Professional Documents
Culture Documents
Bondstrand 2000M/7000M
Glassfiber Reinforced Epoxy
(GRE) pipe systems for
marine service
1 to 6 inch (Quick-lock Joint)
8 to 40 inch (Taper/Taper Joint)
with external pressure requirements
Ballast
Chlorination
Draining
Cargo line
Sanitary service & sewage
A complete library of Bondstrand pipe and fittings in PDS and PDMS-format is available on
CD-ROM. Please contact Ameron for details.
For specific fire protection requirements, an outer layer of passive fire protection is available.
For pipe systems without external pressure requirements, please refer to Bondstrand series 2400/
3400 product data (FP 657) or contact your Ameron representative.
Approvals
In 1993, IMO (International Maritime Organisation) issued a resolution (A.18/Res. 753) covering
acceptance criteria for assuring ship safety. Major certifying bodies have adopted and implemented
these Guidelines in their respective Rules and Regulations for the Classification of Ships.
All Bondstrand pipe series used in the marine industry are designed and type-approved by the
below major certifying bodies. (A complete list is available, on request)
American Bureau of Shipping (ABS), U.S.A.;
Bureau Veritas, France;
Det Norske Veritas, Norway;
Germanischer Lloyd, Germany;
Lloyds Register, United Kingdom;
Nippon Kaiji Kyokai, Japan;
Registro Italiano Navale (RINA), Italy;
United States Coast Guard (USCG), U.S.A.
Characteristics
Table of contents
Pipe series....................................................................................................................3
Joining system and configuration .................................................................................4
Typical Pipe length .......................................................................................................4
Typical Pipe performance .........................................................................................5-6
Typical Pipe dimensions and weights .......................................................................7
Ultimate Collapse Pressures ....................................................................................8
Joint dimensions Quick-Lock .................................................................................8
Joint dimensions Taper/Taper................................................................................9
Span length ............................................................................................................10
Elbows ..............................................................................................................11-12
Tees (Equal, Reducing)..................................................................................13-19
Brushing Saddles ......................................................................................................20
Laterals...................................................................................................................20
Reducers (Concentric, Eccentric)......................................................................21-22
Flanges (Heavy Duty, Van Stone, Blind)............................................................23-25
Couplings ...................................................................................................................26
Nipples .......................................................................................................................26
Support Saddles ........................................................................................................27
Grounding Saddles ....................................................................................................28
Bell Mouths. ....................................................................................................28
Assembly of double O-ring expansion joint ...............................................................29
Expansion coupling ...................................................................................................29
Adaptors ....................................................................................................................30
Adhesive ................................................................................................................31
Engineering design & installation data ......................................................................32
Specials .....................................................................................................................32
Field testing ...............................................................................................................32
Conversions ...............................................................................................................32
Important notice..........................................................................................................32
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 2 of 28. Printed in The Netherlands.
Pipe series
Pipe
Filament-wound Glassfiber Reinforced Epoxy (GRE) pipe for Bondstrand adhesivebonding systems.
Fittings
A wide range of lined filament-wound Glassfiber Reinforced Epoxy (GRE) fittings for
Bondstrand adhesive-bonding systems. For special fittings, not listed in this product
guide, please contact your Ameron representative.
Flanges
Filament-wound Glassfiber Reinforced Epoxy (GRE) heavy-duty flanges and stub-end
ring flanges for Quick-Lock adhesive bonding systems. Standard flange drilling patterns
as per ANSI B16.5 (150 Lb). Other flange drilling patterns, such as ANSI B16.5
(> 150 Lb), DIN, ISO and JIS are also available.
Please refer to Bondstrand series 2000M/ 7000M Flanges brochure.
Bondstrand 2000M
Glassfiber Reinforced Epoxy (GRE) pipe system.
Standard 0.5 mm internal resin-rich reinforced liner.
Maximum operating temperature: 93C (for higher temperature rating, consult Ameron).
Maximum pressure rating: 25 bar (362 psi) for 1 - 4 inch, 17.2 bar (250 psi) for 6 - 40 inch.
Minimum pressure: full vacuum.
External Pressure Requirements: In accordance with IMO Regulations.
* Conductive
Our conductive pipe systems have been developed to prevent accumulation of
potentially dangerous levels of static electrical charges. Pipe, fittings and flanges contain
high strength conductive filaments. Together with a conductive adhesive this provides an
electrically continuous system.
Description
Pipe diameter
Joining system
Liner
**Temperature
Pressure Rating^
Bondstrand 2000M
1-40 inch
Quick-Lock 1-6 inch
Taper/Taper 8-40 inch
*0.5 mm
93C
17.2 bar (5-40 inch)
25 bar (1-4 inch)
Bondstrand 7000M
1-40 inch
Quick-Lock 1-6 inch
Taper/Taper 8-40 inch
93C
17.2 bar (5-40 inch)
25 bar (1-4 inch)
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 3 of 28. Printed in The Netherlands.
Pipe
25-150 mm (1-6 inch):
Quick-Lock (straight/taper) adhesive joint with integral pipe stop in bell end.
End configuration: Integral Quick-Lock bell end x shaved straight spigot.
200-1000 mm (8-40 inch):
Taper/Taper adhesive joint.
End configuration: Integral Taper bell x shaved taper spigot
Fitting and Flanges
25-150 mm (1-6 inch):
Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end.
End configuration: Integral Quick-Lock bell ends.
200-1000 mm (8-40 inch):
Taper/Taper adhesive joint.
End configuration: Integral Taper bell ends.
Note: * Pipe nipples, saddles and flanged fittings have different end configurations.
Nominal
Pipe Size
(mm)
25-40
50-125
150
200-250
300-400
450-1000
(inch)
1-1.5
2-5
6
8-10
12-16
18-40
* Tolerance +/- 50 mm
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 4 of 28. Printed in The Netherlands.
Bondstrand 2000M
Nominal
Pipe Size
[mm]
25
40
50
80
100
125
150
200
250
300
400
400
450
500
550
600
650
700
750
800
900
1000
[inch]
1
1.5
2
3
4
5
6
8
10
12
14
16
18
20
22
24
26
28
30
32
36
40
Minimum
Struct. Wall
Thickness [t]
[mm]
3.0
3.0
3.1
3.1
4.1
4.1
4.1
5.5
7.0
8.3
9.0
10.3
11.5
12.8
14.1
15.4
17.3
18.7
20.0
21.4
24.0
26.9
Average
Pipe
Weight
[kg/m]
0.7
1.3
1.3
1.8
3.1
3.5
4.6
7.4
12
17
19
25
32
39
49
56
66
75
93
102
132
165
Minimum
Struct. Wall
Thickness [t]
[mm]
3.5
3.5
3.6
3.6
4.6
4.6
4.6
5.5
7.0
8.3
9.0
10.3
11.5
12.8
14.1
15.4
17.3
18.7
20.0
21.4
24.0
26.9
Average
Pipe
Weight
[kg/m]
0.7
1.3
1.3
1.8
3.1
3.5
4.6
7.4
12
17
19
25
32
39
49
56
66
75
93
102
132
165
Bondstrand 7000M
Nominal
Pipe Size
[mm]
25
40
50
80
100
125
150
200
250
300
350
400
450
500
550
600
650
700
750
800
900
1000
Pipe
Inside
Diameter
[mm]
27.1
42.1
53.0
81.8
105.2
131.9
159.0
208.8
262.9
313.7
337.6
385.8
433.8
482.1
530.3
578.6
650.0
700.0
750.0
800.0
900.0
1000.0
[inch]
1
1.5
2
3
4
5
6
8
10
12
14
16
18
20
22
24
26
28
30
32
36
40
Pipe
Inside
Diameter
[mm]
27.1
42.1
53.0
81.8
105.2
131.9
159.0
208.8
262.9
313.7
337.6
385.8
433.8
482.1
530.3
578.6
650.0
700.0
750.0
800.0
900.0
1000.0
Outside diameters pipe in 250 and 300 mm sizes exceed iron pipe dimensions of ISO 559-1977
(273 and 324 mm, respectively) and cast iron pipe dimensions of ISO 13-1 978 (274 and 326 mm,
respectively).
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 5 of 28. Printed in The Netherlands.
Ultimate collapse
pressure
2000M
7000M
[bar]
702
191
105
29.2
31.9
16.2
9.3
9.9
10.2
10.1
10.3
10.3
10.1
10.2
10.2
10.3
10.3
10.4
10.3
10.4
10.4
10.6
[bar]
742
198
108
29.7
32.4
16.4
9.4
10.0
10.3
10.1
10.3
10.4
10.2
10.2
10.3
10.3
10.3
10.4
10.3
10.4
10.5
10.6
* Up to 93C.
Quick-Lock
dimensions
0,5
Nominal
Pipe Size
[mm] [inch]
25
1
40
1.5
50
2
80
3
100
4
125
5
150
6
Insertion
Depth
(Ds)
[mm]
27
32
46
46
46
57
57
Spigot Diameter
Min
Max
Sd
Sd
[mm]
[mm]
32.6
32.9
47.5
47.8
59.2
59.6
87.6
88.0
112.5
112.9
139.5
139.9
166.2
166.6
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 6 of 28. Printed in The Netherlands.
Spigot Length
Max
Min
L
L
[mm]
[mm]
28.5
31.0
33.5
36.0
49.0
52.0
49.0
52.0
49.0
52.0
58.5
61.5
59.0
62.0
Taper/Taper
dimensions
Sd
Nose
DS
Dimensions for adhesive Taper spigots for adhesive bonded Taper/Taper joints.
Nominal
Pipe Size
[mm]
[inch]
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24
700
28
750
30
800
32
900
36
1000
40
Taper
Angle
X
[degrees]
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
1.75
1.75
1.75
1.75
1.75
Insertion
Depth
Ds
[mm]
65
80
95
100
110
114
127
178
178
178
178
203
320
Nominal
Spigot
Nose thickn.
Nose
[mm]
3.1
4.1
4.7
5.2
6.1
4.6
5.0
3.8
6.4
4.2
8.9
5.6
8.1
Dia of
Spigot
at Nose
Sd
[mm]
215.0
271.0
323.0
348.0
398.0
443.0
492.2
586.3
712.9
758.4
817.8
911.3
1016.3
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 7 of 28. Printed in The Netherlands.
Span length
Bondstrand 2000M
Nominal
Single
Continuous
Pipe Size
Span*
Span*
[mm]
[inch]
[m]
[m]
25
1
2.6
3.3
40
1.5
2.9
3.7
50
2
3.1
4.0
80
3
3.5
4.5
100
4
4.0
5.1
125
5
4.3
5.4
150
6
4.5
5.7
200
8
5.1
6.5
250
10
5.8
7.3
300
12
6.3
8.0
350
14
6.5
8.3
400
16
7.0
8.8
450
18
7.4
9.3
500
20
7.7
9.8
600
24
8.5
10.8
700
28
9.3
11.8
750
30
9.6
12.2
800
32
10.0
12.7
900
36
10.5
13.4
1000
40
11.1
14.1
Bondstrand 7000M
Nominal
Single
Continuous
Pipe Size
Span*
Span*
[mm]
[inch]
[m]
[m]
25
1
2.5
3.3
40
1.5
2.9
3.8
50
2
3.1
4.1
80
3
3.5
4.5
100
4
4.0
5.2
125
5
4.3
5.6
150
6
4.5
5.9
200
8
5.0
6.5
250
10
5.7
7.3
300
12
6.2
8.0
350
14
6.4
8.3
400
16
6.9
8.8
450
18
7.3
9.3
500
20
7.7
9.8
600
24
8.4
10.8
700
28
9.3
11.8
750
30
9.6
12.2
800
32
9.9
12.7
900
36
10.5
13.4
1000
40
11.1
14.1
Span recommendations are based on pipes filled with water having a density of 1000kg/m3 and
include no provisions for weights caused by valves, flanges or other heavy objects.
As per ISO 14692 recommendation, the maximum support span used is 6.0 m.
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 8 of 28. Printed in The Netherlands.
Elbows 90
Quick-Lock
Laying
Length
(LL)
[mm]
65
81
76
114
152
195
229
315
391
472
364
402
458
508
559
584
660
711
762
813
915
1065
Average
Weight
[kg]
0.3
0.4
0.5
1.1
1.6
2.7
3.6
6.8
11
18
26
31
53
65
94
122
180
205
243
330
417
489
Taper/Taper
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 9 of 28. Printed in The Netherlands.
Elbows 45
Quick-Lock
Filament-wound 45 Quick-Lock (1-6 inch) and Taper/Taper (8-40 inch) socket ends for
adhesive bonding.
Nominal
Pipe
Size
[mm]
25
40
50
80
100
125
150
200
250
300
350
400
450
500
600
700
750
800
900
1000
[inch]
1
1.5
2
3
4
5
6
8
10
12
14
16
18
20
24
28
30
32
36
40
Laying
Length
(LL)
[mm]
22
29
35
51
64
84
95
137
169
205
125
142
191
210
252
295
322
337
400
475
Overall
Length
(OL)
[mm]
49
61
81
97
110
141
152
202
249
300
225
252
305
337
430
473
500
515
603
798
Maximum
Working
Pressure
[bar]
25
25
25
25
25
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
Average
Weight
[kg]
0.2
0.3
0.4
0.8
1.1
1.8
2.4
4.3
7.3
11.0
17.0
20.0
33
40
82
140
164
283
283
334
Taper/Taper
Elbows 22
Quick-Lock
[inch]
1
1.5
2
3
4
5
6
8
10
12
14
16
18
20
24
28
30
36
40
Laying
Length
(LL)
[mm]
9
9
13
21
29
43
43
76
68
86
71
85
110
101
122
142
152
182
258
Overall
Length
(OL)
[mm]
36
41
59
67
75
100
100
141
148
181
171
195
224
228
300
320
330
385
578
Taper/Taper
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 10 of 28. Printed in The Netherlands.
Maximum Average
Working
Weight
Pressure
[bar]
[kg]
25
0.1
25
0.2
25
0.5
25
0.7
25
1
17.2
1.4
17.2
1.9
17.2
3.9
17.2
5.9
17.2
10.4
17.2
12
17.2
14
17.2
23
17.2
28
17.2
57
17.2
98
17.2
115
17.2
198
17.2
234
Equal Tees
Quick-Lock
Laying
Length
total run
(LL1)
[mm]
54
60
128
172
210
254
286
376
452
546
544
590
648
712
838
964
1016
1090
1220
1466
Overall
Length
total run
(OL1)
[mm]
108
124
220
264
302
368
400
506
612
736
744
810
876
966
1194
1320
1372
1446
1626
2106
Laying
Length
branch
(LL2)
[mm]
27
30
64
86
105
127
143
188
226
273
272
295
324
356
419
482
508
545
610
733
Overall
Length
branch
(OL2)
[mm]
54
62
110
132
151
184
200
253
306
368
372
405
438
483
597
660
686
723
813
1053
Maximum
Working
Pressure
Average
Weight
[bar]
25
25
25
25
25
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
[kg]
0.2
0.4
1
1.8
2.5
5
6.7
10
18
29
37
56
69
92
168
285
337
459
581
686
Taper/Taper
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 11 of 28. Printed in The Netherlands.
Reducing Tees
[mm]
40x25
50x25
50x40
80x25
80x40
80x50
100x25
100x40
100x50
100x80
125x50
125x80
125x100
150x25
150x40
150x50
150x80
150x100
150x125
200x25
200x40
200x50
200x80
200x100
200x150
250x25
250x40
250x50
250x80
250x100
250x150
250x200
300x25
300x40
300x50
300x80
300x100
300x150
300x200
300x250
[inch]
1.5x1
2x1
2x1.5
3x1
3x1.5
3x2
4x1
4x1.5
4x2
4x3
5x2
5x3
5x4
6x1
6x1.5
6x2
6x3
6x4
6x5
8x1
8x1.5
8x2
8x3
8x4
8x6
10x1
10x1.5
10x2
10x3
10x4
10x6
10x8
12x1
12x1.5
12x2
12x3
12x4
12x6
12x8
12x10
(runxbranch)
Quick-Lock Fabricated
Taper/Taper Fabricated
Laying Overall
Length Length
(LL1)
(OL1)
half run
[mm]
30
64
64
86
86
86
72
89
105
105
127
127
127
83
101
143
143
143
143
88
88
88
188
188
188
88
88
88
100
226
226
226
88
88
88
100
273
273
273
273
half run
[mm]
62
110
110
132
132
132
118
136
151
151
184
184
184
140
158
200
200
200
200
153
153
153
253
253
253
168
168
168
180
306
306
306
183
183
183
195
368
368
368
368
Laying
Length
(LL2)
branch
[mm]
30
57
57
76
76
76
194
194
89
98
102
111
118
221
221
114
124
130
136
245
246
245
149
162
168
273
273
273
273
184
194
203
298
298
298
298
206
219
229
241
[mm]
57
84
89
103
108
122
221
226
135
144
148
157
164
248
253
160
170
176
193
272
278
291
195
208
225
300
305
318
318
230
251
268
325
330
344
344
252
276
294
321
[bar]
25
25
25
25
25
25
25
25
25
25
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 12 of 28. Printed in The Netherlands.
[kg]
0.6
0.9
1
1.6
1.6
1.7
7.5
9.0
2.1
2.3
3.4
4
4.6
11.7
13.8
6.2
5.7
5.9
6.2
15.0
17.5
19.9
9.1
9.7
11.4
18.1
21
24
24
14.8
15.5
16.5
21
25
29
29
21
22
23
24
[mm]
350x25
350x40
350x50
350x80
350x100
350x150
350x200
350x250
350x300
400x25
400x40
400x50
400x80
400x100
400x150
400x200
400x250
400x300
400x350
450x25
450x40
450x50
450x80
450x100
450x150
450x200
450x250
450x300
450x350
450x400
500x25
500x40
500x50
500x80
500x100
500x150
500x250
500x300
500x350
500x400
500x450
[inch]
14x1
14x1.5
14x2
14x3
14x4
14x6
14x8
14x10
14x12
16x1
16x1.5
16x2
16x3
16x4
16x6
16x8
16x10
16x12
16x14
18x1
18x1.5
18x2
18x3
18x4
18x6
18x8
18x10
18x12
18x14
18x16
20x1
20x1.5
20x2
20x3
20x4
20x6
20x10
20x12
20x14
20x16
20x18
(runxbranch)
Quick-Lock Fabricated
Taper/Taper Fabricated
Laying Overall
Length Length
(LL1)
(OL1)
half run
[mm]
88
88
88
100
113
272
272
272
272
88
88
88
100
113
295
295
295
295
295
88
88
88
100
113
138
324
324
324
324
324
88
88
88
100
113
138
356
356
356
356
356
half run
[mm]
188
188
188
200
213
372
372
372
372
198
198
198
210
223
405
405
405
405
405
202
202
202
214
227
252
438
438
438
438
438
215
215
215
227
240
265
483
483
483
483
483
Laying
Length
(LL2)
branch
[mm]
314
314
314
314
314
244
254
267
288
338
338
338
338
338
264
273
283
304
292
358
358
358
358
358
367
306
319
328
317
319
382
382
382
382
382
391
344
354
343
344
350
[mm]
341
346
361
361
361
301
319
347
383
365
370
384
384
384
321
338
363
399
392
385
390
404
404
404
424
370
399
423
417
429
409
414
428
428
428
448
414
449
443
454
464
[bar]
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
[kg]
24
28
31
31
31
29
30
32
34
29
33
37
37
37
37
38
41
45
49
31
31
22
35
38
45
53
60
67
66
69
35
35
36
39
43
50
77
82
85
85
89
Note: Tees main-run (18-40 inch) with Quick-Lock socket branch (1-6 inch) are fabricated Tees.
Regular numbers are filament wound tees; Italic numbers are fabricated tees.
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 13 of 28. Printed in The Netherlands.
[mm]
550x200
550x250
550x300
550x350
550x400
550x450
550x500
600x25
600x40
600x50
600x80
600x100
600x150
600x200
600x250
600x300
600x350
600x400
600x450
600x500
700x25
700x40
700x50
700x80
700x100
700x150
700x350
700x400
700x450
700x500
700x600
750x25
750x40
750x50
750x80
750x100
750x150
750x300
750x350
750x400
750x450
750x500
750x600
[inch]
22x8
22x10
22x12
22x14
22x16
22x18
22x20
24x1
24x1.5
24x2
24x3
24x4
24x6
24x8
24x10
24x12
24x14
24x16
24x18
24x20
28x1
28x1.5
28x2
28x3
28x4
28x6
28x14
28x16
28x18
28x20
28x24
30x1
30x1.5
30x2
30x3
30x4
30x6
30x12
30x14
30x16
30x18
30x20
30x24
(runxbranch)
Quick-Lock Fabricated
Taper/Taper Fabricated
Laying Overall
Length Length
(LL1)
(OL1)
half run
[mm]
388
388
388
388
388
388
388
88
88
88
100
113
138
419
419
419
419
419
419
419
88
88
88
100
113
138
482
482
482
482
482
88
88
88
100
113
138
508
508
508
508
508
508
half run
[mm]
540
540
540
540
540
540
540
266
266
266
278
291
316
597
597
597
597
597
597
597
266
266
266
278
291
316
660
660
660
660
660
266
266
266
278
291
316
686
686
686
686
686
686
Laying
Length
(LL2)
branch
[mm]
357
370
379
368
370
375
381
430
430
430
430
430
439
412
386
417
394
395
413
406
491
491
491
491
491
500
490
500
500
506
506
516
516
516
516
516
525
765
722
698
488
495
481
[mm]
422
450
474
468
480
489
508
457
462
476
476
476
496
477
466
512
494
505
527
533
518
523
537
537
537
557
590
610
614
633
684
543
548
562
562
562
582
860
822
808
602
622
659
[bar]
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
[kg]
80
85
90
94
94
98
102
51
51
52
56
61
69
78
85
85
101
99
137
156
59
59
59
64
70
80
147
166
189
210
252
63
63
63
69
74
85
118
157
178
202
225
270
Note: Tees main-run (18-40 inch) with Quick-Lock socket branch (1-6 inch) are fabricated Tees.
Regular numbers are filament wound tees; Italic numbers are fabricated tees.
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 14 of 28. Printed in The Netherlands.
(runxbranch)
Quick-Lock Fabricated
[mm]
800x25
800x40
800x50
800x80
800x100
800x150
800x500
800x600
800x700
800x750
900x25
900x40
900x50
900x80
900x100
900x150
900x400
900x450
900x500
900x600
900x700
900x750
1000x25
1000x40
1000x50
1000x80
1000x100
1000x600
1000x700
1000x750
1000x800
1000x700
[inch]
32x1
32x1.5
32x2
32x3
32x4
32x6
32x20
32x24
32x28
32x30
36x1
36x1.5
36x2
36x3
36x4
36x6
36x16
36x18
3620
36x24
36x28
36x30
40x1
40x1.5
40x2
40x3
40x4
40x24
40x28
40x30
40x32
40x36
Laying Overall
Length Length
(LL1)
(OL1)
half run
[mm]
88
88
88
100
113
138
545
545
545
545
88
88
88
100
113
138
610
610
610
610
610
610
120
120
120
132
145
733
733
733
733
733
half run
[mm]
266
266
266
278
291
316
723
723
723
723
291
291
291
303
316
341
813
813
813
813
813
813
440
440
440
452
465
1053
1053
1053
1053
1053
Laying
Length
(LL2)
branch
[mm]
541
541
541
541
541
550
523
523
532
534
591
591
591
591
591
600
563
563
563
541
570
584
641
641
641
641
641
593
632
633
652
652
[mm]
568
573
587
587
587
607
650
701
710
712
618
623
637
637
637
657
673
677
690
719
748
762
668
673
687
687
687
771
810
811
830
855
[bar]
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
[kg]
66
67
67
73
79
90
258
310
348
387
78
78
78
85
92
105
270
290
323
387
459
484
92
92
92
100
100
456
541
571
605
634
Note: Tees main-run (18-40 inch) with Quick-Lock socket branch (1-6 inch) are fabricated Tees.
Regular numbers are filament wound tees; Italic numbers are fabricated tees.
Taper/Taper Fabricated
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 15 of 28. Printed in The Netherlands.
Fabricated Reducing
Tees with Flanged
Branch
Fabricated Reducing tees with integral Quick-Lock (4-6 inch) or Taper (8-16 inch) socket
ends and flanged branch.
Nominal
Pipe
Size
Laying
Length
(LL1)
[mm]
100x25
100x40
150x25
150x40
200x25
200x40
200x50
250x25
250x40
250x50
250x80
300x25
300x40
300x50
300x80
350x25
350x40
350x50
350x80
350x100
400x25
400x40
400x50
400x80
400x100
[inch]
4x1
4x1.5
6x1
6x1.5
8x1
8x1.5
8x2
10x1
10x1.5
10x2
10x3
12x1
12x1.5
12x2
12x3
14x1
14x1.5
14x2
14x3
14x4
16x1
16x1.5
16x2
16x3
16x4
[mm]
72
89
83
101
88
88
88
88
88
88
100
88
88
88
100
88
88
88
100
113
85
103
118
118
118
(runxbranch)
Quick-Lock
Taper/Taper
half run
Overall Laying
Length
Length
(OL1)
(LL2)
half run
[mm]
118
135
140
158
153
153
153
168
168
168
180
183
183
183
195
188
188
188
200
213
187
205
220
220
220
branch
[mm]
224
229
251
256
276
281
295
303
308
322
323
329
334
348
349
344
349
363
364
364
369
374
388
389
389
Maximum
Working
Pressure
[bar]
25
25
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
Average
Weight
[kg]
8.0
9.7
12.2
14.5
15.5
18.2
21
18.6
22
26
26
22
26
30
31
24
28
33
33
34
29
34
39
39
40
Note: Other sizes, or multiple size branched tees available on request. Please contact Ameron.
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 16 of 28. Printed in The Netherlands.
Fabricated Reducing
Tees with Flanged
Branch (cont)
Fabricated Reducing tees with integral Taper (18-40 inch) socket ends and flanged
branch.
Nominal
Pipe
Size
(runxbranch)
Quick-Lock
Taper/Taper
[mm]
450x25
450x40
450x50
450x80
450x100
450x150
500x25
500x40
500x50
500x80
500x100
600x25
600x40
600x50
600x80
600x100
650x25
650x40
650x50
650x80
650x100
700x25
700x40
700x50
700x80
700x100
750x25
750x40
750x50
750x80
750x100
800x25
800x40
800x50
800x80
800x100
900x25
900x40
900x50
900x80
900x100
1000x25
1000x40
1000x50
1000x80
1000x100
Laying
Length
(LL1)
[inch]
18x1
18x1.5
18x2
18x3
18x4
18x6
20x1
20x1.5
20x2
20x3
20x4
24x1
24x1.5
24x2
24x3
24x4
2x1
26x1.5
26x2
26x3
26x4
28x1
28x1.5
28x2
28x3
28x4
30x1
30x1.5
30x2
30x3
30x4
32x1
32x1.5
32x2
32x3
32x4
36x1
36x1.5
36x2
36x3
36x4
40x1
40x1.5
40x2
40x3
40x4
[mm]
88
88
88
100
113
138
88
88
88
100
113
88
88
88
100
113
88
88
88
100
113
88
88
88
100
113
88
88
88
100
113
88
88
88
100
113
88
88
88
100
113
120
120
120
132
145
half run
Overall Laying
Length
Length
(OL1)
(LL2)
half run
[mm]
202
202
202
214
227
252
215
215
215
227
240
266
266
266
278
291
266
266
266
278
291
266
266
266
278
291
266
266
266
278
291
266
266
266
278
291
291
291
291
303
316
440
440
440
452
465
branch
[mm]
388
394
408
409
409
430
412
418
432
433
433
460
467
480
481
481
497
502
516
517
517
521
527
541
542
542
546
552
566
567
567
571
576
590
590
590
621
627
641
642
642
672
677
691
692
692
Maximum
Working
Pressure
[bar]
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
Average
Weight
[kg]
32
32
33
37
41
49
36
36
37
41
46
52
52
53
58
63
78
78
78
83
88
59
59
61
67
73
63
63
64
71
77
67
67
68
75
82
78
79
80
87
94
92
93
94
103
113
Note: Other sizes, or multiple size branched tees available on request. Please contact Ameron.
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 17 of 28. Printed in The Netherlands.
Bushing Saddles
Filament-wound pipe saddles with stainless steel, 1/2 inch and 3/4 inch
threaded bushings.*
Nominal
Angle Saddle
Saddle Maximum Average Required
Pipe
Length
Thickn. Working
Weight Adhesive
Size
(B)
(ts) Pressure
Kits
[mm] [inch] [degree]
[mm]
[mm]
[bar]
[kg]
[3 Oz] [6 Oz]
50
2
180
100
14
17.2
0.5
1
80
3
180
100
14
17.2
0.6
1
100
4
180
100
14
17.2
0.8
1
125
5
180
100
14
17.2
0.9
-
1
150
6
180
100
14
17.2
1.0
-
1
200
8
180
100
14
17.2
1.2
-
1
250
10
180
100
14
17.2
1.6
1
1
300
12
180
100
14
12
1.9
1
1
350
14
180
100
14
12
2.1
1
1
400
16
180
100
14
12
2.5
-
2
450
18
90
100
14
12
3.3
-
1
500
20
90
100
14
12
3.7
1
1
600
24
90
100
14
12
4.4
-
2
* Consult Ameron for other type material, or other sized bushings.
For higher pressures, above 17.2/12 bar, please contact Ameron.
45 Laterals
Laying
Length
(LL1)
[mm]
64
76
76
89
89
124
137
159
150
150
Overall
Length
(OL1)
[mm]
110
122
122
146
146
189
217
254
250
260
Laying
Length
(LL2)
[mm]
203
254
305
337
368
455
531
641
632
632
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 18 of 28. Printed in The Netherlands.
Concentric Reducers
Quick-Lock
Taper/Taper
Average
Weight
[kg]
0.2
0.3
0.5
0.5
0.5
1.1
0.9
1.4
1.5
1.8
1.8
1.8
2.9
2.7
3.7
3.6
5.0
4.6
7.2
7.3
8.9
9.0
12.7
23
18.9
36
32
29
48
44
39
36
79
74
69
67
112
107
100
87
72
57
125
109
94
82
71
210
176
140
126
182
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 19 of 28. Printed in The Netherlands.
Eccentric Reducers
Quick-Lock
Taper/Taper
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 20 of 28. Printed in The Netherlands.
Couplings
Quick-Lock
Laying
Length
(LL)
[mm]
10
10
10
10
10
10
10
70
70
70
70
70
70
70
70
70
70
70
70
70
Overall
Length
(OL)
[mm]
64
74
102
102
102
124
124
200
230
260
270
290
298
324
426
426
426
426
476
710
Outside
Diameter
(OD)
[mm]
42
58
72
100
129
153
183
235
289
340
372
422
460
514
619
742
795
848
950
1057
Maximum
Working
Pressure
[bar]
25
25
25
25
25
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
Average
Weight
[kg]
0.1
0.1
0.3
0.4
0.6
0.9
1.1
1.7
2.3
2.8
4.6
7.2
10.7
13.0
18.8
24
25
27
35
41
Taper/Taper
Nipples
Quick-Lock
Filament-wound nipples with integral Quick-Lock (1-6 inch) or Taper/Taper (8-40 inch)
male ends, for adhesive bonding.
Nominal
Pipe
Size
[mm]
25
40
50
80
100
125
150
200
250
300
350
400
450
500
600
700
750
800
900
1000
[inch]
1
1.5
2
3
4
5
6
8
10
12
14
16
18
20
24
28
30
32
36
40
Laying
Length
(LL)
[mm]
57
67
95
95
95
117
117
160
190
230
240
260
278
304
406
406
406
406
456
690
Gap*
[mm]
3
3
3
3
3
3
3
30
30
40
40
40
50
50
50
50
50
50
50
50
Maximum
Working
Pressure
[bar]
25
25
25
25
25
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
Average
Weight
[kg]
0.1
0.1
0.1
0.1
0.2
0.3
0.4
0.6
0.9
1.1
3.1
4.4
5.9
7.8
12
21
22
24
36
51
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 21 of 28. Printed in The Netherlands.
Support Saddles
Saddle Saddle
Thickn. Weight
ts B=100mm
[mm]
[kg]
14
0.2
14
0.3
14
0.4
14
0.5
14
0.7
14
0.8
14
0.9
14
1.1
14
1.5
14
1.8
14
2.0
14
2.4
16
-
16
-
16
-
16
-
16
-
16
-
16
-
16
-
Required
Saddle
Required
Adhesive
Weight
Adhesive
Kits
B=150mm
Kits
[3 and 6Oz]
[kg] [3 and 6 Oz]
1
-
0.3
1
1
-
0.5
1
1
-
0.6
1
1
-
0.8
-
1
1
-
1.1
-
1
-
1
1.2
-
1
-
1
1.4
-
1.5
-
1
1.7
-
1.5
-
1.5
2.3
-
2
-
1.5
2.7
-
2.5
-
1.5
3.0
-
2.5
-
2
3.6
-
3
-
-
3.2
-
2
-
-
3.6
-
2
-
-
4.3
-
2
-
-
5.1
-
3
-
-
5.5
-
3
-
-
5.8
-
3
-
-
6.5
-
4
-
-
8.2
-
4
Notes:
1) Filament-wound support saddles are intended for protection of pipe at supports and clamps,
as well as for anchoring purposes. Support and anchor saddles are standard 180.
Saddles are supplied in standard lengths of 100 mm and 150 mm.
2) For special saddle -lengths, -thickness and/or angles consult Ameron.
3) Wear saddles are standard 90. Weights of 90 degree saddles are 50% of value shown.
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 22 of 28. Printed in The Netherlands.
Grounding Saddles
Saddle
Saddle
Saddle
Angle
[degree]
90
90
90
90
90
90
90
45
45
45
45
45
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
Length
B
[mm]
76
76
76
76
76
76
76
76
76
76
76
76
76
76
76
76
76
76
76
76
Thickness
t s
[mm]
14
14
14
14
14
14
14
14
14
14
14
14
16
16
16
16
16
16
16
16
Average
Saddle Adhesive
Weight Kits
[kg]
[3Oz]
0.1
1
0.1
1
0.1
1
0.1
1
0.2
1
0.3
1
0.3
1
0.2
1
0.2
1
0.2
1
0.3
1
0.3
1
0.2
1
0.2
1
0.3
1
0.3
2
0.4
2
0.4
3
0.4
3
0.5
3
Notes:
1) Bondstrand conductive adhesive should be used for mounting.
2) Saddles are supplied with integrated stainless steel cable with a length of 600 mm.
Bell Mouths
Overall
Length
(OL)
[mm]
269
274
289
323
324
534
604
588
616
596
627
724
831
Length of
Bell Mouth
(H1)
[mm]
115
120
135
158
158
340
395
365
375
345
360
450
540
Internal
Diameter
(D1)
[mm]
110
220
275
400
450
750
850
850
850
850
900
1100
1300
Internal
Diameter
(D2)
[mm]
110
220
275
400
450
418
518
510
510
510
548
548
648
Average
Weight*
[kg]
3.1
5.0
8.4
12.7
14.7
26
39
51
60
67
90
119
171
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 23 of 28. Printed in The Netherlands.
Assembly of double
O-ring expansion joint
Expansion Coupling
Laying
Length
(LL)
[mm]
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
Overall
O-ring
Key
Length
Size
Size
(OL)
[mm]
[mm]
[mm]
222
7 x 59.7
6 x 305
222
7 x 88.3
6 x 400
222
7 x 113.7
6 x 483
264
9 x 135
8 x 580
270
10 x 161.3
8 x 660
339
10 x 225.5
10 x 840
376
12.5 x 302
12 x 1270
478
12.5 x 342.3
15 x 1270
452
12.5 x 342.3
15 x 1360
496
12.5 x 393.1
18 x 1585
416
15.0 x 445.0
15 x 1750
433
15.0 x 490.0
15 x 1930
479
18.0 x 580.0
18 x 2240
560
20.0 x 685.0
20 x 2700
574
20.0 x 740.0
20 x 2700
644
20.0 x 790.0
20 x 3065
754
25.0 x 890.0
25 x 3175
740
26.0 x 987.0
20 x 3500
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 24 of 28. Printed in The Netherlands.
Average
Weight
[kg]
1.3
1.7
3.5
4.6
6.6
15.4
19.9
21
25
32
27
32
52
77
90
115
170
208
Quick-Lock
[inch]
2
3
4
5
6
8
10
12
14
16
18
20
24
28
30
32
36
40
Laying
Length
(LL)
[mm]
85
85
85
102
105
149
158
185
195
205
193
201
224
265
272
307
362
355
Overall
Length
(OL)
[mm]
131
131
131
159
162
202
228
285
285
320
307
328
402
443
450
485
565
765
Average
Weight
[kg]
0.4
0.6
0.9
1.6
1.8
5.1
11.8
14.6
10.7
15.9
19.5
24
25
29
34
42
50
64
Taper/Taper
Quick-Lock
Filament-wound double O-ring male adapter with integral Quick-Lock (1-6 inch) and
Taper (8-40 inch) socket end, for adhesive bonding.
Nominal
Pipe
Size
[mm]
50
80
100
125
150
200
250
300
350
400
450
500
600
700
750
800
900
1000
[inch]
2
3
4
5
6
8
10
12
14
16
18
20
24
28
30
32
36
40
Laying
Length
(LL)
[mm]
85
85
85
102
105
138
148
175
185
195
193
201
224
265
272
307
362
355
Overall
Length
(OL)
[mm]
131
131
131
159
162
203
228
285
285
320
307
328
402
443
450
485
565
765
Average
Weight
[kg]
0.4
0.7
0.9
1.6
1.8
5.1
11.8
14.6
10.7
15.9
19.5
24
25
29
34
42
50
64
Taper/Taper
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 25 of 28. Printed in The Netherlands.
Adhesive
[inch]
1
1
2
3
4
5
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
40
[cm3]
88.7
88.7
88.7
88.7
88.7
88.7
88.7
88.7
177.4
177.4
177.4
177.4
177.4
177.4
177.4
177.4
177.4
177.4
177.4
177.4
177.4
177.4
177.4
Required
Adhesive Kit
Size
[Oz]
3
3
3
3
3
3
3
3
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
Minimum number
of Adhesive Kits
required per joint
nr.
1/5
1/5
1/4
1/3
1/2
1
1
1
1
1
2
2
2
3
4
4
4
4
5
5
6
6
7
Notes:
1) Adhesive Kits should never be split. If remainder is not used for other joints made at the same
time, the surplus must be discarded.
2) Required adhesive for saddles is shown in the dimension table of the respective saddles.
3) For type of adhesive to be used, please refer to the Bondstrand Corrosion Guide.
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 26 of 28. Printed in The Netherlands.
Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 27 of 28. Printed in The Netherlands.
Consult the following literature for recommendations pertaining design, installation and
installation use of Bondstrand pipe, fittings and flanges:
Assembly Instructions for Quick-Lock adhesive-bonded joints
FP 170
Assembly Instructions for Taper/Taper adhesive-bonded joints
FP 1043
Assembly Instructions for Bondstrand fiberglass flanges
FP 196
Bondstrand Corrosion Guide for fiberglass pipe and tubing
FP 132
Bondstrand Pipe Shaver Overview
FP 599
Bondstrand Marine Design Manual
FP 707
Bondstrand Heating Blanket
FP 730
Please consult Ameron for the latest version of the above-mentioned literature.
Specials
Note: Elbows with non-standard angles, non-standard drilled flanges, multi-branch tees
and special spools are available on request, please consult Ameron.
Field testing
Pipe system is designed for hydrostatic testing with water at 150% of rated pressure.
Conversions
Important notice