mean absorber plate temperature Tpm
and the ambient Temperature Ta
In steady state the useful energy output Qu of a collector of area Ac is the difference
between absorbed solar radiation and thermal loss: combining Eqs. (4.1, 4.2 and 4.3):
Problem with Eq. (4.4) is that the mean absorber temperature Tpm is difficult to calculate or
measure since it is a function of the collector design, incident solar radiation, and the
entering fluid conditions. The Eq. will be reformulated so that useful energy gain can be
expressed in terms of fluid temperature Tf.
Collector efficiency is defined as the ratio of the useful gain over some specified time
period to the incident solar energy over the same time period
4.5
4.6
Department of Mechanical Engineering
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HITEC University Taxila
Thermal Analysis of Flat Plate Solar Collectors
⇒qt,p-g 4.8
Fluid
properties in Eq. (4.10) are evaluated at
the mean gap temperature (Tp + Tg)/2
Radiation Heat Transfer Coefficient term in Eq.
(4.8) can be linearized to give:
4.11
4.12
⇒ 4.14
⇒qt,g-a 4.15
4.16
hc,g-a = hw = Convective heat transfer coefficient
for wind blowing over the
2 o
collector.(W/m . C) = 5.7+3.8Vair
Vair = Average wind speed (m/sec)
⇒ 4.17
1 1
⇒ Ut 4.18
Rp g Rg a
Fig. 4.1
⇒ 4.19
Qt,g1-g2
Fig. 4.1
⇒qt, g1-g2 4.20
4.21
⇒ 4.22
Calculate the top loss coefficient for an absorber with a single glass cover having
following specifications:
Asthe iterations required are tedious and time consuming, especially for the case of
multiple-cover systems, straightforward evaluation of Ut is given by the following
empirical equation developed by Klein (1975) with sufficient accuracy for design purposes
4.23
Where;
Repeat Example 4.1 using the empirical Eq. 4.23 and compare the results.
Example 4.3:
Estimate the top heat loss coefficient of a collector that has the following specifications:
Collector slope = 35°, Number of glass covers = 2,
Thickness of each glass cover = 4 mm, Thickness of absorbing plate = 0.5 mm, Space
between glass covers = 20 mm, Space between inner glass cover and absorber = 40 mm
Thickness of back insulation = 50 mm,
Back insulation thermal conductivity = 0.05 W/m-K.
Mean absorber temperature, Tp = 80°C = 353 K, Ambient air temperature = 15°C = 288 K.
Absorber plate emissivity, εp = 0.10, Glass emissivity, εg = 0.88.
Wind velocity = 2.5 m/s.
Where,
te = thickness of edge insulation (m)
ke = conductivity of edge insulation (W/m-K)
hc,e-a = convection heat loss coefficient from edge to ambient (W/m2-K)
Typical values of the edge heat loss coefficient are 1.5–2.0 (W/m2-K)
Evaluation of edge losses is complicated, therefore in a well-designed system, the edge
loss should be small so that it is not necessary to predict it with great accuracy
Losses through the edge should be referenced to the collector area, If the edge loss
coefficient area product is (UA)edge then edge loss coefficient
(UA)edge
Ue 4.25A
Ac
Department of Mechanical Engineering
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HITEC University Taxila
Thermal Analysis of Flat Plate Solar Collectors
Fig. 4.3
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HITEC University Taxila
Thermal Analysis of Flat Plate Solar Collectors
Fig. 4.3
Region between the center line separating the tubes and the tube base can be considered
as a classical Fin Problem
Length of the fin is (W-D)/2
An elemental region of width, dx, and length L in the flow direction are shown
dx
tab
tab
Fig. 4.4
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HITEC University Taxila
Thermal Analysis of Flat Plate Solar Collectors
qx qx+dx Tb
Eq. (4.26) gives the
temperature distribution in the dx
x direction at any given y Fig. 4.5
tab
Energy conducted to the region
of tube per unit length in the flow (W-D)/2
direction is: x
4.27
or with the help of Fin Efficiency, F
F = Standard Fin Efficiency for straight fins with a
4.28 rectangular profile
4.30
This energy ultimately must be transferred to the fluid, which can be expressed in terms of
two resistances as
Cb is the bond conductance, which can be estimated from
4.31 knowledge of the bond thermal conductivity, kb, the
average bond thickness, ϒ, and the bond width, b
hfi = heat transfer coefficient between the fluid and the tube wall
Solving Eq. (4.31) for Tb, substituting it into Eq. (4.30), and solving the resultant equation
for the useful Heat Gain of the Collector in terms of local fluid temperature is:
4.32
where F’ is the Collector Efficiency Factor, given by
4.33
oF’ represents the ratio of the actual useful energy gain to the useful energy gain that
would result if the collector absorbing surface had been at the local fluid temperature
oF’ represents the effect of the temperature drop between the absorber plate Tp and the
fluid in the pipe Tf
oThe numerator of Eq. (4.32) is the heat transfer resistance from absorber plate to
ambient and denominator is the heat transfer resistance from the fluid to the ambient
air.
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HITEC University Taxila
Thermal Analysis of Flat Plate Solar Collectors
4.34
oF’ considers the heat transfer resistance from absorber to fluid in the pipe
•due to fin conduction,
•due to the conduction through the contact bond between absorber and pipe, and
•due to the forced convection between the pipe inner wall and the flowing fluid
oF’ decreases with increased tube center-to-center distances and increases with increase
in both material thicknesses and thermal conductivity
Example 4.4:
For a collector having the following characteristics and ignoring the bond resistance,
calculate the fin efficiency and the collector efficiency factor:
Overall loss coefficient = 6.9 W/m2-°C
Tube spacing = 120 mm
Tube outside diameter = 15 mm
Tube inside diameter = 13.5 mm
Plate thickness = 0.4 mm
Plate material = copper
Heat transfer coefficient inside the tubes = 320 W/m2-°C
Fig. 4.6
By solving energy balance on this element
T f Ta S / U L
U L nWF y
'
exp 4.33A
T fi Ta S / U L
.
m C p
4.33B
Heat Removal Factor FR represents the ratio of the actual useful energy gain that would
result if the collector-absorbing surface had been at the inlet fluid temperature, Tfi
4.34
4.34
Rearranging yields:
4.35
4.35
Another parameter usually used in the analysis of collectors is the Flow Factor F’’, which
is defined as the ratio of FR to F’
4.36
collector flow factor F’’ is a function of only a single variable, the dimensionless
collector capacitance rate, mcp /AcULF’
FR is equivalent to the Effectiveness of a Conventional Heat Exchanger which is defined as
the ratio of the actual heat transfer to the maximum possible heat transfer
Maximum possible useful energy gain in a solar collector occurs when the whole collector
is at the inlet fluid temperature, Tfi; heat losses to the ambient are then at a minimum
o This is same as Eq. (4.4), with the difference that the inlet fluid temperature (Tfi)
replaces the average plate temperature (Tp) with the use of the FR
o Eq. (4.37), is a convenient representation when analyzing the solar energy systems,
since the inlet fluid temperature (Tfi) is usually known
4.38
Solving this integration and substituting FR from Eq. (4.35), Tfm is:
4.39
Solving Eqs. (4.37) and (4.4), for the mean Plate Temp. (Tpm):
Qu = Ac FR [S - UL (Tfi - Ta)] Qu = Ac [S - UL (Tpm - Ta)]
⇒ 4.40
Fig. 4.7a
Fig. 4.7d
Configuration of Fig. 4.7d is similar to
type a but with a single riser
Type e collecor is “down and back”
with a U-tube joining the two conduits
Fig. 4.7e