Professional Documents
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Inside This Issue... A Checklist for Pre-Commissioning of Offshore Facilities Pipeline Engineering Ingenuity Equals Timeless Project Success Settling the Score on Sports Injuries
Dynamic inDustries delivers integrated fabrication and construction solutions for upstream/offshore and downstream major capital projects.
Dii is the largest privately owned hookup and commissioning contractor located in the Gulf of Mexico, servicing projects worldwide. Our portfolio of companies offers: n Fabrication, Maintenance and Construction Services n Marine Services n Pipe, Valve and Fitting and Steel Product Distribution n Offshore and Onshore Equipment Rental n 24/7 Support and Emergency Services For a totally integrated solution to your energy project, contact Dynamic industries, inc. at: corporate Office 600 Jefferson St., Suite 1400 Lafayette, LA 70501 Ph: 337.291.7403 Fax: 337.769.9615 Houston Office 10777 Westheimer Rd., Suite 1175 Houston, TX 77042 Ph: 713.715.6667 Fax: 713.715.6678
www.morenogroupllc.com
HOUSTON
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CALIFORNIA
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DELAWARE
4550 New Linden Hill Road, Suite 400 Wilmington, Delaware 19808 (302) 993-2600 (302) 993-2699 Fax
GEORGIA
12600 Deerfield Parkway, Suite 315 Alpharetta, Georgia 30004 Tel: (770) 945-0200 Fax: (770) 945-0932
SOUTH CAROLINA
30 Patewood Drive, Suite 200 Greenville, South Carolina 29615 (864) 288-3009 (864) 404-2388 Fax
ABU DHABI
Al Mansoor Tower (National Bank of Abu Dhabi Building) Al Salam Street, Abu Dhabi, UAE 971 (0)2 6430530
Mustang salutes our clients, partners and vendors. Thank you for your continued support!
KUALA LUMPUR
The ICON, Jelan Tun Razak, W-07-01, Level 7, West Wing, 50400 Kuala Lumpur, Malaysia 603 230 22800
LONDON
St Andrews House, West Street Woking, Surrey, GU21 6EB, U.K. 44 (0) 1483 717700
MM_Winter1 1_Cvr_MM_ MidstreamC 1 vr 1/17/1 11:24 AM Page 1
MUMBAI
Plot No.35, Central Road, MIDC, Marol, Andheri (East), Mumbai 400 093 91 22 6672 8500 91 22 6672 8600 Fax
Winter 2011
SAUDI ARABIA
Mustang Al-Hejailan A-Butain Tower (Across from Mercure Hotel) Prince Turki Bin Abdul Azizs Street Al Khobar 31952 Tel: 966 3 869 7100 Fax: 966 3 882 6117
Inside
eck A Ch
es re Faciliti of Offsho Success issioning Project -Comm Timeless Equals list for Pre Ingenuity gineering ries eline En orts Inju Pip ore on Sp ng the Sc Settli
ue... This Iss
While there may not be a vending machine capable of producing your o shore module, working with Powell is as close as it gets. Powell has been in business for more than sixty years. Even better, they can handle both your switchgear and o shore modules needs. Let Powell nd a solution for you.
Table of Contents
Locations .....................................................................................................................................................................................3 About the Cover .......................................................................................................................................................................3 Advertiser Index........................................................................................................................................................................5 Guiding Your Project Through Its Lifecycle....................................................................................................................6
A Checklist for Pre-Commissioning of Offshore Facilities .........................................................................................7 Are Energy Costs Strangling Your Plants Profits? .....................................................................................................15 Settling the Score on Sports Injuries ..............................................................................................................................17 Weve Made Topsides a Major Focus ..............................................................................................................................20 Innovative Engineering with the Environment in Mind ..........................................................................................22 Getting You What You Need, When and Where You Need It................................................................................24 We Have All The Tools For Your Automation and Control Solutions .................................................................28
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Pipeline Engineering Ingenuity Equals Timeless Project Success .......................................................................30 On The Job, Wherever and Whenever ...........................................................................................................................33 See Mustang at Upcoming Conferences .......................................................................................................................40 Helping Make Your Project Successful...........................................................................................................................40 Using Experience to Integrate Total EPCM Delivery .................................................................................................41 Working in the Shale?...........................................................................................................................................................42
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Add the Best Professionals to Your Team When You Need Them ......................................................................45 100 Years of Scouting-Mustang Salutes Boy Scouts of America ..........................................................................46
AGI Industries...........................................................................................................................................................................................27 AVEVA.............................................................................................................................................................................inside back cover AWC..........................................................................................................................................................................................................43 Beta International......................................................................................................................................................................................27 Bran+Luebbe.............................................................................................................................................................................................36 Cameron.......................................................................................................................................................................................back cover Chart Energy..............................................................................................................................................................................................21 Cruver, Robbins & Fu, LLP.......................................................................................................................................................................38 Curtiss Wright...........................................................................................................................................................................................37 Dresser Rand..............................................................................................................................................................................................16 Dynamic Industries, Inc....................................................................................................................................................inside front cover DXP...........................................................................................................................................................................................................16 Edgen Murray............................................................................................................................................................................................39 Emerson.......................................................................................................................................................................................................14 Freeport Welding & Fabricating, Inc........................................................................................................................................................12 GBA-Corona, Inc...........................................................................................................................................................................................12 GEA Rainey Corporation..........................................................................................................................................................................22 General Welding Works, Inc.....................................................................................................................................................................44 Gulf Coast Alloy Welding.........................................................................................................................................................................38 Haynes and Boone, LLP.............................................................................................................................................................................40 Hoerbiger...................................................................................................................................................................................................23 LEWA, Inc.................................................................................................................................................................................................26 ODL...........................................................................................................................................................................................................38 Oliver Equipment Company......................................................................................................................................................................25 Powell Industries.........................................................................................................................................................................................4 SoTec.........................................................................................................................................................................................................27 Spitzer........................................................................................................................................................................................................44 Toromont Energy Systems / Enerflex Energy Systems..............................................................................................................................29 W-Industries.........................................................................................................................................................................................34-35 Wood Group Pressure Control..................................................................................................................................................................13
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ffective Pre-Commissioning planning and initiation of PC activities provide a necessary bridge between earlier project execution phases, including Mechanical Completion, and the final commissioning and startup of the facility. PC can be an essential mark between the transition from a discipline-based approach to one that verifies the functionality of systems, regardless of their location on the facility. The planning required for an efficient Pre-Commissioning (PC) of an offshore facility is typically started during the early stages of detail design and commences immediately after Mechanical Completion (MC) has been achieved, which itself follows the engineering design and construction phases. Prior to initiating the PC actual work stage, the supervisor of the MC phase creates a formal document transferring the complete dossier of all activity of the system for handover to the Pre-Commissioning team, along with a register or punchlist that indicates any remaining MC work that still needs to be completed or closed out.
practical, piping should be power flushed and dried; communication systems tested to the fullest extent possible; instrument and electrical loops will be verified; instruments will undergo initial and final calibration; pumps can be operated where possible; motors verified for proper rotation and can be run and tested (burned in); and rotating equipment can receive initial (cold) alignments. The Pre-Commissioning phase is vital to schedule adherence of the project and a necessity in helping to minimize cost overruns. Ideally, PC activities should be planned as part of the construction and earlier project execution strategy so there can be a smooth transition from structural, mechanical, electrical, instrumentation and controls fabrication to systems checks where scheduled work is maximized. This time in the project is when potential flaws of construction, uncompleted tasks and system inadequacies can come to light and be addressed early enough to minimize schedule delays. Without a thorough Pre-Commissioning effort, potentially time-consuming and expensive modifications can go undone onshore, only to be addressed in a much more difficult offshore environment.
work and organizational plan is in place can the initial schedule be prepared, establishing the critical milestones for handing off systems to the commissioning and operations teams. These milestones are often how the PC team and their progress will be measured. The responsibility matrix is important to complement the organization definitions. The level of the matrices vary from broad to detailed, but its main use is to identify not only the scope of work and supply, but also the responsibility and Simultaneous Operations (SIMOPs) which may occur. For the purpose of this discussion, getting to the matrix level of PC and MC interface, along with the other SIMOPs is wise early enough to best identify any potential holes during the different phases of work. As discussed previously, identifying the location of the PC work plays an important role in the responsibility of certain activities and interfaces. For example, due to contractual limitations as well as schedule drivers, the onshore MC work will take priority and the facility where the work is being performed would be the driver. Whereas offshore the MC work may still be the priority, however the driver would be the Operator. The matrix, therefore, can identify not only the task but the responsibility of the work, whereas the details of the work are identified within the PC procedures and tracking database. In the initial planning of the PC stage, a critical path should be evaluated to establish the procedures that will be optimal to success. Although the best laid plans always have their obstacles, a plan must be established as a starting point. A detailed list of required activities would be created by the PC team and coupled with the data developed earlier in the project by engineering and managed through an electronic project information management system. The PC contractor is responsible for maintaining the data base, tracking progress critical for adhering to schedule and determining the status of the various activities. Reference data provided by engineering and the other delivery teams will need to be organized by the PC contractor according to the identified systems and should reside in a location accessible to all who will be utilizing it. Data includes, but is not limited to, PFDs, P&IDs, mechanical, electrical motor and ISA data sheets,
instrument and electrical loop drawings, wiring plans and elevations for skids and modules, as well as the manufacturers final data manuals for purchased equipment. A potential shortcoming is in not obtaining the interface data from outside of the topsides delivery team, e.g. subsea, export pipeline, communications, hull fabricators equipment. The key will be to provide a conscious effort to close these gaps early within the project so as not to impact the planned startup date.
The PC work normally is broken down into discreet, manageable systems. The systems are separated according to the logical process flow, rather than by a package vendor. For example, a heat media system might include a fired unit, heat recovery unit, storage unit and pumps, along with interconnect piping, instrumentation, controls and electrical, all of which have likely been supplied by different vendors and reside on separate skids. This systems breakdown is the logical process to verify construction, confirm the integrity of the design, and prepare the system for handover to operations as the phase goes forward. The organization also allows for the commissioning of sub-systems within a system, without having to initiate work on the entire system. This avoids having to work around a finish to start on a system scenario, thus pushing the overall startup schedule past the desired outcome. The PC of utility systems is typically the first to be addressed and completed. This allows life support for the offshore personnel in addition to minimizing the need for additional components to PC the process systems later.
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It is essential that good record keeping and a detailed preventative maintenance plan be initiated and carried out through handover to operations during the PC phase. A job or activity card system is an output of the existing database system, resulting as an archive to the work performed as an as built record. Task sheets record the subsystems and systems which have been completely pre-commissioned and ready for handover to be integrated into the facilities operating systems. In the overall PC work plan and prior to initiating the PC work, a meeting schedule should be established so that overall planning and progress can be regularly discussed and understood by all parties. Each of the participants should have a schedule that can be owned by them, reviewed intermittently by the team and adjusted accordingly, so that progress coincides among all team members. The critical path should be reviewed at a minimum weekly and recovery plans generated or updated as necessary.
schedules and manpower requirements. These would include topsides Hookup and Commissioning (HUC), subsea flowline installation and testing contractors, and the export pipeline installation and testing contractors, as well as 3rd party vendors, communications personnel and Operations. During the offshore phase, depending upon timing and the hull type, a habitability inspection will be conducted by the U.S. Coast Guard or similar regulatory body. The work plan shall include in the overall schedule identifying work onshore, work offshore, work to achieve quarters habitation, Temporary Certificate of Inspection (TCOI), Final Certificate of Inspection (COI), and Handover to Operations. A variety of systems must be carefully planned for and put in place in order for approval of these various milestones. For TCOI these may include sufficient living quarters; temporary power generation; fire fighting, fire detection and suppression equipment; emergency evacuation equipment; potable water and sewage treatment provisions; and communications equipment. Planning for and precisely scheduling manpower is critical. If sufficient facilities are not available on the platform, floatels or other means for housing personnel might be required at a significant extra cost. The critical nature of the work being performed offshore compared with the other activities along with the schedule must be evaluated in depth to determine the cost/schedule benefit and work plan for utilizing a flotel. This also means weather limitations and transfer of personnel risks must be evaluated. Similarly, working space and delivery areas must be closely planned to accommodate the simultaneous operations (SIMOPS) being conducted during the pre-commissioning and subsequent commissioning operations.
Conclusion
In order for the PC segment to be successful, a good and detailed Pre-Commissioning/Commissioning plan should be developed, as early in the project as possible and good interface between all groups must be established. An experienced team, equipped with the necessary tools, data base, organizational structure, defined responsibilities and procedures, can assure that the Pre-Commissioning segment is efficient and can keep costs and schedule in-line with expectations. For more information concerning Mustangs capabilities in Mechanical Completion and Pre-Commissioning/Commissioning, contact Richard Shirley or Dan Vela at richard.shirley@ mustangeng.com or dan.vela@mustangeng.com.
Deck space and personnel management are a critical part of offshore PC activities
POB Management
An important consideration in Pre-Commissioning is planning for the required number of personnel needed to undertake the offshore PC activities, the transportation requirements for the crews and their supplies, and the allocated personnel on board (POB) space to accommodate them. While working during the onshore phase space is somewhat unlimited with the exception of interfaces with Construction, offshore work presents a whole different set of challenges. Offshore, the PC team will have to work closely with all of the different work scopes onboard to understand each others
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Freeport Welding
& Fabricating, Inc.
Large ASME Pressure Vessels to 400 tons Large-Diameter fabricated Pipe (24 and over) API Tanks Industrial Sheet Metal (No Air-Conditioning) Heavy Plate Large-Diameter Fabricated Elbows Skid Units Round & Square Duct, Heavy or Light Odd Transitions, reducers, cones, Etc. Custom Forming, Rolling, Bending, Burning Tower Trays & Distributors Paddle Blinds, T-Blinds, Spectacle Blinds
GBA-Corona, Inc.
Houston London MiLan
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No ow line pressure required No compressed gas required No electricity required No nitrogen required Uses clean hydraulic uid in a closed system
Simple Design
Patented internal hydraulic reservoir Multifunction pump module Optional pressure pilots, solenoid valves, and proximity switches Adaptable to most API 6A gate valves
Operation
Safe for use in hazardous areas Automatically closes the valve when preset fail-safe pressures are sensed Ideal for isolated locations where immediate human intervention is not feasible The RA-ESD is just one of many products that comprise our comprehensive Flow Control offering.
Australia Canada China Egypt Indonesia Kazakhstan Libya Mexico Oman Saudi Arabia United Arab Emirates United Kingdom United States Venezuela Yemen
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114989 ins6 VA-MM.indd 1 01/04/2010 16:44
Energy conservation and optimization are key issues for process plant profitability and regulatory compliance. Proper evaluation and correction of energy losses can help bring significant cost savings and reduce greenhouse gas emissions. Our complete optimization program can help you:
Evaluate opportunities for energy savings Develop AFE capital cost estimates Provide ROI calculations for management review Identify needed operation and procedure changes Perform front-end studies Integrate data for air emissions compliance Implement advanced process control
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w w w. d x p e . c o m
Backed by more than a centurys worth of experience, DXP provides a single source for engineering, technical design and fabrication of pump packages. From pump selection to installation and all processes in between, DXPs engineering staff provides the in-depth technical expertise that has earned us our reputation as a world-class pump company.
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by George Joseph
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Whatever the cause, sports related injuries put a damper on what should be a healthy activity. So how can you prevent injury while indulging in your favorite game? Following are some suggestions. Dont skip warm-up. Research confirms that cold muscles are more prone to injury. So take time for warm up and stretching exercises. What constitutes a worthwhile warm-up? Try jumping jacks, stationary cycling, or running in place for several minutes. Then slowly and gently stretch, holding each position for about 30 seconds. Do it daily. Its better to be a daily do-er than a weekend warrior. Dont worryyou dont have to be a fanatic to follow this guideline. Just 30 minutes a day will do. The important thing is to be consistent. According to experts, you do yourself a disservice if youre inert all week and then rush to the basketball court on the weekend. The fact is, those who plunge into sudden vigorous activity are more susceptible to injury, andquite ironicallythey usually dont increase their fitness level at all!
If the idea of 30 minutes per day still sounds overwhelming, try breaking it up into three 10-minute periods. And moderate physical exercise including daily routines you might take for grantedcan be included. So dont overlook gardening, walking the dog, or taking the stairs instead of the elevator. Get trained! Insufficient training is often at the root of a sports injury. So the value of expert help cannot be overemphasized. Local park districts and athletic clubs offer lessons at various levels of play for many sports, and these can be a worthwhile investment. So consider taking lessons. Proper form and instruction will reduce your risk of developing an overuse injury, including tendinitis or stress fracture. Dress for success. Wear a helmet when advisable, such as when playing baseball and football. For tennis, try wearing two pairs of socks or socks with extra padding. Look at your shoes, too. Are they the proper type for the sport youre playing? Do they provide adequate support?
Dont use shoes that are designed for one sport while playing another. A shoe with a medial arch support or a heel cup can also be helpful. When the treads on your shoes start to look worn (or the shoes are no longer as supportive as they once were), its time to replace them. Invest in equipment. For instance, if gymnastics is your thing, you may need a different piece of equipment for each event. Hand grips, wrist and ankle belts, and knee braces are just some of the items youll need. Dont balk at the expense. A little investment in equipment now can save a bundle in treatment later. Level the playing field. Take a good look at the ground youll be running on. Are their holes on the ball field? Cracks on the tennis court? Sharp objects (such as glass) in the sand? Be first-aid savvy. It helps for you to have knowledge of how to treat incidental injuries. Facial cuts, bruises, and minor strains and sprains can be treated with a little first-aid know-how. And be prepared for more serious
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injuries by knowing in advance what youll do if it becomes necessary to obtain medical help. Use the 10-percent rule. As you become enthused about a sport, youll likely want to play it more. Thats good. But experts caution that when changing your activity level, you should increase it in increments of no more than 10 percent per week. For example, if you normally walk two miles a day and now you want to increase your fitness level, dont try to double your distance in a day. You can use the 10-percent with weight training, swimming, tennis, and any other sport. Listen to your body. As you get older, youll find that youre not as flexible as you once were, or that you cant tolerate the same types of activities that you did years ago. While no one is happy about getting older, you will be able to prevent injury by modifying your activity to accommodate your bodys needs. Pain is usually a sign that you need to slow down or change your routine. Develop a balanced fitness program. A good fitness program incorporates cardiovascular exercise, strength training, and flexibility. In addition to providing a total body workout, a balanced program will keep you from getting bored and lessen your chances of injury. WHAT ABOUT KIDS? Dr. James Andrews, a well-known orthopedic surgeon, says that hes seeing four times as many sports related injuries among youths than he did five years ago. And he says that
more kids have injuries that are serious enough to require surgery. What accounts for the upsurge? For one thing, more children are getting involved in organized sports. Another factor: Youths are somewhat nave when it comes to the dangers, and hence theyre more prone to take risks. But theres another problem. More youth today are specializing in one sport at an early age and training year round, writes Elizabeth Quinn at the web site sportsmedicine.about.com. Gone are the days of switching to a new sport each season. How can parents protect their children? First, they should make sure that their kids are using the
proper equipment, including helmets, kneepads, and goggles. Second, make sure there is adequate supervision. A qualified adult preferably one who is trained in first aid and in CPRshould be present. Third, never forget that youths need warm-ups, too. They also need plenty of fluids, so train them to keep a water bottle nearby. Finally, young athletes need to vary their training. All pros have an offseason where they change up their training routine and rest more, writes Elizabeth Quinn. They still specialize in one sport, but they adjust their seasonal training to allow complete recovery. No one can go 100% in a sport year-round without risking injury or reduced performance.
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Mustangs impressive resume during the past decade includes: The most SPAR topsides designed More GOM Semi-Submersible topsides than anyone else Topsides that have produced more than 1.5 million BPD oil Let Mustang help you focus on making your next offshore project successful.
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People Oriented...Project Driven
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Air Cooled Heat Exchangers for the Process and Power Industries
GEA Rainey Corporation, located outside Tulsa, Oklahoma, designs, fabricates and services air cooled heat exchangers for the chemical, petrochemical, refinery, gas processing, gas transmission and power generation industries. GEA Rainey Corporation is organized within GEAs Heat Exchanger Segment, the heat exchanger market world leader, and benefits from the latest engineering and manufacturing technologies as well as the strong financial stability of a globally diversified organization. The result is an unmatched level of knowledge and capability for your local and global projects. Utilizing access to our global manufacturing facilities provides additional flexibility for regional material and code compliance as well as local delivery. Please contact us today for all your air cooled heat exchanger needs.
Email: christine.snitkin@mustangeng.com
www.mustangeng.com
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designs in compressor valves, piston ring/rider band materials and compression systems. Revak integrates these technologies into each compressor package that we build. We excel at highly specified custom compressor packages. Our vast compression resources are applied to deliver compression solutions that meet your specifications.
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Getting You What You Need, When and Where You Need It.
Mustangs Procurement professionals have the global expertise to obtain and deliver the right materials and equipment wherever needed, within budget and on schedule. Our vast experience, supported by PACESETTER, Mustangs proprietary web-based project delivery system, providing access 24/7 to cutting-edge material control and tracking for your project, enables us to provide you with up-to-date equipment, materials and subcontract information. We offer the complete package of procurement and subcontracting services, or just the portion you need, for your project no matter the size, no matter the location. Our mission is to be your first choice in Procurement Services around the world.
www.mustangeng.com
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Standard Integrally Geared Process Gas Compressors Non-API & API-617 Compliant
Leistritz began the manufacture of screw pumps more than 80 years ago, and the first product was a unique 2-rotor, design screw pump for fuel oil service. Since then, the screw family has expanded to 3-rotor, 5-rotor, and 2-rotor liquid as well as multiphase pumps. Leistritz engineered approach means standard products are molded to the demands of the Chemical Processing, Marine, Oil and Gas, Refining, Power Generation and Machine Tool Market. Seepex is a leading global supplier of products & services for conveying and controlling liquids since 1972. Their main focus has been the development of pumps that would last longer, be less expensive on the initial purchase, and be easier to maintain and service. With the innovation of 6L-Geometry and Smart Stator Technology, Seepex customers have installed over 50,000 units worldwide. Milton Roy is the worlds largest manufacturer of controlled volume (metering) pumps. Our comprehensive line of water treatment and chemical metering pumps sets the industry standard for performance, accuracy and durability. Today more than 500,000 Milton Roy pumps are currently in service worldwide ranging from water to high viscosity polymers, corrosive or abrasive chemicals, toxic substances, and other difficult pumping media. Metering pumps are available in single and double diaphragm designs, with a wide range of liquid end choices.
Getting rough?
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LEWA, Inc. 132 Hopping Brook Road Holliston, MA 01746, USA Phone +1 508 429 - 7403 26 sales@lewa-inc.com
Gulf Coast Sales & Service Center 3433 N. Sam Houston Parkway West, Suite 400 Houston, TX 77086, USA Phone +1 713 577 - 5392 sales@lewa-inc.com www.lewa-inc.com
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Actuators Pipe Fittings Flanges Specialty Items Closures Instrumentation Flow Measurement Strainers Hose Tools Pumps & Compressor Parts
We Have All The Tools For Your Automation and Control Solutions
Mustang Automation and Control (MAC) combines systems expertise with extensive knowledge of energy and process industries to offer solutions for complex Automation and Control projects. To that, we add: Vendor independence Strong alliances with the worlds foremost technology providers The result is the most complete toolset to single source your next control/automation project. Contact sales today at 713/215-8000 or automation@mustangeng.com to learn more about Mustangs leading edge benefits.
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nations are not only trying to increase their own production, but are becoming net exporters to other developing countries as well as the traditional global importers, including the United States. Easily accessible resources have already been exploited, often leaving newly discovered or identified, but previously not viable, reserves to be produced in remote regions with little or no infrastructure and few local technological resources. In todays world of pipelining, while the technologies, materials and expertise are far more sophisticated than they were in the early years, many of the same challenges remain and require at least the same level of ingenuity.
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Pipe specifications can be tailored to close tolerances that require an increased emphasis on Quality Assurance at the pipe mill.
variety of standard pipeline wall thicknesses, such as 0.375 and 0.500, from which engineers would select based on the calculated pipe thickness and diameter, offering a sufficient safety factor, to accommodate hoop stress, the internal force on the pipe generated by the fluid and external loads placed on the pipeline. Today, mills around the globe have the ability to customize the wall thickness to more closely align with the calculated hoop stress and operating pressures, including safety factors. Tailored thicknesses of 0.600 or 0.425, for example, are possible to manufacture within tolerances. Since pipe costs are a large economic consideration on any project, the possible wall thickness reduction of 0.100 on a 24-inch, 200-mile pipeline can be a significant cost savings to the operating company. While safety standards are being met, the emphasis on pipe mill quality assurance and tolerance control in their production are paramount. It is often prudent that the engineering company or third-party specialists conduct mill inspections, including ladle samples to ascertain that the specified steel chemistry is correct for the project requirements.
Many oil producing regions are remote, presenting infrastructure challenges for pipeline engineers.
the countrys inland regions, across mountains and rugged terrain to coast ports. The oil-producing region is isolated with little existing infrastructure. While there are some roads and existing rights-of-way, engineers are challenged to determine how necessary equipment can be mobilized and transported to the work site to construct pipelines and facilities. Decisions regarding access for pipe joints, steel plate, tanks, pumps and construction equipment delivery have to be considered. The extent of modularization needed to construct remote pumping stations to boost output, and storage facilities to store crude in several locations throughout the country must also be taken into account. Much of the crude is considered highly viscous, requiring additional storage and capabilities for adding diluents. Tools such as geographic information systems (GIS) and global positioning systems (GPS) can be employed to assist in the fastest and best route determination. Logistics experts can assist engineers in this effort. Alternatives for demobilization also need to be analyzed, with cost estimates completed as thoroughly as possible during the detailed design
Assessing Constructability
Mustang personnel have engineered and managed pipeline and facilities projects in numerous remote regions of the world, from the frozen arctic to desert heat and seemingly impenetrable jungles. Understanding the existing infrastructure of the region is imperative even before front end engineering is undertaken. A current project in Latin America is an example. Mustang is assisting a national oil company client in a program to upgrade facilities and double product flow from fields in
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phase. As in any remote region, personnel and facilities security are also necessities for engineers to factor into the design.
Rights-of-way can be in congested regions, requiring ingenuity to create suitable work areas.
A northeastern U.S. project required the construction of a raised wooden platform to accommodate an HDD rig needed to run a new natural gas pipeline under six rail lines. With operating space confined to a right-of-way less than 15 feet wide and with a major highway and airport on one side, engineers designed a platform to straddle a tidal ditch adjacent to a pristine wetland and migratory bird sanctuary. Engineers had to consider the location of the rig site as well as the containment of any drilling fluids used in the HDD procedure. The unique logistics required permits from six local, state and federal regulatory agencies. Push ditches can be engineered to accommodate long pipe strings that have to traverse beneath sensitive wetlands or environmentally protected area. The water-filled ditch or channel, adjacent to the HDD exit, can be used to float the pipe away from the HDD site after being welded and inspected. On a U.S. Gulf Coast project,
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of alternatives during project execution that might add incremental project costs, but significant time savings and earlier payback.
Conclusion
The role of pipeline engineers continues to change with greater project complexity, higher pressures and increased flow rates. Despite the assistance from technological tools, support software and systems and dedicated specialists, engineers have to be adept at a broad range of skills- assessing materials, understanding specifications and pertinent regulations, facilitating logistics,
resolving constructability issues, preserving the environment, and communicating with all project participants and stakeholders. These skills become more pronounced with experience on a variety of different projects, each presenting a unique set of challenges that must be solved to assure project success.
For more information about Mustangs pipeline business, please contact Dany Jew at dany.jew@mustangeng.com or David Carpenter at david.carpenter@mustangeng.com
Whenever you have a pipeline-related project that needs planning, construction, removal, relocation or renovation, contact Dany Jew or David Carpenter at Mustang. We know how to get it done.
16001 Park Ten Place Houston, Texas 77084 USA Tel: 713/350-7529 or 713/215-8466 Fax: +713/215-8506
www.mustangeng.com
Email: dany.jew@mustangeng.com or david.carpenter@mustangeng.com
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Contact us at 1-800-925-8800
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LAW
Leaders in the field of: Documentation & Procedural Consultancy, Technical Services & Information Management
Leaders in the
Preparation and negotiation of domestic and international EPC contracts Prosecution, prevention and management of E&C claims Purchase and sale of E&C businesses Compliance with the Foreign Corrupt Practices Act
Call 281-647-8300
www.odlwg.com/us
www.GCAW.com
GCAWs strength lies in our ability to handle all RFQs promptly and accurately. Our engineering and design services utilize the most current design programs with capabilities to electronically transfer engineering documents world wide. For a brochure and/or additional information, please call us at 1-281-821-0543 or email us at sales@gcaw.com.
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Edgen Murray powers the worlds quest for energy by supporting the supply chain in the harshest of environments and most extreme conditions. Providing premium steels engineered and manufactured to the highest standard, Edgen Murray realizes the efficiencies that the energy infrastructure demandsstreamlining processes on a global scale. Upstream. Midstream. Downstream. Power. Industrial.
edgenmurray.com 866-520-2468
Structural Steel / Carbon and Alloy Pipe and High Yield Fittings Premium Valves and Full Automation Packages / 26 Locations Worldwide
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Participation
Date
Chuck Johnston - Getting the Most from Your Advanced Process Control March 9-10 Investment and Marc A. Talamantez, Automation Control Systems Security (A practical look at securing legacy and new automation control systems) Booth 2254 Paul Glaves - Challenges of Evaluating Regulatory Compliance with the GHG Mandatory Reporting Rule Booth E130 Susan Walther - Modularized Mid-Scale Liquefaction Process for Onshore Use Paul Glaves and Jane Buchanan - Challenges of Evaluating Regulatory Compliance with the GHG Mandatory Reporting Rule Booth 4175 March 13-17 March 13-17 March 21-24 April 3-6 May 2-5
Haynes and Boone, LLP is proud to keep powering our clients forward.
haynesboone.com Austin Dallas Fort Worth Houston Mexico City Moscow New York Orange County Richardson San Antonio Silicon Valley Washington, D.C.
Wherever the pipeline, whatever you need, we are ready to help make your project run smoothly. Contact Gary Bland today.
16001 Park Ten Place Houston, Texas 77084 USA Tel: +1 713/350-7858 www.mustangeng.com gary.bland@mustangeng.com
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Safety & Environmental Project Controls Site Planning Quality Assurance Construction Engineering
www.mustangeng.com
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If you are in the shale, it is time to talk to Mustang. Contact Dany Jew and David Carpenter (pipeline, associated facilities design and field services) or Christine Snitkin (facilities design).
www.mustangeng.com
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Industrial IT Automation
Electrical
Control
Instrumentation
Mechanical
Process Connections Valves and Fittings Sample Systems Over Pressure Protection Filtration & Separation
Filtration
Instrumentation Valves Tube Fittings Instrument Valves Double Block and Bleed Valves Subsea Valves
Sampling Systems
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Shop Location:
713-869-6401
Easy Access to the Houston Ship Channel
WWW.GeneralWeldinG.com
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Add the Best Professionals to Your Team When You Need Them.
Mustangs Professional Services Group can provide you with experienced on-site engineering and support services personnel when you need them. We have engineers, designers, managers, administrators, project controls , field service and other positions available to solve your fluctuating staffing demands. Just call us, and we will fill your requirements with the right people. Take advantage of these benefits: Staffing flexibility Reduced recruiting costs Immediate productivity Mustang-provided benefits package Contact Mark Shepard to learn more about how Mustang can put professionals to work for you. Turnaround specialists Worldwide coverage Phase-out after project completion No termination costs
713/350-7233 mark.shepard@mustangeng.com
www.mustangeng.com
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Alexander, Don Bailey, Shane Bailey, Tom Barnard, Geoff Barrington, Phillip Batte, Oliver Bauer, M. Joseph Baughman, Mark Beard, Matthew Beaver, Justin Bell, Michael Beyer, Matt Bozarth, Bolton Joey Bozeman, Adam Bradford, "Doc" Vincent Brantley III, Hugh N. Brooks Jr., Thomas W. Brooks III, Thomas W. (Trey) Brown, Danny Bukowski, Edward Byrd, Rendell Campbell, Jerry Carter, Irving Cavanaugh, Curt Chastain, Dennis Clem, Justin Coleman, Leann Davenport Jr., Charles F. (Frank) Davenport IV, Charles F. (Chase) Davis, Bruce DeShazo, David Dyer, J.W. Dyer, Noah Edmondson, Mason Eidson, Michael
Franklin, Andrew Garcia, Jason Gernand, Jeremy Gilliam, Ken Gilliam, William Glasgow, Stephen M. Glaves, Eric Graham, Brian Guettler, Steven Gundy, Louis Hall, Katy Hermes, Malcolm Hermes, Matt Higgs, Bill Higgs, Greg Hippe, Thomas Hitt, William Hodges, Grant Hoffmeister, Keith Hoffmeister, Kyle Hyde, Daniel Hyde, Joseph Hyde, Richard Jackman, Ben Johnson, Brian Johnson, Zach Jones, Curt King, Roy Knight, Bill Knowles, Mark Knowles, Steve Knowles, William T. Kolodziej, Rick Lake, Jeff Lyon, Russell
Machemehl, Leroy Maples, Bill Maples, Derrick Mao, Carolyn Martin, Denis Martin, Matthew Martinez, Jeff Mauller, Darrell McClendon, Gary Migliavacca, Julian Miles, Mike Miller, Tim Mozisek, Brian Mulligan, John Muniz, John Neal, Gary Ng, Vincent Nielsen, Scott Nooteboom, Carl Osborn, Jason Osborn, Oliver Ostertag, Jay Owen, Brent Peacock, Kevin Pearson, Luke Pelley, Dustin Pelley, Travis Procell, Steve Reardon, Allen Reid, Ann Catherine Reinwald, Jason Rench, David Rench, Stuart Ridley, Chuck Roberts, Pete
Sanders, Ben Sanders, Nick Scott, Don Shefchik, John Shefchik, Mike Shirley, James Shirley, Matthew Smith, Colby Hayes Smith, David Smith, Kevin Sperry, Russell Sperry, Shane Stanley, Christopher Stebbins, Gary Tacquard, Matthew Thomas, James Cody Thomas, Larry Thompson, Don Vashi, Jay Voltz, Jim Voltz, Will Wagoner, John Warwick, Jim Watts, Spencer D. Watts, William J. Weisberger, Gil Wicks, Neil Wiedenfeld, Karl Williamson, Frank Woodall, Eric Woodall, Wayne Zaiser, Jarrad Zaiser, Jordan
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Choose a better way. Choose AVEVA NET the brand for Information Management.
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Return Address
Mustang Engineering 16001 Park Ten Place Houston, TX 77084