INTERNSHIP REPORT ON DHRUV NARROW FABRICS (DEC 2011-JAN 2012)

(IN SHORT A NUTSHELL OF THE COMPANY)

SUBMITTED BY,
Banibrata Biswas & Nishkarsh Maurya mftech 2k11(Sem II)

GANDHINAGAR ABOUT DHRUV NARROW FABRICS

Dhruv Narrow Fabrics, has been functioning in the field of manufacture and export of superior quality laces, tapes and elastics since 2004. The company is an ISO 9001:2008 certified organization and hence maintain its promise of delivering superior quality products to its clients; it has grown to a position of repute and respect in global markets. Presently, it export range to garment, textile and home furnishing industries all over the world. Company has fully functional units in Delhi and Gurgaon, from where it offer to its clients an exhaustive range of laces, tapes and elastics, which includes, bobbin lace, crochet lace, torchon lace, cotton lace, elastic lace, organic cotton laces, braided laces, fancy braids laces, garments trims, cotton dories, twill tapes and knitted laces. It utilises premium grade raw material, such as, cotton, linen, wool, polyester, and elastic to manufacture its entire range. Its ensure that all its raw material and finished products are up to international standards of quality. It also offer customization for its clients in respect to colors, designs, patterns and material used. Our clients can also avail our offer of customer specific packaging. We ensure that all our raw material and finished products are in compliance with the international standards in terms of quality and packaging. We also offer customization for our clients with respect to colors, designs, patterns, and the material used. Our clients can also avail the option of customer specific packaging.

ACKNOWLEDGEMENT
I would like to thank Shri. Yogesh Aggarwal(Managing Director) and Mr. Rakesh Gupta(Buisness Assossiate) for allowing me to do internship in his organization. I am thoroughly thankfull to, both of them for devoting their precious time and making this internship a good learning experience for me. I am sincerely thankful to the whole of the staff and workers of Dhruv Narrow Fabrics for supporting me during my stay here. I am highly thankful to Mr. Pranav Vora(Course Coordinator) and Miss Ameesha Mehta(internship mentor) for giving me an opportunity to undergo internship and for immense support and guidance for completing it. I would like to thank National Institute of Fashion Technology, Gandhinagar for giving me a platform to get all theoretical inputs and a chance of practical exposure to all practical inputs.

CHAPTER 1 ABOUT COMPANY

DHRUV NARROW FABRICS

Plot No. 181, Sector 6, IMT Manesar Gurgaon - 122050., Haryana, India Mobile: +(91)-9810241481 & 9810750302 Email: dhruvelastics@yahoo.co.in kritiintl12@gmail.com

Company profile

Dhruv Narrow Fabrics has been actively involved in the field of manufacturing and exporting of superior quality laces, tapes and elastics. We export our range to garment, textile, and home furnishing industries to our vast clientele. We are an ISO 9001:2008 certified organization and provide efficient customized solutions to our fortunate clientele.

Dhruv Narrow Fabrics is a Haryana based company, dealing in a number of Garment Laces. It is a prominent Manufacturer and Exporter of superior quality Laces, Tapes, and Elastics. We are an ISO 9001:2008 certified organization and strive hard to maintain our promise of delivering superior quality products in the market. The products manufactured by us are Cotton Laces, Chemical Laces, Elastic Laces, etc. among others. We take special care to use skin friendly & fast color threads, which are durable for a longer period.

We ensure that all our raw material and finished products are in compliance with the international standards in terms of quality and packaging. We also offer customization for our clients with respect to colors, designs, patterns, and the material used. Our clients can also avail the option of customer specific packaging.

Dhruv Narrow fabrics ORGANISATION C HART

Regional Director

Operation Manager

Quality Manager

Training Manager

Laboratory Manager/ Technical Manager

System And Training Executive

Manager Customer Coordination

Laboratory Executives/ Deputy Laboratory Excutives

Report Generation Supervisor

Customer Coordinators

Laboratory Executives/ Deputy Laboratory Executives

Data Entry

Sr.Laboratory Supervisors/ Laboratory Supervisors

CHAPTER 2 WORK PROCESS

Product Profile

A comprehensive range of laces, tapes and elastics which are produced from high quality raw material inclusive of cotton, linen, wool, polyester and elastic. Its range includes bobbin lace, crochet lace, torchon lace, cotton lace, elastic lace, organic cotton laces, braided laces, fancy braids laces, garments trims, cotton dories, twill tapes, and knitted laces. Its range of products has been appreciated and utilized in industries like, garment, textile, apparel and home furnishing. These laces, tapes and elastics are employed to enhance the charm and beauty of apparels like sarees, dupattas, dresses, and home furnishings like cushions, placemats, curtains and other accessories like handbags and pouches. It offer customization of our complete range of products and can provide clients with a variety of colours and color combinations, designs and patterns, widths, lengths and thickness and also the material being used. Our customers can also utilize our facility of packaging as per their requirement.

Industries Catered To

Our range of products which include laces, tapes and elastics such as bobbin lace, crochet lace, torchon lace, cotton lace, elastic lace, organic cotton laces, braided laces, fancy braids laces, garments trims, cotton dories, twill tapes, and knitted laces, are utilized extensively in industries like:

Garment Apparel Textile Home furnishing

Laces, tapes, garment trims and elastics are used for a variety of apparels like sarees, dupattas, salwar suits, pajamas, for home furnishings like cushions, curtains, pillows, table mats, and accessories like hand bags and pouches. Laces and trimmings add to the exclusivity of the apparel or accessory they are attached to. Its range of products is known for their high quality, durability, vibrant colour schemes, intricate design patterns and excellent finishing. It is because of these attributes that our products have gained popularity with national and international clients.

Bobbin Lace Our bobbin lace is of the highest quality and is manufactured by twisting and braiding threads, which are managed by winding onto bobbins. We manufacture our bobbin lace from superior quality linen, silk, synthetic fibers, wool and cotton threads. We also offer customization as per the specifications given to us by our clients and package consignments according their requirement. Our extensive and intricately designed range of bobbin laces can be utilized to beautify dresses and furnishings.

Torchon Lace
Torchon lace originated in Europe, but has gained favour all over the world. We offer to our clients an extensive array of lace, woven from high quality natural and synthetic fibers. We also offer our esteemed clients:

A choice of colours and patterns. Strength and durability. Choice of length. Packaging as per client requirements. Timely delivery.

Organic Cotton Laces

We are a company which is extremely conscious about our responsibility towards the environment and hence, present our clients with a completely organic range of cotton laces. As they are produced from high quality cotton, these can be dyed in any colour and the lace does not bleed post-dyeing. We have employed highly experienced craftsmen to execute the most complicated and intricate design patterns. Some of the other salient features of our cotton laces are:

Natural and organic. Free of toxins. Cause no allergies or skin irritations. Environment friendly. Available in various designs and colours

Knitted Laces
We have carved a niche for ourselves by producing high quality knitted laces, which are popular for their aesthetic value. Knitted laces tend to have complicated designs, but we offer to our clients, the most intricate designs and patterns. The other attributes of our variety of knitted laces are:

Available in various colours. Can be availed in a myriad of designs and patterns. Highly durable and long lasting. Can be packaged as per client requirements. Reasonable price

Fancy Braids Laces

We have on offer a vast array of fancy braided laces, which can be utilized to beautify any type of dresses, saris, cushions and various kinds of home furnishings. These fancy braided laces have the below mentioned attributes:

Available in various colours, designs and patterns. Causes no allergies or skin irritations. Can be packaged as per client specifications. Durability. Delivery on time.

Cotton Dories
We are a renowned manufacturer and exporter of premium quality cotton dories or cords. We use high grade cotton to manufacture these extremely sturdy and highly durable cords. As we offer client specific customization, we can manufacture these cords in various colours, widths and lengths. We also provide packaging facilities as required by customers. Our range of cotton cords are utilized in:

Dresses. Pajamas. Hand bags. Hand pouches. Cushions

Twill Tapes

It manufacture a comprehensive array of twill tapes, which we produce utilizing cotton, wool, polyester and spun polyester. Our entire range has a smooth surface and better adhesion quality. Utilized in garments and apparels, these twill tapes can be manufactured as per client specifications, such as:

Width. Thickness. Material used. Colour.

Our range of twill tapes are utilized widely in tailoring garments, as these are known for stain resistance, fine quality and crisp appearances. These are widely used to reinforce seams, binding edges and producing casings.

Crochet Lace
We manufacture extremely fine quality crochet lace, which can help beautify any ordinary fabric, dress or home furnishing. The inherent beauty and numerous possible designs of our crochet laces are highly appreciated. We utilize fine quality fibers to design our intricate lace. The other attributes of our range of crochet lace are:

Available in various designs and colours. Customization as per client specifications. Packaging as required by customers. Timely delivery of consignments

Cotton Lace Our range of premium quality cotton laces are manufactured utilizing high grade cotton. As we use high quality cotton, these laces are skin friendly and cause no allergy. These can be availed in alluring designs and vibrant colour combinations and we can alter our patterns as per the specifications given to us by our clients. We can also package consignments as required by our valued clients. Our range of cotton laces is utilized to enhance the charm of:

Dresses. Sarees. Salwar suits. Towels.

Home furnishings

Elastic Lace
We manufacture high grade elastic laces that have an excellent ability to stretch and cause no discomfort or allergies to the skin. Our laces are utilized in skirts, pajamas, curtains and other home furnishings. We can manufacture the elastic laces as per the requirement of the clients and also offer:

Various colours, designs and widths. Packaging as per client specifications

Braided Laces
Our range of braided laces has captivated our customers, in India and all over the world. As we offer customization, we can manufacture our braided laces in the exact colours, designs, and patterns as the customers desire. We utilize premium quality natural and synthetic fibers to manufacture our braided laces, and offer them at extremely competitive prices.

Zari Laces Dhruv Narrow Fabrics is a prominent Manufacturer, Supplier, and Exporter of the Zari Laces. These Zari Laces are manufactured from the finest grade of raw material, by our skilled professionals. In addition, the Zari Laces are woven from the good quality threads making them durable and long lasting.

Long lasting fabric Features Suitable for female garments Economical Attractive colors Availability In Different styles Embroidery

Raschel Laces Dhruv Narrow Fabrics manufactures, supplies, and exports Raschel Laces. We manufacture the Raschel Laces from finest grade fabric and ensure complete customer satisfaction. We keep in mind the latest trends and incorporate them in our designs to cater to our vast clientele. The Raschel Laces can be availed at reasonable prices.

Features: Good quality fabric Suitable for ladies garment Finally stitched Availability : Different designs

 Diverse patterns

Chemical Laces
Dhruv Narrow Fabrics is a renowned Manufacturer and Supplier of good quality Chemical Laces. We are also an Exporter of these Chemical Laces, sometimes referred to as Schiffli lace. This method of lace making is done by embroidering a pattern on a fabric that has been chemically treated so as to disintegrate after the pattern has been created.

Features: Perfect stitching Intricate patterns Fashionable design Fine finish Availability : Fashion clothing

 Craftwork Textile

Handmade Laces
Handmade Laces, which are manufactured using high grade raw material. Our team of skilled craftsmen is proficient enough to bring forth an innovative range of handmade laces. Our handmade lace product line comes in a wide assortment of colors and has been able to create a niche for itself amongst our customers around the world. These laces are known for : Elegant patterns Vivacious colors Traditional and contemporary designs

Elegant patterns

 Vivacious colors Traditional and contemporary designs

FANCY TRIMMINGS
Dhruv Narrow Fabrics is a renowned Manufacturer and Supplier of Fancy Trimmings. Our range of Fancy Trimmings is extensive and can enhance the beauty of any garment to which it is attached. We use high quality glass beads, acrylic beads, sea shells, natural stones and wooden beads to manufacture the range of Fancy Trimmings.

Speciality: Alluring look High quality material used Customized Customer- specific packaging Avaibility: Ladies garments

 Childrens wear Tables Cushion covers Curtains Home furnishing

ELASTIC
Dhruv Narrow Fabrics is a prominent Manufacturer, Supplier, and Exporter of Elastic. These Elastics are commonly used by clothing brands to give clothes better fits and superior designs. Our team of experienced designers, tailors, and weavers ensure that all specifications and demands of the customers are duly met and delivered.

Features:-

o Customized packaging Fine quality raw material Latest designs

Availability:

Various styles

Diverse designs Different width TWILL TAPES:Dhruv Narrow Fabrics is a well-known Exporter and Supplier of Twill Tapes. We are a leading Manufacturer of a comprehensive array of Twill Tapes, which are made using cotton, wool, polyester and spun polyester. Our entire range has a smooth surface and better adhesion quality. Our twill tapes are widely used to reinforce seams, binding edges and producing casings.

 Stain resistant Fine quality Crisp appearance Customized width, thickness, material used and color

Made for:Tailoring garments , Apparels Crosia Laces:We have carved a niche for ourselves by producing high quality Crosia Laces, which are popular for their aesthetic value. Crosia laces tend to have complicated designs but we offer to our clients the most intricate designs and patterns. Our range of crosia laces are :-

CHAPTER 3 TECHNOLOGIES INVOLVED

MACHINERIES PTH LACE BRAIDING MACHINE WITH JACQUARD

41 machines

Product Specification

Technical Specification Tourchon Lace Branding Machines: Specification Spindles Speed rpm Spindle pitch Max. Width Motor power M/C Dimension Weight Materials Type Production (arrpox.) 45mm 150 - 250mm 1.1 kw 1050 kg jute, cotton, wool, silk mechanical / computerized 250yds / 22 hrs. 1.5kw 2340 x 1090 x 1710 PTH - 64 64 PTH - 96 96 180~210 r/min

Materials Used:Viscose rayon :Mercerized cotton thread:Spindles:- 64 Production:- 150mtr /day 32Ne , 30Ne 3/1kg

About machine:A fabric forming device including a stationary yarn supply and a rotating yarn supply, each delivering yarn to a common point along a vertical axis where they are interlaced. The stationary yarn supply includes a plurality of yarn carrying cones which are arranged along a common horizontal plane about the vertical axis. The rotating yarn supply includes a plurality of yarn spools mounted with a rotating plate about the vertical axis. A plurality of vertically moveable guide members which are adapted to engage with the yarns of the rotating yarn supply act to selectively alter the horizontal path along which the yarns travel. The guide members act to control the yarns of the rotating yarn supply to be selectively positioned to pass above or below the cones carrying the stationary yarns so that the yarns interlace in a desired manner.

KNITTING CROCHET MACHINE

Materials used:- Heat Resistant Latex Rubber Thread Production:Speed:Quantity:Count:About machine:JC-980 Elastic Crochet Machine ITEM Model No. Operation Width Gauge Needles per Inch Weft Bar Stitch Density No. of Yarn Bobbin Uses Max Width of Fabric Capacity Elastic Crochet Machine JC-980 30inch(762mm) 15,18 2-6 sets(accordint to needs) 13-50s/inch 260/520 pieces(accordint to needs) used to make elastic and non-spandex belts like lace and flat belts,etc 5cm in normal 60-72m/hour/head for non-spandex belts 18-24m/hour/head for spandex belts

150-200 mtr/day 50 mtr/hr 2 machines 38Ne , 40Ne , 44Ne , 42Ne

can make 10-40 pieces belts at one time according to the Total Power Main Shaft Speed Input Voltage Machine(without creel) Size(m) 1.95*0.8*1.6 (L*W*H) Machine(without creel) Weight 550KG width and the density of fabric 1.56KW Max.1500r/min 380V

Elastic crochet machine can manufacture laces, elastic and non-elastic bands, Rubber band, medical bandages and fancy lace. The product range can be used in clothes, shoe lace, and medicine. Gauges come into 15, 18 and 20 or according to customer's request. Automatic lubrication for link chain system allows the machine to run quietly and smoothly at high speed.

Diligent Team

We employ a vastly experienced and passionate team in our organization to ensure that we can satisfy our clients to the fullest.

Our organization has various sophisticated machines, which are operated by well trained and professionally qualified technicians and engineers. These technocrats ensure that the entire factory floor is kept functioning smoothly. Since we offer customization on colours, designs and patterns, we employ numerous talented designers, who can visualize and work out the exact requirements given to us by our clients. A number of craftsmen are employed by our organization to ensure that even the most intricate designs are executed flawlessly. This enables us to meet with client requirements of every magnitude. Quality analysts remain attentive to all processes in the company and inspect all the raw material. They remain vigilant during manufacture, packaging, storage and transit. Our sales team has persevered to establish a wide network and client base. They maintain regular contact with national and international clients and gather integral feedback.

Quality Assurance
We are an ISO 9001:2000 certified company and this ensures that we adhere to stringent quality control measures. As exporters, we maintain international standards of quality to retain our international clients. We also strive to upgrade, on a regular basis, our quality analysis procedures to keep them in tandem with changing times.

We procure our raw material like cotton, linen, wool, polyester, and elastic from the best suppliers. Our quality analysts inspect every batch of raw material to ensure that it is of the highest grade. Once on the factory floor, our analysts continue to remain vigilant regarding manufacturing processes, and ascertain that the production is unblemished. Quality testing is done on various parameters like:

Thread thickness. Finishing. Dye quality. Color fastness. Finesse of the designs.

The vigil continues during the packaging of the finished consignments, storage of ready consignments and the eventual shipment

Client Satisfaction

We keep client satisfaction on the highest pedestal, since our clients are most valuable to us. It is essential for us to satisfy and meet the requirements of our national and global patrons. We believe that premium quality raw material, utilized with the right knowledge and expertise, will yield a range of products par excellence. We offer our domestic and international clients:

A premium quality range of products. A unit operated by qualified, well trained and innovative personnel. Sophisticated and constantly upgraded production unit.

A worldwide distribution network, constantly improved upon by our diligent and enthusiastic sales team. Prompt and efficient delivery of consignments, without any compromise on quality. Extremely reasonable pricing. Transparent and streamlined business transactions. Easy and hassle free modes of payment. Customization in terms of colour, design, pattern, width, thickness, length.

Packaging as per the specifications given by cherished customers.

Awards
Winner of Best Brand Excellence Award for Best Textile Accessories Manufacturer in Delhi NCR 2010.

REFERENCES

www.dhruvnarrowfabrics.com

Award journals 2011

Exportersindia.com