Professional Documents
Culture Documents
Introduction Objectives And Product Rolform Colorseal Rolform Proiles Seal Deck Seal Klip Seal Orb Seal Klad Seal Tile Seal Form Curved Seal Orb 3 2 1 6 8 9 13 17 21 24 28 34 31 Installation Notes Seal Klip Seal Tile Fasteners Fastening Installation Guidelines Technical Information
41 42 44 45 49 46 47 50 51 53 52
INTRODUCTION
produce metal rooing, wall cladding and rain-water goods. It is one of the irst such companies in Malaysia to have fully local participation and technology. these new materials to enable Architects to express their ideas in all shapes and forms of roof.
Rolform Sdn Bhd was locally incorporated in 1979 by a group of Engineering Professionals to
Rolform has since ventured into the high-end rooing and walling works utilizing new innovative materials and standing seam proile. Again we are one of the irst rooing companies to venture into
Standard Flashing And Fixing Details Natural Lighting Acoustics And Heat Reduction Expansion Joints Location Map Curved Ridges For Low Pitched Roofs
38
Our Objectives
We are committed to: (a) consistently provide the best quality metal rooing and wall cladding sheets to the construction (b) supply other metal formed products to the construction and building industry (c) assist in the governments policy of increasing the production of industrial goods in Malaysia. and building industry
Rolforms Colorseal proiles are formed from prepainted steel sheets produced by an integrated 6 stage process namely: 1. Zinc coating by hot-dip process to protect base material 3. Primer paint coating 6. Baking of top coat 4. Baking of primer coat 5. Finishing or top coat paint 2. Phosphate treatment to provide a suitable surface for paint adhesion
ROLFORM COLORSEAL
Our PRODUCT
We have the following rooing proiles:(a) Seal Deck (d) Seal Klad (g) Curved Seal Orb (j) Seal Zip ** (i) (b) Seal Form (e) Seal Orb (h) Seal Tile (c) Seal Klip (f) Crimped Seal Fom (i) Seal Seam * Rolforms roof sheets and wall claddings come in the following inishes:(ii) Colorseal / Colorseal Xtra (Prepainted on zinc coated steel) (iv) Aluminium (Plain or Prepainted)* (v) Titanium Zinc (Prepatinated)* * see Seal Seam brochure ** contact Rolform Zincalume/Aluzinc/Galvalume (Alum-zinc alloy coated steel)
under a strict quality control at every stage of production, all to Japanese Industrial Standards (JIS) or equivalent. Standard Colorseal sheets are single-sided two-coat two-baked as shown in the illustration below. Rolform stocks a standard range of 5 - 8 colours. Other colours are available subject to minimum order quantities and delivery time.
(2 coat - 2 bake)
Primer Primer
Top coat
ROLFORM COLOrSEAL
PAINT QUALITY TEST
Test Items Cross cut erichsen test Bending test Surface coat hardness Salt Spray test Weathering test Chemical resistance Impact deformation test Testing methods Pencil scratches (Using pencils in JIS S6006) Dipped in 5% HCI (24 hours) the base metal face exposed JIS Z2371 continuous Dipped in 5% H2SO4 (24 hours) Bending test (180) according to JIS G3312 Dupont type impact test according to JIS G3312 Over 1,000 hours with Weather-O-Meter(JIS Z9117 7.5) Cross cut erichsen test (6mm Ni) Results Over H No peel off No peel off No peel off Normal Normal Normal
ROLFORM COLOrSEAL
ADVANTAGES OF COLORSEAL
1. Owing to its colour, Colorseal is obviously aesthetically superior to plain sheets. obviously superior to on-site painting. 2. The use of two contrasting colours further enhances the appearance of a building. 3. Being painted on zinc coated sheets, Colorseal naturally lasts longer than plain galvanised sheets. 4. Colorseal eliminates on-site painting and all the associated on-site surface preparations and is 6. Being oven-baked, it will not crack nor peel under the tropical weather. Notes: dull under the intense and punishing tropical weather. 5. The good appearance of Colorseal lasts longer than unpainted galvanised sheets which tend to
Solvent resistance
M.E.K.
Normal
Normal
20 times
1. Anti-dirt coating is also available subject to minimum order quantity - Colorseal Xtra Kindly consult our Sales & Marketing Ofice for information and assistance.
Rooing
Painting
2. Special colors and other thicknesses can be arranged subject to minimum order quantity
ROLFORM PROFILES
1. A specially designed side lap prevents strong wind gusts from forcing rain water through the side lap.
2. The roofer does not need to observe the prevailing wind direction when laying the roof sheets. 3. Mastic sealing compound is not required for side laps. the side lap during installation. and leakage. ensure a long maintenance free service life. damage due to unduly long storage time. 5. Steel sheets are protected with alum-zinc or zinc coating by the continuous hot-dip process to
4. A new design side support rib gives extra strength to support the roofers weight without damaging 6. Proiles are available in custom-cut long lengths resulting in no end laps and no end lap wastage 8. For sheet lengths that are too long for transportation, they could be rolled on site. Faber Castell Factory, Subang
7. Orders can be easily arranged for rolling at short notice prior to ixing thereby eliminating likely
SEAL DECK
T E C H N I C A L I N F O R M AT I O N
Available Finish Zincalume/Aluzinc (Alum-zinc alloy coated steel) Colorseal/Colorseal Xtra (Prepainted zinc coated steel) Prima Maju/Clean Colorbond (Prepainted alum-zinc alloy coated steel) 3 o Minimum Recommended Pitch
SEAL DECK
T E C H N I C A L I N F O R M AT I O N
Profile Specification
Material Base steel thickness mm 0.42 0.42 Total coated thickness mm 0.47 0.47 Weight kg/m2, lb/ft2 4.63 4.54 0.951 0.932 Moment of Inertia (I) cm4/m, in4/ft. 4.62 0.033 Computed on base steel thickness only 2.48 0.046 5.48 Top section Bottom section modulus (Z) modulus (Z) cm3/m, in3/ft. cm3/m, in3/ft. 0.107
Zincalume Colorseal
Loading Capacity Based on allowable stress of 10 T/in and uniformly distributed load over continuous spans (alternate span loaded)
Imposed Load Max Span lb/ft m ft. mm in. Kg/m 3.68 24 5 1 2.80 9.19 48 10 2 2.25 7.39 73 15 3 1.96 6.43 97 20 4 1.76 5.78 122 25 5 1.62 5.31 146 30 6 1.50 4.92 170 35 7 1.40 4.61 195 40 8 1.32 4.35 220 45 9 1.25 6.58 244 50 10 1.19 5.96 268 55 11 1.14 5.54 293 60 12 1.10 5.02 317 65 13 1.06 4.81 341 70 14
27 mm
20 mm
20 mm
70 mm
180 mm
25 mm
25 mm
20 mm
End span
NOTE:
delection (critical)
12.08 2.09
53.21 33.98 20.80 15.79 12.75 10.77 1.34 0.82 0.62 0.50 0.43
9.30
1200 mm
Single span
Roof
2100 mm
9
Max. span
Wall
Example:
Since the delection is proportional to the bending moment which in turn is proportional to the u.d.l., therefore for different imposed loads for a given span, the delection may be computed in proportion to the magnitude of the total u.d.l. (imposed load + self weight of sheet). Approximate delection = (10 + 1) x 0.43 = 0.152 ins. = 3.861 mm (30 + 1) Self weight of sheet taken as 1 lb/ft 1 inch = 25.4 mm
0.36
8.22
0.32
7.32
0.28
4.13
0.26
3.93
0.23
3.76
0.22
0.199
3.62
3.51
0.19
3.37
1.02 4.29
366 75
15
0.17
To obtain the delection of 5-6 span and imposed load of 10 lbs/ft , refer to column 6 which has a span closest to 5-6 and compute as follows:-
T e c h n i c a l Br o ch u r e Fif t h Ed it io n - 2009
10
SEAL DECK
S P E C I F I C AT I O N S
SEAL DECK
S P E C I F I C AT I O N S
Recommended roof pitch: min. 3
SEAL DECK Metal Decking for roof, wall, fascia and ceiling
Proile : The proile shall be Rolform Seal Deck with trapezoidal rib of 27 mm height; effective cover of 750 mm; the sheets shall be in custom-cut lengths fastened to supports with approved self-drilling screws complete with preassembled neoprene washers. Material Choice: 1. Non-Colored Finish The material shall be Zincalume steel sheets of 0.42 mm* Base Steel Thickness (BST)
3.
(3a)
The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal Xtra) of 0.42 mm* Base Steel Thickness (BST)
2.
(2a)
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa with limited ductility; hot-dipped with minimum AZ150 coating (150gsm alum/zinc alloy coating) The alloy contents of Zincalume coating shall comprise of 55% aluminium, 43.5% zinc and 1.5% silicon; material warranty shall be 25 years against perforation Colored Finish (without Anti-Dirt)
Or
(3b)
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum Z20 coating (200gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining The material shall be Pre-painted Zincalume coated steel sheets of 0.42 mm* Base Steel Thickness (BST)
The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal) of 0.42 mm* Base Steel Thickness (BST)
Or
(2b)
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum Z15 coating (150gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 18 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 10 years against perforation The material shall be Pre-painted Aluminium Zinc Alloy coated steel sheets of 0.42 mm* Base Steel Thickness (BST)
4)
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ150 coating (150 gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 5 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining The metal lashing and capping shall be of the same thickness and same material as the metal rooing. Painting at site is not necessary.
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ100 coating (100gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 14 micron over 3 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 3 micron; material warranty shall be 10 years against perforation
Note: * Also available in other thicknesses and subject to Mills minimum order quantity Also available in other types of paint inishing and subject to Mills minimum order quantity For further assistance, please do not hesitate to consult our Sales & Marketing ofice at 03 5122 0235
11
12
SEAL FORM
T E C H N I C A L I N F O R M AT I O N
Available Finish Zincalume/Aluzinc (Alum-zinc alloy coated steel) Colorseal/Colorseal Xtra (Prepainted zinc coated steel) Prima Maju/Clean Colorbond (Prepainted alum-zinc alloy coated steel) 3 o Minimum Recommended Pitch
SEAL FORM
T E C H N I C A L I N F O R M AT I O N
Profile Specification
Material Base steel thickness mm 0.42 0.42 Total coated thickness mm 0.47 0.47 Weight kg/m2, lb/ft2 4.68 4.59 0.958 0.939 Moment of Inertia (I) cm4/m, in4/ft. 4.06 0.030 Computed on base steel thickness only 3.19 0.061 4.22 Top section Bottom section modulus (Z) modulus (Z) cm3/m, in3/ft. cm3/m, in3/ft. 0.078
Loading Capacity Based on allowable stress of 10 T/in and uniformly distributed load over continuous spans (alternate span loaded)
Imposed Load Max Span lb/ft m ft. mm in. Kg/m 4.23 24 5 1 3.22 48 10 2 2.59 8.50 73 15 3 2.26 7.42 97 20 4 2.03 6.67 122 25 5 1.86 6.11 146 30 6 1.72 5.66 170 35 7 1.62 5.31 195 40 8 1.53 5.01 220 45 9 1.45 4.76 244 50 10 1.38 4.54 268 55 11 1.32 4.35 293 60 12 1.27 4.19 317 65 13 1.23 4.03 9.63 341 70 14
Zincalume Colorseal
19 mm
50 mm 23 mm
45 mm
20 mm
19 mm
End span
NOTE:
delection (critical)
106.35 60.29 41.76 31.93 25.86 21.67 18.84 16.76 14.73 13.40 12.14 11.20 10.26 4.19 2.38 1.64 1.26 1.02 0.86 0.74 0.66 0.58 0.53 0.48 0.44 0.40
13.89 10.25
1200 mm
Single span
Roof
2000 mm
13
Max. span
Wall
Example:
To obtain the delection of 5-6 span and imposed load of 10 lbs/ft , refer to column 7 in the above table which has a span closest to 5-6 and compute as follows:Approximate delection = (10 + 1) x 0.74 = 0.226 ins. = 5.74 mm (35 + 1) Self weight of sheet taken as 1 lb/ft 1 inch = 25.4 mm
Since the delection is proportional to the bending moment which in turn is proportional to the u.d.l., therefore for different imposed loads for a given span, the delection may be computed in proportion to the magnitude of the total u.d.l. (imposed load + self weight of sheet).
0.38
366 75
15
0.36
14
SEAL FORM
S P E C I F I C AT I O N S
SEAL FORM
S P E C I F I C AT I O N S
Recommended roof pitch: min. 3
SEAL FORM Metal Decking for roof, wall, fascia and ceiling
Material Choice: 1.
Proile : The proile shall be Rolform Seal Form with trapezoidal rib of 22 mm height; effective cover of 740 mm; the sheets shall be in custom-cut lengths fastened to supports with approved self-drilling screws complete with preassembled neoprene washers. The material shall be Zincalume steel sheets of 0.42 mm* Base Steel Thickness (BST) Non-Colored Finish
3.
(3a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal Xtra) of 0.42 mm* Base Steel Thickness (BST)
2.
(2a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal) of 0.42 mm* Base Steel Thickness (BST)
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa with limited ductility; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating). The alloy contents of Zincalume coating shall comprise of 55% aluminium, 43.5% zinc and 1.5% silicon; material warranty shall be 25 years against perforation Colored Finish (without Anti-Dirt)
Or
(3b) The material shall be Pre-painted Zincalume coated steel sheets of 0.42 mm* Base Steel Thickness (BST)
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum Z20 coating (200gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining
Or
(2b) The material shall be Pre-painted Aluminium Zinc Alloy coated steel sheets of 0.42 mm* Base Steel Thickness (BST)
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum Z15 coating (150gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 18 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 10 years against perforation
4)
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 5 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining The metal lashing and capping shall be of the same thickness and same material as the metal rooing. Painting at site is not necessary.
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ100 coating (100gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 14 micron over 3 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 3 micron; material warranty shall be 10 years against perforation
Note: * Also available in other thicknesses and subject to Mills minimum order quantity Also available in other types of paint inishing and subject to Mills minimum order quantity For further assistance, please do not hesitate to consult our Sales & Marketing ofice at 03 5122 0235
15
16
SEAL KLIP
T E C H N I C A L I N F O R M AT I O N
Available Finish Zincalume/Aluzinc (Alum-zinc alloy coated steel) Colorseal/Colorseal Xtra (Prepainted zinc coated steel) Prima Maju/Clean Colorbond (Prepainted alum-zinc alloy coated steel) 1 o Minimum Recommended Pitch
SEAL KLIP
T E C H N I C A L I N F O R M AT I O N
Profile Specification
Base steel thickness mm 0.42 0.48 Total coated thickness mm 0.47 0.53
1 5
Weight
Based on allowable stress of 10 T/in in and uniformly distributed load over continuous spans (alternate span loaded). (A) 0.42 mm B. S. T. Loading Capacity
Imposed Load Max Span lb/ft m ft. mm in. Kg/m 12.86 41.6 1 5 1.64 24 3.92 24 2.90 9.51 48 10 2 2.40 7.87 73 15 2.10 6.89 97 20 4 1.88 6.17 122 25 5 1.72 5.64 146 30 6 5.25 170 1.6 35 7 4.92 195 1.5 40 8 4.62 1.41 220 45 9 4.39 1.34 244 50 10 4.20 1.28 268 55 11 4.03 1.23 293 60 12 3.87 1.18 317 65 13 3.74 1.14 341 70 14 3.61 1.10 366 75 15
1.09 1.22
Computed on base steel thickness only 2.58 2.89 0.048 0.054 7.21 8.03
Top section Bottom section modulus (Z) modulus (Z) cm3/m, in3/ft. cm3/m, in3/ft. 0.135 0.149
40 mm
220 mm
220 mm
220 mm
(B) 0.48 mm B. S. T.
Imposed Load Max Span lb/ft m ft. mm in. Kg/m
delection
23.3 2
0.92 48 10
16.2 3
0.64 73 15
12.5 4
0.49 97 20
10.0 5
0.39 122 25
8.40 6
0.33 146 30
7.30 7
0.29 170 35
6.40 8
0.25 195 40
5.60 9
0.22 220 45
5.10 10
0.20 244 50
4.70 11
0.18 268 55
4.30 12
0.17 293 60
4.00 13
0.16 317 65
3.70 14
3.50 15
0.14 366 75
1500 mm 1600 mm
Single span
Roof
2400 mm 2800 mm
17
Max. span
Wall
Example:
delection
4.11
3.06
2.53 8.30
To obtain the delection of 5-6 span and imposed load of 10 lbs/ft for 0.42 mm B. S. T., refer to column 6 which has a span closest to 5-6 and compute as follows:Approximate delection = (10 + 1) x 0.33 = 0.117ins. = 2.972 mm (30 + 1) Self weight of sheet taken as 1 lb/ft 1 inch = 25.4 mm
18.0
0.71
2.21 7.25
13.8
0.54
1.98 6.49
11.1
0.44
1.82 5.97
9.40
0.37
1.66 5.54
8.10
0.32
1.58 5.18
7.10
0.28
1.49 4.89
6.30
0.25
1.42 4.66
5.80
0.23
1.35 4.45
5.20
0.20
1.30 4.26
4.80
0.19
1.25 4.10
4.50
0.18
3.94
4.10
0.16
1.16
3.80
3.80
0.15
18
SEAL KLIP
T E C H N I C A L I N F O R M AT I O N
SEAL KLIP
T E C H N I C A L I N F O R M AT I O N
Recommended roof pitch: min. 1
Proile : The proile shall be Rolform Seal Klip with trapezoidal rib of 40 mm height; effective cover of 660 mm; the sheets shall be in custom-cut lengths fastened to supports with approved self-drilling screws complete with preassembled neoprene washers. The material shall be Zincalume steel sheets of 0.42 mm* Base Steel Thickness (BST) Non-Colored Finish
(3a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal Xtra) of 0.42 mm* Base Steel Thickness (BST)
3.
2.
(2a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal) of 0.42 mm* Base Steel Thickness (BST)
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa with limited ductility; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating). The alloy contents of Zincalume coating shall comprise of 55% aluminium, 43.5% zinc and 1.5% silicon; material warranty shall be 25 years against perforation Colored Finish (without Anti-Dirt)
Or
(3b) The material shall be Pre-painted Zincalume coated steel sheets of 0.42 mm* Base Steel Thickness (BST)
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum Z20 coating (200gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining
Or
(2b) The material shall be Pre-painted Aluminium Zinc Alloy coated steel sheets of 0.42 mm* Base Steel Thickness (BST)
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum Z15 coating (150 gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 18 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 10 years against perforation
4)
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 5 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining The metal lashing and capping shall be of the same thickness and same material as the metal rooing. Painting at site is not necessary.
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ100 coating (100gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 14 micron over 3 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 3 micron; material warranty shall be 10 years against perforation
Note: * Also available in other thicknesses (0.42mm BST) and subject to Mills minimum order quantity Also available in other types of paint inishing and subject to Mills minimum order quantity For further assistance, please do not hesitate to consult our Sales & Marketing ofice at 03 5122 0235
19
20
SEAL KLAD
T E C H N I C A L I N F O R M AT I O N
Available Finish Zincalume/Aluzinc (Alum-zinc alloy coated steel) Colorseal/Colorseal Xtra (Prepainted zinc coated steel) Prima Maju/Clean Colorbond (Prepainted alum-zinc alloy coated steel) For Cladding & Fascia Only
SEAL KLAD
S P E C I F I C AT I O N S
Proile : The proile shall be Rolform Seal Klad with trapezoidal rib of 16 mm height; effective cover of 800 mm; the sheets shall be in custom-cut lengths fastened to supports with approved self-drilling screws complete with preassembled neoprene washers. The material shall be Zincalume steel sheets of 0.42 mm* Base Steel Thickness (BST) Non-Colored Finish
16 mm
19 mm
10 mm
60 mm
28 mm
9 mm
40 mm
28 mm
2.
Continuous span
Base steel thickness mm 0.42 0.42
Profile Specification
1980 mm
Zincalume Colorseal
1830 mm
Single span
Wall
(2a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal) of 0.42 mm* Base Steel Thickness (BST)
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa with limited ductility; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating). The alloy contents of Zincalume coating shall comprise of 55% aluminium, 43.5% zinc and 1.5% silicon; material warranty shall be 25 years against perforation Colored Finish (without Anti-Dirt)
Weight
Or
Top section Bottom section modulus (Z) modulus (Z) cm3/m, in3/ft. cm3/m, in3/ft. 0.067
(2b) The material shall be Pre-painted Aluminium Zinc Alloy coated steel sheets of 0.42 mm* Base Steel Thickness (BST)
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum Z15 coating (150gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 18 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 10 years against perforation
21
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ100 coating (100gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 14 micron over 3 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 3 micron; material warranty shall be 10 years against perforation
22
SEAL KLAD
S P E C I F I C AT I O N S
3. Colored Finish (with Anti-Dirt) (3a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal Xtra) of 0.42 mm* Base Steel Thickness (BST) The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum Z20 coating (200gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining
SEAL ORB
T E C H N I C A L I N F O R M AT I O N
Available Finish Zincalume/Aluzinc (Alum-zinc alloy coated steel) Colorseal/Colorseal Xtra (Prepainted zinc coated steel) Prima Maju/Clean Colorbond (Prepainted alum-zinc alloy coated steel) 5 o Minimum Recommended Pitch
Or
(3b) The material shall be Pre-painted Zincalume coated steel sheets of 0.42 mm* Base Steel Thickness (BST)
4)
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 5 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining The metal lashing and capping shall be of the same thickness and same material as the metal rooing. Painting at site is not necessary.
18 mm
Pitch = 75 mm
Note: * Also available in other thicknesses and subject to Mills minimum order quantity Also available in other types of paint inishing and subject to Mills minimum order quantity For further assistance, please do not hesitate to consult our Sales & Marketing ofice at 03 5122 0235
Recommended Maximum Support Spacings Continuous span 1200 1500 2100 Single span 1000 1300 1830 Max. Cantilever 100 100 300
Roof
Max. span
Wall
23
SEAL ORB
T E C H N I C A L I N F O R M AT I O N
Profile Specification
Base steel thickness mm
0.30 0.38 0.42 0.82
SEAL ORB
S P E C I F I C AT I O N S
Moment of Inertia (I) cm4/m, in4/ft.
1.56 1.97 2.23 4.46 0.011 0.014 0.016 0.033
kg/m2, lb/ft2
3.36 4.25 4.81 9.62 0.687 0.869 0.984 1.967
Weight
Top section Bottom section modulus (Z) modulus (Z) cm3/m, in3/ft. cm3/m, in3/ft.
0.032 0.040 0.046 0.092
SEAL ORB Metal Decking for roof, wall, fascia and ceiling
Material Choice: 1.
Proile : The proile shall be Rolform Seal Orb with sinusoidal rib of 18 mm height; effective cover of 760 mm; the sheets shall be in custom-cut lengths fastened to supports with approved self-drilling screws complete with preassembled neoprene washers. The material shall be Zincalume steel sheets of 0.42 mm* Base Steel Thickness (BST) Non-Colored Finish
Based on allowable stress of 10 T/in and uniformly distributed load over continuous spans (alternate span loaded). Loading Capacity
Imposed Load Max Span lb/ft m ft. mm Kg/m 12.73 5.29 3.88 24 5 1 2.86 9.38 74.7 10 48 2 2.36 7.74 51.5 15 73 3 2.06 1.55 6.76 39.3 20 97 4 1.84 1.23 6.04 31.3 122 25 5 1.69 1.04 5.54 26.5 146 30 6 1.57 0.90 5.15 22.9 170 35 7 1.47 0.80 4.82 20.2 195 40 8 1.38 0.69 4.53 17.6 220 45 9 1.32 0.64 4.33 16.3 244 50 10 1.26 0.58 4.13 14.9 268 55 11 1.20 0.53 3.94 13.4 293 60 12 1.16 0.50 3.80 12.6 317 65 13 1.12 0.46 3.67 11.8 341 70 14 1.08 0.43 3.54 10.9 366 75 15
End span
NOTE:
delection (critical)
in.
134.3
2.
Example:
To obtain the delection of 5-6 span and imposed load of 10 lbs/ft , refer to column 6 in the above table which has a span closest to 5-6 and compute as follows:Approximate delection = (10 + 1) x 1.04 = 0.369 ins. = 9.373 mm (30 + 1) Self weight of sheet taken as 1 lb/ft 1 inch = 25.4 mm
Since the delection is proportional to the bending moment which in turn is proportional to the u.d.l., therefore for different imposed loads for a given span, the delection may be computed in proportion to the magnitude of the total u.d.l. (imposed load + self weight of sheet).
2.94
2.03
(2a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal) of 0.42 mm* Base Steel Thickness (BST)
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa with limited ductility; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating). The alloy contents of Zincalume coating shall comprise of 55% aluminium, 43.5% zinc and 1.5% silicon; material warranty shall be 25 years against perforation Colored Finish (without Anti-Dirt)
Or
(2b) The material shall be Pre-painted Aluminium Zinc Alloy coated steel sheets of 0.42 mm* Base Steel Thickness (BST)
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum Z15 coating (150gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 18 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 10 years against perforation
25
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ100 coating (100gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 14 micron over 3 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 3 micron; material warranty shall be 10 years against perforation
26
SEAL ORB
S P E C I F I C AT I O N S
3. Colored Finish (with Anti-Dirt) (3a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal Xtra) of 0.42 mm* Base Steel Thickness (BST) The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum coating of 200 gsm of zinc; factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining
Or
(3b) The material shall be Pre-painted Zincalume coated steel sheets of 0.42 mm* Base Steel Thickness (BST)
4)
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 5 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining The metal lashing and capping shall be of the same thickness and same material as the metal rooing. Painting at site is not necessary.
Effect
ive Co ve
R
r 760 mm (2 5.98)
R R
Note: * Also available in other thicknesses and subject to Mills minimum order quantity Also available in other types of paint inishing and subject to Mills minimum order quantity For further assistance, please do not hesitate to consult our Sales & Marketing ofice at 03 5122 0235
For smooth bull-nosing or curved roof without any crimping, specify curved SEAL ORB. Important Data
27
Minimum radius, R=455 mm (for convex and concave curve) Minimum thickness = 0.55 mm TCT (G300) For recommended max. support spacings, refer table in page 24. Available only in commercial grade steel
28
Proile : The proile shall be Rolform Curved Seal Orb with trapezoidal rib of 18 mm height; effective cover of 760 mm; the sheets shall be in custom-cut lengths fastened to supports with approved self-drilling screws complete with preassembled neoprene washers. Material Choice: 1. The material shall be Zincalume steel sheets of 0.50 mm* Base Steel Thickness (BST) Non-Colored Finish
2.
(2a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal) of 0.50 mm* Base Steel Thickness (BST)
The base steel sheets shall be with guaranteed minimum yield strength of 300 MPa with limited ductility; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating). The alloy contents of Zincalume coating shall comprise of 55% aluminium, 43.5% zinc and 1.5% silicon; material warranty shall be 25 years against perforation Colored Finish (without Anti-Dirt)
Or
(3b) The material shall be Pre-painted Zincalume coated steel sheets of 0.50 mm* Base Steel Thickness (BST)
Or
(2b) The material shall be Pre-painted Aluminium Zinc Alloy coated steel sheets of 0.50 mm* Base Steel Thickness (BST)
The base steel sheets shall be with guaranteed minimum yield strength of 300MPa; hot-dipped with minimum Z15 coating (150gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 18 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 10 years against perforation
4)
The base steel sheets shall be with guaranteed minimum yield strength of 300 MPa; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 5 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining The metal lashing and capping shall be of the same thickness and same material as the metal rooing. Painting at site is not necessary.
Note: * Minimum thickness of 0.50mm BST, Steel Grade of G300 and subject to Mills minimum order quantity Also available in other types of paint inishing and subject to Mills minimum order quantity For further assistance, please do not hesitate to consult our Sales & Marketing ofice at 03 5122 0235
The base steel sheets shall be with guaranteed minimum yield strength of 300 MPa; hot-dipped with minimum AZ100 coating (100gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 14 micron over 3 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 3 micron; material warranty shall be 10 years against perforation
29
30
Proile : The proile shall be Rolform Crimped Seal Form with trapezoidal rib of 22 mm height; effective cover of 740 mm; the sheets shall be in custom-cut lengths fastened to supports with approved self-drilling screws complete with preassembled neoprene washers. Material Choice: 1. R The material shall be Zincalume steel sheets of 0.42 mm* Base Steel Thickness (BST) Non-Colored Finish
Le
We
Important Data
Minimum radius, R=455 mm (for convex) For recommended max. support spacings, refer table in page 13. Recommended minimum uncrimped edge Le = 55 mm Accessories
2.
(2a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal) of 0.42 mm* Base Steel Thickness (BST)
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa with limited ductility; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating). The alloy contents of Zincalume coating shall comprise of 55% aluminium, 43.5% zinc and 1.5% silicon; material warranty shall be 10 years against perforation Colored Finish (without Anti-Dirt)
Or Crimped Flashings
Max 170 mm
(2b) The material shall be Pre-painted Aluminium Zinc Alloy coated steel sheets of 0.42 mm* Base Steel Thickness (BST)
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum Z15 coating (150gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 18 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 10 years against perforation
Max 170 mm
31
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ100 coating (100gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 14 micron over 3 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 3 micron; material warranty shall be 10 years against perforation
32
SEAL TILE
T E C H N I C A L I N F O R M AT I O N
Available Finish Zincalume/Aluzinc (Alum-zinc alloy coated steel) Colorseal/Colorseal Xtra (Prepainted zinc coated steel) Prima Maju/Clean Colorbond (Prepainted alum-zinc alloy coated steel)
Or
(3b) The material shall be Pre-painted Zincalume coated steel sheets of 0.42 mm* Base Steel Thickness (BST)
4)
The base steel sheets shall be with guaranteed minimum yield strength of 550 MPa; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 5 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining The metal lashing and capping shall be of the same thickness and same material as the metal rooing. Painting at site is not necessary.
Rib Height 18 mm
Note: * Also available in other thicknesses and subject to Mills minimum order quantity Also available in other types of paint inishing and subject to Mills minimum order quantity For further assistance, please do not hesitate to consult our Sales & Marketing ofice at 03 5122 0235
260 mm
260 mm
70 mm Eave End
33
Module and Step Details Note: Standard module measures 260mm in length. Length of module is adjustable to suit design requirements.
Step Height 18 mm
34
SEAL TILE
T E C H N I C A L I N F O R M AT I O N
Recommended Maximum Support Spacings
SEAL TILE
S P E C I F I C AT I O N S Roof 260 mm
760
Single span
Wall
Proile : The proile shall be Rolform Seal Tile with sinusoidal rib of 18 mm height; effective cover of 760 mm; the standard modules shall be stepped at 260 mm length** with a eave end of 70 mm lengths; fastened to supports with approved self-drilling screws complete with preassembled neoprene washers. The material shall be Zincalume steel sheets of 0.42 mm* Base Steel Thickness (BST) Non-Colored Finish
Physical Properties
G300
Steel Grade
Weight
Effective Coverage mm
Advantages
Projects Reference
Has the aesthetic conventional roof tile look. Long length for easy and faster installation. Light weight compared to conventional clay tile. Hence light supporting structure. Less leakage compared to conventional tiles. Reduce the risks of roof-entry burglaries.
2.
(2a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal) of 0.42 mm* Base Steel Thickness (BST)
The base steel sheets shall be with guaranteed minimum yield strength of 300 MPa with limited ductility; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating). The alloy contents of Zincalume coating shall comprise of 55% aluminium, 43.5% zinc and 1.5% silicon; material warranty shall be 25 years against perforation Colored Finish (without Anti-Dirt)
Or
(2b) The material shall be Pre-painted Aluminium Zinc Alloy coated steel sheets of 0.42 mm* Base Steel Thickness (BST) Commercial Building, Puchong
The base steel sheets shall be with guaranteed minimum yield strength of 300 MPa; hot-dipped with minimum Z15 coating (150gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 18 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 10 years against perforation
The base steel sheets shall be with guaranteed minimum yield strength of 300 MPa; hot-dipped with minimum AZ100 coating (100gsm of alum/zinc alloy coating) ; factory painted and oven-baked with top coat polyester paint inish of minimum 14 micron over 3 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 3 micron; material warranty shall be 10 years against perforation.
36
35
SEAL TILE
S P E C I F I C AT I O N S
3. Colored Finish (with Anti-Dirt) (3a) The material shall be Pre-painted Hot-dipped Galvanized Iron steel sheets (Colorseal Xtra) of 0.42 mm* Base Steel Thickness (BST) The base steel sheets shall be with guaranteed minimum yield strength of 300 MPa; hot-dipped with minimum Z20 coating (200gsm of zinc coating); factory painted and oven-baked with top coat polyester paint inish with nominal thickness of 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish with nominal thickness of 7 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining
Or
(3b) The material shall be Pre-painted Zincalume coated steel sheets of 0.42 mm* Base Steel Thickness (BST)
4)
The base steel sheets shall be with guaranteed minimum yield strength of 300 MPa; hot-dipped with minimum AZ150 coating (150gsm of alum/zinc alloy coating); factory painted and oven-baked with top coat polyester paint inish of minimum 20 micron over 5 micron corrosive inhibitive epoxy primer; reverse coat of polyester paint inish of 5 micron over 5 micron corrosive inhibitive epoxy primer; material warranty shall be 25 years against perforation, 10 years against excessive color fading/chalking and 5 years against dirt staining The metal lashing and capping shall be of the same thickness and same material as the metal rooing. Painting at site is not necessary.
Intensity
Cross Sectional Area of Gutters 4900 5770 9.00 7.56 5770 6880 9.00
10.56
6880
12990
17680
23100
26000
Location
Note: * Also available in other thicknesses and subject to Mills minimum order quantity ** Length of module is adjustable to suit design requirements; Max. length per piece of roof tile is limited to 7 metre Also available in other types of paint inishing and subject to Mills minimum order quantity For further assistance, please do not hesitate to consult our Sales & Marketing ofice at 03 5122 0235
Downpipe Sizing
The cross sectional area of a downpipe should be designed such that 600 mm of the downpipe caters for 6.5m of roof area drained. In any case the downpipe cross sectional area should not be less than half that of the gutter from which it drains. It is recommended that downpipes should be spaced at a maximum of 12 m apart (40 feet).
37
38
INSTALLATION NOTES
Handling And Storage
On arrival at the site, the bundles of sheets should be lifted from the transport carrier by a crane and properly stacked clear of the ground ready to be lifted up to the roof structure for laying. In the absence of a crane, sheets can be unloaded by hand one at a time. To avoid damage the sheets should be lifted and carried and not dragged over each other or over the ground surface. Ideally sheets should be laid immediately upon arrival on site; however, if this is not possible, the sheets should be kept dry and protected from rain by tarpaulin or polythene sheets until they are ready to be laid.
The bundles of sheets should be adequately supported at least 1-6 above the ground such that the sheets are not twisted or excessively sagged. One end of the bundles of sheets should preferably be higher than the other end forming an angle of 10-15 with the ground to encourage any water to run off the sheets. The higher end of the bundles should be wrapped in polythene sheets to prevent ingress of water.
Water of condensation or any water getting between the sheets may cause slight staining to the sheets. This is unsightly although the strength of the material is not affected. If water is found between the sheets, they should be immediately separated and each sheet mopped dry with a clean cloth. The sheets should then be left to air dry before being stacked together again. ights Wood We 2 ft ights Wood We Polythene g Sheet Sheet Rooin 1 ft 10o-15o Air Space Wooden Supports
39
41
INSTALLATION NOTES
Lifting And Laying Sheets
When lifting sheets up to the roof, it is important to ensure that all the sheets are the correct way up with the overlapping side towards the starting point of laying. This will eliminate turning around of the sheets. Care should be taken to stack the piles of sheets over or near purlin supports rather than at purlin midspan.
INSTALLATION NOTES
Installation Procedures - Seal Klip
STEP 1 Secure a clip at each purlin. Ensure that all the clips are in right orientation. Check the clips alignment using a string pulled from the irst clip to the last. STEP 2 Install irst sheet. STEP 4 Install second sheet over the new row of clips.
When commencing to lay the sheets extreme care should be taken to position the irst sheet straight and square in relation to the roof structure. Thereafter periodic checks should be made to ensure that the already fastened sheets are parallel to the inishing line. If adjustment is required, each subsequent sheet can be adjusted until a parallel alignment is achieved. Cutting If it is necessary to cut the sheets, care should be taken to ensure that sheets are cleanly and squarely cut using preferably a power driven saw or electric nippler. If power tools are not available, a ine- toothed sheet metal saw or hand shear could be used.
STEP 6 Cut off pan if sheet is too wide and close up with lashing.
Whenever possible, avoid cutting over other sheets particularly when power saws are used as the hot metal particles may damage the appearance of the sheets below. Workers should be instructed to wear soft lat-soled shoes to avoid damaging the sheets. Cleaning Up
STEP 3 Mount one clip over the male rib of the sheet at each purlin.
After each days work it is good practice to sweep the completed portions of the roof clear of all metallic particles such as blind rivet shanks, screws, nuts, nails, cuttings etc and wipe off dirty foot prints. This is to avoid unsightly stains on the metal sheets which may lead to early deterioration.
If a full sheet is required, mount a partclip over the last rib and close up with lashing.
42
43
INSTALLATION NOTES
Installation Procedures - Seal Tile
Prevailing Wind Direction Installation Direction
FASTENERS
For a good weather-proof roof and wall cladding it is strongly recommended that self- drilling screw fasteners are used. For non-self-drilling fasteners, holes through the sheets must be drilled and not punched. Fasteners should be of reputable make supplied complete with adequate sized neoprene washers. Fasteners should only be tightened until the neoprene washer is irmly gripped to provide a weather-proof seal. Over-tightening of the fastener could result in splitting the washer or deforming the sheet, either of which could lead to leakage. Recommended Fasteners with pre-assembled neoprene bonded washer Fasteners For Valley Fixing
: At every 2nd module, ridges and eaves. : Self drilling self tapping. 12 x 45mm hexagonal head type with neoprene-bonded steel washer.
Fastening
Fastener
260mm
: At intermediate modules. : Self drilling 10 x 20mm hexagonal head type with neoprene-bonded steel washer.
Stitching Screws
Stitching
For fastening to steel purlins Powerdrive DX 648-HM For fastening to timber purlins Powerdrive TD 550-HM
For fastening to steel girts Powerdrive DX 520-HM For fastening to timber girts Powerdrive TD 528-HM Fastener For Flashing and Side Lap Stitching Powerdrive TD 520-HM
260mm
260mm
260mm
Timber Truss
Timber Batten
Note: Fastening of the sheets shall start from fascia board end. Recommended Pitch 6 o minimum.
Typical Installation
44
45
FASteNING FASTENING
The recommanded lenghts of fasteners to be used are as shown in the table below:Support Type Hardwood Steel Location Crest Fixing 50 mm 48 mm Trough Fixing 28 mm 20 mm Seal Klip Bracket 25 mm 16 mm
FASteNING FASTENING
Fasteners may be located at the crests or troughs of the sheets for both roof and wall and for steel or timber supports. Fastening through the crest is nevertheless recommended for roofs while fastening through the trough is recommended for wall claddings.
20 mm
Fasteners for crest fastening to steel or timber are to be located at every alternate crest.
Crest fastener to steel support
Driving Tools
1.
2.
2.
Ref. 1. 2. 3. 4.
Reversible Screwdriver HITACHI Phillips Double Bit CROSS AC 12 45 mm Setting Tool Attachment SPEDEC DS.8 Model SNG-6 2,000 rpm
Description
Fasteners for trough fastening to steel or timber are to be located at every alternate trough together with a side lap fastener at overlap.
Trough fastener to steel support
SEAL FORM
SEAL DECK
3.
4.
SEAL DECK
46
47
Natural Lighting
Natural lighting in the roofs of buildings are normally achieved by the provision of translucent sheets of the it can overlap and be supported on both sides by the steel sheets. quality may be used. Heat Transmission The translucent sheets shall comply with requirements of B.S. 4154 - Corrugated Plastic Translucent Sheets same proile as the steel sheets used for the roof. These translucent sheets are used in single widths so that made from thermo-setting polyester resins (glass-ibre reinforced). Alternatively acrylic sheets of approved
Turn up 45o
It is a common misconception that metal rooing makes the building warmer. On the contrary it has been radiation into the building and quickly dissipated by the normal ventilation air current within the building. the sun has set.
proven that about 70-90% (depending on the age of the roof sheets) of radiant heat reaching the metal In contrast, conventional roof tiles and asbestos roof sheets absorb about 60-70% of the heat that falls upon them and this heat is stored in the material and only gradually released into the building even hours after Thus except for very low buildings, no heat reduction measures are needed for metal roofed structures.
rooing surface is relected by the metal sheets. The small percentage of heat absorbed is soon released by
Turn up 45o
Ridge Capping
NOTE: Notching is only required for Seal Klip proile. For other proiles notching is optional.
48
49
CURVED RIDGES FOR Curved ridges for LOW pitched roofs low
Like most steel rooing sheets Rolform proile can be bent over the ridge of a roof provided the radius of curvature is not less than 20 m. Based on this radius the table below gives the arc length to assist in the estimation of the quantity of sheets required and the chord length to indicate the position of the two topmost purlins which should be placed symmetrically about the ridge centre-line.
Arc Length Rise
Even though metal sheets produced by Rolform are perfectly suited for most buildings, there may be times when reduction of heat and noise created by rain is desired. In such cases an insulation blanket of 25-50 mm thick can be ixed to the underside of the sheets supported by a reinforced relective foil.
Tangent Point
Chord Length
Tangent Point
C-Channel Purlin
Insulation Blanket
To reduce heat only, fix the reinforced reflective foil as shown in diagram B, without the insulation blanket.
Roof Sheet
Diagram A
0.70 0.70 4
1.40 1.40 12
2.09 2.09 28
2.79 2.79 48
3.49 3.49 76
10
C-Channel Purlin
For slopes 1, 2 and 3 it is recommended that the side laps over the crest of the curvature be sealed with an approved sealant for additional protection against leakage.
Diagram B
50
51
There is therefore no need to provide for an expansion joint to cater for longitudinal thermal movement.
Market, Putrajaya
Turn up 45o
at 300 mm overlap
Two purlins
50 mm
52
53
54
55