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250-C20 CEB-1026 Overhaul

Detroit
Indianapolis, Indiana 46206 PAGE 1 OFA

November 20, 1972 CECO PT GOVERNOR-BYPASS AND MIN RATIO VALVES, REPLACE AND HOUSING AND DIAPHRAGM COVER, MODIFY PLANNING INFORMATION: EFFECTMTY: REASON: All P/N 6877543 (CECO P/L 104IOOA4) Power Turbine Governor Assemblies prior to Serial No. -1379. To improve governor repeatability uniform droop slope,
I.

and provide a rno=

The existing bypass valve and sleeve assembly is replaced with a ported-sleeve bypass valve assembly to counteract the variations in flow caused by the depression formed in the seat when the valve is closed. The needle type min. ratio PC valve is replaced with a slab-cut contour PC valve. The governor housing is reworked to increase the diameter of the flow passage to the PC valve. The diaphragm cover is drilled and tapped to support the threaded ring added to tntercept the limiter valve near the closed position so that its orifice size does not change under normal conditions and affect governor valve flow. The depth from the diaphragm cover splitline to the slotted boss in the cover recess for the governor valve diaphragm is increased to ensure full travel of the governor valve.

2.

3.

4.

DESCRIPTION:

The accomplishment instructions are written ti.two parts : (I) governor disassembly and go,wrnor diaphragm cover and housing rework and (2) governor reassembly, incorporating the ported-sleeve bypass valve, slab-cut PC valve, and added threaded ring, calibration, and reidentification.

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CECO PT GOVERNOR-BYPASS AND MIN RATIO VALVES, REPLACE AND HOUSING AND DIAPHRAGM COVER, MODIFY COMPLIANCE: APPROVAL: MANPOWER: MATERIAL Modification is recommended no later than next overhaul following parts availability. FAA-DER Approved. It is estimated that an additional 1.5 man-hours plus machining time will be required at overhaul.

AVAILABILITY: New Part No. 97699 96827 97830 94763 Valve Ring, Valve, Guide Nomenclature Assy, Bypass Threaded Mm Ratio PC & Bearing Assy !a 1 1 1 See Note

Note : One backup guide and bearing assembly should be available before attempting rework. INTERCHANGEABILITY: All instructions simultaneously. TOOLING: STD 67317 STD 67319 STD 67318 STD 67320 in this bulletin must be incorporated NomenclatureFunction

Drift-used with Greenard No. 3 Press (or equivalent) to remove guide and bearing assembly from governor housing. Drift-used with Greenard No. 3 Press (or equivalent) to install guide and bearing assembly in governor housing. Fixture, Holding-used for machiiing governor housing. Fixture, Holding-used for machining governor diaphragm cover and insert assembly.

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CECO PT GOVEXNORBYPASS AND MIN RATIO VALVES, REPLACE AND HOUSING AND DIAPHRAGM COVER, MODIFY

WEIGHT

AND BALANCE: C W-864

None

,.REFERENCE:

CECO 72-173,

PSIL

73-11

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CECO PT GOVERNOR-BYPASS AND MIN RATIO VALVES, REPLACE AND HOUSING AND DIAPHRAGM COVER, MODIFY ACCOMPLL9HMENT I. INSTRUCTIONS: Rework Diaphragm Cover and Insert Assembly,

Disassemble Governor, and Rework Housing A.

Disassemble governor. (Refer to Appendix B of the 250-C20 Gverhaul Manual, Volume IL ) Discard P/N 94490 Bypass Valve and Sleeve Assembly and P/N 95464 Min. Ratio PC Valve. Rework P/N 97631 Diaphragm Cover and Insert Assembly ae follows: 1. 2. Mount the diaphragm cover and insert assembly in STD 67320 Holding Fiiure. Drill, tap, and countersink the cover at location C (Section B-B, Figure 1) per MIL-S-8879 for installation of PLN 96827 Threaded Ring. Mill the slotted boss in the cover governor valve cavity (Section A-A) to 0.114-O. 108 in. depth. Machine 0.12 in. slot across the boss to 0.13 in. depth. Angular position of slot is not important. Spot-face 0.25 indiameter at location D(Figure 1). Depth of spot face must be within 0.010 in of slot depth. Blend and polish all edges on machined surface and OD of boss to 0.010-O. 040 in. Thoroughly clean cover; brush anodize machined surfaces. Reidentify governor diaphragm cover and .insert assembly by acid or vibro etching P/N 96986 in the cover location shown m Figure 1.

B.

3. 4. 5. 6. 7. 8.

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no.13

0.625-HUNJF-3B 0.24 MINFULLTHD 0.5709-0.5'788 MINOR DIA ~~EPTH~.~~~MAx(FLATBoTToM) CSK80-100' 'XI 0.64-0.67 DIA SECTIONB-B SECmONA-A

REIDENTIFY AS P/N96986

D
=DL%+ 0.010 DL% DEPTRSIihN

POLISB, BLENDEDGES 0.010-0.040

GOVERNORDIAPHRAGMCOVERREWORKLIMITS FIGURE1

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CECO PT GOVERNOR-BYPASS AND MIN RATIO VALVES, REPLACE AND HOUSING AND DIAPHRAGM COVER, MODIFY C. Rework P/N 97633 Governor Housing as follows:

1.
2. 3.

Heat the governor housing in an oven at 3OOF for one hour. Install STD 67317 Drift on a Greenard No. 3 (or equivalent) arbor press. Remove the housing from the oven and block in position under the drift. (See Figure 2.) Press out P/N 94763 Guide and Bearing Assy from the housing. Install the housing in STD 67318 Holding Fixture. Drill 0.208-o. I98 in. diameter passage to I. 60-l. 54 in. depth. (See Figure 3.) Thoroughly clean the housing to remove any chips, oil, etc., produced during machining. Spot anodize machined surface. Heat the housing at 350 to 4OOF and chill P/N 94763 Guide and Bearing Assembly in dry ice for one hour. Press the guide and, bearing assembly into the housing using STD 67319 Drift and blocks with a Greenard No. 3 (or equivalent) arbor press. (See Figure 2.) Ensure that guide and bearing assembly is fully seated (sealed). Vibro etch or acid etch MOD D after the housing part number. Calibrate, and Reidentify Governor (Refer to Appendii B of the Overhaul

4. 5. 6. 7.
8.

9.
II.

Assemble, A.

Reassemble the governor. Manual. ) 1. 2. 3.

Install new P/N 97699 Bypass Valve Assembly. Install new P/N 97830 Mii. Ratio PC Valve.

Temporarily install the overspeed valve, guide, cup, and diaphragm assembly in housing. Place spring seat on diaphragm and bottom parts in housing. (See Figure 4. )

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INSPFCTlflN

blMFNqlON

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DRlm STD67319

J--L--yvA!ALLELBAR,
,

GIJIDEAND BEARING ASSEMBLY (SHRINK FIT1 \

ARBOR PLATE / (INSTALL1

(REMOVE)

REMOVINGANDINSTALLINGGUIDEANDBEARINGASSEMBLY FIGURE 2

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SECTIONU-U
GOVERNOR HOUSING FIGURE REWORK 3 LIMITS

j&198-0, ,208 DIA DEPTHSHOWN

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CECO PT GOVERNOR-BYPASS AND MIN RATIO VALVES, REPLACE AND HOUSING AND DIAPHRAGM COVER, MODIFY 4. Measure dimension A. Add 0.024 in. to dimension A and let this be equal to dimension B. Install P/N 96827 Threaded Ring in P/N 96986 Diaphragm Cover and Insert Assembly. Set threaded ring to dimension B and stake ring in three places. Install new packing on overspeed valve and install valve, spring, guide, cup, and diaphragm assembly in housing.

5. B. C.

Calibrate the governor per the Gverhaul Manual except use Table I to calibrate minimum flow. Reidentify the governor identification and letter punches : From Old DDA P/N Old CECO P/N 6877543 104lOOA4 plate using l/8-inch To New DDA P/N 6851387 New CECO P/N 104lOOA5 number

D.

Record compliance with 250-C20 CEB-1026 in the White Pages, Part III of the Engine Log book.

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OVERSPEED DIAPRRAGM SET INSERT TO DIM AND STAKE! (3 SEAT

VALVE

,STAKE

r B= A+O.O!24

NOTE: MEASURE DIM. WITHOUT SPRING INSTALLED AND ALL PARTS BOTTOMED

SETTINGTHREADEDRINGINDIAPHRAGMCOVER FIGURE 4
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TABLE I 3-29A. MINIMUM FLOW CHECK P/L 104lOOA5 AND SUBSEQUENT

A.

B. Wf Recor
Act 127 83 127 83 42 26 26 *** + 28 28 ***

Set PIA to minimum and N2 at 4200 * 5 rpm. Record wf and PZ-P3 under the following conditions.

Point & (* i.(i psi)

90 60 90 60 36 20 20 20 20 20 0 200 250 20 5 60 90 ii 200 250 200 160 73 107 73 38 20 250 107

Fuel Supply PPH t+ 1% (*?psi) (* rt psi) P2-P3 psi Min -

Remark *Set point 115-119 pph

250

250 150 150 150

Set Point 39 -41 pph

**

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50 50 250 85

*Minimum ratio maximum stop set full CCW **Minimum ratio minimum stop setting ***Hysteresis limit 3 pph of point 2 +Bypass leakage check (See para. 3-26, Appendix B)

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CECO PT GOVERNOR-BYPASS AND MIN RATIO VALVES, REPLACE AND HOUSING AND DIAPHRAGM COVER, MODIFY MATERIAL New P/N 6851387 : . @ECE;;O41OOA5) 94763 96986 96827 97699 97830 1 1 1 1 1 1 1 INFORMATION:
D&pa-

Nomenclature Governor Assy, Power Turbine 6877543 (CECO 104lOOA4) Housing, Governor 97633C Guide & Bearing Assy 94763 Cover & Insert AssembIy 97631 Governor Diaphragm mm-mm Ring, Threaded Valve Assy, Bypass 94490 Valve, Minimum Ratio 95464 1 1 1 1 1 1

sition 1 1 2 1 3 4 4

Stock Disposition Notes: 1 2 3 4 Rework and reidentify. One backup assembly shouid be available before attempting rework. Scrap if damaged during removal. Add. Scrap.

L. 0. Davidson Service Manager Aircraft Engines

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