Production Planning Manual - v2

Square Production Planning Manual For Manufacturing
A- Planning for Production

1. Give the Product Wise Monthly Requirements In the T-code MD61 and Follow the following Screen
2. Now I will give the Production requirement of the current month as follows
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3. Save the Requirement
4. For Running the MRP for FG product Enter the T-code MD02 5. Set the Parameter according to Requirement as shown in the Following Demo screen
6. Click or Enter twice 7. The Quantity Will be split according to our Fixed Lot size given, if the Quantity is not rounding value of Fixed Quantity and the requirement is more, it will round up to Fixed Lot as shown below.
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8. Save the result 9. Next screen will be come, how to proceed the MRP run, if You want to see level be level or in one shot. It is the user choice.
10. Click on continue 11. The following MRP result will be come.
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12. If you want to see the effected material status after MRP run, Click on the Material tab on the top of Result .
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B-2 .1 Create SFG Process Order Through MRP

1. Enter the T-code 2. Enter the Parameters as follows (SFG Material & Plant)
3. Enter 4. Click on first Planned order. Followinf screen will displany, convert Planned order to Process Order
5.
click on the Button
B-1 Reservation creation of WH Material
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1. Create the reservation for the dependent Batch that is required for Semi Finish Production Enter the T-code MB21 2. Enter the Parameters as shown below according to your requirement
3.
Click on the Icon or Press Enter, The following screen will come
4.
Enter Or Select the receiving storage location
5. Enter the Receiving Date 6. Enter The material if you knows or From the Selection criteria
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7.
Click on the Icon
8. Select The required Material 9. Enter the Required quantity from the WH for the Material.
10. Press Enter two times
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11. Now the Material line is confirmed and Grayed Out, Click on the save Button 12. The Message with the reservation number will come in the Status Bar as follows
B-2 .1 Create WH Process Order Through MRP

6. Enter the T-code 7. Enter the Parameters as follows
8. Enter 9. Click on first Planned order. Followinf screen will displany, convert Planned order to Process Order
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11. 12. Click On Material
13. 14. Click on save 15. Process order for the SFG material will show in the status bar.
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B-2 Create WH Process Order
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1. 2. Enter
3.
Click Enter
4.
Click On Material
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5.
6. 7. Select the Material Except filler for batch determination and click on the Icon shows in picture
8.
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9.
10. 11. After Batch Determination the following screen will come , last is the filler, for it do the following steps
12. Select the filler line 13.
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14. Click on the Icon 15. Following Page will be open
16. 17.
Click on the Icon to update the Filler Quantity to the main material page Execute the calculation Filler Quantity change as follows on the material list
18.
Select the Filler Line and click on the Determination button
19. 20. Click on Cont
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21. 22. Following Screen will come
23. 24. 25. Click on Copy Click on header and go to Good Receipt Tab and Enter the Batch NO and Click on Batch Create
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26. 27. Click on Yes 28. 29. Click on release Click on save, you will get the Process Order No in the status bar, Note it down.
B-3 Confirmation against WH Process Order

1. Enter T-code COR6N 2. Enter the Parameters that are defined in the Following screen
3.
Click on , All the Order values will come.
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4.
Click on this button
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5. Enter the manufacturing Date and Enter. Following screen will display.
6.
Save
B-4 Goods Receipt against the Reservation

1. Enter the T-Code MB1B 2. Following Screen will be come and Put the data as Shown for Mov.Type, Plant and Location from where he will send the material(If he knows)
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3.
Click on the Button Following screen will come and if you want to know the Reservation no according to your material, Press F4 or select the material as shown below
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4. follows
, Enter, You will get the reservation list as
5. Note Down the Reservation no and Press the Back arrow to go to the previous page
6. Enter the Noted Reservation No 7. Following Screen will come
and Select
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8.
Enter the Batch no if you know or Click on the Button Following Search criteria will come , check the Criteria is according to requirement or change it.
9. Select the Batch No that you want to Supply from 1004 Location to the Receiving Location as follows
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10.
Save the Document, the following screen will come
11. Enter and the message in the Status Bar will come as follows
12. Check the Document is Posted Correctly or not and what the status of the Posting this document. Enter the T-code MMBE , Select the Material, Plant and the Location(Where do you want to check the Stock) as follows Page 22 of 27
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13. Click on the Execute Button. 14. Following screen will show you the status that now the Batch No 25 is transferred to the storage location of 1025 as we have mentioned in the reservation.
15. Check the status of Storage location 1004 against this material, change the Parameters are as follows and click on the execute button.
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16. The results will be as follows, as we know that the stock has transferred to Storage Location 1025, so the same batch stock should not be there.
B-4 Create Process Order for SFG Material

1. Enter the T-code MD04 2. Enter the Parameters as follows
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3.
click on the Icon or Enter Following screen will come
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4. Click on the detail button on the first Planned order
5. The Following window will open
6. display
Click on the Convert Planned order to Process Order. The following screen will
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7.
save the process order. Status bar will show you the Process order
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Square Production Planning Manual For Manufacturing

A- Planning for Production

Square Production Planning Manual For Manufacturing

Square Production Planning Manual For Manufacturing

Square Production Planning Manual For Manufacturing

Square Production Planning Manual For Manufacturing

B-2 .1 Create SFG Process Order Through MRP

click on the Button

B-1 Reservation creation of WH Material

Square Production Planning Manual For Manufacturing

Enter Or Select the receiving storage location

Square Production Planning Manual For Manufacturing

Click on the Icon

10. Press Enter two times

Square Production Planning Manual For Manufacturing

B-2 .1 Create WH Process Order Through MRP

click on the Button

Square Production Planning Manual For Manufacturing

11. 12. Click On Material

Square Production Planning Manual For Manufacturing

B-2 Create WH Process Order

Square Production Planning Manual For Manufacturing

Square Production Planning Manual For Manufacturing

Square Production Planning Manual For Manufacturing

12. Select the filler line 13.

Square Production Planning Manual For Manufacturing

Select the Filler Line and click on the Determination button

19. 20. Click on Cont

Square Production Planning Manual For Manufacturing

21. 22. Following Screen will come

Square Production Planning Manual For Manufacturing

B-3 Confirmation against WH Process Order

Click on , All the Order values will come.

Square Production Planning Manual For Manufacturing

Click on this button

Square Production Planning Manual For Manufacturing

B-4 Goods Receipt against the Reservation

Square Production Planning Manual For Manufacturing

Square Production Planning Manual For Manufacturing

, Enter, You will get the reservation list as

6. Enter the Noted Reservation No 7. Following Screen will come

Square Production Planning Manual For Manufacturing

Square Production Planning Manual For Manufacturing

Save the Document, the following screen will come

Square Production Planning Manual For Manufacturing

Square Production Planning Manual For Manufacturing

B-4 Create Process Order for SFG Material

Square Production Planning Manual For Manufacturing

click on the Icon or Enter Following screen will come

Square Production Planning Manual For Manufacturing

5. The Following window will open

Square Production Planning Manual For Manufacturing

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