Compas 3000 SFA6127 SD102402 SA e

Service manual
Compas 3000 SFA6127

Edition SD102402
Technical specifications subject to change without notice

HEADQUARTERS RONDO Burgdorf AG Heimiswilstrasse 42 3400 Burgdorf Switzerland Phone +41 (0)34 420 81 11 Fax +41 (0)34 420 81 99 info@rondo-online.com COMPETENCE CENTRE SCHIO RONDO Schio s.r.l. Via Lago di Albano, 86 36015 Schio (VI) Italy Phone +39 0445 575 429 Fax +39 0445 575 317 schio@it.rondo-online.com SUBSIDIARIES RONDO GmbH & Co.KG Hoorwaldstrasse 44 57299 Burbach Germany Phone +49 (0)2736 203-0 Fax +49 (0)2736 203130 info@de.rondo-online.com RONDO S..r.l. PAE "Les Pins" 67319 Wasselonne cedex France Phone +33 (0)3 88 59 11 88 Fax +33 (0)3 88 59 11 77 info@fr.rondo-online.com RONDO Ltd. Unit 7, Chessington Park Lion Park Avenue Chessington, Surrey KT9 1ST Great Britain Phone +44 (0)20 8391 1377 Fax +44 (0)20 8391 5878 info@uk.rondo-online.com RONDO Inc. 51 Joseph Street Moonachie, N.J. 07074 USA Phone +1 201 229 97 00 Fax +1 201 229 00 18 info@us.rondo-online.com RONDO Inc. 267 Canarctic Drive Downsview, Ont. M3J 2N7 Canada Phone +1 416 650 0220 Fax +1 416 650 9540 info@ca.rondo-online.com RONDO S.r.l. Via Lago di Albano, 86 36015 Schio (VI) Italy Phone +39 0445 576 635 Fax +39 0445 576 641 info@it.rondo-online.com OOO RONDO Varschavskoge Chausse, D 17, Str. 3 117105 Moskau Russia Phone +7 (495) 786 39 06 Fax +7 (495) 788 98 20 info@rondo-online.ru RONDO Asia Regional Office No. 14-1 Mezzanine Floor Jalan 11/116B Kuchai Entrepreneurs Park Off Jalan Kuchai Lama 58200 Kuala Lumpur Malaysia Phone +60 3 7984 55 20 Fax +60 3 7984 55 95 info@my.rondo-online.com
www.rondo-online.com
Index
1. Safety regulations 2. Full view of the machine 3. Recommended spare parts 3.1 Mecanical spare parts 3.2 Electrical spare parts 4. Important advices 4.1 Mains voltage, mains frequency 4.1.1 Converting the machine for a different mains voltage 4.1.2 Conversion to a different frequency 4.2 Calibrating the roller gap measurement 4.2.1 Calibrating when a new processor has been installed or a processor has been downloaded with a new software 4.2.2 Calibrating in all other cases 4.3 Checking the direction of rotation 4.4 Electrical control system 4.5 Frequency inverters 4.6 Diagnostic program 5. Parameters 5.1 Overview of the Parameters 5.2 Parameters 5.3 Select Parameters, modify values 6. Diagnosis 6.1 Software version and operating hours 6.2 Indication for Diagnosis 6.2.1 Position absolute value sender 6.3 Overview of the inputs and outputs 6.4 Inputs 6.4.1 Overview of inputs 6.4.2 Check the inputs 6.5 Outputs 6.5.1 General remarks 6.5.2 Overview of the outputs 6.5.3 Checking the outputs 6.5.4 Direction of rotation of the drives 6.5.5 Roller reduction brake 6.5.6 Roller reduction drive 6.5.7 Check absolute value sender for measuring roller gap 6.5.8 Clutch table drive / short dough 6.5.9 Checking the table-/roller drive 6.5.10 Checking flour duster drive 6.5.11 Checking automatic reeler 6.6 Final control test
7. Instructions for trouble shooting 7.1 Error messages, indicated on the touch panel 7.2 Construction of the control 7.3 Checking the control system 7.3.1 Mains voltage 7.3.2 Control voltages 7.3.3 Control circuit main contactor K1M 7.3.4 Safety contactor K2M to the frequency inverter 7.3.5 Measure of the voltage on the plugs 7.4 Important notes to the frequency inverter 7.4.1 Types 7.4.2 Parameterization 7.4.3 Ground fault interrupter is actuated when inverter is started 7.4.4 List of parameter 8. Part names, drawings 8.1 Machine head front housing 8.2 Machine head intermediate parts 8.3 Machine head rear housing 8.4 Machine base 8.5 Machine table 8.6 Flour duster 8.7 Automatic dough reeler 8.7.1 Convert the automatical dough reeler from the right to the left machine table 8.7.2 Reeler raise 8.8 Electrical box 8.9 Front cover: Electrical equipment 8.10 Table for transfer (option) 8.10.1 Connection PTT - SFS / SFA / SFI 9. Electro circuit diagram
Unbedingt zu beachtende Sicherheitsvorschriften und -hinweise

Bei allen Reparatur-, Instandhaltungs-, Reinigungs- und hnlichen Arbeiten an Maschinen sind vor Beginn die Netzstecker herauszuziehen und alle eventuell vorhandenen Druckluftzuleitungen zu unterbrechen und zu entlften! Weiter sind smtliche Sicherheitsvorschriften und -hinweise, gemss Betriebsanleitung Kapitel 1, zu beachten!
Prescriptions et conseils de scurit observer obligatoirement

Avant tout travail de rparation, d'entretien, de nettoyage et de travail analogue la machine retirer la fiche de contact et, le cas chant, arrter et purger tout approvisionnement d'air comprim! De plus, il faut observer toutes les prescriptions et conseils de scurit selon chapitre 1 du mode d'emploi!
Safety instructions and information which must be followed

Before beginning any repair, maintenance, cleaning or similar work on the machine disconnect the mains plug and interrupt and deaerate all possible existing feeding pipes of compressed air! In addition, follow all safety instructions and information according to chapter 1 of the operating manual!
2 Full View of the Machine

6 5 4 3 5 6 10
11
11
13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Support Dough catch pan Flour duster Roller head Safety guard Machine table Lower table Machine base Main switch Automatic reeler Table support Black push button Red push button Touchpanel
14
12
12
Edition:
01. 2011
Service manual
3. Empfohlene Ersatzteile / Pices de rechange recommandes / Recommended spare parts
3.1 Mechanische Ersatzteile / Pices de rechange mcaniques / Mecanical spare parts

Bestell-Nr. No commande Ordering no. 11532 11935 11936 50283 50284 50453 50607 105467 106570 106593 108241 121093 122775T03 125908 125909 125910 125953 125954 126055 126084 126088 135341 Teilebezeichnung Dsignation Part name Haltering Zahnriemen HTD Zahnriemen HTD Zahnriemen GT Zahnriemen GT Kupplung Rippenband Kunststoffband 640 x 3280 Exzenterhebel Schaltsegment Schraubendruckfeder Teigrckhaltebgel Abstreifermesser Rippenbandscheibe = 255 Rippenbandscheibe = 30 Rippenbandscheibe = 36 Feder Abstreifer komplett Federstab Rakel Wischer Kunststoffband blau 640 x 3280 Anneau de blocage Courroie dente HTD Courroie dente HTD Courroie dente GT Courroie dente GT Dispositif d'accouplement Tapis gouffr Tapis synthtique 640 x 3280 Levier excentrique Segment Ressort pression Archet de retenue de pte Lame de racleur Poulie courroie strie = 255 Poulie courroie strie = 30 Poulie courroie strie = 36 Ressort Racleur complet Barre pour ressort Racle Bras de monture d'essuie Tapis synthtique bleu 640 x 3280 Retaining ring Toothed belt HTD Toothed belt HTD Toothed belt GT Toothed belt GT Clutch Ribbed belt Synthetic conveyor belt 640 x 3280 Eccentric lever Segment Compression spring Dough retaining hoop Scraper blade Ribbed V-belt pulley = 255 Ribbed V-belt pulley = 30 Ribbed V-belt pulley = 36 Spring Scraper complete Spring bar Ductor Wiper arm Synthetic conveyor belt blue 640 x 3280
Automatischer Teighaspel / Enrouleur automatique de pte / Automatic dough reeler 50466 130530 130531 130532 124595 O-Ring Antriebsrad Z = 10 Antriebsrad Z = 12 Antriebsrad Z = 13 Motor mit Kabel Linak O-Anneau Roue dente Z = 10 Roue dente Z = 12 Roue dente Z = 13 Moteur avec cble Linak O-Ring Gearwheel Z = 10 Gearwheel Z = 12 Gearwheel Z = 13 Motor with cable Linak
3.2
Elektr. Ersatzteile / Pices de rechange lectriques / Electr. spare parts

Teilebezeichnung Dsignation Part name Fusible act. ret., T = 4,0 A Interrupteur fin de course Tte de rcepteur Tte de transmetteur Codeur en valeur absolue Cble pour cell. photolectr. Convertisseur de frquenze 230 V Convertisseur de frquenze 400 V Unit microproceseur Module de base Cble pour cell. photolectr. Cble pour cell. photolectr. Fuse slow, T = 4,0 A Limit switch Receiver head Transmitter head Rotary encoder Cable for light barrier Frequency converter 230 V Frequency converter 400 V Microprocessor unit Modul basic Cable for light barrier Cable for light barrier
Bestell.Nr. 1. Stufe No commande Echelon 1 Ordering no. Variation 1 8069 9371 11334 11335 50482 50572 53173 53310 147449V1 50642 106111 106112
Sicherung trg,T=4,0A Endschalter Empfngerkopf Senderkopf Absolutwertgeber Lichtschrankenkabel Frequenzumrichter 230 V Frequenzumrichter 400 V Mikroprozessor Grundmodul Lichtschrankenkabel Lichtschrankenkabel
Bestell.Nr. 2. Stufe No commande Echelon 2 Ordering no. Variation 2 12009 12061 35493 50044 50359 50361 50362 50603 50604 50644 50925 50926 50927 50928 51309 106114T01
Teilebezeichnung Dsignation Part name Disjoncteur de prot. moteur Moteur triphas 0.09 kW Moteur avec freinage El. magn. freinage Bloc de contacts auxiliaires Contacteur de petit calibre Contacteur de petit calibre Moteur 1,1 kW 50/60 Hz Relais temporis Cble plat, 40 pol. Bouton poussoir noir Bouton poussoir rouge Bloc de contact auxiliaires 2S Bloc de contact auxiliaires 10 Moteur 1,1 kW 60 Hz, UL Embrayage magnetique Motor protection switch Motor three-phase 0.09 kW Motor with brake El. magn. brake Contact block auxiliary Contactor miniature Contactor miniature Motor 1,1 50/60 Hz Time relais Ribbon cable, 40 pol. Push button black Push button red Contact block auxiliary 2S Contact block auxiliary 10 Motor 1,1 kW 60 Hz, UL Clutch magnetic
Motorschutzschalter Drehstrommotor 0,09 kW Motor mit Bremse El. magnetische Bremse Hilfsschalterblock Kleinleistungschtz Kleinleistungsschtz Motor 1,1 kW 50/60 Hz Zeitrelais Flachbandkabel 40-pol. Pilztaster schwarz Pilztaster rot Hilfsschalterblock 2S Hilfsschalterblock 10 Motor 1,1 kW 60 Hz, UL Kupplung
4 Important advices
4.1 Mains voltage, mains frequency
The mains supply voltage and frequency must agree with the values given on the machine rating plate, which is located close to the mains-cable entry in the base of the machine. The maximum mains fuse rating specified must be observed.
4.1.1 Converting the machine for a different mains voltage

Motors: - Roller / table drive, flour duster, roller adjustment drive: Frequency inverters: - Different types for 200 - 230 V and 380 - 460 V Supply unit: - Must be re-connected to suit the mains voltage
200 - 230 V: delta connection 380 - 460 V: star connection
4.1.2 Conversion to a different frequency

- The machine can be operated at either 50 Hz or 60 Hz without modification
4.2 Calibrating the roller gap measurement

The machine must not be started if the roller gap measurement has not been calibrated.
Calibrating is required when: - a new processor has been installed - some adjustment has been made to the measuring system (absolute value sender) (toothed belt, attachment of the sender, etc.) - the roller gap shown on the display does not coincide with the actual roller gap
Edition:
01. 2011
Service manual
4.2.1 Calibrating when a new processor has been installed or a processor has been downloaded with a new software
- load a processor with a new software or install a new processor - set the roller gap manually to 4 mm (check with a gauge) - switch-on machine
calibrate
- press "calibrating", measuring system is calibrated
4.2.2 Calibrating in all other cases
- switch-off mains switch - set the roller gap manually to 4 mm (check with a gauge) - switch-on mains switch - select "settings" - "carry out function", key-in code - select "function calibrating", confirm - carry out function? confirm function calibrating
Edition:
01. 2011
Service manual
4.3 Checking the direction of rotation

The Compas 3000 is fitted with an automatic direction of rotation control, i.e. after switching on the electricity supply (mains switch), when a sheeting program is started for the first time, the direction of rotation of the mains is checked. The drives are subsequently controlled in accordance with the direction of rotation of the mains.
4.4 Electrical control system

The function of the contactor K1M / K2M is controlled by the processor (Safety installation). In case of malfunction the machine is switched off and an error message is indicated on the display. It is forbidden to carry out modifications to this control system, to by-pass parts of the system or to change the setting of the K3T time relay. The 24 VDC control voltage is released only when the processor is working correctly. (See also the circuit diagram, sheet 3, path 1). Release takes place via processor output A15, watch dog.
4.5 Frequency inverters

The frequency inverter parameters are programmed before delivery for operation of the Compas 3000 (this applies to replacement parts also).
4.6 Diagnostic program

The display of processor inputs and outputs (diagnostic program) can also be selected by the customer, using the same code as for programming in fact. Switching of outputs is however not possible in this case.
Edition:
01. 2011
Service manual
5 Parameters
5.1 Overview of the Parameters
Level 1: specified for customer, Code 17
Parameter N:
1 2 3 4 5 6 7 8 9
Parameter function:
Works settings:
Mod after switch on Folding side Side for manual reeling Time Stop for folding
0 = not defined 1 = manual mode 2 = Auto-mode 0 = not defined , 1 = left , 2 = right 0 = not defined , 1 = left , 2 = right in ms at 100% speed in ms at 100% speed in ms at 100% speed in ms at 100% speed in ms at 100% speed
1/2/3 1 1 800 1200 1350 1100 750 2
Time stop for manual reeling Time stop finish manual reeling Time stop finish auto-reeling Time stop pre-sheeting to width Side auto reeling
0 = not defined , 1 = left , 2 = right
Edition:
01. 2011
Service manual
Level 2: Acceptance / testing / customer service Code 99

Parameter N
10
Parameter function
Short pastry
Unit
0 = no short pastry 1 = existing ms
Min.
Max.
PWL
2
Default
0
12
Time final control test , time for one pass Transfer
10000
2500
13
0 = no transfer 1 = left 2 = right ms ms 0 = TT / 1 = FB % ms ms mm ms mm
10000
14 15 16
Time stop transfer start Time stop for transfer Transfer type; 0 = TT / 1 = FB
2 0 10000 2 2
1500 1400 0
17 18 19 20 21 22 23
Factor transfer speed Time for auto reeler open Time for auto reeler close Maximum dough thicknes auto reeler On delay-time for flour duster max. change upgrade reduction curve Short pastry factor A (second last roller gap = faktor x last roller gap) Short pastry factor B (second last roller gap = faktor x last roller gap) Short pastry factor C (second last roller gap = faktor x last roller gap) Reduction limit short pastry Auto-reeler slow speed
20 0 0 0.2 0 0.2 1.1
500 10000 10000 45 1000 45 10
2 2 2 2 2 2 2
100 2000 2000 9 100 1.5 1.7
24
1.1
10
1.7
25
1.1
10
1.7
26 27
mm 0= Slow auto-reeling off 10 - 100 = Reeler speed in % ms
0.2 0
45 500
2 2
10 0
28
Auto-reeler slow time
999
Edition:
01. 2011
Service manual
Level 3:
Special Parameters, Code 199

These parameters may only be modified after consulting with the customer service at RONDO Burgdorf AG.
Parameter N.
31 32 33 34 35
Parameter function
Time for roller adjustment motor brake Delay time for light barrier Max. time for running roller adj. motor (Error 21) Target point in rotary encoder impulses (Error 23) Timeout time supervision rotary encoder (Error 22) Off delay for clutch (clutch still on) Minimum roller adjustment for normal adjustment (x100) Minimum impulse time for roller adjustment Factor impulse time calculation: Total impulse time = Parameter 38 + Roller adjustment x Parameter 39 / 100 Minimum pre-stop time for roller adjustm. Pre-stop time upper (roller gap in mm) When roller gap bigger parameter 41 parameter 40 increased by 1 Pre-stop time lower (roller gap in mm) When roller gap bigger parameter 42 parameter 40 increased by 1
Unit
ms ms ms Increment ms
Min.
0 0 0 0 0
Max.
3000 1000 50000 100 1000
PWL
3 3 3 3 3
Default
200 200 6000 3 300
36 37 38 39
ms U ms ms
0 0 0 0
10000 10 1000 1000
3 3 3 3
3 1 15 50
40
Increment
100
41
0.2 mm
45
35
42 43 44 45 51 52
mm
0.2
45
0.7
Minimum speed Roller blocked Supervision
% 0 = released 1 = blocked 012
0 0 0
100 1 2
3 3 3
10 0 0
Edition:
01. 2011
Service manual
Parameter N.
53 54 55 56 57 58 61 62 63
Parameter Function
Calibration analog-input 1 Calibration analog-input 2 Calibration analog output 1 Calibration analog output 2 Calibration analog output 3 Calibration analog output 4 Default-initial roller gap Default-final roller gap Default-speed
Unit
Min.
0 0 0 0 0 0
Max.
4095 4095 4095 4095 4095 4095 45 45 100
PWL
3 3 3 3 3 3 3 3 3
Default
3720 3720 3631 0 0 0 45 5 100
mm mm % 1= single fold 2= double fold 3= man. reeling 4= auto reeling 5= transfer cm z (passes) z z
0.2 0.2 20
64 65 68 69 70
Default-end function Default-dough width Number end function display Reserve fields before width stop Reserve fields after width stop
0 50 0 0 0
5 200 100 5 5
3 3 3 3 3
1 70 5 0 0
Edition:
01. 2011
Service manual
5.2 Parameters
The parameters are divided into 3 function groups (Levels 1 - 3), a code being allocated to each group. Level 1: Parameters data, also for customer-use, with same code as programming These parameters data allow the customer to adjust certain machine functions to suit his requirements. These are: - Language in which parameters data are displayed - Side folding, manual reeling left / right / undefined (no passages without roller adjustment) - Pause-times for manual reeling, automatic reeling, folding Level 2: Parameters data in particular for after-sales service and error diagnosis. These are: - Definition of the machine equipment automatic reeler, short dough clutch - Final control test, also important function for the after-sales service - Definition of the short dough step (last but one roller gap by sheeting of short dough) - Parameters data to the automatic reeler and the flour duster - Functions for calibration of the roller gap and for initialization Level 3: Special parameters, that may only be changed on consultation with the after-sales service of RONDO LTD, Burgdorf.
5.3 Select parameters, modify values

Select display of parameters: - select "settings" on initial screen the selection of setup, functions and saving/loading is shown - select setup Access authorization is demanded - select desired access level Parameter chart is now shown
The shown values can be modified as follows: - to modify parameter, click directly onto value, or mark with the arrows value and then click "modify" - modify value - with "confirm" go back to the list of the parameters
When leaving parameters, the question appears "save modification?"
- with "confirm" leave the list of the parameters - with "delete" back to settings - with "abort" back to setup
Edition:
01. 2011
Service manual
6 Diagnosis
select Diagnosis on initial screen
Diagnosis
6.1 Software version and operating hours
Software version
Operating hours
The Software version and the operating hours can be seen at the upper picture frame.
Edition:
01. 2011
Service manual
6.2 Indication for Diagnosis

Above the inputs and outputs some important values are shown.
Roller adjustment position Position of sender
set outputs detailed view
6.2.1 Position absolute value sender
Set position: The calculated value at which the roller adjustment shows the input roller gap (set gap). Actual positon: value, at which the roller adjustment (actual gap) has actually stopped. The absolute value sender has 256 positions (0-255). If the brake disk of the roller gap is turned, the indication on the display must be increased respectively decreased step by step by "1". The function of the roller reduction can be checked in the final control test. By selecting "detailed views" it can be switched alternatively between detailed views of the inputs, the outputs and the view. With "setting outputs" it can be changed into the mask for testing the outputs.
Edition:
01. 2011
Service manual
6.3 Overview of the inputs and outputs
Inputs The inputs are marked green and have software addresses beginning with I. Input that are (switched) up, are marked light green. Outputs Outputs are marked red and have software addresses beginning with O. Outputs that are (switched) up, are marked light red.
6.4 Inputs
6.4.1 Overview of inputs
By selecting the field "detailed views" it can be changed into the diagnosis mask for inputs.
Edition:
01. 2011
Service manual
Address
I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7 I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7
Input
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description
Start button left Protective grid right Safety circuit OK Protective grid left Reserve Start button right Reserve Frequency converter contactor K2M to frequency converter Reserve Reserve Reserve Frequency converter OK Control voltage 24VDC Control voltage 24VDAC Reserve Reserve
State
Start button pressed Protective grid closed K1M switched Protective grid closed Start button pressed K2M switched
Digital value
=1 =1 =1 =1 =1 =1
Error frequency converter Control voltage OK Control voltage OK
=0 =1 =1
6.4.2 Check the inputs

Basically each input can be individually checked with the aid of the electrical circuit diagram. If the contact is closed, the indication of the corresponding input is highlighted. If all inputs should be checked, especially the function of the relais and the contactors, it is recommended to put through the following described test step by step. The inputs should be checked according to the following order.
Gray background = digital value 1, see chapter 6.4.1 "Overview of inputs" White background = digital value 0, see chapter 6.4.1 "Overview of inputs"
I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7
I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7
Starting position: - Safety guards closed, no key pressed Inputs "hight": I0.1, I0.3, I1.2, I1.3, I1.4
Edition:
01. 2011
Service manual
I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7
I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7
Checking control voltage, frequency inverter: - open both safety guards Inputs "high": I1.2, I1.3, I1.4
I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7
I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7
Testing safety guards: - close both safety guards Inputs "high" I0.1, I0.3 , I1.2, I1.3, I1.4
I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7
I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7
Testing contactor K1M and K2M on: - both safety guards closed - press quickly the black mushroom button Inputs "high" I0.1, I0.2, I0.3, I0.7, I1.2, I1.3, I1.4
I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7
I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7
Checking the leftside black mushroom button: - press the leftside black mushroom button Inputs "high" I0.1, I0.2, I0.3, I0.7, I1.2, I1.3, I1.4
Edition:
01. 2011
Service manual
I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7
I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7
Testing the rightside black mushroom button: - press the rightside black mushroom button Inputs "high": I0.1, I0.2. I0.3, I0.5, I0.7, I1.2, I1.3, I1.4
I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7
I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7
Testing contactor K1M and K2M switch off: - press red mushroom button Input 02 must immediately swith off, Input 07 must switch off with a delay of approx. 0,3 seconds. Inputs "high": I0.1, I0.3, I1.2, I1.3, I1.4
Photocell The photocell is represented at the top right as a red light. If the light burns bright red, the photocell is covered.
Edition:
01. 2011
Service manual
6.5 Outputs
6.5.1 General remarks
The direct switching on and off of the outputs requires careful acting! The drives only run if: - the safety guards are closed - after closing the safety guards, one of the black mushrrom buttons must be quickly pressed.
6.5.2 Overview of the outputs
Address
O0.0 O0.1 O0.2 O0.3 O0.4 O0.5 O0.6 O0.7 O1.0 O1.1 O1.2 O1.3 O1.4 O1.5 O1.6 O1.7
Output
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description
Auto reeler on Roller brake Auto reeler closed Roller on Short dough Flour duster on Clutch right Roller down Clutch left Flour duster return Belt right Reserve Belt left Reserve Reserve Reserve
Edition:
01. 2011
Service manual
6.5.3 Checking the outputs

- select "set outputs" in the diagnosis field - introduce accsess authorisation
- mark desired outputs through selecting
- with "set" set the desired outputs and reset
6.5.4 Direction of rotation of the drives

Compas 3000 is equipped with an automatic control of direction of rotation, i.e. after switching on (mains switch), with the first start of a sheeting program the direction of rotation of the mains is checked. The drives are then triggered according to the existing direction of rotation of the mains. The roller reduction drive is always adjusted to the rotation direction of the mains. If the running direction of the table drive or the flour duster is wrong, take actions as follows: Flour duster: interchange 2 phasis at the motor connection Table drive: Check first whether the black mushroom buttons are connected correctly (see chapter 6.4.2 "Checking the inputs"). If the mushroom buttons are connected correctly, interchange 2 phasis of the motor cable at the connector K2M.
Edition:
01. 2011
Service manual
6.5.5 Roller reduction brake

switch on/-off brake Output 1 (A0.1) The switching of the brake is audible.
6.5.6 Roller reduction drive

(see also chapter 6.6 "final control test")
Attention: Always check the position the roller, before adjusting the roller in the testing mode.
open roller: - Check that output 1 (roller brake) and output 7 (roller down) are not set. - Output 3 (roller on) set and reset Never let the roller go up to the upper end position. close roller: - Check that output 1 (roller brake) is not set. - set Output 7 (roller down) - Output 3 (roller on) set and reset Never let the rollers close completely
6.5.7 Check absolute value sender for measuring roller gap

In the picture "Diagnosis" the target gap and the actual gap are indicated above. The difference between them should not be more than 0,1 mm. The absolute value sender has 256 positions (0-255.) If one turns on the brake disk of the roller reduction, the indication on the display (actual gap) has to increase respectively decrease step by step by "1". The function of the roller reduction can be checked in the final control test (see also chapter 6.6 final control test).
6.5.8 Clutch table drive / short dough

switch on/ off left-handside clutch switch on / off right-hand side clutch switch on / off short dough clutch with output 8 (Clutch left) with output 6 (Clutch right) with output 4 (short dough)
Indication for short dough clutch / short dough module
- Short dough clutch and short dough module are optional - The effect of the short dough clutch is that in the last sheeting pass, the speed of the outfeed table is increased - The effect of the short dough module is that in the last sheeting pass the clutch of the infeed table "slides", i.e. the speed of the infeed belt can be reduced manually - For the short dough clutch, the switch S1 in the basic module must be closed - For the short dough module, the switch S1 in the basic module must be open
Edition:
01. 2011
Service manual
6.5.9 Checking the table-/roller drive

The motor is driven by a frequency inverter. The reversion of the rotation direction happens through correponding control commands (left-/right running) to the frequency inverter (output 10 "belt right" and output 12 "belt left").
Attention: The infeed table only runs, if the corresponding clutch is switched on.
Prior to starting, a value for the speed of minimum 50 must be set! Drive on, running direction "dough to the right" set and reset with key "set" Drive on, running direction "dough to the left" set and reset with key "set" Output 10 (belt right) Output 12 (belt left)
6.5.10 Checking flour duster drive

The flour duster has to turn clockwise Switch on flour duster: Motor on/off backwards turning direction
Output 5 (flour duster on) Output 9 (flour duster return)
(or forward with rotation field left) Output 5 (flour duster on)
6.5.11 Checking automatic reeler

Two limit switches are integrated in the automatic reeler drive which automatically switch off the drive in the end position. Close reeler: Output 2 (Auto reeler closed) on Output 0 (Auto reeler on) on Open reeler: Output 2 (Auto reeler closed) off Output 0 (Auto reeler on) on close rotation direction on reeler on/off close rotation direction off reeler on/off
6.6 Final control test

For the final control test an automatic sheeting program is continuously carried out (without dough). The running time of the table drive is in each running direction approx. 3s.. It is possible to run programs with the function "stop for folding" or "auto reeler". Swith on the final control test as follows: - Select "settings" in the initial picture
Edition:
01. 2011
Service manual
- Select "Function execute"
- Select "Final control test"
- Confirm
Edition:
01. 2011
Service manual
Run machine in the final control test: - select desired program - start machine with the black mushroom buttons, stop it with the red mushroom button
Switch off the final control test as follows: - when switching off the mains, the final control test is automatically switched off The final control test is especially suitable for looking into errors of roller reductions (Error 21, 22, 23).
Edition:
01. 2011
Service manual
7 Instructions for trouble shooting

7.1 Error messages, indicated on touch panel
Error messages on touch panel
Acknowledge
Errors can only be acknowledged with "acknowledge". Exceptions: - Error messages 2, 4, 5, 6: - Error message 11: Acknowledge is only possible if error has been cleared Switch off mains switch and switch on again after 30 seconds
Error symptons
1. Com WatchDog not OK. 2. Calibration not OK. 4. Power DC not OK.
Cause/Failure
Software error Calibration roller gap missing Control voltag 24VDC missing - Fuse F1 (T 4A) of power pack defective (in electro box in the base) - Power pack defective
Remedy/Solution
Inform customer service. For new processors roller gap must be calibrated. Have fuse checked by electricien. Inform customer service.
5. Power Down not OK.
Control voltage 24VADC missing - Fuse F2 (T 4A) of power pack defective (in electro box in the base) - Power pack defective
Have fuse checked by electricien. Inform customer service.
6. Safety circuit not OK.
Main contactor K1M vwelded
When switching on the mains contactor K1M already tightened, Input 02. Read error message at inverter. For resetting switch off mains switch for 30 seconds. Input 11
11. Frequency inverter not OK.
Failure frequency inverter or drive frequency inverter
Edition:
01. 2011
Service manual
Error symptons
12. Contactor K2M on not OK.
Cause/Failure
Contactor K2M does not react when switched on. Contactor K2M does not react or too late when switched off
Remedy/Solution
Check Contactor/Control Input 07. Check contactor (welded?) Check time relay (0,3 sec delayed at switch off) (see also 6.4.2 "checking inputs ) Input 07. Check time relay (0,3 sec delayed at switch off) (see also 6.4.2 (checking inputs ) Input 07. Roller reduction motor turns only slowly (2 phasis) Mechanics of the roller adjustment jams Roller drive upper/lower blocked. Control voltage 1 phase missing Encoder defective, Cable at processor not correctly pluged in. Brake roller adjustment motor does not work. Switch off and on. After several occurences inform customer service. Switch off and on. After several occurences inform customer service.. Switch off and on. After several occurences inform customer service. Switch off and on. After several occurences inform customer service. Acknowledge put in correct password Switch off and on. After several occurences inform customer service. Switch off and on. After several occurences inform customer service.
13. Contactor K2M off not OK.
14. Time relay not OK.
Contactor K2M switches off too early at stopping
21. Roller gap adjustment timeout.
Roller adjustment takes too much time
22. Incorrect reaction of encoder.
No reaction of absolute value encoder roller gap
23. Incorrect roller timeout.
Difference target-actual too big
71. Incorrect programm data.
Software or Hardware error of processor
72. Incorrect initialisation.
Software error
73. Control not correctly switched off..
Software error
74. Incorrect initialisation data
Software error
88. Error password input
Wrong password
90. Error program data
Software error
91. Error set-up data
Software error
Edition:
01. 2011
Service manual
Error symptons
94. Intern COM Return code
Cause/Error
Software error
Remedy/Solution
Switch off and on. After several occurences inform customer service. Switch off and on. After several occurences inform customer service.. Switch off and on. After several occurences inform customer service. Switch off and on. After several occurences inform customer service. Switch off and on. After several occurences inform customer service. Switch off and on. After several occurences inform customer service.
95. Intern COM not in order
Software error
96. Intern COM not in order write
Software error
97. Intern COM not in order read
Software error
98. Intern COM Timeout
Software error
100. Intern COM not in order CRC
Software error
Edition:
01. 2011
Service manual
7.2 Construction of the control

The electrical control consists basically of the following parts:
Processor with display

The machine is controled by the processor.
Basic module
(fitted in electrical box)
The basic module contains: - Relays for the control of the roller adjustment drive and the brake. - Relays for the control of the table clutches - Relays for the drive of the frequency inverter - Relays for the control of the flour duster drive. - Relays for the control of the reeler drive.
Supply unit
The supply unit consists of the transformer, the rectifier and the fuses F1 and F2 for the control voltages 24 VDC and 24 VADC.
Contactor control system

The main contactor K1M and the contactor K2M carry out a safety function. When opening the safety guard or pressing the red push button, all drives are disconnected of the net by the contactor K1M. The contactor K2M switches off with a delay of approx. 0,3 s and disconnects the motor of the frequency inverter.
7.3 Checking the control system

7.3.1 Mains voltage
Switch on mains switch and measure all 3 phases on terminals L1, L2, L3.
7.3.2 Control voltages

Attention: The connections of the supply unit transformer have to be connected corresponding the mains voltage.
Control voltage 24 VDC

Used for the contactor control system, the processor and the control of the relays in the basic module. Measure of the voltage: (Fuse F1 / 4AT) on the supply unit - on the basic module, test points TP1/24DC and TP2/GDC beside the plug of the ribbon cable - or on the plug X2 on the processor
Voltage 24 VADC
Used for clutches, brake and reeler. Measure of the voltage: (Fuse F2 / 4AT) on the supply unit - on the basic module, test points TP3/24ADC and TP4/GADC beside the plug of the ribbon cable
Edition:
01. 2011
Service manual
7.3.3 Control circuit main contactor K1M

The release of the control voltage is done by the relay K15 in the basic module. (See circuit diagram 500701, side 3, path 1) Relay K15 switches on as soon as the processor works faultless. If the processor doesnt run (Error in the processor), the red LED in the basic module is illuminated. The control voltage can be checked as follows: - Measure against ground, e. g. earth terminal - Terminal X1-1: Voltage existing if released off processor (Relay K15) - Terminal X1-2: Voltage existing if both safety guards OK - Terminal X1-6: Voltage existing if both safety guards and red push button OK - Terminal X1-5: Voltage existing if one of the black push buttons is operated
7.3.4 Safety contactor K2M to the frequency inverter

After the main contactor K1M has switched on, the time relay K3T switches on the contactor K2M immediately. The drives starts when the input E7 = 1, i.e. contactor K2M has tightened. After the main contactor K1M has switched off, the contactor K2M switches off with a delay of approx. 0,3 s (time relay K3T). The contactor K2M may only switch off, if the motor of the main drive has stopped.
7.3.5 Measure of the voltage on the plugs
All connections to the basic module are plugable and allow a quick and faultless exchange. The following picture shows the numbering of the plug connections. Based on these, in combination with the diagram, the output voltage on the basic module can be measured.
1 2 3 4
1 2 3
4 5 6
1 2 3 4
1 2 3
4 5 6
1 2 3
1 2 3 4 5
1 2 3
10 11 12
1 2
1 2 3
7 8 9
Edition:
01. 2011
Service manual
7.4 Important notes to the frequency inverter

7.4.1 Types
For 200 - 230 V and 380 - 460 V different types of frequency inverters and mains filters are used.
7.4.2 Parameterization
The frequency inverters delivered by RONDO Burgdorf CH are already parameterized. The converters can be used without a change for the sheeting machine Compas SFA6127.
Attention: The parameters must not be changed.
7.4.3 Ground fault interrupter is actuated when inverter is started
Leakage current flows through the inverter. The inverter performs internal switching. Therefore, a leakage current flows through the inverter. This leakage current may actuate the ground fault interrupter, shutting the power off. Use a ground fault interrupter with a high leakage-current detection value (sensitivity amperage of 200mA or more, operating time of 0,1 s or more) or one with high-frequency countermeasures for inverter use. Reducing the carrier frequency value in n46 is also effective. In addition, remember that a leakage current increases in proportion to the cable length. Normally, approximately 5 mA of leakage current is generated for each meter of cable.
Edition:
01. 2011
Service manual
7.4.4 List of parameter
Edition:
01. 2011
Service manual
Selected St.: 00 FR-D740-1.5K Date:12.01.2011 Individual Parameter List 132406T11 Compas3000 400V No. 0 1 2 7 8 9 71 72 73 79 83 126 180 Name Torque boost Maximum frequency Minimum frequency Acceleration time Deceleration time Electronic thermal O/L relay Applied motor PWM frequency selection Analog input selection Operation mode selection Rated motor voltage Terminal 4 frequency setting gain frequency Setting Range 0 to 30% 0 to 120Hz 0 to 120Hz 0 to 3600s 0 to 3600s 0 to 500A 0,1,3,13,23,40,43,50,53 0 to 15 0,1,10,11 0,1,2,3,4,6,7 0 to 1000V 0 to 400Hz Unit 0.1% 0.01Hz 0.01Hz 0.1s 0.1s 0.01A 1 1 1 1 0.1V 0.01Hz 1 Initial 4 120 0 5 5 3.6 0 1 1 0 400 60 0 Current Setting 4 61 0 0.7 0.3 2.7 0 10 1 2 400 61 4 Comment
RL terminal function selection 0 to 5,7,8,10,12,14,16,18,24,25,6 2,65 to 67,9999 A,B,C terminal function selection 0,1,3,4,7,8,11 to 16,25,26,46,47,64,70,80,81,9 0,91,95,96,98,99,100,101,10 3,104,107,108,111 to 116,125,126,146,147,164,17 0,180,181,190,191,195,196,1 98,199,9999 0,1,2
192
99
99
267
Terminal 4 input selection
Selected St.: 00 FR-D720-1.5K Date:12.01.2011 Individual Parameter List 132406T12 Compas3000 230V No. 0 1 2 7 8 9 71 72 73 79 83 126 180 Name Torque boost Maximum frequency Minimum frequency Acceleration time Deceleration time Electronic thermal O/L relay Applied motor PWM frequency selection Analog input selection Operation mode selection Rated motor voltage Terminal 4 frequency setting gain frequency Setting Range 0 to 30% 0 to 120Hz 0 to 120Hz 0 to 3600s 0 to 3600s 0 to 500A 0,1,3,13,23,40,43,50,53 0 to 15 0,1,10,11 0,1,2,3,4,6,7 0 to 1000V 0 to 400Hz Unit 0.1% 0.01Hz 0.01Hz 0.1s 0.1s 0.01A 1 1 1 1 0.1V 0.01Hz 1 Initial 4 120 0 5 5 7 0 1 1 0 200 60 0 Current Setting 4 61 0 0.7 0.3 4.7 0 10 1 2 230 61 4 Comment
RL terminal function selection 0 to 5,7,8,10,12,14,16,18,24,25,6 2,65 to 67,9999 A,B,C terminal function selection 0,1,3,4,7,8,11 to 16,25,26,46,47,64,70,80,81,9 0,91,95,96,98,99,100,101,10 3,104,107,108,111 to 116,125,126,146,147,164,17 0,180,181,190,191,195,196,1 98,199,9999 0,1,2
192
99
99
267
Terminal 4 input selection
8.
Teilebezeichnungen, Zeichnungen / Dsignations des pices, dessins / Part names, drawings

Maschinenkrper vorderes Gehuse Corps de la machine carter avant Machine head front housing
Teilebezeichnung Dsignation Part name
8.1
125895
Bestell-Nr. No commande Ordering no.
7153 7159 7251 7272 7286 8102 10404 11301 11335 11901 11903 50044 50283 50284 50451 50452 50453 50474 50482 50572 105444 106114T01 106114T04 106814 106815 106817 122421 122422 122423 122425 122427 122428 122429 122431 124110 124113 124115 124118 124119 124608 126050 126063 126082
Federkeil 8x25 Federkeil 5x5x20 Rillenkugellager Rillenkugellager Rillenkugellager Rillenkugellager Gewindestift M4x4 Kugellager Freilauf Senderkopf Distanzscheibe Lagerbchse El. Magnetbremse Zahnriemen GT Zahnriemen GT Federkeil 4x4x14 Lagerbchse mit Bund Wellenkupplung Zahnriemen HTD Absolutwertgeber mit Stecker Lichtschrankenkabel Druckfeder Kupplung mit Kabel Kupplung mit Kabel Verstellschwinge Exzenter Dichtteller Kupplungswelle links Kupplungswelle rechts Riemenscheibe Z=34 Riemenscheibe Z=38/Z=44 Riemenscheibe Z=46 Distanzbolzen Riemenscheibe Z=34 Lagerbrille Spindel Spindellager Hebel Riemenscheibe Z=21 Riemenscheibe Z=65 Motor fr Walzenzustellung Lager Spindelhalterung Riemenscheibe Z=48
Clavette 8x25 Clavette 5x5x20 Roulement billes Roulement billes Roulement billes Roulement billes Vis sans tte Roulement billes libre Tte de transmetteur Rondelle d'espacement Coussinet Frainage Courroie dente GT Courroie dente GT Clavette 4x4x14 Coussinet Dispositif d'accouplement Courroie dente HTD Codeur en valeur absolue avec prise mle Cble pour cell. photolectr. Ressort pression Embrayage avec cble Embrayage avec cble Levier basculant Excentrique Disque de joint Arbre d'embrayage gauche Arbre d'embrayage droite Poulie Z=34 Poulie Z=38/Z=44 Poulie Z=46 Bouton d'cartement Poulie Z=34 Plaque de palier Broche Logement du broche Levier Poulie Z=21 Poulie Z=65 Moteur pour approche des cylindres Palier Broche d'appui Poulie Z=48
Key 8x25 Key 5x5x20 Ball bearing Ball bearing Ball bearing Ball bearing Set screw Free wheeling with ball bearing Transmitter head Spacing washer Bearing bush Brake Toothed belt GT Toothed belt GT Key 4x4x14 Bearing bush Clutch Toothed belt HTD Rotary encoder with plug Cable for light barrier Compression spring Clutch with cable Clutch with cable Adjusting lever Eccentric Seal cover plate Clutch shaft left Clutch shaft right Pulley Z=34 Pulley Z=38/Z=44 Pulley Z=46 Distance bolt Pulley Z=34 Bearing plate Spindle Spindle bearing Lever Pulley Z=21 Pulley Z=65 Motor for roller adjustment Bearing Holding device Pulley Z=48
8.2
Maschinenkrper Zwischenteile Corps de la machine pices intermdiaires Machine head intermediate parts
125894 / 127755
6798 8836 50045 50049 50692 50693 50694 107752 108127 120719T03 120991 120993 121347 121421 121422 121425 122775T03 122848 123060T05 123899 125872 125952 125953 125954 125998 126051 126052 126053 126054 126055 126058 126062 126064 126065 126081 126084 126085 126086 126088 127439 127440 127441 127780
Hutmutter Spiral-Druckfeder Gasfeder Knopfgriff Rillenkugellager V-Sicherungsring fr Welle 30x1,5 V-Sicherungsring fr Bohrung 47x1,75 Arretierungsblech Schutzgitter Hlse Tischhaken Halteblech Abdeckblech Lasche links Lasche rechts Achse fr Rolle Abstreifermesser Abdeckblech fr InoxMehlstreuer Rohr fr Einlaufrolle Abdeckblech fr KunststoffMehlstreuer Oberwalze Abstreiferhalter Feder Abstreifer komplett Klinke Seitenplatte hinten Seitenplatte vorne Spannhebel links Spannhebel rechts Federstab Parallelfhrung Bolzen hinten Halter Bolzen vorne Unterwalze Rakel Halter links Halter rechts Wischer Rollenhalter Oberteil Rollenhalter Unterteil Lagerbchse Schutzgitter Inox
Ecrou borgne Ressort boudin Amortiseur Olive Roulement billes V-Circlip pour arbre 30x1,5 V-Circlip pour alsage 47x1,75 Tle d'arrt Grille de scurit Douille Crochet de la table Tle de retenue Tle de couverture Collier de fixation gauche Collier de fixation droite Arbre pour rouleau Lame de racleur Tle de couverture pour saupoudreur Inox Tube pour rouleau d'entre Tle de couverture pour saupoudreur synthtique Rouleau superieur Support pour lame de racleur Ressort Racleur complet Cliquet Plaque latrale arrire Plaque latrale avant Levier de serrage gauche Levier de serrage droite Barre pour ressort Guide parallle Boulon arrire Support Boulon avant Rouleau infrieur Racle Support gauche Support droite Bras de monture d'essuie Support de rouleau, partie suprieure Support de rouleau, partie infrieure Coussinet Grille de scurit Inox
Cap nut Spiral compression spring Pneumatic spring Olive shaped handle Ball bearing Circlip for shaft 30x1,5 Circlip for bore 47x1,75 Locking sheet metal Safety guard Bush Table-hook Retaining sheet metal Covering metal sheet Bracket left Bracket right Shaft for roller Scraper blade Covering metal sheet for Inox flour duster Tube for infeed-roller Covering metal sheet for synthetic flour duster Upper roller Scraper blade support Spring Scraper complete Catch Side-plate rear Side-plate front Tension lever left Tension lever right Spring bar Guide parallel Bolt, rear Holder Bolt, front Lower roller Ductor Holder left Holder right Wiper arm Roller bracket, upper part Roller bracket, lower part Bearing bush Safety guard Inox
8.3
Maschinenkrper hinteres Gehuse Corps de la machine carter arrire Machine head rear housing
125896
7037 7166 7248 7249 8102 8722 9371 9524 10185 11334 11901 11935 11936 12021 12061 50056 105444 106111 106218 106221 106225 106593 106812 106814 106815 106816 106817 106903 106904 108240 108241 108359 120978 120979T01 120979T02 121017T01 121069 121070 122516 126066 126137
Spannhlse 8x50 Sicherungsring fr Welle Rillenkugellager Rillenkugellager Rillenkugellager Halter Endschalter Rillenkugellager Kabelbinder Empfngerkopf Distanzscheibe Zahnriemen HTD Doppelzahnriemen HTD Kabelbride D-10 Schneckengetriebe-Motor Gewindestift M4x5 Druckfeder Lichtschrankenkabel Riemenscheibe Riemenscheibe Exzenter Schaltsegment Z-Winkel Verstellschwinge Exzenter Horizontalschwinge Dichtteller Riemenscheibe Riemenscheibe Lagerbolzen Schraubendruckfeder Deckel hinten Lagerschraube Distanzbolzen Distanzbolzen Kabel zu Mehlstreuermotor Zwischenscheibe Mitnehmer Platte Gehuse hinten mit Einpressteile Endschalterkabel
Douille de serrage 8x50 Circlips Roulement billes Roulement billes Roulement billes Support Interrupteur fin de course Roulement billes Colzon Tte de rcepteur Rondelle d'espacement Courroie dente HTD Courroie dente double HTD Bride D-10 Moteur d'engrenage de la vis sans fin Vis sans tte M4x5 Ressort pression Cble pour cell.photolectr. Poulie Poulie Excentrique Segment Z-Angle Levier basculant Excentrique Levier horizontale Disque de joint Poulie Poulie Boulon d'arrt Ressort pression Couvercle arrire Vis Bouton d'cartement Bouton d'cartement Cble pour moteur saupoudreur farine Disque intermdiaire Entraneur Plaque Carter arrire Cble interrupteur fin de course
Clamping sleeve 8x50 Circlip Ball bearing Ball bearing Ball bearing Holder Limit switch Ball bearing Cable binder Receiver head Spacing washer Toothed belt HTD Double toothed belt HTD Clamp D-10 Worm gear motor Set screw M4x5 Compression spring Cable for light-barrier Pulley Pulley Eccentric Segment Z-Bracket Adjusting lever Eccentric Horizontal lever Seal cover plate Pulley Pulley Spring holding bolt Compression spring Rear cover Bolt Distance bolt Distance bolt Cable for flour duster-motor Intermediate disc Catch Plate Rear housing Limit switch cable
8.4
Unterbau Socle Machine base

125899
6918 9211 9286 10520 10927 11938 50603 50607 51309 99264 99528 121095 125908 125909 125910 125911 125912 125984 125985 125986 125987 125990 125991 126056 126059 126060 126068 126069 126070 129260 129265 129267 129669 129670
Springmutter 5.5x20 Sechskantmutter selbstsichernd M8x8 Lenkrolle 80x1 Haltering Gumminippel Federkeil 8x40 Motor 1,1 kW 50/60 Hz Rippenband Motor 1,1 kW 60 Hz, UL Achse Ueberstlppuffer Teigfangblech Rippenbandscheibe = 255 Rippenbandscheibe = 30 Rippenbandscheibe = 36 Motorhalterung Spannwinkel Abdeckung vorne Abdeckung hinten Kasten komplett Ausleger komplett Bgel komplett Achse Tischsttze Tischsttze Untertisch komplett Halter Fhrung Klinke Strebe Halter Verbindungsstab Sttze komplett Sttze komplett
Ecrou 5.5x20 Ecrou hexagonal indesserable M8x8 Galet-guide 80x1 Anneau de blocage Nipple de caoutchouc Clavette 8x40 Moteur 1,1 kW 50/60 Hz Courroie strie Moteur 1,1 kW 60 Hz, UL Axe Butoir Tle rceptrice Poulie courroie strie = 255 Poulie courroie strie = 30 Poulie courroie strie = 36 Fixation du moteur Angle tendeur Couverture avant Couverture arrire Botiers complet Support complet Etrier complet Axe Support de table Support de table Table infrieure complete Support Guide Cliquet Contre-fiche Support Barre de raccordement Support complet Support complet
Nut 5.5x20 Nut hexagon self locking M8x8 Guide roll 80x1 Retaining ring Rubber nipple Key 8x40 Motor 1,1 kW 50/60 Hz Ribbed-belt Motor 1,1 kW 60 Hz, UL Axle Puffer Dough catch pan Ribbed V-belt pulley = 255 Ribbed V-belt pulley = 30 Ribbed V-belt pulley = 36 Motor mounting Fastening bracket Frontcovering Rearcovering Box complete support complete Bow complete Axle Table support Table support Lower table complete Holder Guide Catch Stanchion Holder Connecting bar Support complete Support complete
8.5
Maschinentisch Table de machine Machine table

134821
5105 7247 7286 50902 52228 91339T05 99090 105467 121093 121096 121286 125996 125997 126886T02 131340T01 131345T06 134495 134691 135341
Fhrung Rillenkugellager Rillenkugellager Sicherungsring fr Welle Rillenkugellager Antriebsrolle Scheibe Kunststoffband 640 x 3280 Teigrckhaltebgel Handschutz Inox Haspelhalter Lagerkappe Rollenhalter Teighaspel 65 Rollenachse Leerlaufrolle inkl. Rillenkugellager Maschinentisch geschweisst, Inox Rollenhalter Inox Kunststoffband blau 640 x 3280
Guide Roulement billes Roulement billes Circlips pour arbre Roulement billes Rouleau d'entranement Disque Tapis synthtique 640 x 3280 Archet de retenue de pte Protge-mains Inox Support enrouleur Palier Support de rouleau Enrouleur pte 65 Arbre Rouleau vide incl. Roulement billes Table de machine soude, Inox Support de rouleau Inox Tapis synthtique bleu 640 x 3280
Guide Ball bearing Ball bearing Circlip for shaft Ball bearing Drive roller Disc Synthetic conveyor belt 640 x 3280 Dough retaining hoop Hand safety guard Inox Dough reeler bracket Bearing Roller bracket Dough reeler 65 Shaft Idle roller incl. Ball bearing Machine table welded, Inox Roller bracket Inox Synthetic conveyor belt blue 640 x 3280
8.6
Mehlstreuer Inox Saupoudreur farine Inox Flour duster Inox

106573
Bestell-Nr. No commande Ordering nr
11532 73264T04 102224 105038T01 105048T03 106562T03 106566T03 106567 106568 106570 106574T03 106581T03 106582T03 107082T03 120744 120745 124257T03
Haltering Abstreifermesser Hebelarm Schieber Schwingblech Wippe 630 komplett Achse 630 Lager Lager Exzenterhebel Trichter 630 Brstentrger 630 Brste 630 Mehlstaub-Schutz 630 Bolzen Hebel Streuwalze grobe Randrierung
Anneau de blocage Lame de racleur Bras de levier Verrou Tle basculant Bascule 630 complete Axe 630 Palier Palier Levier excentrique Trmie 630 Porte brosse Brosse 630 Protection contre pousse de farine 630 Boulon Levier Rouleau distributeur surface grosse
Retaining spring Scraper blade Arm of a lever Slide Swing sheet Rocker 630 complete Axle 630 Bearing Bearing Eccentric lever Hopper 630 Brush holder Brush 630 Protection against flour dust 630 Bolt Lever Coarse surface spreading roller
8.7
Automatischer Teighaspel Enrouleur automatique Automatic dough reeler

124590
6815 9172 9351 9756 10996 11352 11445 12092 50011 50314 50315 50322 50466 50468 50469 50471 50491 50564 50725 50739 51270 51273 51334 72750 103551T04 108526 124553 124554T01 124554T02 124559 124560V1 124561V1 124562V1 124563V1 124564V1 124565 124568 124569 124570 124571 124572
Senkschraube mit Schlitz M6x10 U-Scheibe M12x2 Rillenkugellager Lagerbchse ohne Bund Distanzscheibe 30/42/0.5 6kt. Mutter M12x0.5D rostfrei 6kt. Mutter M8x8 selbstsichernd rostfrei PT-Linsenschraube mit Kreuzschlitz 5x10 U-Scheibe M5x1.2 Steckereinsatz Steckereinsatz Distanzscheibe 12/24x0.5 O-Ring Rillenkugellager Rillenkugellager Passschraube m. I6kt. M8x20 Zyl.Schraube m.I6kt. M4x8 O-Ring Anbaugehuse Senkschraube M6x16 spezial Sockelgehuse inkl. Kabelverschraubung Tllengehuse inkl. Kabelverschraubung Kabelverschraubung Schraubendruckfeder Welle Traverse Zwischenrad Z=12 Hlse Hlse Zwischenplatte Leerlaufrolle 1 Leerlaufrolle 2 Leerlaufrolle 3 Leerlaufrolle 4 Leerlaufrolle 5 Schwenkplatte oben links Schwenkplatte unten rechts
Vis tte fraise avec fente M6x10 Rondelle Roulement billes Coussinet Rondelle d'espacement Ecrou hexagonal M12x0,5D Ecrou hexagonal indesserable M8x8 Vis PT 5x10 Rondelle M5x1.2 Insert de prise male Insert de prise male Rondelle d'ecartement O-Anneau Roulement billes Roulement billes Vis spec. M8x20 Vis cylindrique avec tte hexagonal M4x8 O-Anneau Bote adaptable Vis tte conique M6x16 spcial Bote de socle incl. passecble vis Bote de passe-cble incl. passe-cble vis Passe-cble vis Ressort pression Arbre Traverse Roue intermdiare Z=12 Douille Douille Plat intermdiaire Rouleau vide 1 Rouleau vide 2 Rouleau vide 3 Rouleau vide 4 Rouleau vide 5 Plaque tournante en haut gauche Plaque tournante en bas droite Recouvrement droite
Screw M6x10 Washer Ball bearing Bearing bush Spacing washer Nut hexagon M12x0,5D Self-locking hexagon nut M8x8 Screw 5x10 Washer M5x1.2 Plug insert Plug insert Spacer-washer O-Ring Ball bearing Ball bearing Screw spez. M8x20 Cylinderscrew with hexagon head M4x8 O-Ring Attached housing Countersunk screw M6x16 special Base housing incl. screwed cable gland Gromment housing incl. screwed cable gland Screwed cable gland Compression spring Shaft Tie-bar Intermediate wheel Z=12 Husk Husk Intermediate plate Idle roller 1 Idle roller 2 Idle roller 3 Idle roller 4 Idle roller 5 Swifel plate above left Swifel plate below left Front cover right Front cover left Roller Clutch-plate
Abdeckung Schwenkplatte rechts Abdeckung Schwenkplatte links Recouvrement gauche Rolle Rouleau Kupplungsplatte Plateau d'embrayage
124575T01 124576 124578 124579 124582 124583 124584 124585 124586 124587 124591 124594 124595 124595T03 124597 126381 126894 130530 130531 130532 130533
Strebe Welle Schwenkplatte Seitenplatte rechts Bolzen Sicherheitsblech Schwenkplatte oben rechts komplett Schwenkplatte unten links komplett Seitenplatte links komplett Antriebsrolle Halteplatte Profil-Strebe Motor mit Kabel Linak Motor mit Kabel Linak Mitnehmerstift Gabel Profilrohr Antriebsrad Z=10 Antriebsrad Z=12 Antriebsrad Z=13 Zwischenrad Z=12
Chandelle Arbre Plaque tournante Plaque latrale droite Boulon Tle de scurit Plaque tournante en haut complete Plaque tournante en bas complete Plaque latrale gauche complete Rouleau d'entranement Platine Chandelle Moteur avec cble Linak Moteur avec cble Linak Entraneur-broche Fourche Tube profil Roue dente Z=10 Roue dente Z=12 Roue dente Z=13 Roue intermdiare Z=12
Stanchion Shaft Swifel plate Side plate right Bolt Security plate Swifel plate above right complete Swifel plate below left complete Side-plate left complete Driving roller Holding plate Stanchion Motor with cable Linak Motor with cable Linak Catch-bolt Forked support Special section tube Gearwheel Z=10 Gearwheel Z=12 Gearwheel Z=13 Intermediate wheel Z=12
8.7.1 Convert the automatical dough reeler from the right to the left machine table
Mechanical modification
- Dismount both machine tables - Dismount the reeler - Interchange the drive rollers on both machine tables i. e. drive roller of the existing left table will be new in the right table mounted, drive roller of the existing right table will be new in the left table mounted.
left table
right table
- Change the table hook on the right side of machine head and the bolt on the right machine table
table hook
- Mount the automatical dough reeler on the left machine table - Mount both machine tables
right table bolt
Electrical conversion
- Dismount the front cover of the base. - On the existing reeler cable dismount the connecting plug to the reeler - Retract the reeler cable into the base. - Interchange mutually the blind plug and the rubber funnel for the cable passage in the base front-left / rear-right. - Extract the reeler-cable front-left through the rubber funnel and lay it to the reeler. - Reconnect the plug on the reeler cable. Lead No. 1 to connection 1, lead No. 2 to connection 2.
Adjustment of software (modification of the set-up data)

- Put Parameter 11 to 1 (Auto reeler left) Edition: 10. 1997
Service manual
8.7.2 Haspel anheben Soulever lenrouleur Reeler raise

Bestell-Nr. No commande Ordering no. Teilebezeichnung Dsignation Part name
134825
50048 50485
Gasfeder 100N ohne automatischem Haspel Gasfeder 200N mit automatischem Haspel
Vrin gaz 100N sans enrouleur automatique Vrin gaz 200N avec enrouleur automatique
Pneumatic spring 100N without automatic reeler Pneumatic spring 200N with automatic reeler
8.8
Elektrokasten Bote lectrique Electrical box

108623
8069 50359 50361 50362 50604 53173 53310 50642 50643 52120 52122 52124 52131 105404 105405
Feinsicherung 4,0A trg Hilfsschalterblock 2S Kleinleistungschtz Kleinleistungsschtz Zeitrelais Frequenzumrichter 230V Frequenzumrichter 400V Grundmodul Speiseeinheit Durchgangsklemme Schutzleiterklemme Abschlussplatte Endklammer Elektrokasten Elektrokasten UL
Fusible 4,0A lent Bloc de contacts auxiliaires 2S Contacteur de petit calibre Contacteur de petit calibre Relais temporis Variateur de frquence 230V Variateur de frquence 400V Module de base Bloc d'alimentation Borne Borne de terre Plaque de fermeture Pice finale Bote lectrique Bote lectrique UL
Fuse 4,0A slow Contact block auxiliary 2S Contactor miniature Contactor miniature Time relais Frequency inverter 230V Frequency inverter 400V Basic module Supply unit Terminal Earth terminal End cover plate End piece Electrical box Electrical box UL
50643
50642
8.9
Vorderer Deckel: Elektrische Ausrstung Couvercle avant: Equipement lectrique Front cover: Electric equipment
108624
12036 147449V1 50644 50925 50926 50927 50928 124607 124609 125560 125563 126138
Kabelbride Mikroprozessor Flachbandkabel 40-pol. Pilztaster schwarz Pilztaster rot Hilfsschalterblock 2S Hilfsschalterblock 10 Kabel zu Tasten Kabel zu Tasten Vorderer Deckel Blech zu Display Speisekabel zu Prozessor
Bride pour cble Unit microproceseur Cble plat, 40 pol. Bouton poussoir noir Bouton poussoir rouge Bloc de contact auxiliaires 2S Bloc de contact auxiliaires 10 Cble pour bouton-poussoir Cble pour bouton-poussoir Couvercle avant Tle pour display Cble d'alimentation processeur
Cable clamp Microprocessor unit Ribbon cable, 40 pol. Push button black Push button red Contact block auxiliary 2S Contact block auxiliary 10 Cable for push button Cable for push button Front cover Sheet for display Cable for processor supply
8.10
Tisch fr berfhrung (Option) Table pour transfert (option) Table for transfer (option)
140133
50314 50315 50725 51270 51273
Steckereinsatz H-A4SS Steckereinsatz H-A4BS Anbaugehuse Sockelgehuse Tllengehuse
Insert de prise male H-A4SS Insert de prise male H-A4BS Bote adaptable Bote de socle Bote de passe-cble
Plug insert H-A4SS Plug insert H-A4BS Attached housing Base housing Gromment housing
8.10.1 Verbindung PTT - SFS / SFA / SFI Connexion PTT - SFS / SFA / SFI Connection PTT - SFS / SFA / SFI
Bestell-Nr. No commande Ordering no. Teilebezeichnung Dsignation Part name
146212
123363 123366 123365 10704 10582 6935 9352
Schutz komplett Achse Verbindungsplatte Scheibe M6x1.6 Schraube M6x10 Flgelmutter M8x20 Mutter M8x0.8
Protection complte Axe Plaque de connection Rondelle M6x1.6 Vis M6x10 Ecrou papillon M8x20 Ecrou M8X0.8
Protection complete Axle Connection plate Washer M6x1.6 Screw M6x10 Wing-nut M8x20 Nut M8X0.8
9 Electro circuit diagram
Edition:
01. 2011
Service manual
9 SMB_F26_001
RONDO Burgdorf AG
Heimiswilstrasse 42 CH-3400 Burgdorf Tel.: +41 34 420 81 11 Fax: +41 34 420 81 99 Website: www.rondo-online.com E-mail: service@ch.rondo-online.com
Maschine Modelnummer Schema Nr. Auftragsnummer Maschinennummer

Manufacturer (company)
Machine Model number Drawing number Commission number Machine number

Rondo Burgdorf AG CH-3400 Burgdorf Switzerland
Machine Numro de Numro de Numro de Numro de
: Compas 3000 model : SFA6127 dessin : 500701h commande : machine :
Company / customer City Project path Project path .PDF L:\Electric P8\EPLAN_DATA\Projekte\RDB\5007xx\500701h.elk G:\PROJEKTE\PDF\PDF_Schema SMB
Responsible for project Created on Edit date 04.03.2010 26.05.2011
M. Sturzenegger by (short name) sturze_m Number of pages 24
+Inhaltsverz/1 h 40608 12.01.2011 Date sturze_m Name Date Ed. by Appr Original 26.05.2011 sturze_m Page name
Modification
Titel-/Deckblatt Title page/cover sheet Page de titre/de garde
Plant designation
Machine number Commission number Total Pg 24
SFA6127
Drawing number
== = +
Page
500701h
aaDoc aaDOC Deckblatt 1
Inhaltsverzeichnis - Table of contents - Sommaire functional assignment Higher-level function Mounting location
==aaDoc =aaDOC +Deckblatt
SMB_F06_002
Page
1
Page description
Titel-/Deckblatt Title page/cover sheet Page de titre/de garde Drahtfarben Wire colours Colours de fil Einspeisung Power Supply Alimentation Hauptantrieb Main drive Commande principale Antriebe / Kupplungen Drives / Clutches Entranements / Embrayages Steuerung Control Commande Steuerung Control Commande Prozessoreinheit
Index
Modification
Modification number Modification date
Date
26.05.2011 12.01.2011
Modification date
Edited by
sturze_m
h
Index
40608
Modification number
=aaDOC
+Drahtfarben
07.03.2011
sturze_m
==S1
=02
+1A
Index
Modification number
Modification date
06.05.2011
sturze_m
h
Index
40608
Modification number
14.02.2011
Modification date
=02
+1A
26.05.2011
sturze_m
h
Index
40608
Modification number
14.02.2011
Modification date
=02
+1A
07.03.2011
sturze_m
h
Index
40608
Modification number
14.02.2011
Modification date
=02
+1A
18.05.2011
sturze_m
=02
+1A
Index
Modification number
Modification date
26.05.2011
sturze_m
=02
+2
Index
Modification number
Modification date
14.02.2011
sturze_m
h
Index
40608
Modification number
14.02.2011
Modification date
==zzDoc
=zzDOC
+Klemmen
Klemmenaufreihplan Terminal line-up diagram Plan des bornes associables Steckerplan Plug diagram Plan des connecteurs Steckerplan Plug diagram Plan des connecteurs Steckerplan Plug diagram Plan des connecteurs Artikelstckliste Parts list Liste d'articles Artikelstckliste Parts list Liste d'articles
07.03.2011
sturze_m
=zzDOC
+Stecker
Index
Modification number
Modification date
26.05.2011
sturze_m
=zzDOC
+Stecker
Index
Modification number
Modification date
26.05.2011
sturze_m
=zzDOC
+Stecker
Index
Modification number
Modification date
26.05.2011
sturze_m
=zzDOC
+Artikel
Index
Modification number
Modification date
26.05.2011
sturze_m
=zzDOC
+Artikel
Index
Modification number
Modification date
26.05.2011
sturze_m
+Deckblatt/1 Date Ed. by Appr Original 26.05.2011 sturze_m Page name
Modification
Date
Name
Inhaltsverzeichnis Table of contents Sommaire
Plant designation
SFA6127
Drawing number
== = +
Page
500701h
aaDoc aaDOC Inhaltsverz 1
Inhaltsverzeichnis - Table of contents - Sommaire functional assignment Higher-level function Mounting location
==zzDoc =zzDOC +Artikel
SMB_F06_002
Page
3 Artikelstckliste Parts list Liste d'articles Artikelstckliste Parts list Liste d'articles Kabelplan Cable diagram Plan de cblage Kabelplan Cable diagram Plan de cblage Kabelplan Cable diagram Plan de cblage Kabelplan Cable diagram Plan de cblage Kabelplan Cable diagram Plan de cblage Kabelplan Cable diagram Plan de cblage
Page description
Index
Modification
Modification number Modification date
Date
26.05.2011
Edited by
sturze_m
=zzDOC
+Artikel
Index
Modification number
Modification date
26.05.2011
sturze_m
=zzDOC
+Kabel
Index
Modification number
Modification date
07.03.2011
sturze_m
=zzDOC
+Kabel
Index
Modification number
Modification date
26.05.2011
sturze_m
=zzDOC
+Kabel
Index
Modification number
Modification date
26.05.2011
sturze_m
=zzDOC
+Kabel
Index
Modification number
Modification date
07.03.2011
sturze_m
=zzDOC
+Kabel
Index
Modification number
Modification date
08.03.2011
sturze_m
=zzDOC
+Kabel
Index
Modification number
Modification date
07.03.2011
sturze_m
1 Date Ed. by Appr Original 26.05.2011 sturze_m Page name
+Drahtfarben/1
Modification
Date
Name
Inhaltsverzeichnis Table of contents Sommaire
Plant designation
SFA6127
Drawing number
== = +
Page
500701h
aaDoc aaDOC Inhaltsverz 2
Drahtfarben - Wire colours - Coueurs de fil Wechselspannung - AC voltage - Tension alternative Phase Phase Phase Neutralleiter Schutzleiter Steuerspannung vor Transformator Neutralleiter vor Transformator Steuerspannung nach Transformator Neutralleiter nach Transformator Steuerspannung geschaltet L1 L2 L3 N PE L N **VAC 0VAC **VAC Phase Phase Phase neutral conductor protective wire Control voltage before transformer Neutral conductor before transormator Control voltage after transformer Neutral conductor after transformer Control voltage switched L1 L2 L3 N PE L N **VAC 0VAC **VAC Phase Phase Phase conducteur neutre conducteur de protection Tension de comm. avant tranformateur Conducteur neutre avant transformateur Tension de commande aps transformateur Conducteur neutre avant transformateur Tension de commande branch L1 L2 L3 N PE L N **VAC 0VAC **VAC schwarz - black - noir schwarz - black - noir schwarz - black - noir hellblau - light blue - bleu clair gelb/grn - yellow/green - jaune/vert schwarz - black - noir hellblau - light blue - bleu clair rot - red - rouge rot/weiss - red/white - rouge/blanc lila - purple - lilas -
Gleichspannung - DC voltage - Tension continue Hauptstromkreise Hauptstromkreise Steuerstromkreise Steuerstromkreise Steuerstromkreise geschaltet L+ L+VDC 0VDC **VDC Main circuits Main circuits Control circuits Control circuits Control circuits switched L+ L+VDC 0VDC **VDC Cuircuit prinzipaux Cuircuit prinzipaux Cuircuit de commande Cuircuit de commande Cuircuit de commande branch L+ L+VDC 0VDC **VDC schwarz - black - noir schwarz - black - noir blau - blue - bleu blau/weiss - blue/white - bleu/blanc violett - violet - violet -
Analogsignale - Analog signals - Signaux analogiques Sollwert/Istwert Regelerde + Set value/Actual value Control ground + Valeur thoretique/effective Terre de rgulation + grau - grey - gris weiss - white - blanc -
Fremdspannung - External voltage - Tension d'origine trangres Steuerstromkreise extern

+Inhaltsverz/2 Date Ed. by Appr Original 07.03.2011 sturze_m Page name
VAC/DC
Control circuits external
VAC/DC
Cuircuit de commande externe
VAC/DC
orange - orange - orange ==S1=02+1A/1
Modification
Date
Name
Drahtfarben Wire colours Colours de fil
Plant designation
SFA6127
Drawing number
== = +
Page
500701h
aaDoc aaDOC Drahtfarben 1
-T1 -W8 3x0,75

1
460 400 230 200
-F1 2
T 4A
X11:24VDC X12:GDC X13:24VAC X14:ADC
24VDC / 3.0 0VDC / 3.0 24VADC / 3.0 0VADC / 3.0
-F2 2
T 4A
PE
-X1
L1
L2
L3
PE -X1 PE
PE
GN
PE_1 / 3.0 PE_2 / 3.0
3 4
5 6
-W6 4x1,5
-K1M
/4.4
1 2 3 GNYE
+3-Q1
6,3 - 9,0A 9,0A
-Z1
-L1 -L2 -L3
I>
2
I>
4
I>
6
PE
3x480VAC/10A
L1 / 3.0 L2 / 3.0 L3 / 3.0
-W1 4x2,08
SW
WS
RT
GN
+EXT-X10P
PE 2.1 / FU_PE 2.0 / FU_L1 2.1 / FU_L2 2.1 / FU_L3
3x200-460V 50/60Hz
Netzeinspeissung EU / UL Mains supply Branchement au reseau
-PE
-L1
-L2
-L3
-PE
PE
Steuerspannungstransformator Control voltage trans Transformateur de tension de com
==aaDoc=aaDOC+Drahtfarben/1 h 40608 14.02.2011 Date sturze_m Name Date Ed. by Appr Original 06.05.2011 sturze_m Page name
Modification
Einspeisung Power Supply Alimentation
Plant designation
SFA6127
Drawing number
== = +
Page
500701h
S1 02 1A 1
0 -FU_L1 / 1.2 -FU_L2 / 1.2 -FU_L3 / 1.2
1 -FU_PE / 1.3
X8_3 / 5.0 X8_4 / 5.0 X8_5 / 5.0 -W7

5
X8_6 / 5.0 X8_7 / 5.0
-W7
-W7
-W7
-G1
R/L1 S/L2 T/L3
PE
STF
STR
RH
RM
RL
RES
SD
PC
SD
10
+5V DC 1-10k MITSUBISHI ELECTRIC SINK SOURCE
0 - 5/10V DC input I V
4-20mA input
COM -W7
S0 S1
1
Mitsubishi FR-D 7*0 EC

/2.9 P/+ PR RS485 A
B C
SE RUN C SE RUN FU
X8_1 / 5.0
B A C
-W7 10x0,75
Output +0-10V
AM
S2 SC
-G1
/2.5
PE
N/-
P1
-W7
3 4
5 6
-K2M
/4.8 2
-W3 4x1,5
GNYE
U1
V1
W1
PE
+3-M1
230/400VAC;4.65/2.65A 220/460V;4.6/2.3A 1410/1715U/min 1.1kW
M
3
Bandantrieb Belt drive Entrainm. du tapis
1 h 40608 14.02.2011 Date sturze_m Name Date Ed. by Appr Original 26.05.2011 sturze_m Page name
5.0 / X8_2
Modification
Hauptantrieb Main drive Commande principale
Plant designation
SFA6127
Drawing number
== = +
Page
500701h
S1 02 1A 2
0
1.7 / -L1 1.7 / -L2 1.7 / -L3 1.8 / PE_1 1.8 / PE_2
+2-A2 24VDC 0VDC

2
X2:1
PE
-X3
-X2S -W9 3x1,0 -X1S -A1

-X1:1 2 3 PE 1 2 3 4
PE
1 2 GNYE
-X3S -W12 40x 0.25 -X3P

-X11
-X9P PE
-X9:1
-W8.1 4x1,5
1.8 / 24VDC 1.8 / 0VDC 1.8 / 24VADC 1.8 / 0VADC
1
-PE -X2S
1 2 3 4 X2:1 2 3 4
2
-X4:1
PE 6
-X3:1
PE 4
-X4P
-X3P
PE -W4 4x0,75 -W4.1 2x0,75 -W4.1 -W5 4x1,5
PE
GNYE
GNYE
U1
V1
W1
PE
U1
V1
W1
PE
+3-M2
220/400V;0.85/0.48A;50Hz 254/440V;0.8/0.46A;60Hz 0.09kW 1410U/1700/min
M
3
+3-Y5
2
+3-M3
220/400V;0.5/0.3A;50Hz 254/440V;0.5/0.3A;60Hz 0.09kW 1500U/1800/min
M
3
Walzenzustellung Roller gap setting Rglagement carte-cylindres Motor Motor Moteur
Walzenzustellung Roller gap setting Rglagement carte-cylindres Bremsmagnet Lifting magnetic Frein magnetique
Mehlstreuer Flour duster Saupoudreur farine
2 h 40608 14.02.2011 Date sturze_m Name Date Ed. by Appr Original 07.03.2011 sturze_m Page name
Modification
Antriebe / Kupplungen Drives / Clutches Entranements / Embrayages
Plant designation
SFA6127
Drawing number
== = +
Page
500701h
S1 02 1A 3
-A1
X7:1
12
-X7P -X1 -W11 5x0,75
1 1
3 2
12
-W14 -W10 5x1,0
63
3
16
18 15
-K2M
64 21
-K1M
11 13 /4.4 63
-K2M
/4.8 22
4
-W14
/4.8
3
64
-W14
8
-K3T
/4.7
-X1_1 / 4.0
+2-S3
12
+3-S10
14
-W10 -W11
4.7 / X1_1
2
53
2
-K2M
/4.8 54
6
-W10 -W10
5
-W10
23
4.6 / S3_12
-W14 -X1 -K1M

6 54 /4.4 53
13 A1
13
23 A1 B1 X1 Y1 24
-S3_12 / 4.2
-W14 12x1
-W14
5
-W14
-X1
-X1
-X1 -W11
1A
3
+2-S1
14 24
+2-S2
14
14
-W11
-K1M
24V A2
-K3T
/4.7
A2 B2 Z1 Z2
-K1M
/4.4 13
A1
-K2M
24V A2
-W14
13
+3-S11
14
Schutzgitter Safety guard Grille de protection S10 = rechts S10 = right S10 = droite S11 = links S11 = left S11 = gauche
AUS OFF DECL
Hauptschtz Main contactor Contacteur principal
Netzeinspeisung EIN Mains supply ON Branchement au reseau ENCL
1 3 5 14 54 64
2 4 6 13 53 63
/1.3 /1.3 /1.4 /4.8 /4.2 /4.3
Start Maschine Start machine Mise en marche machine Teig nach rechts Dough to the righte Pte droite Teig nach links Dough to the left Pte gauche 30 1s
A1-A2 Y1-Z1 15-18 LED

t t=0,3s
1 3 5 21 53 63
2 4 6 22 54 64
/2.0 /2.1 /2.1 /4.4 /4.3 /4.6
Hauptantrieb Main drive Commande principale

5
Modification
Date
Name
Steuerung Control Commande
Plant designation
SFA6127
Drawing number
== = +
Page
500701h
S1 02 1A 4
-A1
4 - 20mA +
-X8:1 2 3 4 5 7 6 -X6:1 2 3 4 5 6 -X5:1 2
-X8P
2.9 / -X8_1 2.9 / -X8_2 2.8 / -X8_3 2.8 / -X8_4 2.8 / -X8_5 2.8 / -X8_7 2.8 / -X8_6
-X6P
-X5P -W13 12x1 -X10S -X10P
-W13
4 4
3 3
-W12 7x0,75
+3-M4
blue
-W12
-W12
M
24VDC 1.6A 200N
brown
+3-Y1
2
+3-Y2
2
+3-Y4
2
(R)
(L)
(Z)
Hauptantrieb Main drive Commande principale Frequenzumrichter Frequency converter Convertisseur de frquence
Kupplungen Band Clutches conveyor bel Embrayages tapis Teig nach rechts Dough to the righte Pte droite Teig nach links Dough to the left Pte gauche
Mrbeteig / Cutomat Short dough / Cutomat Pte brise / Cutomat Kupplung Clutch Embrayage
Teighaspel Dough reeler Enrouleur pte
+2/6
Modification
Date
Name
Steuerung Control Commande
Plant designation
SFA6127
Drawing number
== = +
Page
500701h
S1 02 1A 5
+Ma-G2
Absolutwertgeber Rotary Encoder Codeur en valeur absolute
+Ma-B2
2
+Ma-B1
2
-W16 4x1,5
br
ws
-W15 4x1,5
br
ws
-X8S -A2
1
1
2
2
-X4P
-X4
-X5S
60
1
61
2
59
1
58
2
-X8:1
-X5
GND
Sig.
Prozessoreinheit Microprocessor unit Unite microprocesseur
Prozessoreinheit Microprocessor unit Unite microprocesseur
+1A/5 h 40608 14.02.2011 Date sturze_m Name Date Ed. by Appr Original 14.02.2011 sturze_m Page name
==zzDoc=zzDOC+Klemmen/1
Prozessoreinheit
Plant designation
SFA6127
Drawing number
== = +
Page
Modification
500701h
S1 02 2 6
Klemmenaufreihplan/ Terminal line-up diagram/ Plan des bornes associables/

Klemmenleiste Terminal strip Bornier
Klemme Terminal Borne 0 1 1A 2 3 4 5 6 L1 L2 L3 PE
SMB_F12_002
==S1=02+1A-X1
Artikelnummer Part number Numro d'article 52120 52120 52120 52120 52120 52120 52120 52120 52120 52120 52120 52122 Bemerkung Remark Remarque Seite Page Page ==S1=02+1A/4 ==S1=02+1A/4 ==S1=02+1A/4 ==S1=02+1A/4 ==S1=02+1A/4 ==S1=02+1A/4 ==S1=02+1A/4 ==S1=02+1A/4 ==S1=02+1A/1 ==S1=02+1A/1 ==S1=02+1A/1 ==S1=02+1A/1 52124 52131 Klemmenzubehr Terminal accessories Accessoire de borne Abschlussplatte End plate Flasque de fin Brcke Jumper Pont Endklammer fr TS35 End piece Piece finale
Brcke Jumper Pont
==S1=02+2/6 Date Ed. by Appr Original 07.03.2011 sturze_m Page name
+Stecker/1
Modification
Date
Name
Klemmenaufreihplan Terminal line-up diagram Plan des bornes associables
Plant designation
SFA6127
Drawing number
== = +
Page
500701h
zzDoc zzDOC Klemmen 1
Steckerplan/ Plug diagram/ Plan des connecteurs/

Stecker Plug Connecteur Artikelnummer Part number Numro d'article Steckerziel Plug target Destination du connecteur +3-M4:brown +3-M4:blue Kontakt Contact Contact 3 4 Buchsenziel Female pin target Destination de contact Seite / Spalte Page / column Page / Colonne ==S1=02+1A/5 ==S1=02+1A/5
SMB_F22_002
==S1=02+1A-X10P
+Klemmen/1 Date Ed. by Appr Original 26.05.2011 sturze_m Page name
Modification
Date
Name
Steckerplan Plug diagram Plan des connecteurs
Plant designation
SFA6127
Drawing number
== = +
Page
500701h
zzDoc zzDOC Stecker 1

Stecker Plug Connecteur Artikelnummer Part number 50335/50315/50335/50315 Numro d'article Steckerziel Plug target Destination du connecteur Kontakt Contact Contact 1 2 3 4 PE 1 2 3 4 PE -X5P:2 -X5P:1 ==S1=02+1A/5 ==S1=02+1A/5 Buchsenziel Female pin target Destination de contact Seite / Spalte Page / column Page / Colonne
SMB_F22_002
==S1=02+1A-X10S
Modification
Date
Name
Plant designation
SFA6127
Drawing number
== = +
Page
500701h

Stecker Plug Connecteur Artikelnummer Part number Numro d'article Steckerziel Plug target Destination du connecteur +3-Q1:2 +3-Q1:4 +3-Q1:6 PE Kontakt Contact Contact 1 2 3 PE Buchsenziel Female pin target Destination de contact Seite / Spalte Page / column Page / Colonne ==S1=02+1A/1 ==S1=02+1A/1 ==S1=02+1A/1 ==S1=02+1A/1
SMB_F22_002
==S1=02+EXT-X10P
+Artikel/1
Modification
Date
Name
Plant designation
SFA6127
Drawing number
== = +
Page
500701h
Artikelstckliste / Parts list / Liste d'articles /

Betriebsmittelkennzeichen Device tag Dsignation de composant ==S1=02+1A-A1 Seite Page Page ==S1=02+1A/3.1 Artikelnummer Part number Numro d'article 50642 Bezeichnung Designation Dsignation Grundmodul Basic module Module de base Frequenzumrichter Frequency converter Convertisseur de frquence Frequenzumrichter u. Parameter Freq.converter and parameters Conv.de freq. et paramtre oder or ou Frequenzumrichter Frequency converter Convertisseur de frquence Frequenzumrichter u. Parameter Freq.converter and parameters Conv.de freq. et paramtre Leistungsschtz Contactor Contacteur Hilfskontaktblock 2S Contact component 2S Module de contacts auxiliaires Leistungsschtz Contactor Contacteur Hilfskontaktblock 2S Contact component 2S Module de contacts auxiliaires Zeitrelais rckfallvergert Time relay off-delayed Relais de temporisation retard la chute Trafomodul transformer module Module transformateur Sicherung traeg Fuse slow Fusible a act. ret. Gr=5x20 Gr=5x20 Gr=5x20 FST 5020/250 V, In =T4 A 24VAC/DC Usp.=24VDC; Ie=9A Technische Daten Technical data donnes technique
SMB_F01_002
P=1.50kW, Se=4.5kVA, Ia=3.6A, Ue=3x400V
==S1=02+1A-G1
==S1=02+1A/2.0
53310
SFA6127: 500701==S1=02+1A-2-G1
==S1=02+1A-G1
==S1=02+1A/2.0
132406V10
==S1=02+1A-G1
==S1=02+1A/2.0
oder
==S1=02+1A-G1
==S1=02+1A/2.0
53173
P=1,5kW; Se=3,2kVA,Ia=7,0A; Ue=3x200-240VAC; 50/60Hz;Ua=3x0-200-240V SFA6127: 500701==S1=02+1A-2-G1
==S1=02+1A-G1
==S1=02+1A/2.0
132406V12
Usp.=24VDC; Ie=9A
==S1=02+1A-K1M
==S1=02+1A/4.4
50361
==S1=02+1A-K1M
==S1=02+1A/4.4
50359
==S1=02+1A-K2M
==S1=02+1A/4.8
50362
==S1=02+1A-K2M
==S1=02+1A/4.8
50359
==S1=02+1A-K3T
==S1=02+1A/4.7
50604
==S1=02+1A-T1
==S1=02+1A/1.5
50643
==S1=02+1A-T1-F1
==S1=02+1A/1.6
8069
+Stecker/3 Date Ed. by Appr Original 26.05.2011 sturze_m Page name
Modification
Date
Name
Artikelstckliste Parts list Liste d'articles
Plant designation
SFA6127
Drawing number
== = +
Page
500701h
zzDoc zzDOC Artikel 1

Betriebsmittelkennzeichen Device tag Dsignation de composant ==S1=02+1A-T1-F2 Seite Page Page ==S1=02+1A/1.6 Artikelnummer Part number Numro d'article 8069 Bezeichnung Designation Dsignation Sicherung traeg Fuse slow Fusible a act. ret. Kupplungsgehaeuse Coupling housing Boite accuplement Steckdoseneinsatz 4p+PE Socket insert 4p+PE Insert de prise femelle 4p+PE Netzfilter, dreipolig Line filter, three-pole Filtre de rseau, tripolaire Prozessoreinheit Microprocessor unit Unite microprocesseur Pilzdrucktaster schwarz mushroom pushbutton black bouton-poussoir en forme de champignon noir Hilfsschalterblock Contact component auxiliary Module de contacts auxiliaires Pilzdrucktaster schwarz mushroom pushbutton black bouton-poussoir en forme de champignon noir Hilfsschalterblock Contact component auxiliary Module de contacts auxiliaires Pilzdrucktaster rot mushroom pushbutton red bouton-poussoir en forme de champignon rouge Hilfsschalterblock Contact component auxiliary Module de contacts auxiliaires Drehstrommotor Three-phase motor Moteur triphas oder or ou DM = 60mm DM = 60mm DM = 60mm Gr=5x20 Gr=5x20 Gr=5x20 Technische Daten Technical data donnes technique FST 5020/250 V, In =T4 A
SMB_F01_002
fr 4,5,6-polig H-A & STA
==S1=02+1A-X10S
50335
==S1=02+1A-X10S
50315
5-polig mit PE; IEC: Ub=400V Ib=23A; UL: Ub=600V Ib=10A 3x520V / 10A
==S1=02+1A-Z1
==S1=02+1A/1.2
53650
==S1=02+2-A2
==S1=02+1A/3.3
147449V1
==S1=02+2-S1
==S1=02+1A/4.5
50925
==S1=02+2-S1
==S1=02+1A/4.5
50927
==S1=02+2-S2
==S1=02+1A/4.6
50925
==S1=02+2-S2
==S1=02+1A/4.6
50927
==S1=02+2-S3
==S1=02+1A/4.2
50926
==S1=02+2-S3
==S1=02+1A/4.2
50928
Pn=1.1kW Un=230/400V; F=50Hz In=4.8/2.8A
==S1=02+3-M1
==S1=02+1A/2.0
50603
==S1=02+3-M1
==S1=02+1A/2.0
oder
Modification
Date
Name
Plant designation
SFA6127
Drawing number
== = +
Page
500701h

Betriebsmittelkennzeichen Device tag Dsignation de composant ==S1=02+3-M1 Seite Page Page ==S1=02+1A/2.0 Artikelnummer Part number Numro d'article 51309 Bezeichnung Designation Dsignation Drehstrommotor Three-phase motor Moteur triphas Motor Walzenzustellung Motor Roller gap setting Moteur Rglagement carte-cylindres AC-Getriebemotor AC-Gear motor AC-Moteur-reducteur Linak Power Drive Linak Power Drive Linak Power Drive Motorschutzschalter Motor protection switch Disjoncteur de prot. du moteur Endschalter Limit switch Commutateur de fin de course Endschalter Limit switch Commutateur de fin de course Elektromagnetkupplung Clutch magnetic Embrayage magnetique Elektromagnetkupplung Clutch magnetic Embrayage magnetique Elektromagnetventil Valve solenoid Electrovanne Enthalten in Artikel Nr. 35493 Contain in item nr.35493 Contenir dans article no.35493 Lichtschranke Empfngerkopf Light barrier Receiver head Relais photoelectrique Tte de rcepteur Lichtschranke Senderkopf Light barrier Transmitter head Relais photoelectrique Tte de transmetteur Technische Daten Technical data donnes technique
SMB_F01_002
UL geprft, Pn=1.1kW Un=230/400V; F=50Hz In=4.8/2.8A Pn=0.090kW Un=200-230/380-420V/1500U/min; f=50/60Hz Un=230-440V;f=50/60;Pn=0.09kW;i=1:15
==S1=02+3-M2
==S1=02+1A/3.2
35493
==S1=02+3-M3
==S1=02+1A/3.7
12061
Un=24VDC; Fn=200N;vn=50mm/s
==S1=02+3-M4
==S1=02+1A/5.8
124595
6,3 - 9,0A
==S1=02+3-Q1
==S1=02+1A/1.0
12009
U = -250V; I = -15A
==S1=02+3-S10
==S1=02+1A/4.1
9371
U = -250V; I = -15A
==S1=02+3-S11
==S1=02+1A/4.1
9371
24V
==S1=02+3-Y1
==S1=02+1A/5.3
106114T01
24V
==S1=02+3-Y2
==S1=02+1A/5.5
106114T01
24V
==S1=02+3-Y4
==S1=02+1A/5.6
106114T04
==S1=02+3-Y5
==S1=02+1A/3.4
in-35493
==S1=02+Ma-B1
==S1=02+2/6.5
11334
==S1=02+Ma-B2
==S1=02+2/6.3
11335
Modification
Date
Name
Plant designation
SFA6127
Drawing number
== = +
Page
500701h

Betriebsmittelkennzeichen Device tag Dsignation de composant ==S1=02+Ma-G2 Seite Page Page ==S1=02+2/6.1 Artikelnummer Part number Numro d'article 50482 Bezeichnung Designation Dsignation Absolutwertgeber Rotary Encoder Codeur en valeur absolute Technische Daten Technical data donnes technique
SMB_F01_002
+Kabel/1
Modification
Date
Name
Plant designation
SFA6127
Drawing number
== = +
Page
500701h
Kabelplan - Cable diagram - Plan de cblage Cable name ==S1=02+1A-W1 Remark

Seite / Spalte Page / column Page / Colonne Anschluss Connection point Raccordement Zielbezeichnung von Target designation from Dsignation de destination de
SMB_F09_002
Cable type PUR No. of conductors

Ader Conductor Conducteur
Part number 121038T02 4 Cross-section 2,08 mm Cable length

Anschluss Connection point Raccordement Seite / Spalte Page / column Page / Colonne Zielbezeichnung nach Target designation to Dsignation de destination vers
/1.0 /1.1 /1.1 /1.1
1 2 3 PE
+EXT-X10P +EXT-X10P +EXT-X10P +EXT-X10P
SW WS RT GN
+3-Q1 +3-Q1 +3-Q1 PE
2 4 6
/1.0 /1.0 /1.0 /1.1
Cable name ==S1=02+1A-W3 Remark

Cable type K-M JZ CY No. of conductors


/2.0 /2.1 /2.1 /2.1
2 4 6 PE
-K2M -K2M -K2M -G1
1 2 3 GNYE SH
+3-M1 +3-M1 +3-M1 +3-M1
U1 V1 W1 PE
/2.0 /2.0 /2.0 /2.0

Cable type K-M JZ No. of conductors

Part number 124605 4 Cross-section 0,75 mm Cable length

1 2 3 GNYE /3.2 /3.2 /3.2 /3.3 1 2 3 6 -X4P -X4P -X4P -X4P 1 2 3 GNYE +3-M2 +3-M2 +3-M2 +3-M2 U1 V1 W1 PE /3.2 /3.2 /3.2 /3.2
+Artikel/4 Date Ed. by Appr Original 07.03.2011 sturze_m Page name
Modification
Date
Name
Kabelplan Cable diagram Plan de cblage
Plant designation
SFA6127
Drawing number
== = +
Page
500701h
zzDoc zzDOC Kabel 1
Kabelplan - Cable diagram - Plan de cblage Cable name ==S1=02+1A-W4.1 Remark

SMB_F09_002

Part number in-124605 2 Cross-section 0,75 mm Cable length

1 2



/3.7 /3.7 /3.7 /3.7
1 2 3 4
-X3P -X3P -X3P -X3P
1 2 3 GNYE
+3-M3 +3-M3 +3-M3 +3-M3
U1 V1 W1 PE
/3.7 /3.7 /3.7 /3.7



/1.2 /1.2 /1.2 /1.3
L1 L2 L3
-X1 -X1 -X1 -Z1-PE
1 2 3 GNYE
-Z1-L1 -Z1-L2 -Z1-L3 PE
/1.2 /1.2 /1.2 /1.1



/5.1 /5.1 /5.1 /5.1 /5.2 /5.2
1 2 3 4 5 6
-X8P -X8P -X8P -X8P -X8P -X8P
1 2 3 4 5 6
-G1 -G1 -G1 -G1 -G1 -G1
B C STF STR PC 4
/2.9 /2.9 /2.2 /2.2 /2.5 /2.7
Modification
Date
Name
Plant designation
SFA6127
Drawing number
== = +
Page
500701h
zzDoc zzDOC Kabel 2

SMB_F09_002


/5.2
-X8P
7 8 9 GNYE
-G1
/2.8



/1.2 /1.2 /1.4
L1 L2 PE
-X1 -X1 -X1
1 2 GN
-T1 -T1 -T1
460 0 PE
/1.5 /1.5 /1.6
Cable name ==S1=02+1A-W8.1 Remark



/3.1 /3.1 /3.1 /3.1
1 2 3 4
-X2S -X2S -X2S -X2S
1 2 3 4 GNYE
-T1 -T1 -T1 -T1
X11:24VDC X12:GDC X13:24VAC X14:ADC
/1.7 /1.7 /1.7 /1.7

Cable type TT-flex NK JZ CY No. of conductors

Part number 126138 Cross-section 1,0 mm Cable length

/3.3 /3.4 /3.4
1 2 3
-X2S -X2S -X2S
1 2 GNYE SH
-X9P -X9P -X9P
1 2 3
/3.3 /3.4 /3.4
Modification
Date
Name
Plant designation
SFA6127
Drawing number
== = +
Page
500701h
zzDoc zzDOC Kabel 3

SMB_F09_002
Cable type No. of conductors


/4.6 /4.2 /4.1 /4.5 /4.5
4 6 2 3 5
-X1 -X1 -X1 -X1 -X1
1 2 3 4 5
+2-S2 +2-S3 +2-S3 +2-S1 +2-S1
13 12 11 23 13
/4.6 /4.2 /4.2 /4.5 /4.5



/4.1 /4.1 /4.1 /4.1
1 1A 1A 2
-X1 -X1 -X1 -X1
1 2 3 4 GNYE
+3-S10 +3-S10 +3-S11 +3-S11
13 14 13 14
/4.1 /4.1 /4.1 /4.1

Cable type No. of conductors

Part number 126136;50644 40 Cross-section 0.25 mm Cable length

SW /5.3 /5.4 /5.5 /5.5 /5.6 /5.6 1 2 3 4 5 6 -X6P -X6P -X6P -X6P -X6P -X6P 1 2 3 4 5 6 GNYE +3-Y1 +3-Y1 +3-Y2 +3-Y2 +3-Y4 +3-Y4 1 2 1 2 1 2 /5.3 /5.3 /5.5 /5.5 /5.6 /5.6
Modification
Date
Name
Plant designation
SFA6127
Drawing number
== = +
Page
500701h
zzDoc zzDOC Kabel 4

SMB_F09_002
Cable type H05VV5-F UL-CSA-HAR oil resist. No. of conductors

Part number 124593 Cross-section 1 mm Cable length

12
/5.7 /5.8
1 2
-X5P -X5P
1 2
-X10S -X10S
4 3
/5.7 /5.8

Cable type H05VV5-F UL-CSA-HAR oil resist. No. of conductors

Part number 134554 Cross-section 1 mm Cable length

12
/4.7 /4.9 /4.5 /4.4 /4.3 /4.2 /4.6 /4.7
18 0 5 A1 63 6 7 15
-K3T -X1 -X1 -K1M -K1M -X1 -X7P -K3T
1 2 3 4 5 6 7 8 9 10 11 GNYE
-K2M -K2M -K2M -K2M -K2M -K2M -K2M -K2M
A1 A2 21 22 53 54 63 64
/4.8 /4.8 /4.4 /4.4 /4.3 /4.3 /4.6 /4.6
Cable name ==S1=02+2-W15 Remark



/6.5 /6.4
58 59
-X5S -X5S
ws br
+Ma-B1 +Ma-B1
2 1
/6.5 /6.5
Modification
Date
Name
Plant designation
SFA6127
Drawing number
== = +
Page
500701h
zzDoc zzDOC Kabel 5
Kabelplan - Cable diagram - Plan de cblage Cable name ==S1=02+2-W16 Remark

SMB_F09_002


/6.3 /6.3
61 60
-X5S -X5S
ws br
+Ma-B2 +Ma-B2
2 1
/6.3 /6.3
Modification
Date
Name
Plant designation
SFA6127
Drawing number
== = +
Page
500701h
zzDoc zzDOC Kabel 6

Compas 3000 SFA6127 SD102402 SA e

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Compas 3000 SFA6127 SD102402 SA e

Uploaded by

Copyright:

Available Formats

Service manual

Compas 3000 SFA6127

Technical specifications subject to change without notice

Unbedingt zu beachtende Sicherheitsvorschriften und -hinweise

Prescriptions et conseils de scurit observer obligatoirement

Safety instructions and information which must be followed

2 Full View of the Machine

3. Empfohlene Ersatzteile / Pices de rechange recommandes / Recommended spare parts

3.1 Mechanische Ersatzteile / Pices de rechange mcaniques / Mecanical spare parts

Elektr. Ersatzteile / Pices de rechange lectriques / Electr. spare parts

4.1.1 Converting the machine for a different mains voltage

200 - 230 V: delta connection 380 - 460 V: star connection

4.1.2 Conversion to a different frequency

4.2 Calibrating the roller gap measurement

- press "calibrating", measuring system is calibrated

4.2.2 Calibrating in all other cases

4.3 Checking the direction of rotation

4.4 Electrical control system

4.5 Frequency inverters

4.6 Diagnostic program

1/2/3 1 1 800 1200 1350 1100 750 2

0 = not defined , 1 = left , 2 = right

Level 2: Acceptance / testing / customer service Code 99

Time final control test , time for one pass Transfer

0 = no transfer 1 = left 2 = right ms ms 0 = TT / 1 = FB % ms ms mm ms mm

20 0 0 0.2 0 0.2 1.1

500 10000 10000 45 1000 45 10

100 2000 2000 9 100 1.5 1.7

mm 0= Slow auto-reeling off 10 - 100 = Reeler speed in % ms

Auto-reeler slow time

Special Parameters, Code 199

10000 10 1000 1000

Minimum speed Roller blocked Supervision

% 0 = released 1 = blocked 012

5.3 Select parameters, modify values

When leaving parameters, the question appears "save modification?"

6.1 Software version and operating hours

6.2 Indication for Diagnosis

Roller adjustment position Position of sender

set outputs detailed view

6.2.1 Position absolute value sender

6.3 Overview of the inputs and outputs

Error frequency converter Control voltage OK Control voltage OK

6.4.2 Check the inputs

I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7

I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7

I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7

I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7

I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7

I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7

I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7

I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7

I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7

I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7

I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7

I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7

I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7

I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7

6.5.2 Overview of the outputs

6.5.3 Checking the outputs

- mark desired outputs through selecting

- with "set" set the desired outputs and reset