Professional Documents
Culture Documents
introduction.
s shape
For F-1 top side of the panel trapezoidal roll formed sheets TR 40/250 are used, and for F-2
side TR 1.5/66.67 .
INTERLEMIND KP consists of the interior and exterior roll formed sheets, pre-coated by
an organic, mostly polyester paint system by the coil coating technology, and a hard core of
polyurethane foam with 38-42 kg/m3 density. The three elements make a compact panel,
70 to 100 mm in thickness, which provides the necessary supporting capacity and sealing.
During the production process the panels are protected by strippable polyethylene film to
enable easy manipulation, transportation and fixing, which is subsequently removed.
Standard panel lengths:
2,000 to 12,500 mm
Standard sheet thicknesses:
0.5 to 0.7 mm
1.4. INTERLEMIND KP roof panels t
echnical data
.
-Fire resistance:
INTERLEMIND KP belongs to Class B (hardly combustible material) toDIN 4102 Part 1.
Coil coated steel strip type INTERLEMIND is a fireproof material(Class A2) to
DIN 4102 Part1.
Hard polyurethane foam without the metal plates is a normally inflammable material (Class
B2) to DIN 4102 Part 1, while in case of use of PIR-insulation, it is classified as a hardly
combustible material (Class B1). Tightness of joint is very important geometre, sealant,
fixings. Fixing of the panels in the furnace has strong influence.
New fire resistance classes in EU 15/20/30/45/60/90.
-Anti -corrosion protection:
INTERLEMIND KP panels are produced from cold rolled steel strip, galvanized on both
sides and pre-coated (EN 10142, EN 10143, and EN 10169-1 and 2).
The anti-corrosion protection of polyester coating system is classified as Category III
according to DIN 55928 Part 8.
-Sound insulation:
Panel Type*
KP 70/30
KP 80/40
KP 90/50
KP 100/60
Rw(dB)
31
32
32
32
*sheet thickness 0.6/0.6 mm
0,30
0,35
0,40
0,45
0,50
0,55
0,60
0,65
0,70
0,75
0,80
0,85
0,30
7,55
7,97
8,39
8,81
9,22
9,64
10,06
10,48
10,90
11,31
11,73
12,15
0,35
8,04
8,46
8,88
9,30
9,71
10,13
10,55
10,97
11,39
11,80
12,22
12,64
0,40
8,53
8,95
9,37
9,79
10,21
10,62
11,04
11,46
11,88
12,30
12,71
13,13
0,75
11,97
12,39
12,80
13,22
13,64
14,06
14,48
14,89
15,31
15,73
16,15
16,57
0,80
12,46
12,88
13,29
13,71
14,13
14,55
14,97
15,38
15,80
16,22
16,64
17,06
0,85
12,95
13,37
13,78
14,20
14,62
15,04
15,46
15,87
16,29
16,71
17,13
17,55
Sub-structure type
Steel
Concrete with anchored steel segments
Wood
Fixing elements
KP 70/30
KP 80/40
KP 90/50
KP 100/60
6.3 x 110
6.3 x 120
6.3 x130
6.3 x140
6.5 x 150
6.5 x 160
6.5 x 170
6.5 x 180
Depending on the steel sub-structure thickness the screw type and the hole diameter are
determined in accordance with the recommendations of the producer.
Screw type
2.0 -3.0
5.00
3.0-3.9
4.0-4.9
5.0-5.9
6.0-10.0
10.1-12.0
5.05
5.35
5.65
5.80
5.85
It is also possible to use self tapping screws, whereby it is not necessary to make any
holes, since they cut a screw thread into the surface at the same time, thus accelerating the
assembling process.
Blind rivets 4.0? 10 with a stainless steel shank are used for joining the flashings and trims
(hole diameter 4.10 mm).
70/ 30
80/ 40
90/ 50
100/ 60
Unit load
q(kN/m2)
Sheet
thickness
( mm)
0. 5/ 0.
0. 6/ 0.
0. 7/ 0.
0. 5/ 0.
0. 6/ 0.
0. 7/ 0.
0. 5/ 0.
0. 6/ 0.
0. 7/ 0.
0. 5/ 0.
0. 6/ 0.
0. 7/ 0.
5
6
7
5
6
7
5
6
7
5
6
7
1.
2.
3.
3.
3.
3.
3.
3.
4.
4.
4.
4.
4.
Unit load
q(kN/m2)
_____________
__________________
??
00
90
05
20
40
55
70
80
05
30
20
40
60
?
1.
2.
2.
3.
3.
3.
3.
3.
3.
4.
3.
4.
4.
25
80
90
00
10
20
30
45
75
05
80
05
30
1.
2.
2.
2.
3.
3.
3.
3.
3.
3.
3.
3.
4.
50
65
75
85
05
15
20
40
50
60
75
90
05
1.
2.
2.
2.
2.
2.
3.
3.
3.
3.
3.
3.
3.
75
35
40
45
85
95
05
15
40
65
60
75
90
1.
3.
3.
4.
4.
4.
4.
4.
5.
5.
5.
5.
5.
00
70
90
10
20
40
60
60
00
20
20
40
60
?
1.
3.
3.
3.
3.
4.
4.
4.
4.
4.
4.
5.
5.
25
40
60
80
85
05
25
15
45
75
80
00
20
?
1.
3.
3.
3.
3.
3.
4.
4.
4.
4.
4.
4.
4.
50
15
35
55
55
75
00
00
30
60
40
60
80
1.
3.
3.
3.
3.
3.
3.
3.
4.
4.
4.
4.
4.
75
00
20
40
40
60
80
80
10
45
20
40
60
The static capacity calculations to determine the span between the rafters must
consider the following elements: the building height (<8m, <20m, >20m), the building
shape, whether the building is closed or opened on one side, as well as roof positions
(ridge, edge areas, angles) in accordance with DIN 1055, Sheet 4, 1986, regulating the
wind load.
<8m
< 20 m
> 20 m
<0,25 m
>0.50
<0.25
>0.50
<0.25
>0.50
0.50
0.50
0.80
0.80
1.10
1.10
0.25
0.35
0.40
0.56
0.55
0.77
0.75
0.75
1.20
1.20
1.65
1.65
0.75
0.75
1.20
1.36
1.65
1.85
Closed buildings
The choice of the color shade is also important for the static capacity calculation because the
darker shades (shade group III) have a more significant influence on the thermal dilatation of
the sheets than the light shades panels (shade group I).
The color shades are classified into three groups (I, II and III), as follows:
Group I
Group II
Group III
Steel construcion
Wood construcion
Concrete construction
End support a > 40 mm
a
a
Middle Suport
1
3
F1
F2
Poz
Type of material
KP70
min 20
KP with Overlap
0 mm
min
KP
100mm
min
200
mm
4
5
Poz
1
KP70 KP80
Type of material
Screw Inox O19mm
KP90 KP100
6,3x19
Protective Pad
A x D = 25 x 50
B x D = 20 x 10
PE 3 x 15
10
01
SUSPENDED GUTTER
~2/3
~1/3
KP
5
4
2
9
6
3
ZP2
Type of material
Poz
Wind batten
011
Gutter
012
013
014
4 x 10
B x D = 30 x 25
B x D = 20 x 10
9 Panel lining
6,3 x 19
015
11
02
3
1
2
5
Type of material
Poz
Wind batten
011
014
Interior gutter
Thermic insulation
022
Waste pipe
023
6,3 x 19
B x D = 20 x 10
021
Mineral wool
not in standart
12
03
10
KP
8
100
10
3
5
6
ZP
7
8
Type of material
Poz
1
Cap wall
Interior lining
014
Wind batten
011
Interior gutter
033
034
Gutter mask
035
10
031
032
B x D = 20 x 10
6,3 x 19
4 x 10
13
04
RIDGE
KP
30
30
Type of material
Poz
KP70 KP80
KP90 KP100
Ridge
041
Ridge mask
042
Ridge separator
043
6,3 x 19
B x D = 20 x 10
2x6
044
14
05
KP
7
7
3
ZP-2
7
Type of material
Poz
051
Ridge separator
043
052
044
Thermic insulation
mineral wool
2x6
6,3 x 19
6,3x110 6,3x120 6,3x130 6,3x140
4 x 10
15
06
FRONT ATTIC
6
4
3
5
2
5
1
min 200
KP
11
ZP2
8
10
Type of material
Poz
End profile
061
Interior lining
062
Cap wall
063
064
4 x 10
B x D = 20 x 6
B x D = 30 x 25
6,3x70 6,3x80
10
11
Diftung EPDM
6,3 x 19
6,3x90
A x D = 25 x 50
16
6,3x100
07
1
KP
min 60
ZP2
Type of material
Poz
1
Front liling
B x D = 20 x 6
B x D = 30 x 20
6,3x70 6,3x80
4 x 10
Support of cap
072
071
6,3x90 6,3x100
A x D = 25 x 50
6,3 x 19
17
08
4
3
2
9
Type of material
Poz
Wall capping
081
End cap
082
Ceal cement
sika flex
6,3 x 19
083
4 x 10
Thermic insolation
6 x 50
B x D = 20 x 6
mineral wool
18
ROOF DILATATION
KP
40
Type of material
Poz
1
Strain lining up I
091
Strain lining up II
092
093
B x D = 20 x 6
B x D = 15 x 3
Thermic insulation
4 x 10
mineral wool
19
10
6
1
KP
lem
do s
00
min 2
7
14
14
en a
Type of material
Poz
101
102
044
Ridge separator
043
Thermic insulation
mineral wool
B x D = 20 x 10
B x D = 20 x 6
20
11
6
10
11
12
14
13
Type of material
Poz
10
11
12
13
Cupola supporter
14
Seal ciment
103
6,3x110 6,3x120 6,3x130 6,3x140
A X D = 25 x 50
104
sika flex
21
12
EPDM
Diftung
Diameter
[ mm ]
High
[ mm ]
Base
[ mm ]
Color
N 1
do 50
52
114 x 114
black
N 2
60 - 102
84
203 x 203
black
N 3
76 - 152
97
254 x 254
black
N 4
102 - 178
114
279 x 279
black
N 5
152 - 280
115
355 x 355
black
N 6
254 - 467
145
628 x 628
black
Diftung made from flexible black rubber in one side EPDM (ethilene propilene dien monomer)
highly resistant on atmospheric conditions.
Type of material
Poz
1
Diftung EPDM
6,3 x 25
Seal ciment
sika flex
Inside lining
112
111
4 x 10
22
1.8. I NTERL EM IND K P ROOF PANEL S INSTRUCTI ONS FOR ASSEM BLY .
23
ZP-1
24
ZP-2
For exterior panels, F1 and F2 trapezoidal roll formed sheets TR 1.5/66.67 are used,
and for the
interior side 0.8/20 low profile sheets are used.
25
Protection PEfilm
Top coating to RAL shade
Primer coat
Preliminary treatment
Zn coat
Steel substrate
Zn coat
Preliminary treatment
Back side protective coat for PUR adhesion
PUR
INTERLEMIND ZP consists of the interior and exterior roll formed sheets, pre-coated by
an organic, mostly polyester paint system by the coil coating technology, and a hard core
of polyurethane foam with 38-42 kg/m3 density. The three elements make a compact
panel, 30 to 180 mm in thickness, which provides the necessary supporting capacity and
sealing, as well as thermal and sound insulation.
During the production process the panels are protected by strippable polyethylene film to
enable easy manipulation, transportation and fixing, which is subsequently removed.
Standard panel lengths:
Standard sheet thicknesses:
2,000 to 12,500 mm
0.30 to 0.70 mm
26
Sheet thickness
0.30/0.30
0.40/0.40
0.50/0.50
0,695
0,670
0,704
0,426
0,428
0,429
0,357
0,358
0,359
0,269
0,270
0,271
0.60/0.60
0,709
0,431
0,361
0,271
* The numeric value next to the panel type represents the outside panel thickness (s)
- Fire resistance:
INTERLEMIND KP belongs to Class B (hardly combustible material) toDIN 4102 Part
1.
Coil coated steel strip type INTERLEMIND is a fireproof material(Class A2) to
DIN 4102 Part1.
Hard polyurethane foam without the metal plates is a normally inflammable material
(Class B2) to DIN 4102 Part 1, while in case of use of PIR-insulation, it is classified as a
hardly combustible material (Class B1). Tightness of joint is very important geometre,
sealant, fixings. Fixing of the panels in the furnace has strong influence. New fire
resistance classes in EU 15/20/30/45/60/90.
- Anti-cor rosion protection:
INTERLEMIND ZP panels are produced from cold rolled steel strip, galvanized on both
sides and pre-coated (EN 10142, EN 10143, and EN 10169 -1 and 2).
The anti-corrosion protection of polyester coating system is classified as Category III
according to DIN 55928 Part 8.
27
- Sound insulation:
Sound reduction coefficient, Rw(dB)
Panel type *
Sheet thickness mm
0.40/0.40
28
29
30
30
0.30/0.30
26
27
28
29
ZP 30
ZP 50
ZP 60
ZP 80
0.50/0.50
30
31
31
32
0.60/0.60
31
32
32
33
* The numeric value next to the panel type represents the outside panel thickness (s)
0,35
0,40
0,45
0,50
0,55
0,60
0,65
0,70
0,80
0,85
0,30
7,02
7,43
7,85
8,27
8,69
9,11
9,52
9,94
11,61
0,35
7,43
7,85
8,27
8,69
9,11
9,52
9,94
10,36
10,78 11,20
11,61
12,03
0,40
7,85
8,27
8,69
9,11
9,52
9,94
10,36
10,78
11,20
11,61
12,03
12,45
0,45
8,27
8,69
9,11
9,52
9,94
10,36
10,78
11,20
11,61
12,03 12,45
12,87
0,50
8,69
9,11
9,52
9,94
10,36
10,78
11,20
11,61
13,29
0,55
9,11
9,52
9,94
10,36
10,78
11,20
11,61
12,03
13,70
0,60
9,52
9,94
10,36
10,78
11,20
11,61
12,03
12,45
14,12
0,65
9,94
10,36
10,78
11,20
11,61
12,03
12,45
12,87
14,54
0,70
10,36
10,78
11,20
11,61
12,03
12,45
12,87
13,29
14,96
0,75
10,78
11,20
11,61
12,03
12,45
12,87
13,29
13,70
15,38
0,80
11,20
11,61
12,03
12,45
12,87
13,29
13,70
14,12
15,79
0,85
11,61
12,03
12,45
12,87
13,29
13,70
14,12
14,54
16,21
28
0,75
0,35
0,40
0,45
0,50
0,55
0,60
0,65
0,70
0,75
0,80
0,85
0,30
7,25
7,67
8,09
8,51
8,92
9,34
9,76
10,18
10,60 11,01
11,43
11,85
0,35
7,71
8,13
8,54
8,96
9,38
9,80
10,22
10,64
11,05
11,47
11,89
12,31
0,40
8,17
8,58
9,00
9,42
9,84
10,26
10,67
11,09
11,51
11,93
12,35
12,76
0,45
8,62
9,04
9,46
9,88
10,30
10,71
11,13
11,55
11,97
12,39 12,80
13,22
0,50
9,08
9,50
9,92
10,33
10,75
11,17
11,59
12,01
13,68
0,55
9,54
9,96
10,37
10,79
11,21
11,63
12,05
12,46
14,14
0,60
10,00
10,41
10,83
11,25
11,67
12,09
12,50
12,92
14,59
0,65
10,45
10,87
11,29
11,71
12,12
12,54
12,96
13,38
15,05
0,70
10,91
11,33
11,75
12,16
12,58
13,00
13,42
13,84
15,51
0,75
11,37
11,79
12,20
12,62
13,04
13,46
13,88
14,29
15,97
0,80
11,82
12,24
12,66
13,08
13,50
13,91
14,33
14,75
16,42
0,85
12,28
12,70
13,12
13,54
13,95
14,37
14,79
15,21
16,88
-Fixing elements:
To assemble INTERLEMIND ZP panels only the attested fixing elements can be used.
Self-tapping screws are made of stainless steel with 19 mm dia. washer and EPDM
gasket.
For any specific static calculation the fixing method should be set forth.
Sub-structure type
Steel
Concrete with anchored steel segments
Wood
*
29
Fixing elements
ZP 30*
ZP 50*
ZP 60*
ZP 80*
6,3x60
6,3x80
6,3x90
6,3x115
6,0x90
Depending on the steel sub-structure thickness the screw type and the hole diameter are
determined in accordance with the recommendations of the producer.
Screw type
2.0 -3.0
5.00
3.0-3.9
4.0-4.9
5.0-5.9
6.0-10.0
10.1-12.0
5.05
5.35
5.65
5.80
5.85
It is also possible to use self tapping screws, whereby it is not necessary to make any
holes, since they cut a screw thread into the surface at the same time, thus accelerating the
assembling process.
Blind rivets 4.0?10 with a stainless steel shank are used for joining the flashings and trims
(hole diameter 4.10 mm).
RP
RP
RP
SP
SP
30
Having in mind the applicable regulations, in order to determine the fixing method of
INTERLEMIND ZP panels, it is necessary to have in view the following factors:
Wind load capacity
Height of the building above the ground
Type of the building: closed or open on one side
Position of the panel in the facade wall (central or edge area)
Number of supporting joists where the panels will be fixed (two or more)
Thermal load depending on the panel color shade (Group I, II or III)
It is very important to point out that the panels at the corner studs should always be fixed in
the standard way through the panel, and the visible fixing elements should be masked by
flashing elements, which means that the concealed joint used with ZP-2 is not permissible in
this case.
Nominal
thickness
Sheet
thickness
S( m )
30
50
60
80
Unit load
q ( kN / m2)
_____________
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
( m)
3/ 0. 3
4/ 0. 4
5/ 0. 5
6/ 0. 6
3/ 0. 3
4/ 0. 4
5/ 0. 5
6/ 0. 6
3/ 0. 3
4/ 0. 4
5/ 0. 5
6/ 0. 6
3/ 0. 3
4/ 0. 4
5/ 0. 5
6/ 0. 6
?
1.
2.
2.
2.
2.
3.
3.
3.
3.
3.
3.
4.
4.
4.
4.
5.
5.
00
20
40
60
75
10
40
65
90
50
85
15
40
25
65
00
30
1.
2.
2.
2.
2.
2.
3.
3.
3.
3.
3.
3.
4.
3.
4.
4.
4.
Unit load
q ( kN / m2)
__________________
?
25
00
20
40
55
90
15
40
60
20
55
85
10
95
05
35
65
1.
1.
2.
2.
2.
2.
2.
3.
3.
3.
3.
3.
3.
3.
4.
4.
4.
31
50
90
10
25
40
70
95
20
40
05
35
60
85
70
05
35
65
?
1.
1.
1.
2.
2.
2.
2.
2.
3.
3.
2.
3.
3.
3.
3.
4.
4.
75
75
80
00
15
25
55
80
05
20
90
20
45
65
85
15
40
1.
2.
3.
3.
3.
4.
4.
4.
5.
4.
5.
5.
5.
5.
5.
6.
7.
00
90
20
45
65
05
55
90
20
45
15
55
85
15
95
65
15
?
1.
2.
3.
3.
3.
3.
4.
4.
4.
3.
4.
5.
5.
4.
5.
5.
6.
25
70
00
20
40
60
20
55
80
95
60
10
60
60
30
95
50
?
1.
2.
2.
3.
3.
3.
3.
4.
4.
3.
4.
4.
5.
4.
4.
5.
5.
50
55
80
00
20
30
80
25
55
65
20
65
15
20
85
40
90
1.
2.
2.
2.
3.
3.
3.
3.
4.
3.
3.
4.
4.
3.
4.
5.
5.
75
35
65
85
05
05
55
95
30
35
85
35
75
90
50
00
50
MIDDLE SUPPORTER
WOOD CONSTRUCTION
STEEL CONSTRUCTION
CONCRETE CONSTRUCTION
END SUPPORTER - UP a > 40 mm
32
ZP1
ZP1
a) middle area
b)
b) end supporting
a)
Attachment ZP2
Poz
ZP2
Type of material
30
Screw inox
50
60
80
2 Pipe distancer L [ mm ]
32
42
62
180
Joint pad L [ mm ]
33
12
min 60 mm
ZP2
180
ZP2
1
2
3
Poz
ZP2
Type of material
50
Pipe distancer
Joint pad
60
42
L = 180
34
80
62
13
ZP
Poz
Type of material
ZP1
ZP2
131
132
B x D = 20 x 10
B x D =40 x 20
35
14
ZP
ZP
1
Type of material
Poz
ZP1
ZP2
141
Lining supporter
142
B x D = 50 x 20
B x D = 50 x 20
4 x 10
36
15
3
2
ZP
1
2
ZP
Type of material
Poz
1
ZP1
ZP2
151
4 x 10
B x D = 50 x 20
37
16
ZP
2
4
ZP
Type of material
Poz
ZP1
ZP2
B x D = 20 x 10
B x D = 40 x 20
161
4 x 10
38
17
3
2
Type of material
Poz
ZP1
ZP2
171
172
Speike anker
Thermic insulation
4 x 10
B x D = 20 x 10
S48 x 32
mineral wool
39
18
3
4
Type of material
Poz
ZP1
ZP2
Upper cap
181
Down cap
182
B x D = 20 x 10
B x D = 40 x 20
4 x 10
40
19
ZP
ZP
F1
F2
Type of material
Poz
1
ZP1
ZP2
191
4 x 10
6,3 x 25
B x D = 20 x 10
B x D = 40 x 20
41
42