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CONTENTS

1. INTERLEMIND KP roof panels


- technical description.................................................................... 2
1.1. Introduction ....................................................................................................................................... 2
1.2. Roof panel shape................................................................................................................................ 2
1.3. Roof panels structure.......................................................................................................................... 3
1.4. Technical data .................................................................................................................................... 3
1.5. Static capacity.................................................................................................................................... 6
1.6. Fixing elements.................................................................................................................................. 8
-Rafters ....................................................................................................................................... 8
-Lengthwise overlapping and joining elements positioning........................................................... 9
-Cross-section joining roof extension ...................................................................................... 10
1.7. Architectural details ......................................................................................................................... 11
-Suspended gutter detail 01..................................................................................................... 11
-Middle gutter detail 02 .......................................................................................................... 12
-Lateral attic with built in gutter detail 03................................................................................ 13
-Ridge detail 04...................................................................................................................... 14
-Pent roof ridge detail 05 ........................................................................................................ 15
-Front attic detail 06 ............................................................................................................... 16
-Front end piece detail 07........................................................................................................ 17
-Roof to wall flashing detail 08............................................................................................... 18
-Roof dilatation detail 09 ........................................................................................................ 19
-Light cupola aperture detail 10 .............................................................................................. 20
- Cap opening for light cupola detail 11.................................................................................... 21
- Pipe passage through the roof detail 12 ................................................................................. 22
1.8. Instructions for assembly.................................................................................................................. 23
2. INTERLEMIND ZP fa
cade (wall) panels - technical description.................................................... 24
2.1. Introduction .................................................................................................................................... 24
2.2. Wall panel shape ............................................................................................................................. 24
2.3. Wall panels structure....................................................................................................................... 26
2.4. Technical data ................................................................................................................................. 27
2.5 .Fixing methods ................................................................................................................................ 30
-Longitudinal connection and sort of joint parts......................................................................... 31
-Wall panel supporter................................................................................................................ 32
- ZP2 panel attachment ............................................................................................................. 33
2.6. Static capacity.................................................................................................................................. 34
2.7. Architectural details ......................................................................................................................... 35
-Base girt - detail 13 ................................................................................................................ 35
-Angle ending exterior detail 14 ........................................................................................... 36
-Angle ending interior -.detail 15............................................................................................ 37
-Cross connection facade exterior detail 16............................................................................. 38
-Facade contact with clasic wall -detail 17................................................................................. 39
-Wall opening upper and down cap - detail 18 ........................................................................ 40
-Wall opening side lining - detail 19...................................................................................... 41
2.8. Istructions for assembly.................................................................................................................... 42

1.1 INTERLEMIND KP roof panels

introduction.

INTERLEMIND KP roof construction system is based on modular roof panels 1000 mm


in width, fixed to the roof structure by corresponding fixing elements.
INTERLEMIND KP provides high quality thermal and sound insulation, due to the hard
core of polyurethane foam, applied and expanded between two roll formed sheets in a
continuous process.
In view of modern buildings construction, implying fast assemblage and the use of readymade elements, INTERLEMIND Thermo-roof has a very wide application. It is applicable
for building of industrial, trade, sport, business and entertainment facilities.
1.2 INTERLEMIND KP roof panel

s shape

For F-1 top side of the panel trapezoidal roll formed sheets TR 40/250 are used, and for F-2
side TR 1.5/66.67 .

1.3 INTE RLEMIND KP roof panels structure


Protection PE film
Top coating to RAL shade
Primer coat
Preliminary treatment
Zn coat
Steel substrate
Zn coat
Preliminary treatment
Back side protective coat for PUR adhesion
PUR

INTERLEMIND KP consists of the interior and exterior roll formed sheets, pre-coated by
an organic, mostly polyester paint system by the coil coating technology, and a hard core of
polyurethane foam with 38-42 kg/m3 density. The three elements make a compact panel,
70 to 100 mm in thickness, which provides the necessary supporting capacity and sealing.
During the production process the panels are protected by strippable polyethylene film to
enable easy manipulation, transportation and fixing, which is subsequently removed.
Standard panel lengths:
2,000 to 12,500 mm
Standard sheet thicknesses:
0.5 to 0.7 mm
1.4. INTERLEMIND KP roof panels t

echnical data
.

-Coating systems and color shades


:
Polyester coating 25 ? in thickness for F1 in accordance to EN 10169, in color shades to
RAL color card. Other coating systems are subject to special request.
-Thermal insulation:
Thermal conductivity coefficient ? =0.022 (W/mK)
Panel Type*
Mean heat-transfer coefficient
k(W/m2K)
KP 70/30
0.647
KP 80/40
0.493
KP 90/50
0.400
KP 100/60
0.336
*Sheet thickness 0.6/0.6 mm

-Fire resistance:
INTERLEMIND KP belongs to Class B (hardly combustible material) toDIN 4102 Part 1.
Coil coated steel strip type INTERLEMIND is a fireproof material(Class A2) to
DIN 4102 Part1.
Hard polyurethane foam without the metal plates is a normally inflammable material (Class
B2) to DIN 4102 Part 1, while in case of use of PIR-insulation, it is classified as a hardly
combustible material (Class B1). Tightness of joint is very important geometre, sealant,
fixings. Fixing of the panels in the furnace has strong influence.
New fire resistance classes in EU 15/20/30/45/60/90.
-Anti -corrosion protection:
INTERLEMIND KP panels are produced from cold rolled steel strip, galvanized on both
sides and pre-coated (EN 10142, EN 10143, and EN 10169-1 and 2).
The anti-corrosion protection of polyester coating system is classified as Category III
according to DIN 55928 Part 8.
-Sound insulation:
Panel Type*
KP 70/30
KP 80/40
KP 90/50
KP 100/60

Rw(dB)
31
32
32
32
*sheet thickness 0.6/0.6 mm

-Panel weight (kg/m2):

Weight of Interlemind KP roof panel thickness of 50 mm

Thickness of inside steel(mm)

0,30
0,35
0,40
0,45
0,50
0,55
0,60
0,65
0,70
0,75
0,80
0,85

0,30
7,55
7,97
8,39
8,81
9,22
9,64
10,06
10,48
10,90
11,31
11,73
12,15

0,35
8,04
8,46
8,88
9,30
9,71
10,13
10,55
10,97
11,39
11,80
12,22
12,64

0,40
8,53
8,95
9,37
9,79
10,21
10,62
11,04
11,46
11,88
12,30
12,71
13,13

Thicknes of outside steel(mm)


0,45 0,50 0,55 0,60 0,65 0,70
9,02 9,51 10,00 10,50 10,99 11,48
9,44 9,93 10,42 10,91 11,40 11,89
9,86 10,35 10,84 11,33 11,82 12,31
10,28 10,77 11,26 11,75 12,24 12,73
10,70 11,19 11,68 12,17 12,66 13,15
11,11 11,60 12,10 12,59 13,08 13,57
11,53 12,02 12,51 13,00 13,49 13,98
11,95 12,44 12,93 13,42 13,91 14,40
12,37 12,86 13,35 13,84 14,33 14,82
12,79 13,28 13,77 14,26 14,75 15,24
13,20 13,69 14,19 14,68 15,17 15,66
13,62 14,11 14,60 15,09 15,58 16,07

0,75
11,97
12,39
12,80
13,22
13,64
14,06
14,48
14,89
15,31
15,73
16,15
16,57

0,80
12,46
12,88
13,29
13,71
14,13
14,55
14,97
15,38
15,80
16,22
16,64
17,06

0,85
12,95
13,37
13,78
14,20
14,62
15,04
15,46
15,87
16,29
16,71
17,13
17,55

-Roof plane inclination:


In normal applications the roof inclination angle is 6o (10.5%). If there are no lengthwise
panel joints between the ridge and the gutter the inclination angle can be 5 o (8.8%), while
with additional sealing of roof panels lengthwise and cross-section joints, the inclination
angle of the roof panels can be reduced to min. 4o (7%).
-Fixing elements:
To assemble INTERLEMIND KP panels only the attested fixing elements can be used.
Self-tapping screws are made of stainless steel with 19 mm dia. washer and EPDM gasket.
For any specific static calculation the fixing method should be set forth.

Sub-structure type
Steel
Concrete with anchored steel segments
Wood

Fixing elements
KP 70/30
KP 80/40

KP 90/50

KP 100/60

6.3 x 110

6.3 x 120

6.3 x130

6.3 x140

6.5 x 150

6.5 x 160

6.5 x 170

6.5 x 180

Depending on the steel sub-structure thickness the screw type and the hole diameter are
determined in accordance with the recommendations of the producer.

Screw type

Sub- structure thickness (mm )

Hole diameter (mm)

2.0 -3.0

5.00

3.0-3.9
4.0-4.9
5.0-5.9
6.0-10.0
10.1-12.0

5.05
5.35
5.65
5.80
5.85

It is also possible to use self tapping screws, whereby it is not necessary to make any
holes, since they cut a screw thread into the surface at the same time, thus accelerating the
assembling process.
Blind rivets 4.0? 10 with a stainless steel shank are used for joining the flashings and trims
(hole diameter 4.10 mm).

1.5. INTERL EM I ND K P roof panels static capacity:


Panel
Type

70/ 30

80/ 40

90/ 50

100/ 60

Unit load
q(kN/m2)

Sheet
thickness
( mm)
0. 5/ 0.
0. 6/ 0.
0. 7/ 0.
0. 5/ 0.
0. 6/ 0.
0. 7/ 0.
0. 5/ 0.
0. 6/ 0.
0. 7/ 0.
0. 5/ 0.
0. 6/ 0.
0. 7/ 0.

5
6
7
5
6
7
5
6
7
5
6
7

1.
2.
3.
3.
3.
3.
3.
3.
4.
4.
4.
4.
4.

Unit load
q(kN/m2)

_____________

__________________

??

00
90
05
20
40
55
70
80
05
30
20
40
60

?
1.
2.
2.
3.
3.
3.
3.
3.
3.
4.
3.
4.
4.

25
80
90
00
10
20
30
45
75
05
80
05
30

1.
2.
2.
2.
3.
3.
3.
3.
3.
3.
3.
3.
4.

50
65
75
85
05
15
20
40
50
60
75
90
05

1.
2.
2.
2.
2.
2.
3.
3.
3.
3.
3.
3.
3.

75
35
40
45
85
95
05
15
40
65
60
75
90

1.
3.
3.
4.
4.
4.
4.
4.
5.
5.
5.
5.
5.

00
70
90
10
20
40
60
60
00
20
20
40
60

?
1.
3.
3.
3.
3.
4.
4.
4.
4.
4.
4.
5.
5.

25
40
60
80
85
05
25
15
45
75
80
00
20

?
1.
3.
3.
3.
3.
3.
4.
4.
4.
4.
4.
4.
4.

50
15
35
55
55
75
00
00
30
60
40
60
80

1.
3.
3.
3.
3.
3.
3.
3.
4.
4.
4.
4.
4.

75
00
20
40
40
60
80
80
10
45
20
40
60

The static capacity calculations to determine the span between the rafters must
consider the following elements: the building height (<8m, <20m, >20m), the building
shape, whether the building is closed or opened on one side, as well as roof positions
(ridge, edge areas, angles) in accordance with DIN 1055, Sheet 4, 1986, regulating the
wind load.

Height above the ground (m)


Building shape h/a

<8m

< 20 m

> 20 m

<0,25 m

>0.50

<0.25

>0.50

<0.25

>0.50

Wind load (kN/m2)

0.50

0.50

0.80

0.80

1.10

1.10

Wind blow (kN/m2)

0.25

0.35

0.40

0.56

0.55

0.77

Wind load (kN/m2)

0.75

0.75

1.20

1.20

1.65

1.65

Wind blow (kN/m2)

0.75

0.75

1.20

1.36

1.65

1.85

Closed buildings

Buildings opened on one side

The choice of the color shade is also important for the static capacity calculation because the
darker shades (shade group III) have a more significant influence on the thermal dilatation of
the sheets than the light shades panels (shade group I).
The color shades are classified into three groups (I, II and III), as follows:
Group I
Group II
Group III

RAL 9001, 9002, 9010, 1013, 1015, 7035


RAL 1002, 9006, 1024, 2004, 7001, 7002, 5012, 7037
RAL 6010, 3002, 6003, 3009, 5001, 8014

Snow guard brackets:


Depending on the roof plane inclination (?), the roof area and the climate zone the number of
snow guard brackets is determined and fixed to the rafters through INTERLEMIND KP .
L ightning rod:
Since the whole roof acts as a lightning conductor within the lightning conductor installation,
only a good connection with the grounding is necessary.
Packing:
For truck transport the package height should be 1100 to 1500 mm, and 10 to 20 panels are
stacked, depending on their thickness. The max. package weight is 3 tons.

1.6. INTERL EM I ND K P roof panels fixing methods.


" INTERLEMIND - THERMO ROOF
TYPE - KP
Roff Panel Support
Intersupport b > 60 mm

Steel construcion

Wood construcion

Inconkreter Steel profile 60 / 40 / 3 mm is


bulit or sheet 60 / 8 mm.

Concrete construction
End support a > 40 mm
a
a

Middle Suport

End steel support

" INTERLEMIND" -THERMO ROOF


TYPE - KP
LONGITUDINAL CONNECTION AND SORT OF JOINT PARTS

1
3

Distance between screws min 300 mm

F1

F2

Poz

Type of material

Screw inox with seal ? 19 mm and diftung EPDM

Screw inox with seal ? 19 mm and diftung EPDM

Elastic seal tape one side adhesive

Protective seal pad EPDM

Seal tape for joint

KP70

KP80 KP90 KP100


6,3x19

6,3x110 6,3x120 6,3x130 6,3x140


B x D = 20 x 6
A x D = 25 x 50
built in workmenship process

" INTERLEMIND" - thermo Roof


Type - KP
Cross connection - Roof Extension
2

min 20

KP with Overlap

0 mm

min

KP

100mm

min
200
mm
4

5
Poz
1

KP70 KP80

Type of material
Screw Inox O19mm

KP90 KP100
6,3x19

Screw Inox O19mm

Protective Pad

A x D = 25 x 50

Lasting Elastic Seal tape one side adhesive

B x D = 20 x 10

Lasting Elastic Seal tape one side adhesive

PE 3 x 15

6,3x110 6,3x120 6,3x130 6,3x140

10

1.7. INTERL EM I ND K P ROOF PANEL S ARCHITECTURAL DETAIL S


" INTERLEMIND" - THERMO ROOf
TYPE - KP

01

SUSPENDED GUTTER

~2/3

~1/3

KP
5

4
2

9
6
3

ZP2

Type of material

Poz

KP70 KP80KP90 KP100

Wind batten

011

Gutter

012

Support pending gutter FeZn,5 x25 xL

013

Preliminary steel sheet for gutter

014

Screw inox with seal O 19 mm and diftung EPDM

Rivet inox steel

4 x 10

7 Elastic sticky blend

B x D = 30 x 25

B x D = 20 x 10

Elastic seal tape one side adhesive

9 Panel lining

6,3 x 19

015

11

" INTERLEMIND" - THERMO ROOF


TYPE - KP
MIDDLE GUTTER

02

3
1

2
5

Type of material

Poz

KP70 KP80 KP90 KP100

Wind batten

011

Preliminary steel sheet for gutter

014

Screw inox O 19 mm, diftung EPDM

Elastic s eal tape one side adhesive

Interior gutter

Thermic insulation

Gutter support, FeZn, 5 x 25 x L

022

Waste pipe

023

6,3 x 19
B x D = 20 x 10
021
Mineral wool

9 Heater gutter sistem

not in standart

12

" INTERLEMIND" - THERMO ROOF


TYPE - KP

03

LONGITUDINAL CAP WALL WITH INTERIOR GUTTER

10

KP
8
100

10

3
5
6

ZP
7
8

KP70 KP80 KP90 KP100

Type of material

Poz
1

Cap wall

Interior lining

Preliminary steel sheet for gutter

014

Wind batten

011

Interior gutter

033

Support for gutter, FeZn 5 x 25 x L

034

Gutter mask

035

Elastic seal tape one side adhesive

Screw inox with seal O 19 mm and diftung EPDM

10

Rivet inox steel

031
032

B x D = 20 x 10
6,3 x 19
4 x 10

13

" INTERLEMIND" - THERMO ROOF


TYPE- KP

04

RIDGE

KP

30

30

Type of material

Poz

KP70 KP80

KP90 KP100

Ridge

041

Ridge mask

042

Ridge separator

043

Elastic sticky blend

Butilene seal type

Screw inox with seal O 19 mm and diftung EPDM

6,3 x 19

Screw inox with seal O 19 mm and diftung EPDM

6,3x110 6,3x120 6,3x130 6,3x140

Profil filling KP - negative

B x D = 20 x 10
2x6

044

14

" INTERLEMIND" - THERMO ROOF


TYPE - KP

05

RIDGE FOR ONE LEAD ROOF

KP

7
7
3

ZP-2
7

Type of material

Poz

KP70 KP80 KP90 KP100

Ridge for one lead roof

051

Ridge separator

043

Interior panel joint lining

052

Profile filling KP - negative

044

Screw inox with seal O 19 mm and diftung EPDM

Screw inox with seal O 19 mm and diftung EPDM

Rivet inox steel

Thermic insulation

mineral wool

Butilene seal tape

2x6

6,3 x 19
6,3x110 6,3x120 6,3x130 6,3x140
4 x 10

15

" INTERLEMIND" -THERMO ROOF


TYPE- KP

06

FRONT ATTIC
6

4
3
5

2
5
1

min 200

KP

11

ZP2

8
10

Type of material

Poz

KP70 KP80 KP90 KP100

End profile

061

Interior lining

062

Cap wall

063

Cap wall supporter FeZn , t = 2mm

064

Rivet inox steel

4 x 10

Screw inox with seal O 19 mm and diftung EPDM

Elastic seal tape one side adhesive

B x D = 20 x 6

Elastic seal tape one side adhesive

B x D = 30 x 25

Screw inox with seal O 19 mm and diftung EPDM

6,3x70 6,3x80

10

Screw inox with seal O 19 mm and diftung EPDM

6,3x110 6,3x120 6,3x130 6,3x140

11

Diftung EPDM

6,3 x 19

6,3x90

A x D = 25 x 50

16

6,3x100

" INTERLEMIND" - THERMO ROOF


TYPE - KP
FRONT AND PIECE

07
1

KP

min 60

ZP2

KP70 KP80 KP90 KP100

Type of material

Poz
1

Front liling

Elastic seal tape one side adhesive

B x D = 20 x 6

Elastic seal tape one side adhesive

B x D = 30 x 20

Screw inox with seal O 19 mm and diftung EPDM

6,3x70 6,3x80

Screw inox with seal O 19 mm and diftung EPDM

6,3x110 6,3x120 6,3x130 6,3x140

Cover with EPDM

Screw inox with seal O 19 mm and diftung EPDM

Rivet inox steel

4 x 10

Support of cap

072

071

6,3x90 6,3x100

A x D = 25 x 50
6,3 x 19

17

" INTERLEMIND" - THERMO ROOF


TYPE - KP
ROOF TO WALL FLASHING

08
4

3
2
9

Type of material

Poz

KP70 KP80 KP90 KP100

Wall capping

081

End cap

082

Screw inox with plastic diftung

Ceal cement

sika flex

Screw inox with seal O 19 mm and diftung EPDM

6,3 x 19

Elastic seal tape one side adhesive

Interior wall lining

083

Rivet inox steel

4 x 10

Thermic insolation

6 x 50

B x D = 20 x 6

mineral wool

18

" INTERLEMIND" -THERMO ROOF


TYPE - KP
09

ROOF DILATATION

KP

40

KP70 KP80 KP90 KP100

Type of material

Poz
1

Strain lining up I

091

Strain lining up II

092

Strain lining - down

093

Screw inox with seal O 19 mm and diftung EPDM

Elastic seal tape one side adhesive

B x D = 20 x 6

Elastic seal tape one side adhesive

B x D = 15 x 3

Rivet inox steel

Thermic insulation

6,3x110 6,3x120 6,3x130 6,3x140

4 x 10
mineral wool

19

" INTERLEMIND" - THERMO ROOF


TYPE- KP

10

CAP FOR LIGHT CUPOLA

6
1

KP

lem
do s

00
min 2

7
14

14

en a

Type of material

Poz

KP70 KP80 KP90 KP100

Cupola lining- head on ridge

101

Cupola lining- head on gutter

102

Profile filling KP - negative

044

Ridge separator

043

Screw inox with seal O 19 mm and diftung EPDM

Rivet inox steel

Thermic insulation

mineral wool

Elastic seal tape one side adhesive

B x D = 20 x 10

Elastic seal tape one side adhesive

B x D = 20 x 6

6,3x70 6,3x80 6,3x90 6,3x100


4 x 10

20

" INTERLEMIND" - THERMO ROOF


TYPE - KP
CAP OPENING FOR LIGHT CUPOLA

11

6
10

11

12

14

13

KP70 KP80 KP90 KP100

Type of material

Poz
10

Cupola lining - side

11

Screw inox with seal O 19 mm and diftung EPDM

12

Support with EPDM diftung

13

Cupola supporter

14

Seal ciment

103
6,3x110 6,3x120 6,3x130 6,3x140
A X D = 25 x 50
104
sika flex

21

" INTERLEMIND" - termokrov


TIP - KP

12

Pipe passage through the roof

EPDM
Diftung

Diameter
[ mm ]

High
[ mm ]

Base
[ mm ]

Color

N 1

do 50

52

114 x 114

black

N 2

60 - 102

84

203 x 203

black

N 3

76 - 152

97

254 x 254

black

N 4

102 - 178

114

279 x 279

black

N 5

152 - 280

115

355 x 355

black

N 6

254 - 467

145

628 x 628

black

Diftung made from flexible black rubber in one side EPDM (ethilene propilene dien monomer)
highly resistant on atmospheric conditions.

KP70 KP80 KP90 KP100

Type of material

Poz
1

Diftung EPDM

Screw inox with seal O 19 mm and diftung EPDM

6,3 x 25

Seal ciment

sika flex

Inside lining

112

Rivet inox steel

111

4 x 10

22

1.8. I NTERL EM IND K P ROOF PANEL S INSTRUCTI ONS FOR ASSEM BLY .

FOR HIGH-QUALITY ASSEMBLY OF INTERLEMIND KP ROOF PANELS


THE FOLLOWING INSTRUCTIONS SHOULD BE OBSERVED:
First of all, check the condition of the sub-structure to verify its geometry and
evenness;
In case of defects, carry out all the necessary corrections;
Before fixing, in places of lengthwise or cross-section overlapping, joining or
flashing, the strippable protective PE foil should be removed;
For panel cutting only circular saws or jig-saws should be used. Do not use a grinder
because the grinding wheels produce high temperatures and destroy the anticorrosive
organic coating;
After cutting and hole drilling all metal filings should be immediately removed from
the panel surfaces since they represent an extremely strong corrosion source;
In panel assembly, special attention must be paid to the lengthwise overlapping
where total incumbency is required to achieve complete sealing. In some cases,
additional sealing is achieved by injecting silicone putty at panel joints on F2 side,
immediately before positioning of each panel.
Roofs with inclination less than 6o need additional sealing of the panel joint on the
exterior side (F1) by permanently elastic sealing strip.
In building with special temperature regime, such as refrigerating plants and the like,
the lengthwise overlapping on the inside (F2) should also be additionally sealed by
permanently elastic sealing strip to prevent the diffusion of water vapor in some
climate conditions and the condensate formation on the interior joint.
During panels unloading and vertical transportation, only one package should be
handled at a time. Fork lifters can be used to transport panel packages up to 6000 mm
in length. Wire-cables are not allowed for panel packages transport by crane; instead,
conveyor belts of corresponding capacity should be used.

23

INTERL EM IND ZP FACADE (WAL L ) PANEL S - TECHNICAL DESCRI PTION


2.1. I NTERL EM IND ZP Facade (Wall) Panels introduction
INTERLEMIND ZP vertical facade construction system is based on modular wall panels
1000 mm in width, fixed to the sub-construction by corresponding binding elements.
INTERLEMIND ZP provides high quality thermal and sound insulation, due to the selfextinguishing and environment friendly hard polyurethane foam core, applied and
expanded between two roll formed sheets in a continuous process.
Depending on the lengthwise joint shape, INTERLEMIND ZP is available in two
versions: ZP-1 with concealed joint and ZP-2 with visible joint.

2.2. INTERL EM I ND ZP facade panel shape

ZP-1

24

ZP-2

For exterior panels, F1 and F2 trapezoidal roll formed sheets TR 1.5/66.67 are used,
and for the
interior side 0.8/20 low profile sheets are used.

25

2.3. INTERL EM IND ZP facade wall panels str ucture.

Protection PEfilm
Top coating to RAL shade
Primer coat
Preliminary treatment
Zn coat
Steel substrate
Zn coat
Preliminary treatment
Back side protective coat for PUR adhesion
PUR

INTERLEMIND ZP consists of the interior and exterior roll formed sheets, pre-coated by
an organic, mostly polyester paint system by the coil coating technology, and a hard core
of polyurethane foam with 38-42 kg/m3 density. The three elements make a compact
panel, 30 to 180 mm in thickness, which provides the necessary supporting capacity and
sealing, as well as thermal and sound insulation.
During the production process the panels are protected by strippable polyethylene film to
enable easy manipulation, transportation and fixing, which is subsequently removed.
Standard panel lengths:
Standard sheet thicknesses:

2,000 to 12,500 mm
0.30 to 0.70 mm

26

2.4. I NTERL EM IND ZP facade wall panels technical data.


- Coating systems and color shades:
Polyester coating 25 ? in thickness for F1 in accordance to EN 10169, in colors to
RAL color card. Other coating systems are subject to special request.
- Thermal insulation:
Thermal conductivity coefficient ?=0.022 (W/mK)
Heat-transfer coefficient k (W/m2K)
Panel
Type*
ZP 30
ZP 50
ZP 60
ZP 80

Sheet thickness
0.30/0.30
0.40/0.40
0.50/0.50
0,695
0,670
0,704
0,426
0,428
0,429
0,357
0,358
0,359
0,269
0,270
0,271

0.60/0.60
0,709
0,431
0,361
0,271

* The numeric value next to the panel type represents the outside panel thickness (s)

- Fire resistance:
INTERLEMIND KP belongs to Class B (hardly combustible material) toDIN 4102 Part
1.
Coil coated steel strip type INTERLEMIND is a fireproof material(Class A2) to
DIN 4102 Part1.
Hard polyurethane foam without the metal plates is a normally inflammable material
(Class B2) to DIN 4102 Part 1, while in case of use of PIR-insulation, it is classified as a
hardly combustible material (Class B1). Tightness of joint is very important geometre,
sealant, fixings. Fixing of the panels in the furnace has strong influence. New fire
resistance classes in EU 15/20/30/45/60/90.
- Anti-cor rosion protection:
INTERLEMIND ZP panels are produced from cold rolled steel strip, galvanized on both
sides and pre-coated (EN 10142, EN 10143, and EN 10169 -1 and 2).
The anti-corrosion protection of polyester coating system is classified as Category III
according to DIN 55928 Part 8.

27

- Sound insulation:
Sound reduction coefficient, Rw(dB)

Panel type *

Sheet thickness mm
0.40/0.40
28
29
30
30

0.30/0.30
26
27
28
29

ZP 30
ZP 50
ZP 60
ZP 80

0.50/0.50
30
31
31
32

0.60/0.60
31
32
32
33

* The numeric value next to the panel type represents the outside panel thickness (s)

Panel weight (kg/m2)

Panel weight (kg/m )


ZP 1 50 mm wall panel thickness

Thickness of inside steel sheet (mm)

Thickness of outside steel sheet (mm)


0,30

0,35

0,40

0,45

0,50

0,55

0,60

0,65

0,70

0,80

0,85

0,30

7,02

7,43

7,85

8,27

8,69

9,11

9,52

9,94

10,36 10,78 11,20

11,61

0,35

7,43

7,85

8,27

8,69

9,11

9,52

9,94

10,36

10,78 11,20

11,61

12,03

0,40

7,85

8,27

8,69

9,11

9,52

9,94

10,36

10,78

11,20

11,61

12,03

12,45

0,45

8,27

8,69

9,11

9,52

9,94

10,36

10,78

11,20

11,61

12,03 12,45

12,87

0,50

8,69

9,11

9,52

9,94

10,36

10,78

11,20

11,61

12,03 12,45 12,87

13,29

0,55

9,11

9,52

9,94

10,36

10,78

11,20

11,61

12,03

12,45 12,87 13,29

13,70

0,60

9,52

9,94

10,36

10,78

11,20

11,61

12,03

12,45

12,87 13,29 13,70

14,12

0,65

9,94

10,36

10,78

11,20

11,61

12,03

12,45

12,87

13,29 13,70 14,12

14,54

0,70

10,36

10,78

11,20

11,61

12,03

12,45

12,87

13,29

13,70 14,12 14,54

14,96

0,75

10,78

11,20

11,61

12,03

12,45

12,87

13,29

13,70

14,12 14,54 14,96

15,38

0,80

11,20

11,61

12,03

12,45

12,87

13,29

13,70

14,12

14,54 14,96 15,38

15,79

0,85

11,61

12,03

12,45

12,87

13,29

13,70

14,12

14,54

14,96 15,38 15,79

16,21

28

0,75

Panel weight (kg/m )


ZP 2 50 mm wall panel thickness

Thickness of inside steel sheet (mm)

Thickness of outside steel sheet (mm)


0,30

0,35

0,40

0,45

0,50

0,55

0,60

0,65

0,70

0,75

0,80

0,85

0,30

7,25

7,67

8,09

8,51

8,92

9,34

9,76

10,18

10,60 11,01

11,43

11,85

0,35

7,71

8,13

8,54

8,96

9,38

9,80

10,22

10,64

11,05

11,47

11,89

12,31

0,40

8,17

8,58

9,00

9,42

9,84

10,26

10,67

11,09

11,51

11,93

12,35

12,76

0,45

8,62

9,04

9,46

9,88

10,30

10,71

11,13

11,55

11,97

12,39 12,80

13,22

0,50

9,08

9,50

9,92

10,33

10,75

11,17

11,59

12,01

12,42 12,84 13,26

13,68

0,55

9,54

9,96

10,37

10,79

11,21

11,63

12,05

12,46

12,88 13,30 13,72

14,14

0,60

10,00

10,41

10,83

11,25

11,67

12,09

12,50

12,92

13,34 13,76 14,18

14,59

0,65

10,45

10,87

11,29

11,71

12,12

12,54

12,96

13,38

13,80 14,21 14,63

15,05

0,70

10,91

11,33

11,75

12,16

12,58

13,00

13,42

13,84

14,25 14,67 15,09

15,51

0,75

11,37

11,79

12,20

12,62

13,04

13,46

13,88

14,29

14,71 15,13 15,55

15,97

0,80

11,82

12,24

12,66

13,08

13,50

13,91

14,33

14,75

15,17 15,59 16,00

16,42

0,85

12,28

12,70

13,12

13,54

13,95

14,37

14,79

15,21

15,63 16,04 16,46

16,88

-Fixing elements:
To assemble INTERLEMIND ZP panels only the attested fixing elements can be used.
Self-tapping screws are made of stainless steel with 19 mm dia. washer and EPDM
gasket.
For any specific static calculation the fixing method should be set forth.
Sub-structure type
Steel
Concrete with anchored steel segments
Wood
*

Applies to both ZP-1 and ZP-2.

29

Fixing elements
ZP 30*
ZP 50*

ZP 60*

ZP 80*

6,3x60

6,3x80

6,3x90

6,3x115

6,0x90

6,0x110 6,0x120 6,5x150

Depending on the steel sub-structure thickness the screw type and the hole diameter are
determined in accordance with the recommendations of the producer.

Screw type

Sub- structure thickness (mm )

Hole diameter (mm)

2.0 -3.0

5.00

3.0-3.9
4.0-4.9
5.0-5.9
6.0-10.0
10.1-12.0

5.05
5.35
5.65
5.80
5.85

It is also possible to use self tapping screws, whereby it is not necessary to make any
holes, since they cut a screw thread into the surface at the same time, thus accelerating the
assembling process.
Blind rivets 4.0?10 with a stainless steel shank are used for joining the flashings and trims
(hole diameter 4.10 mm).

2.5 Fixing methods

RP

RP
RP

SP

SP

30

Having in mind the applicable regulations, in order to determine the fixing method of
INTERLEMIND ZP panels, it is necessary to have in view the following factors:
Wind load capacity
Height of the building above the ground
Type of the building: closed or open on one side
Position of the panel in the facade wall (central or edge area)
Number of supporting joists where the panels will be fixed (two or more)
Thermal load depending on the panel color shade (Group I, II or III)
It is very important to point out that the panels at the corner studs should always be fixed in
the standard way through the panel, and the visible fixing elements should be masked by
flashing elements, which means that the concealed joint used with ZP-2 is not permissible in
this case.

2.6. I NTERL EM IND ZP facade wall panels static capacity:

Nominal
thickness

Sheet
thickness

S( m )
30

50

60

80

Unit load
q ( kN / m2)
_____________

0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.

( m)
3/ 0. 3
4/ 0. 4
5/ 0. 5
6/ 0. 6
3/ 0. 3
4/ 0. 4
5/ 0. 5
6/ 0. 6
3/ 0. 3
4/ 0. 4
5/ 0. 5
6/ 0. 6
3/ 0. 3
4/ 0. 4
5/ 0. 5
6/ 0. 6

?
1.
2.
2.
2.
2.
3.
3.
3.
3.
3.
3.
4.
4.
4.
4.
5.
5.

00
20
40
60
75
10
40
65
90
50
85
15
40
25
65
00
30

1.
2.
2.
2.
2.
2.
3.
3.
3.
3.
3.
3.
4.
3.
4.
4.
4.

Unit load
q ( kN / m2)
__________________

?
25
00
20
40
55
90
15
40
60
20
55
85
10
95
05
35
65

1.
1.
2.
2.
2.
2.
2.
3.
3.
3.
3.
3.
3.
3.
4.
4.
4.

31

50
90
10
25
40
70
95
20
40
05
35
60
85
70
05
35
65

?
1.
1.
1.
2.
2.
2.
2.
2.
3.
3.
2.
3.
3.
3.
3.
4.
4.

75
75
80
00
15
25
55
80
05
20
90
20
45
65
85
15
40

1.
2.
3.
3.
3.
4.
4.
4.
5.
4.
5.
5.
5.
5.
5.
6.
7.

00
90
20
45
65
05
55
90
20
45
15
55
85
15
95
65
15

?
1.
2.
3.
3.
3.
3.
4.
4.
4.
3.
4.
5.
5.
4.
5.
5.
6.

25
70
00
20
40
60
20
55
80
95
60
10
60
60
30
95
50

?
1.
2.
2.
3.
3.
3.
3.
4.
4.
3.
4.
4.
5.
4.
4.
5.
5.

50
55
80
00
20
30
80
25
55
65
20
65
15
20
85
40
90

1.
2.
2.
2.
3.
3.
3.
3.
4.
3.
3.
4.
4.
3.
4.
5.
5.

75
35
65
85
05
05
55
95
30
35
85
35
75
90
50
00
50

" INTERLEMIND -THERMO WALL


TYPE - ZP
FACADE PANEL SUPPORTER
b > 60 mm

MIDDLE SUPPORTER

WOOD CONSTRUCTION

STEEL CONSTRUCTION

CONCRETE CONSTRUCTION
END SUPPORTER - UP a > 40 mm

END SUPPORTER - DOWN

32

" INTERLEMIND" - THERMO WALL


TYPE - ZP
Longitudinal connection and sort of joint parts

ZP1

ZP1

Attachment ZP1 do it at side of end of two panels


3

a) middle area

b)
b) end supporting

a)
Attachment ZP2

Poz

ZP2

Type of material
30

Screw inox

50

60

80

6,3 x 50 6,3 x 70 6,3 x 80 6,3 x 105

2 Pipe distancer L [ mm ]

32

42

62

180

Joint pad L [ mm ]

Screw inox with seal O 19 mm and diftung EPDM

33

6,3 x 60 6,3 x 80 6,3 x 90 6,3 x 115

" INTERLEMIND" - THERMO WALL


TYPE - ZP -2

12

ZP2 PANEL ATTECHMENT

min 60 mm

ZP2

180

ZP2

1
2
3

Poz

ZP2

Type of material

50

Screw inox with seal O 19 mm and diftung EPDM

Pipe distancer

Joint pad

60

6,3 x 70 6,3 x 80 6,3x105


32

42
L = 180

34

80

62

2.7. INTERL EM I ND ZP facade wall panels architectural details


" INTERLEMIND" - THERMO WALL
TYPE - ZP
BASE GIRT

13

ZP

Poz

Type of material

ZP1

ZP2

131

132

Base cap of panel

Elastic seal tape one side adhesive

B x D = 20 x 10

Elastic seal tape one side adhesive

B x D =40 x 20

35

"INTERLEMIND" - THERMO WALL


TYPE - ZP

14

ANGLE ENDING - EXTERIOR

ZP

ZP
1

Type of material

Poz

ZP1

ZP2

Angle lining - exterior

141

Lining supporter

142

Rivet inox steel

Elastic seal tape one side adhesive

B x D = 50 x 20

Elastic seal tape one side adhesive

B x D = 50 x 20

4 x 10

36

" INTERLEMIND" -THERMO WALL


TYPE - ZP
ANGLE ENDING - INTERIOR

15

3
2

ZP

1
2

ZP

Type of material

Poz
1

Angle lining -interior

Rivet inox steel

Elastic seal tape one side adhesive

ZP1

ZP2
151

4 x 10
B x D = 50 x 20

37

" INTERLEMIND" -THERMO WALL


TYPE - ZP

16

CROSS CONNECTION - FACADE EXTERIOR

ZP

2
4

ZP

Type of material

Poz

ZP1

ZP2

Cross connection cap

Rivet inox steel

Elastic seal tape one side adhesive ( EPDM )

B x D = 20 x 10

Elastic seal tape one side adhesive (EPDM)

B x D = 40 x 20

161

4 x 10

38

" INTERLEMIND" - THERMO WALL


TYPE - ZP

17

FACADE CONTACT FOR CLASIC WALL

3
2

Type of material

Poz

ZP1

ZP2

Wall lining - exterior

171

Wall lining - interior

172

Rivet inox steel

Elastic seal tape one side adhesive

Speike anker

Thermic insulation

4 x 10
B x D = 20 x 10
S48 x 32
mineral wool

39

" INTERLEMIND" -THERMO WALL


TYPE - ZP

18

WALL OPENING- UPPER AND DOWN CAP

3
4

Type of material

Poz

ZP1

ZP2

Upper cap

181

Down cap

182

Elastic seal tape one side adhesive (EPDM)

B x D = 20 x 10

Elastic seal tape one side adhesive (EPDM)

B x D = 40 x 20

Rivet inox steel

4 x 10

40

" INTERLEMIND" - THERMO WALL


TYPE - ZP

19

WALL OPENING - SIDE LINING

ZP

ZP

F1

F2

Type of material

Poz
1

Side lining cap for opening

Rivet inox steel

ZP1

ZP2
191
4 x 10
6,3 x 25

Screw inox with seal

Elastic seal tape one side adhesive (EPDM)

B x D = 20 x 10

Elastic seal tape one side adhesive (EPDM)

B x D = 40 x 20

41

INSTRUCTIONS FOR ASSEMBLY


FOR HIGH-QUALITY ASSEMBLY OF INTERLEMIND ZP WALL PANELS THE
FOLLOWING INSTRUCTIONS SHOULD BE OBSERVED:
Before all, check the condition of the foundation sole and the entire construction to verify
their geometry and evenness;
In case of defects, carry out all the necessary corrections;
Take exact measurements of the facade tie beams in order to determine the panels
arrangement and the corner ends, and then fit in the base flashing;
Before fixing remove the strippable protective foil from the inside panel surface (F-2) and
from the outside surface (F-1) remove only those parts that will be covered by the overlapping
parts and from corner ends;
Apply the adhesive sealing strips in positions specified by the installation plan;
If need be, provide the supporting elements during the assembling of the wall panels;
The panels are to be fitted so that the lower end is 8-10 mm away from the base flashing. To
facilitate the fitting, wooden slats can be inserted, which are later removed.
Using a long spirit level, position the wall panels to precise vertical and fix with screws. For
good quality fitting the lower panel edges must form a straight line.
When fixing the panels special attention must be paid to avoid the outer sheet deformation (F1) at the joint due to inadequate torsion force, which would provoke permanent deformations
and poor esthetics. Therefore, screwdrivers with limited torque should be used;
When fitting wall panels of different lengths, the longer panels should be fitted first, and then
the shorter ones, because that way it would be easier to achieve the required vertical line at
panel joints;
For panel cutting only circular saws or jig-saws should be used. Do not use a grinder because
the grinding wheels produce high temperatures and destroy the anticorrosive organic coating;
After cutting and hole drilling all metal filings should be immediately removed from
horizontal surfaces on the walls (base flashings, window flashings, etc.) since they represent
extremely? strong corrosion sources;
During panels unloading and vertical transportation, only one package should be handled at a
time. Fork lifters can be used to transport panel packages up to 6000 mm in length. Wirecables are not allowed for panel packages transport by crane; instead, conveyor belts of
corresponding capacity should be used.

42

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