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Ph. Lebrun
Accelerator Technology department, CERN
CAS & ALBA School on Vacuum in Accelerators Platja dAro, Spain 16-24 May 2006
Contents
Introduction Cryogenic fluids Heat transfer & thermal insulation Cryogenic distribution & cooling schemes Refrigeration & liquefaction Cryogen storage & transport Thermometry
cryogenics, that branch of physics which deals with the production of very low temperatures and their effects on matter
Oxford English Dictionary
2nd edition, Oxford University Press (1989)
Space Shuttle
100 t LH2, 600 t LO2
Contents
Introduction Cryogenic fluids Heat transfer & thermal insulation Cryogenic distribution & cooling schemes Refrigeration & liquefaction Cryogen storage & transport Thermometry
[mg.s-1] 48 5
Using LHe from 290 to 4.2 K LHe from 77 to 4.2 K LN2 from 290 to 77 K
100
PRESSURIZED He II (Subcooled liquid)
10
VAPOUR SATURATED He II
1 0 1 2 3 Temperature [K] 4 5 6
Drawbacks
Two-phase flow Boiling crisis Non-isothermal Density wave instability Second-law cost Subatmospheric
Saturated He I Supercritical
He II
Contents
Introduction Cryogenic fluids Heat transfer & thermal insulation Cryogenic distribution & cooling schemes Refrigeration & liquefaction Cryogen storage & transport Thermometry
dx
Integral form:
k(T) dT
Qcon
S T2 = k(T) dT L T1
T1
5 K cooling line (SC He) Aluminium intercept plates glued to G-10 column Aluminium strips to thermal shield at 50-75 K
Thermal radiation
Qrad1
Wiens law
Maximum of black body power spectrum max.T = 2898 [m.K] Black body
T1 1
T2 > T1 Qrad2 2
Stefan-Boltzmanns law
T2
molecule : mean free path of gas molecules
Molecular regime
At low gas pressure molecule >> d Kennards law Qres = A (T) P (T2 T1) Conduction heat transfer proportional to pressure, independant of spacing between surfaces depends on gas species Accommodation coefficient (T) depends on gas species, T1, T2, and geometry of facing surfaces
Complex system involving three heat transfer processes QMLI = Qrad + Qsol + Qres With n reflective layers of equal emissivity, Qrad ~ 1/(n+1) Due to parasitic contacts between layers, Qsol increases with layer
density Qres due to residual gas trapped between layers, scales as 1/n in molecular regime Non-linear behaviour requires layer-to-layer modeling Typical data available from (abundant) literature Measure performance on test samples
In practice
Typical heat fluxes at vanishingly low temperature between flat plates [W/m2]
Black-body radiation from 290 K Black-body radiation from 80 K Gas conduction (100 mPa He) from 290 K Gas conduction (1 mPa He) from 290 K Gas conduction (100 mPa He) from 80 K Gas conduction (1 mPa He) from 80 K MLI (30 layers) from 290 K, pressure below 1 mPa MLI (10 layers) from 80 K, pressure below 1 mPa MLI (10 layers) from 80 K, pressure 100 mPa 401 2.3 19 0.19 6.8 0.07 1-1.5 0.05 1-2
Assuming perfect heat exchange between solid and gas, i.e. Tsol(x)=Tgas(x)=T(x):
k (T ) A
Qbath can then be calculated by numerical integration for : - different cryogens, - different values of aspect ratio L/A - different values of vapour flow
Qbath [W]
Vapour cooling flow: A: 1 g/s B: 0.1 g/s C: 10-2 g/s D: 10-3 g/s F: no flow
Vapour cooling of necks and supports with perfect heat exchange in self-sustained mode
A particular case of gas cooling is the self-sustained mode, i.e. He vapour flow is generated only by the residual heat Qbath reaching the bath. Then:
& Qbath = L v m
k (T ) A
Qbath
& dQ = f m Cp(T) dT
With f, the efficiency of the heat transfer In steady state, the heat balance equation becomes:
x+dx
T+dT
Qbath
LHe
x+dx
T+dT T
d dT dT (T) I2 & k(T) A dx f m Cp(T) dx + A = 0 dx Solid Vapour Joule conduction cooling heating
Assuming the material of the lead follows the Wiedemann-Franz-Lorenz (WFL) law: k(T) (T) = L 0 T L0: Lorenz number (2.45 10-8 W..K-2) Then numerical integration
[W/kA]
1.1
[W/kA]
430
150
1430
500
Contents
Introduction Cryogenic fluids Heat transfer & thermal insulation Cryogenic distribution & cooling schemes Refrigeration & liquefaction Cryogen storage & transport Thermometry
0.4
SSC (HEB)
0.3
SSC (main Ring)
0.2
UNK
0.1 0
Distance [km]
LN2
cooldown and/or normal operation capital & operating costs of additional fluid safety in underground areas (ODH)
Lumped vs. distributed cryoplants Separate cryoline vs. integrated piping Number of active components (valves, actuators) Redundancy of configuration
Heat Exchang
1.8 K Supply
Pt 3
Support Post
Header D Header B
Header C
Header F
Cryogenic plant
Contents
Introduction Cryogenic fluids Heat transfer & thermal insulation Cryogenic distribution & cooling schemes Refrigeration & liquefaction Cryogen storage & transport Thermometry
Q 0 = Qi + W
Q 0 Qi T0 Ti
Qi Qi Ti
which can be written in three different ways: introducing entropy S as Carnot factor
1 W T0 Si Qi 2 3
Si =
Qi Ti
T W Qi 0 1 T i
W Ei
introducing exergy E as
T Ei = Qi 0 1 T i
Wreal =
400
300
200
100
Carnot
TORE SUPRA
RHIC
TRISTAN
CEBAF
HERA
LEP
LHC
Q = T dS
A
To make a refrigeration cycle, need a substance, the entropy of which depends on some other variable than temperature
T2 T D Q2 T1 A Q1 S B C
P2 (< P1)
B1
B3
B'2 B2
Cryogenic turbo-expander
While air can be cooled down and liquefied by JT expansion from room temperature, helium and hydrogen need precooling down to below inversion temperature by heat exchange or work-extracting expansion (e.g. in turbines)
E1
T1
E3
T2
E6
T3
T2 75 K
E7
T3
T4
E8
49 K 32 K
LHC shields
Adsorber E9a
T4 20 K
E9b
13 K 10 K
T5 T7
T5
T7
E10
T6
M Pa
E12 T6 E13 T8
0.
E11
1.
Contents
Introduction Cryogenic fluids Heat transfer & thermal insulation Cryogenic distribution & cooling schemes Refrigeration & liquefaction Cryogen storage & transport Thermometry
(1): Purity non preserved (2): Not including HP compressors (3): Not including reliquefier
Contents
Introduction Cryogenic fluids Heat transfer & thermal insulation Cryogenic distribution & cooling schemes Refrigeration & liquefaction Cryogen storage & transport Thermometry
Pt resistance thermometer
He 4 gas thermometer
He 3 gas thermometer
He vapour pressure
0,1
10 Temperature [K]
100
1000
1cm
Pt resistance
Rh-Fe resistance
Ge resistance
1 10 100
Some references
K. Mendelssohn, The quest for absolute zero, McGraw Hill (1966) R.B. Scott, Cryogenic engineering, Van Nostrand, Princeton (1959) G.G. Haselden, Cryogenic fundamentals, Academic Press, London (1971) R.A. Barron, Cryogenic systems, Oxford University Press, New York (1985) B.A. Hands, Cryogenic engineering, Academic Press, London (1986) S.W. van Sciver, Helium cryogenics, Plenum Press, New York (1986) K.D. Timmerhaus & T.M. Flynn, Cryogenic process engineering, Plenum Press, New York (1989) Proceedings of CAS School on Superconductivity and Cryogenics for Particle Accelerators and Detectors, Erice (2002) U. Wagner, Refrigeration G. Vandoni, Heat transfer Ph. Lebrun, Design of a cryostat for superconducting accelerator magnet Ph. Lebrun & L. Tavian, The technology of superfluid helium Proceedings of ICEC and CEC/ICMC conferences
Refrigerator
Compressor HP T0= 300 K Cold Box LP HP T0= 300 K
Liquefier
Compressor LP
Cold Box
T 300 K
isobar (1.3 bar) 18.8 J.g-1 R Q1 23.1 4.2 -1 -1 J.g .K J.g-1.K-1 S 1543 J.g-1
Q1 4.2 J.g-1.K-1
4.5 K
S
& mlique = 1 g.s 1, T0 = 300 K, S = 27.3 J.g-1.K -1, Q1 = 18.8 J.g1, R = 1543 J.g1
& Wmin.lique = 6628 W
Write that the same amount of work is used to produce isothermal refrigeration at 4.5 K: & T & Wmin.refrig = Q1 0 1 T & Q1 = 100 W 1 & & W =W = 6628 W
min.refrig min.lique