Data Sheet

10/68 8.25 EN

Power Electronic Unit EBN862 (Contrac)

For continuous control of Contrac actuators RHD(E) ... and RSD(E) ...

Micro processor controlled power electronic unit with integrated frequency converter Voltage supply AC 230 V Conventional signal interface (0/4 ... 20 mA / 24 V) Digital communication via RS 232 and HART Additional functions such as process controller, maintenance computer, programmable characteristics Rack installation; protection class IP 20 Torque and speed variation Continuous positioning Simple installation and commissioning Simple configuration and parameter setting via graphical user interface High response sensitivity Reliable at short positioning time

Power Electronic Unit EBN862 (Contrac) For continuous control of Contrac actuators RHD(E) ... and RSD(E) ...

10/68 8.25 EN

The concept
During continuous positioning the power electronic unit varies the motor torque steplessly until the actuator force and the restoring process forces are balanced. High response sensitivity and positioning accuracy ensure an excellent control quality and a long actuator life.

Technical data
Voltage supply (standard actuators) Voltage supply (Ex actuators) Current at electronic unit [A] (AC 230 V) AC 230 V (190 V ... 260 V); 47.5 ... 63 Hz; 1Ph AC 230 V (190 V ... 253V); 47.5 ... 63 Hz; 1Ph RHD(E)2500 10 RHD(E)4500 10 RHD8000 12 RHDE8000 15 RHD(E)16000 30 RSD(E)50 10,0 RSD(E)100 10,0 RSD(E)200 5,0 External fuse Analogue input* Analogue output* 3 digital input*, BE1 ... BE3 3 digital output *, BA1 ... BA3 Digital communication Standard settings Imax. at 230 V 5.3 A 10.0 A 8.0 A 8.0 A 12.5 A 6.4 A 12.5 A 13.0 A

Ipos. (230 V) approx. 40 ... 50% of Imax.

fuse 35 A (Lindner) + thermal circuit breaker 16 A (ETA) (fuse and circuit breaker are part of shipment) 0 / 4 ... 20 mA 0 / 4 ... 20 mA, galvanically isolated digital 0: digital 1: 3V ... + 5 V or open, galvanically isolated +12 V ...+ 35 V, galvanically isolated

potential free contact, max. 60 V; 150 mA RS 232 for commissioning and service, optionally FSK / HART or Profibus DP behaviour in 0/100% end position: set point function: set point input: function selection: actual value: digital input: digital output: positioning loop monitoring: keeps position with rated torque / force linear, set point = position value 4 ... 20 mA positioner, parameter: set point 4 ... 20 mA BE 1 M/A selection; BE 2 / BE 3 manual interaction+/ BA 1ready for operation; BA 2/3 end position signal 0/100% not activated for standard activated always activated for actuators in explosion proof design

Voltage outputUV Transmitter (optionally) Individual settings

24 V, 15 mA, galvanically isolated ; e. g. for scanning of external contacts supply for 2 wire transmitter with activated controller in Contrac see data sheet 68 2.40 or upon request

*Analogue/digital input/output not available with communication via profibus DP

Power Electronic Unit EBN862 (Contrac) For continuous control of Contrac actuators RHD(E) ... and RSD(E) ...

10/68 8.25 EN

General data
Protection class Humidity Rack inlet temperature Mounting position Coating Cable connection between actuator and electronic unit Weight; approx. max. cable length: IP 20 75% average; condensation not permited 0 C ... +45 C at vertical support; cable glands at the bottom 2 component epoxy resin paint (RAL 9005, black) 70...470 m (depending on actuator type and wire gauge) see electronic unit manual for details 40 kg The electrial connection is done via a plug at the actuator and via terminals at the electronic unit.

Electrical connection
For standard actuators; analog / digital

sub distribution board

mains ext. fuse screen connected at both ends
one-side screening in further wiring possible

MAN/AUT MAN(+)

BE 1T BE 2) 1 2 3 4

MAN( )

BE 3 6 7

BA 1 8

ok/fail.

end p. 0% end p. 100% out

BA 2

BA 3

Uv

setpoint +HART transmitter 0/4...20 mA 4...20 mA

act. pos. 0/4...20 mA

9 10 11 12 13 14 15 26 27 RB - + +24V +
Contrac actuator

28 29 + Uv 24V RB - +

30 31 I U
Han 24E plug r00350x1

H1

H2

U V W Br Br

PE

17 18 19 20 21 22 23 24

Han 10E plug

13 14

17 18 19 20 21 22 23 24

heater approx. 6 W (option)

M 3~

sensors brake Contrac electronic unit

motor

For further information about electronic units for mounting rack see instruction 42 68 821.

+ -

+ -

Power Electronic Unit EBN862 (Contrac) For continuous control of Contrac actuators RHD(E) ... and RSD(E) ...

10/68 8.25 EN

For Ex - actuators; analog / digital

The electrial connection is done via terminals at the electronic unit and the actuator. mains AC 230 V

ext. fuse

SD241B

sub distribution board screen connected at both ends one sided screen connection in further wiring permitted
BE1 BE2
3 4

BE3
MAN( )

BA1
Ok/faill.

BA2

BA3

PE L N

MAN/AUT MAN(+)

endp.0% endp.100%

Uv out

setpoint + HART 0/4...20 mA

transm. 4...20 mA

act. pos. 0/4...20 mA

1 +

6 -

9 10 11 12 13 14 15 26 27 RB - + +24V +

28 29 + Uv 24V RB - +

30 31 I U +

Contrac electronic unit

U V W Br Br PE H1 H2 17 19 20 21 22 23 24

10 11

U1 V1 W1 1

motor conn. chamber

3~ M

motor

brake

Contrac Ex-Actuator
r00013x1

+ -

+ -

non Ex

70 71

sensor conn. chamber 17

19 20 21 22 23 24

optinal heater approx. 6 W

sensors

Ex

Power Electronic Unit EBN862 (Contrac) For continuous control of Contrac actuators RHD(E) ... and RSD(E) ...

10/68 8.25 EN

Dimensions EBN862

470 (Schwenkradius) 470 (svivel radius)

399 262 370 30 30

20

600 (Vorderteil offen, 90 geschwenkt) 600 (front part open, 90 sviveled)

97.5

100

35

35

444 386

tap holes
339

75

Max. cable gauge

29

Tap holes for cable glands

mains; motor signal

solid wire: flexible: solid wire: flexible:

6 mm2 4 mm2 4 mm2 2.5 mm2

mains signal motor

metric 1 x M20 x 1.5 3 x M20 x 1.5 1 x M25 x 1.5

optional adapters for* 1 x PG 16 1 x NPT 1/2 3 x PG 16 3 x NPT 1/2 1 x PG 21 1 x NPT 1/4

* adapter for PG or NPT thread to be additionally ordered

36

Power Electronic Unit EBN862 (Contrac) For continuous control of Contrac actuators RHD(E) ... and RSD(E) ...
Fuse dimensions

10/68 8.25 EN

Thermial circuit breaker

45 20

44

78,5

88,5

12.5 43.5 40
(r00005x1)

Fuse
9

89

42 48 80
(r00012x1)

Power Electronic Unit EBN862 (Contrac) For continuous control of Contrac actuators RHD(E) ... and RSD(E) ...

10/68 8.25 EN

Ordering information (standard actuators)

For Linear Actuators RSD50-10,0/120 RSD50-10,0/300 RSD100-10,0/150 RSD100-10,0/300 RSD200-5,0/180 RSD200-5,0/300 Force 50 kN 50 kN 100 kN 100 kN 200 kN 200 kN Torque 2500 Nm 4000 Nm 8000 Nm 16000 Nm Speed 10.0 mm/s 10.0 mm/s 10.0 mm/s 10.0 mm/s 5.0 mm/s 5.0 mm/s Speed 9.0 /s 9.0 /s 7.5 /s 3.0 /s Stroke 120 mm 300 mm 150 mm 300 mm 180 mm 300 mm Catalog No. V68862A- 3 V68862A- 9 V68862A- 2 V68862A- 9 V68862A- 5 V68862A- 9 Code 0 1 1 1 4 1 7 7 7 7 7 7 3 3 4 4 5 5

For Part-Turn Actuators RHD2500-10 RHD4000-10 RHD8000-12 RHD16000-30

V68862AV68862AV68862AV68862A-

0 0 0 0

1 1 1 1

1 1 7 1

5 6 0 8

Special features of Electronic Unit Select at least one feature per group Supply voltage Frequency

AC 230 V 1 Ph 50 Hz 60 Hz Digital communication RS 232 RS 232 + HART Standard settings for electronic unit (see techn. data) Customer specific settings for Electronic Unit (see data sheet 10/68-2.40 EN)

380 382 383 384 385 390 391

Additional ordering information

Anti-condensation heater in actuator "ON" Identification on data label (alphanumeric, max. 32 characters) Data lable with US units Data lable with US units F. No. of associated actuator on data label of electronic unit Factory certificate 2.1 acc. to EN 10204 Certificate B acc. to EN 10204 (specify total quantity required, 1 copy without extra charge) Operating instruction German (no specification for 1 copy) English (always state Code-No.) Code 359 295 253 253 297 291 292 Z1D Z1E

Power Electronic Unit EBN862 (Contrac) For continuous control of Contrac actuators RHD(E) ... and RSD(E) ...

10/68 8.25 EN

Ordering information (Ex - actuators)

For Linear Actuators Force RSDE50-10,0/120 50 kN RSDE50-10,0/300 50 kN RSDE100-10,0/150 100 kN RSDE100-10,0/300 100 kN For Part-Turn Actuators RHDE2500-10 RHDE4000-10 RHDE8000-15 RHDE16000-30 Torque 2500 Nm 4000 Nm 8000 Nm 16000 Nm Speed 10.0 mm/s 10.0 mm/s 10.0 mm/s 10.0 mm/s Speed 9.0 /s 9.0 /s 6.0 /s 3.0 /s Stroke 120 mm 300 mm 150 mm 300 mm Catalog No. V68862A- 3 V68862A- 9 V68862A- 2 V68862A- 9 Code 0 1 1 1 8 8 8 8 4 4 6 6

V68862AV68862AV68862AV68862A-

0 0 0 0

1 1 1 1

5 6 6 6

9 0 8 9

Special features of Electronic Unit Select at least one feature per group Supply voltage Frequency

AC 230 V 1 Ph 50 Hz 60 Hz Digital communication RS 232 RS 232 + HART Standard settings for electronic unit (see techn. data) Customer specific settings for Electronic Unit (see data sheet 10/68-2.40 EN)

380 382 383 384 385 390 391

Additional ordering information

Anti-condensation heater in actuator "ON" Identification on data label (alphanumeric, max. 32 characters) Data lable with US units F. No. of associated actuator on data label of electronic unit Factory certificate 2.1 acc. to EN 10204 Certificate B acc. to EN 10204 (specify total quantity required, 1 copy without extra charge) Operating instruction German (no specification for 1 copy) English (always state Code-No.) Code 359 295 253 297 291 292 Z1D Z1E

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The Companys policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. Printed in the Fed. Rep. of Germany (11.04) ABB 2004

ABB Ltd. Salterbeck Trading Estate Workington, Cumbria CA14 5DS UK Tel: +44 (0)1946 830 611 Fax: +44 (0)1946 832 661

ABB Inc. 125 E. County Line Road Warminster, PA 18974 USA Tel: +1 215 674 6000 Fax: +1 215 674 7183

ABB Automation Products GmbH Schillerstr. 72 32425 Minden Germany Tel: +49 551 905-534 Fax: +49 551 905-555

10/68 8.25 EN