Professional Documents
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Lincoln, Nebraska
Note: Most HC (hydrocarbon) considerations exclude methane and ethane hydrocarbons. Consult factory for these concerns. 402-323-7272 Email gtexhaust@gtexhaustsystems.com Toll Free 1-800-775-2466 106 Fax 402-323-7270 Technical Assistance 903-758-3624 or 402-323-7298
Gas Flow
Herringbone Gives Lower Pressure Drop Than Straight Honeycombs to achieve the same Conversion
99 98 97 96 95 94 93 92 91 90 0.50
CO Conversion, %
0.70
Pressure Drop,
0.90
inch water
1.10
The Oxidation Catalysts provide hydrocarbon and CO abatement with secondary particulate reduction for diesel applications, and CO and Non-Methane Hydrocarbons (NMHC) abatement from lean burn natural gas and LPG Engines. High reduction of aldehydes removes the characteristic objectionable odor of LPG and Diesel exhaust.
Note: Most HC (hydrocarbon) considerations exclude methane and ethane hydrocarbons. Consult factory for these concerns.
402-323-7272 Email gtexhaust@gtexhaustsystems.com Toll Free 1-800-775-2466 106 Fax 402-323-7270 Technical Assistance 903-758-3624 or 402-323-7298
Catalytic Oxidation
C2H2n+2
PAH
SO2+H2O
Soot
HC + O2 PAH + O2
Metals
SO2+H2O
Aldehydes + O2
Metals
1. Deplete Oxygen (Oxidize CO with any free or excess O2 that may be in the exhaust gas; this must be no more than 0.5% excess air relative to stoichiometric)
2CO + O2 = 2CO2 CmHn + (m + n/4)O2 = mCO2 + n/2H2O 2. Convert NOx (NO and NO2 are chemically reduced to Nitrogen (N2) making the oxygen available to chemically oxidize the CO to CO2) NO + CO = 1/2N2 + CO2 2NO2 + 4CO = N2 + 4CO2 It should be noted that atoms are recombined (referred to as conversion) from emission molecules to harmless byproducts. The amount of conversion is commonly reported as reduction (percent) for internal combustion engine catalysts. The term destruction is also used instead of reduction, but nothing is really destroyed.
Note: Most HC (hydrocarbon) considerations exclude methane and ethane hydrocarbons. Consult factory for these concerns. 402-323-7272 Email gtexhaust@gtexhaustsystems.com Toll Free 1-800-775-2466 106 Fax 402-323-7270 Technical Assistance 903-758-3624 or 402-323-7298
Print Number. Refer to this drawing number for detail specifications, special modifications, and/or add-ons.
Silencer Grade and outlet size Number of elements installed at the factory or diameter of 1100 round element. 2 In this example it will have: 3 full panels and one blank panel 2 A 3.5 for example indicates 3 full panels, 1 half panel, and 1 blank half panel .
Element Options
VO V3 Oxidation Element Three Way Element
Round Silencer Body Dual Inlet Round Body for Cummins Engines Dual Inlet Round Body for Caterpillar Engines Dual Inlet Round Body for DDA/Kohler Engines Oval Body (Special Requests) Dual Inlet Oval Body for Cummins Engines Dual Inlet Oval Body for Caterpillar Engines Dual Inlet Oval Body for DDA/Kohler Engines
Element Dimensions3
Rectangular Oxidation or Three Way Full Panel Rectangular Oxidation or Three Way Half Panel Round Elements for 1100 Series Only
Oxidation Part No Three Way Part No
Nom Size
6 8 10 12 14 16
x x x x x x
Our Industrial 1100 Series features one or two (back to back) round elements to choose from. Its unique numbering system shows the element/silencer diameter as shown with the 6 inch diameter number: 201VO-R-P06-1103-xxxx. P would be 1 or 2 for the element quantity. See page 7 for more details. 2 Blank panels are removable and can be replaced by the customer with a catalytic element of the same size for additional performance. 3 Dimensions are for the element only, and may not reflect retainer rings, brackets, frames, gaskets or other retaining devices as may be applicable.
Inlet and Outlet Nozzles equipped with test ports Stainless Body Slotted ID Cuffs are standard in 304 Stainless. Flanges and Nipples are standard in carbon steel. OXIDATION APPLICATION Muffler incorporates a passive system utilizing an oxidation catalyst element to provide HC, Aldehyde and CO abatement with visible smoke and exhaust odor reduction for diesel, lean burn natural gas and LPG Engines. THREE WAY APPLICATION Muffler incorporate a passive system utilizing a non-selective catalytic reduction (NSCR) to reduce NOX and oxidize CO and HC from rich-burning (fuel rich) gas engines operated at or very close to a stoichiometric air/fuel ratio. For optimum performance, engines must be equipped with an air/fuel ratio controller. NOX catalytically is reduced to nitrogen while providing oxygen that reacts with Carbon Monoxide (CO) and hydrocarbons (CXHX), oxidizing them to carbon dioxide (CO2) and water vapor (H2O). Typical attenuation : 1100 Series 5 to 10 dBA
BODY DIA OAL
18 mm OXYGEN SENSOR PORT ON INLET NOZZLES
BODY DIA
OAL
INLET
.50 DRAIN
CUFF
CONSTRUCTION All welded heavy-duty 304 stainless steel body. Slotted ID Cuffs are standard in 304 Stainless Steel. Flanges and Nipples are standard in carbon steel. Consult factory for additional material options. INLET / OUTLET CONNECTION OPTIONS ANSI or Engine Flange: 2 thru 16 Models Male Pipe Threads: 2 thru 6 Models Stainless Steel Slotted ID Cuffs: 2 thru 6 Models Please specify inlet and outlet fittings at time of order.
INLET
201-V-1100 Series1
For Both Oxidation and Three Way Catalytic Elements
.50 DRAIN
INLET
Element Diameter 6 8 10 12 14 16
Body Dia 6 8 10 12 14 16
1 Element 21 22 24 25 27 29
OAL 2 Elements 25 26 28 29 31 33
FLANGE
TEST PORTS: Inlet / Outlet Nozzles feature (1) Half Coupling per nozzle. Inlet Nozzles feature (1) 18 mm Oxygen Sensor Port.
See the following page for more part numbering details. 402-323-7272 Email gtexhaust@gtexhaustsystems.com Toll Free 1-800-775-2466 106 Fax 402-323-7270 Technical Assistance 903-758-3624 or 402-323-7298
201V- 2100 Series Oxidation & Three Way Catalytic Converter Silencer
Easy access allows quick installation / removal of catalyst elements Inlet and Outlet Nozzles equipped with test ports OXIDATION APPLICATION Silencers incorporate a passive system utilizing oxidation catalyst element to provide HC, Aldehyde and CO abatement with visible smoke and exhaust odor reduction for diesel, lean burn natural gas and LPG Engines. THREE WAY APPLICATION Silencers incorporate a passive system utilizing non-selective catalytic reduction (NSCR) to reduce NOX and oxidize CO and HC from rich-burning (fuel rich) gas engines operated at or very close to a stoichiometric air/fuel ratio. For optimum performance, engines must be equipped with an air/fuel ratio controller. NOX catalytically is reduced to nitrogen while providing oxygen that reacts with Carbon Monoxide (CO) and hydrocarbons (CXHX), oxidizing them to carbon dioxide (CO2) and water vapor (H2O). Typical attenuation : 2100 Series 14 to 20 dBA CONSTRUCTION All welded heavy-duty carbon steel body. Inlets and Outlets are standard with 125/150# ANSI Flanges. Optional fittings are available upon request. Available in Stainless Steel. material options. Consult factory for additional
201V-1-2100 1 Panel Element For Oxidation and Three Way Catalytic Elements Max Elements 1 1 1 1 1 1 1 Outlet Dia 4 5 6 8 10 12 14 Body Dia 20 20 20 20 20 22 22
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Out
201V-2-2100 2 Panel Element For Oxidation and Three Way Catalytic Elements Max Elements 2 2 2 2 2 2 2 Outlet Dia 8 10 12 14 16 18 20 Body Dia 28 28 28 28 30 30 30
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Outlet
52 52 52 51 51 51 51
53 53 53 53 59 59 59
Consult Factory
66 66 65 65 65 64 64
73 73 73 73 73 85 85
Consult Factory
201V-4-2100 4 Panel Element For Oxidation and Three Way Catalytic Elements Max Elements 4 4 4 4 4 4 4 4 4 Outlet Dia 8 10 12 14 16 18 20 22 24 Body Dia 42 42 42 42 42 42 42 42 42
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Out
201V-6-2100 & 201V-8-2100 6 & 8 Panel Element For Oxidation and Three Way Catalytic Elements Max Elements 6/8 6/8 6/8 6/8 6/8 6/8 6/8 6/8 6/8 Outlet Dia 10 12 14 16 18 20 22 24 26 Body Dia 42 42 42 42 42 42 42 42 42
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Outlet
60 59 59 59 58 58 58 57 57
67 67 67 79 78 78 78 78 77
Consult Factory
Consult Factory
Note: A 20 minimum clearance is required for removal of the element through the access opening(s) on the converter silencer.
201V- 4100 Series Oxidation & Three Way Catalytic Converter Silencer
Easy access allows quick installation / removal of catalyst elements Inlet and Outlet Nozzles equipped with test ports OXIDATION APPLICATION Silencers incorporate a passive system utilizing oxidation catalyst element to provide HC, Aldehyde and CO abatement with visible smoke and exhaust odor reduction for diesel, lean burn natural gas and LPG Engines. THREE WAY APPLICATION Silencers incorporate a passive system utilizing non-selective catalytic reduction (NSCR) to reduce NOX and oxidize CO and HC from rich-burning (fuel rich) gas engines operated at or very close to a stoichiometric air/fuel ratio. For optimum performance, engines must be equipped with an air/fuel ratio controller. NOX catalytically is reduced to nitrogen while providing oxygen that reacts with Carbon Monoxide (CO) and hydrocarbons (CXHX), oxidizing them to carbon dioxide (CO2) and water vapor (H2O). Typical attenuation : 4100 Series 22 to 29 dBA CONSTRUCTION All welded heavy-duty carbon steel body. Inlets and Outlets are standard with 125/150# ANSI Flanges. Optional fittings are available upon request. Available in Stainless Steel. material options. Consult factory for additional
201V-1-4100 1 Panel Element For Oxidation and Three Way Catalytic Elements Max Elements 1 1 1 1 1 1 1 Outlet Dia 4 5 6 8 10 12 14 Body Dia 20 20 20 20 22 26 30
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Out
201V-2-4100 2 Panel Element For Oxidation and Three Way Catalytic Elements Max Elements 2 2 2 2 2 2 2 Outlet Dia 8 10 12 14 16 18 20 Body Dia 28 28 28 30 36 36 42
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Outlet
58 58 64 76 88 88 101
53 53 59 72 83 84 97
54 55 60 67 78 80 93
201V-4-4100 4 Panel Element For Oxidation and Three Way Catalytic Elements Max Elements 4 4 4 4 4 4 4 4 4 Outlet Dia 8 10 12 14 16 18 20 22 24 Body Dia 36 36 36 36 36 36 42 48 54
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Out
201V-6-4100 & 201V-8-4100 6 & 8 Panel Element For Oxidation and Three Way Catalytic Elements Max Elements 6/8 6/8 6/8 6/8 6/8 6/8 6/8 6/8 6/8 Outlet Dia 10 12 14 16 18 20 22 24 26 Body Dia 42 42 42 42 42 42 48 54 60
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Outlet
Note: A 20 minimum clearance is required for removal of the element through the access opening(s) on the converter silencer.
10
201V- 5100 Series Oxidation & Three Way Catalytic Converter Silencer
Easy access allows quick installation / removal of catalyst elements Inlet and Outlet Nozzles equipped with test ports OXIDATION APPLICATION Silencers incorporate a passive system utilizing oxidation catalyst element to provide HC, Aldehyde and CO abatement with visible smoke and exhaust odor reduction for diesel, lean burn natural gas and LPG Engines.
Insertion Loss in Decibels (Ref 0.0002 Microbars)
Representative Attenuation Curve for 201V-5100 Catalytic Silencer OCTAVE BAND 50 40 30 20 10 0 63 Hz 125 Hz 250 500 1000 2000 4000 8000 Hz Hz Hz Hz Hz Hz Center Frequency Hz
THREE WAY APPLICATION Silencers incorporate a passive system utilizing non-selective catalytic reduction (NSCR) to reduce NOX and oxidize CO and HC from richburning (fuel rich) gas engines operated at or very close to a stoichiometric air/fuel ratio. For optimum performance, engines must be equipped with an air/fuel ratio controller. NOX catalytically is reduced to nitrogen while providing oxygen that reacts with Carbon Monoxide (CO) and hydrocarbons (CXHX), oxidizing them to carbon dioxide (CO2) and water vapor (H2O). Typical attenuation : 5100 Series 27 to 35 dBA CONSTRUCTION All welded heavy-duty carbon steel body. Inlets and Outlets are standard with 125/150# ANSI Flanges. Optional fittings are available upon request. Available in Stainless Steel. Consult factory for additional material options.
201V-1-5100 1 Panel Element For Oxidation and Three Way Catalytic Elements Max Elements 1 1 1 1 1 1 1 Outlet Dia 4 5 6 8 10 12 14 Body Dia 20 20 20 24 28 36 36
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Out
201V-2-5100 2 Panel Element For Oxidation and Three Way Catalytic Elements Max Elements 2 2 2 2 2 2 2 Outlet Dia 8 10 12 14 16 18 20 Body Dia 28 28 36 36 42 48 48
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Outlet
83 83 95 96 98 111 136
78 78 90 91 93 106 132
201V-4-5100 4 Panel Element For Oxidation and Three Way Catalytic Elements Max Elements 4 4 4 4 4 4 4 4 4 Outlet Dia 8 10 12 14 16 18 20 22 24 Body Dia 36 36 36 36 42 48 48 54 60
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Out
201V-6-5100 & 201V-8-5100 6 & 8 Panel Element For Oxidation and Three Way Catalytic Elements Max Elements 6/8 6/8 6/8 6/8 6/8 6/8 6/8 6/8 6/8 Outlet Dia 10 12 14 16 18 20 22 24 16 Body Dia 42 42 42 42 48 48 54 60 64
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Outlet
Note: A 20 minimum clearance is required for removal of the element through the access opening(s) on the converter silencer.
12
201V- 6100 Series Oxidation & Three Way Catalytic Converter Silencer
Easy access allows quick installation / removal of catalyst filters Inlet and Outlet Nozzles equipped with test ports OXIDATION APPLICATION Silencers incorporate a passive system utilizing oxidation catalyst element to provide HC, Aldehyde and CO abatement with visible smoke and exhaust odor reduction for diesel, lean burn natural gas and LPG Engines.
Insertion Loss in Decibels (Ref 0.0002 Microbars)
THREE WAY APPLICATION Silencers incorporate a passive system utilizing non-selective catalytic reduction (NSCR) to reduce NOX and oxidize CO and HC from richburning (fuel rich) gas engines operated at or very close to a stoichiometric air/fuel ratio. For optimum performance, engines must be equipped with an air/fuel ratio controller. NOX catalytically is reduced to nitrogen while providing oxygen that reacts with Carbon Monoxide (CO) and hydrocarbons (CXHX), oxidizing them to carbon dioxide (CO2) and water vapor (H2O).
Typical attenuation : 6100 Series: 30 to 38 dBA
CONSTRUCTION All welded heavy-duty carbon steel body. Inlets and Outlets are standard with 125/150# ANSI Flanges. Optional fittings are available upon request.
Available in Stainless Steel. options. Consult factory for additional material
Center Frequency Hz
201V-1-6100 1 Panel Element For Oxidation and Three Way Catalytic Elements Max Elements 1 1 1 1 1 1 1 Outlet Dia 4 5 6 8 10 12 14 Body Dia 20 20 24 28 30 36 42
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Out
201V-2-6100 2 Panel Element For Oxidation and Three Way Catalytic Elements Max Elements 2 2 2 2 2 2 2 Outlet Dia 8 10 12 14 16 18 20 Body Dia 28 30 36 42 48 48 54
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Outlet
201V-4-6100 4 Panel Element For Oxidation and Three Way Catalytic Elements Max Elements 4 4 4 4 4 4 4 4 4 Outlet Dia 8 10 12 14 16 18 20 22 24 Body Dia 36 36 36 42 48 48 54 60 62
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Out
201V-6-6100 & 201V-8-6100 6 & 8 Panel Element For Oxidation and Three Way Catalytic Elements Max Elements 6/8 6/8 6/8 6/8 6/8 6/8 6/8 6/8 6/8 Outlet Dia 10 12 14 16 18 20 22 24 26 Body Dia 42 42 42 48 48 54 60 62 64
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Outlet
Note: A 20 minimum clearance is required for removal of the elements through the access opening(s) on the converter silencer
14
Diesel particulate matter (soot) is composed of solid as well as liquid. Particulates consist of liquid heavy hydrocarbon, carbon soot, water, and hydrated sulfuric acid. Carbon monoxide (CO), a poisonous gas produced by incomplete combustion, is created when fuel is burned. Incomplete burning results in hydrocarbon emissions (HC).
GT Silencer and Filter Combination CAT 3516 2 MW California generator source testing
Diesel emissions account for approximately 70% of all particulate matter contaminating our air, and is now classified as a toxic air contaminant by the California Air Resources Board. The longevity associated with Diesel engines will require retrofits in order to achieve ambient air pollution reductions.
GT Silencers utilizes catalyzed particulate filters to dramatically reduce Diesel emissions. The advanced technology behind the catalyzed Diesel particulate filters help engines to comply with governmental emissions regulations by reducing toxic levels of Diesel particulate matter, carbon monoxide and hydrocarbons. The filter consists of a cellular ceramic substrate. Exhaust gases enter a honeycombed maze of channels that actually captures the particulates. The filter is designed to be self-regenerating. The special catalytic coatings on the filter substrate interact with the gases and carbon particles to create complex chemical reactions. The interaction between the exhaust gas and the filter
% Emission Reduction
creates a chemical reaction, which converts carbon monoxide and hydrocarbons into harmless carbon dioxide and water vapors. Virtually all particles larger than 35 nanometers are efficiently removed from the exhaust. Tests have shown that up to 95% of the DPM is removed. Hydrocarbons and carbon monoxide are also reduced by up to 95%.
CO HC DPM
The regeneration process is dependent on exhaust temperatures. High sulfur fuels (greater than 15 ppm sulfur content) require a minimum exhaust temperature of 375 to 390 C (approx 700 to 735 F). Ultra low sulfur fuels (less than 15 ppm sulfur content) require a minimum temperature range of 340 to 350 C (approx 645 to 665 F). GT Exhaust Systems catalyzed Diesel particulate filter silencer features a special thermal wall inserted between the double shells. This construction is modified to prevent any fiberglass from escaping into to exhaust systems or filters. The thermal wall aids in capturing and retaining the exhaust temperature while the gases pass through the silencer, allowing for optimal regeneration and performance of the catalyzed Diesel particulate filters.
16
Print Number. Refer to this drawing number for detail specifications, special modifications, and/or add-ons.
17
Easy access allows quick installation / removal of filters Inlet and Outlet Nozzles equipped with test ports Variety of Inlet & Outlet Configurations APPLICATION Silencer incorporates a passive system utilizing filters to burn the particulates at normal Diesel exhaust temperatures. CONSTRUCTION Silencer features easy access panel(s) allowing quick installation and removal of the Diesel particulate filters. Standard with 125/150# ANSI flanged connections. Engine flanges may be substituted when applicable. Typical attenuation : 501DF-4100 : 22 to 29 dBA Available in Stainless Steel. Consult factory for additional material options.
25 20 15 10 5 0
63 Hz
125 Hz
250 Hz
500 Hz
1000 Hz
2000 Hz
4000 Hz
8000 Hz
Center Frequency Hz
501DF-1-4100 1 Filter Series For Diesel Particulate Filter Silencers Max Elements 1 1 1 1 Outlet Dia 6 8 10 12 Hgt B 25 25 25 25 Width W 46 48 50 50
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Out
501DF-2-4100 2 Filter Series For Diesel Particulate Filter Silencers Max Elements 2 2 2 2 2 Outlet Dia 8 10 12 14 16 Hgt B 25 25 25 25 25 Width W 62 66 66 66 70
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Outlet
70 70 82 82
65 65 77 77
60 60 72 72
70 82 82 94 94
65 77 77 89 89
60 72 72 84 84
501DF-3-4100 3 Filter Series For Diesel Particulate Filter Silencers Max Elements 3 3 3 3 3 3 Outlet Dia 10 12 14 16 18 20 Hgt B 25 25 25 25 25 26 Width W 66 66 66 70 80 84
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Out
501DF-4-4100 4 Filter Series For Diesel Particulate Filter Silencers Max Elements 4 4 4 4 4 4 4 Outlet Dia 12 14 16 18 20 22 24 Hgt B 25 25 25 25 26 26 28 Width W 88 88 88 88 88 88 88
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Outlet
82 82 94 94 94 106
77 77 89 89 89 101
72 72 84 84 84 96
84 84 96 96 96 96 108
501DF-5-4100 5 Filter Series For Diesel Particulate Filter Silencers Max Elements 5 5 5 5 5 5 5 Outlet Dia 14 16 18 20 22 24 26 Hgt B 41 41 41 41 41 41 41 Width W 80 80 80 84 84 88 92
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Out
501DF-6-4100 6 Filter Series For Diesel Particulate Filter Silencers Max Elements 6 6 6 6 6 6 6 Outlet Dia 16 18 20 22 24 26 28 Hgt B 41 41 41 41 41 41 41 Width W 88 93 93 93 93 93 93
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Outlet
84 96 96 96 96 108 108
A 20 minimum clearance is required for removal of the elements through the access opening(s) on the converter silencer. However due to the size and weight of the particulate filter, GT Exhaust recommends a clearance of 26 or more.
18
19
Easy access allows quick installation / removal of filters Inlet and Outlet Nozzles equipped with test ports Packed thermal shell reduces heat loss Variety of Inlet & Outlet Configurations
APPLICATION Silencer incorporates a passive system utilizing filters to burn the particulates at normal Diesel exhaust temperatures. CONSTRUCTION All welded heavy duty steel. Special internal design incorporates high density acoustical insulation inserted between the shells. Insulation is isolated from the exhaust chambers eliminating possible contamination, and retains the exhaust gas heat within the silencer for optimum catalytic performance. Silencer features easy access panel(s) allowing quick installation and removal of the Diesel particulate filters. Standard with 125/150# ANSI flanged connections. Engine flanges may be substituted when applicable. Typical attenuation : 501DF-5100 : 27 to 35 dBA Available in Stainless Steel. Consult factory for additional material options.
50 45 40 35 30 25 20 15 10 5 0
63 Hz
125 Hz
250 Hz
500 Hz
1000 Hz
2000 Hz
4000 Hz
8000 Hz
Center Frequency Hz
501DF-1-5100 1 Filter Series For Diesel Particulate Filter Silencers Max Elements 1 1 1 1 Outlet Dia 6 8 10 12 Hgt B 27 27 27 27 Width W 48 48 52 62
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Out
501DF-2-5100 2 Filter Series For Diesel Particulate Filter Silencers Max Elements 2 2 2 2 2 Outlet Dia 8 10 12 14 16 Hgt B 27 27 27 27 27 Width W 60 60 62 65 74
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Outlet
76 82 82 94
71 77 77 89
66 72 72 84
82 82 94 94 106
77 77 89 89 101
72 72 84 84 96
501DF-3-5100 3 Filter Series For Diesel Particulate Filter Silencers Max Elements 3 3 3 3 3 3 Outlet Dia 10 12 14 16 18 20 Hgt B 27 27 27 27 27 28 Width W 70 70 70 74 84 88
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Out
501DF-4-5100 4 Filter Series For Diesel Particulate Filter Silencers Max Elements 4 4 4 4 4 4 4 Outlet Dia 12 14 16 18 20 22 24 Hgt B 27 27 27 27 28 30 32 Width W 90 90 90 90 90 92 92
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Outlet
72 84 84 96 108 108
501DF-5-5100 5 Filter Series For Diesel Particulate Filter Silencers Max Elements 5 5 5 5 5 5 5 Outlet Dia 14 16 18 20 22 24 26 Hgt B 45 45 45 45 45 45 45 Width W 82 82 84 86 88 92 96
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Out
501DF-6-5100 6 Filter Series For Diesel Particulate Filter Silencers Max Elements 6 6 6 6 6 6 6 Outlet Dia 16 18 20 22 24 26 28 Hgt B 45 45 45 45 45 45 45 Width W 97 97 97 97 97 97 97
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Outlet
A 20 minimum clearance is required for removal of the elements through the access opening(s) on the converter silencer. However due to the size and weight of the particulate filter, GT Exhaust recommends a clearance of 26 or more.
20
21
Easy access allows quick installation / removal of filters Inlet and Outlet Nozzles equipped with test ports Packed thermal shell reduces heat loss Variety of Inlet & Outlet Configurations
APPLICATION Silencer incorporates a passive system utilizing filters to burn the particulates at normal Diesel exhaust temperatures. CONSTRUCTION All welded heavy duty steel. Special internal design incorporates high density acoustical insulation inserted between the shells. Insulation is isolated from the exhaust chambers eliminating possible contamination, and retains the exhaust gas heat within the silencer for optimum catalytic performance. Silencer features easy access panel(s) allowing quick installation and removal of the Diesel particulate filters. Standard with 125/150# ANSI flanged connections. Engine flanges may be substituted when applicable. Typical attenuation : 501DF-6100 : 30 to 38 dBA Available in Stainless Steel. Consult factory for additional material options.
50 45 40 35 30 25 20 15 10 5 0
63 Hz
125 Hz
250 Hz
500 Hz
1000 Hz
2000 Hz
4000 Hz
8000 Hz
Center Frequency Hz
501DF-1-6100 1 Filter Series For Diesel Particulate Filter Silencers Max Elements 1 1 1 1 Outlet Dia 6 8 10 12 Hgt B 27 27 27 27 Width W 56 60 64 70
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Out
501DF-2-6100 2 Filter Series For Diesel Particulate Filter Silencers Max Elements 2 2 2 2 2 Outlet Dia 8 10 12 14 16 Hgt B 27 27 27 27 28 Width W 64 64 70 70 76
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Outlet
84 96 108 108
501DF-3-6100 3 Filter Series For Diesel Particulate Filter Silencers Max Elements 3 3 3 3 3 3 Outlet Dia 10 12 14 16 18 20 Hgt B 27 27 27 27 30 34 Width W 70 70 70 76 86 90
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Out
501DF-4-6100 4 Filter Series For Diesel Particulate Filter Silencers Max Elements 4 4 4 4 4 4 4 Outlet Dia 12 14 16 18 20 22 24 Hgt B 27 27 28 30 34 36 38 Width W 90 90 90 90 90 92 92
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Outlet
501DF-5-6100 5 Filter Series For Diesel Particulate Filter Silencers Max Elements 5 5 5 5 5 5 5 Outlet Dia 14 16 18 20 22 24 26 Hgt B 45 45 45 45 45 45 45 Width W 82 82 84 86 88 92 96
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Out
501DF-6-6100 6 Filter Series For Diesel Particulate Filter Silencers Max Elements 6 6 6 6 6 6 6 Outlet Dia 16 18 20 22 24 26 28 Hgt B 45 45 45 45 45 45 45 Width W 97 97 97 97 97 97 97
OAL 1 End Inlet OAL 2 Side Inlet OAL 3 Side Inlet/Outlet
A 20 minimum clearance is required for removal of the elements through the access opening(s) on the converter silencer. However due to the size and weight of the particulate filter, GT Exhaust recommends a clearance of 26 or more.
22
23
Round Elements Round Part No RO-6 RO-8 RO-10 RO-12 RO-14 RO-16 Elements Dia 6 8 10 12 14 16 Type Oxidation Oxidation Oxidation Oxidation Oxidation Oxidation Part No R3-6 R3-8 R3-10 R3-12 R3-14 R3-16 Dia 6 8 10 12 14 16 Type Three Way Three Way Three Way Three Way Three Way Three Way
Replacement Gaskets
Panel Gaskets Panel Gaskets Part No PG-1512 PG-1524 For Half Panel Oxidation or Three Way Full Panel Oxidation or Three Way
Lid Gaskets Lid Gaskets Part No LG-XXX LG-ROLL For All Lids - XXX = perimeter length, inches All Lids - Full roll, 100 feet
24
25
The Catalytic Converter Silencer shall be a model When inserted in the exhaust system of a
_______ rpm, with an exhaust flow rate of ___________ (value & units) @ ______F, and having the following exhaust emissions:
NOx
______________ (value & units), CO ______________ (value & units), NMNEHC _____________ ______________ (value & units). _____ %, the converter-silencer shall be guaranteed to reduce and/or oxidize the emissions to no
______________ (value & units), CO ______________ (value & units), NMNEHC ______________ ______________ (value & units)
The catalyst shall be provided in modular rectangular elements in full size and half size. The silencer body shall have a maximum capacity of
____ modular rectangular elements arranged to provide parallel flow paths, and shall ship with _______ full size elements and _______ half size elements. Remaining slots shall be fitted with blank elements which may be removed and replaced with active elements
should future reduction requirements change. Each full size element shall be 15.454 X 24.75 X 3.7; each half size element shall be 15.454 X 12.375 X 3.7. A minimum net volume of catalyst elements shall provide a calculated space velocity of no more than _____________ -1 hr , based a scfh flow rate corrected to 14.7psia and 32F.
Modular Catalyst elements shall be accessed through a removable cover plate, sealed by a face gasket applied to the element frame and secured in place by a release mechanism. Individual elements shall not exceed a weight of 40 lb and be easily handled by one person without the need for any lifting devices or special tools.
With the specified amount of catalyst installed, and for the stated engine exhaust gas operating conditions, the pressure drop restriction shall not exceed______ inches H2O. Installation of additional active elements shall cause the pressure drop to be less than that of the as shipped arrangement.
_________ steel, and shall provide _____-_____ dB-A noise reduction. The _________ of the body and shall terminate with a _____ inch plate flange to match an ANSI 125/150# pattern. The inlet(s) shall number _______, and be located on the ____________ of the body and shall terminate with a _____ inch plate flange(s) to match an ANSI 125/150# pattern.
The Catalytic Silencer body shall be constructed of outlet shall be located on the 3-Way Catalyst elements shall have the P.M. applied to a wash coat for surface area magnification. The substrate shall be stainless steel foil embossed with a herringbone pattern and folded to provide framed modular elements or half size elements as specified above. The herringbone pattern shall, when folded and assembled into a rectangular channel frame provide 320 cells per square inch (CPSI).
Oxidation Catalyst elements shall have the P.M. applied to a wash coat for surface area magnification. The substrate shall be stainless steel foil embossed with a herringbone pattern and folded to provide framed modular elements or half size elements as specified above. The herringbone pattern shall, when folded and assembled into a rectangular channel frame provide 150 cells per square inch (CPSI).
Phone 402-323-7272
26
Email: GTExhaust@gtexhaustsystems.com