Proline Promag 53 Modbus Rs485: Operating Instructions

Operating Instructions
Proline Promag 53 MODBUS RS485

Electromagnetic Flow Measuring System
BA117D/06/en/10.05 71005396 Valid as of version V 3.01.XX (Device software)
Brief operating instructions

These brief operating instructions show you how to configure the measuring device quickly and easily:
Safety instructions Page 7
First of all, familiarize yourself with the safety instructions: here you can find information about e.g. the designated use of the measuring device, the operational safety and the safety icons and symbols used in the document. Installation Page 13
In the Installation section you can find all of the necessary information for incoming acceptance, the installation conditions that have to be observed (orientation, installation site, vibrations, etc.), through to the actual installation of the measuring device, including information about seals, grounding and the tightening torques that have to be maintained. Wiring Page 47
Electrical connection of the measuring device, connection of the remote version connecting cable and connection of the fieldbus cable are described in the Wiring section. Other subjects addressed in this section are, for example, specifications of the cables used, terminal assignment, potential matching and degree of protection. Display and operating elements Page 62
The available display and operating elements of the local display and working with the function matrix are presented here. Configuration programs Page 81
The measuring device can be configured and operated not only via the local display, but also via software programs. Hardware settings Here you can find information about setting the HW write protection, the device address, etc. Basic configuration (device parameters, automation functions) Page 88 Page 82
Device-specific parameters and functions can be configured quickly and easily via the Commissioning Quick Setup, e.g. display language, measurands, units, signal type, etc. Application-specific commissioning Empty-pipe/full-pipe adjustment for acquisition of partially filled or empty pipes (Empty Pipe Detection). Data storage The configuration of the transmitter can be stored on the integrated T-DAT data memory. Page 100 Page 99
! Note! commissioning, the settings stored in the T-DAT can be transmitted to equivalent measuring points (same For time-saving
parameterization) and if a device or printed circuit board is changed. More detailed configuration Page 85
The outputs can be changed by means of configuration of the current output and relay contacts. The F-CHIP module gives the user the added option of using software packages for diagnosis, concentration measurement and viscosity. Page 100
!
2
Note! Always start troubleshooting with the checklist on Page 105, if faults occur after commissioning or during operation. The routine takes you directly to the cause of the problem and the appropriate remedial measures. Endress+Hauser
QUICK SETUP Commissioning
Note! More detailed information on running Quick Setup menus, especially for devices without a local display, can be found in the Commissioning section.
XXX.XXX.XX
E
E
+ +
Quick Setup
E +
QS 1002 Commission Language

2000
Esc
HOME-POSITION
Defaults Selection System units Volume

0402 Unit Volume Flow 3001 Unit Totalizer
Mass Unit 0420 Density Value 0700 Density

0400 Unit Mass flow 3001 Unit Totalizer
Quit
Configure another unit?
YES
NO
Selection Output type
Current Output 1
Freq.-/ Pulse Output 1 Operation 4200 Mode Frequency Pulse Assign 4221 Pulse Pulse 4222 Value Pulse 4223 Width Measuring 4225 Mode Output 4226 Signal Failsafe 4227 Mode
Quit
Assign 4000 Current Current 4001 Span Value 4002 0_4 mA Value 4003 20 mA Measuring 4004 Mode Time 4005 Constant Failsafe 4006 Mode
Assign 4201 Frequency End 4203 Value Freq. Value 4204 F low Value 4205 F high Measuring 4206 Mode Output 4207 Signal Time 4208 Constant Failsafe 4209 Mode
Configure another Output?
YES
NO
Autom. Configuration of Display?
YES
NO
Automatic parameterization of the display Another Quick Setup? Batching
NO
Pulsating Flow
Communication
Carrying out the selected Quick Setup
a0004280-en
Fig. 1:
Quick Setup for fast commissioning
Endress+Hauser
Note!
The display returns to the cell SETUP COMMISSIONING (1002) if you press the ESC key combination during parameter interrogation. The stored parameters remain valid. The Commissioning Quick Setup must be carried out before one of the other Quick Setups described in these Operating Instructions is run. m n o p q Only units not yet configured in the current Setup are offered for selection in each cycle. The unit for mass and volume is derived from the corresponding flow unit. The YES option remains visible until all the units have been configured. NO is the only option displayed when no further units are available. This prompt only appears if a current output and/or pulse/frequency output is available. Only the outputs not yet configured in the current Setup are offered for selection in each cycle. The YES option remains visible until all the outputs have been parameterized. NO is the only option displayed when no further outputs are available. The automatic parameterization of the display option contains the following basic settings/factory settings YES Main line = volume flow Additional line = totalizer 1 Information line = operating/system condition The existing (selected) settings remain.
NO
The BATCHING QUICK SETUP is only available when the optional software package BATCHING is installed. The PULSATING FLOW QUICK SETUP is only available if the device has a current output or a pulse/frequency output.
Endress+Hauser
Table of contents
Table of contents
1
1.1 1.2 1.3 1.4 1.5
Safety instructions . . . . . . . . . . . . . . . . 7
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation, commissioning and operation . . . . . . . . Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Notes on safety conventions and icons . . . . . . . . . . . 7 7 7 8 8
4.5 4.6
Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 59 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 60
5
5.1 5.2
Operation . . . . . . . . . . . . . . . . . . . . . . 61
Quick operation guide . . . . . . . . . . . . . . . . . . . . . . Local display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.1 Display and operating elements . . . . . . . . . 5.2.2 Readings displayed (operation mode) . . . . . 5.2.3 Additional display functions . . . . . . . . . . . . 5.2.4 Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.5 Controlling the batching processes using the local display . . . . . . . . . . . . . . . . Brief operating instructions to the function matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.1 General notes . . . . . . . . . . . . . . . . . . . . . . 5.3.2 Enabling the programming mode . . . . . . . . 5.3.3 Disabling the programming mode . . . . . . . . Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.1 Type of error . . . . . . . . . . . . . . . . . . . . . . . 5.4.2 Error message type . . . . . . . . . . . . . . . . . . . MODBUS RS485 communication . . . . . . . . . . . . . 5.5.1 MODBUS RS485 technology . . . . . . . . . . . 5.5.2 MODBUS telegram . . . . . . . . . . . . . . . . . . 5.5.3 MODBUS function codes . . . . . . . . . . . . . . 5.5.4 Maximum number of writes . . . . . . . . . . . 5.5.5 MODBUS register addresses . . . . . . . . . . . . 5.5.6 MODBUS error messages . . . . . . . . . . . . . 5.5.7 MODBUS auto-scan buffer . . . . . . . . . . . . . Operating options . . . . . . . . . . . . . . . . . . . . . . . . . 5.6.1 Operating program ToF Tool - Fieldtool Package . . . . . . . . . . 5.6.2 FieldCare . . . . . . . . . . . . . . . . . . . . . . . . . . 5.6.3 Device drivers for operating programs . . . . Hardware settings . . . . . . . . . . . . . . . . . . . . . . . . . 5.7.1 Hardware write protection, switching on and off . . . . . . . . . . . . . . . . . 5.7.2 Configuring the device address . . . . . . . . . . 5.7.3 Configuring the terminating resistors . . . . . 5.7.4 Current output configuration . . . . . . . . . . . 5.7.5 Relay output configuration . . . . . . . . . . . . . 61 62 62 63 63 64 65 66 67 67 67 68 68 68 69 69 71 72 73 73 76 76 81 81 81 81 82 82 83 84 85 86
2
2.1
Identification . . . . . . . . . . . . . . . . . . . . 9
Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.1.1 Nameplate of the transmitter . . . . . . . . . . . . 9 2.1.2 Nameplate of the sensor . . . . . . . . . . . . . . 10 2.1.3 Nameplate for connections . . . . . . . . . . . . 11 Certificates and approvals . . . . . . . . . . . . . . . . . . . 12 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . 12
2.2 2.3
5.3
3
3.1
Installation . . . . . . . . . . . . . . . . . . . . . 13
Incoming acceptance, transport and storage . . . . . . 3.1.1 Incoming acceptance . . . . . . . . . . . . . . . . . 3.1.2 Transport . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation conditions . . . . . . . . . . . . . . . . . . . . . . 3.2.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 3.2.2 Location . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.3 Orientation . . . . . . . . . . . . . . . . . . . . . . . . 3.2.4 Inlet and outlet runs . . . . . . . . . . . . . . . . . 3.2.5 Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.6 Foundations, supports . . . . . . . . . . . . . . . . 3.2.7 Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.8 Nominal diameter and flow rate . . . . . . . . 3.2.9 Length of connecting cable . . . . . . . . . . . . Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.1 Installing the Promag W sensor . . . . . . . . . 3.3.2 Installing the Promag P sensor . . . . . . . . . . 3.3.3 Installing the Promag H sensor . . . . . . . . . . 3.3.4 Turning the transmitter housing . . . . . . . . 3.3.5 Turning the local display . . . . . . . . . . . . . . 3.3.6 Installing the wall-mount transmitter housing . . . . . . . . . . . . . . . . . . Post-installation check . . . . . . . . . . . . . . . . . . . . . . 13 13 13 14 15 15 15 17 18 18 19 20 20 25 26 26 33 39 42 43 44 46 5.4
5.5
3.2
5.6
3.3
5.7
3.4
4
4.1
Wiring . . . . . . . . . . . . . . . . . . . . . . . . 47
Cable specification MODBUS RS485 . . . . . . . . . . . 4.1.1 Cable type . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.2 Shielding and grounding . . . . . . . . . . . . . . Connecting the remote version . . . . . . . . . . . . . . . 4.2.1 Connecting Promag W / P / H . . . . . . . . . 4.2.2 Cable specifications . . . . . . . . . . . . . . . . . . Connecting the measuring unit . . . . . . . . . . . . . . . 4.3.1 Terminal assignment . . . . . . . . . . . . . . . . . 4.3.2 Transmitter connection . . . . . . . . . . . . . . . Potential matching . . . . . . . . . . . . . . . . . . . . . . . . 4.4.1 Standard case . . . . . . . . . . . . . . . . . . . . . . 4.4.2 Special cases . . . . . . . . . . . . . . . . . . . . . . . 47 47 48 49 49 53 54 54 54 56 56 57
6
6.1 6.2 6.3
Commissioning . . . . . . . . . . . . . . . . . . 87
Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . Switching on the measuring device . . . . . . . . . . . . Quick Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3.1 Quick Setup Commissioning . . . . . . . . . . 6.3.2 Quick Setup Pulsating Flow . . . . . . . . . . 6.3.3 Quick Setup Batching . . . . . . . . . . . . . . . 6.3.4 Quick Setup Communication . . . . . . . . . 6.3.5 Data back-up with T-DAT SAVE/LOAD . . . . . . . . . . . . . . . Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4.1 Empty-pipe/Full-pipe adjustment . . . . . . . . 87 87 88 88 90 93 96 98 99 99
4.2
4.3
4.4
6.4
Endress+Hauser
Table of contents
6.5
Data memory (HistoROM), F-CHIP . . . . . . . . . . . 6.5.1 HistoROM/S-DAT (sensor-DAT) . . . . . . . 6.5.2 HistoROM/T-DAT (transmitter-DAT) . . . 6.5.3 F-CHIP (Function-Chip) . . . . . . . . . . . . .
100 100 100 100
7
7.1 7.2
Maintenance . . . . . . . . . . . . . . . . . . . 101
Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 101 Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
8
8.1 8.2 8.3
Accessories . . . . . . . . . . . . . . . . . . . . 102
Device-specific accessories . . . . . . . . . . . . . . . . . . 102 Measuring principle-specific accessories . . . . . . . . 103 Service-specific accessories . . . . . . . . . . . . . . . . . 104
9
9.1 9.2 9.3 9.4 9.5 9.6
Troubleshooting . . . . . . . . . . . . . . . . 105
Troubleshooting instructions . . . . . . . . . . . . . . . . System error messages . . . . . . . . . . . . . . . . . . . . . Process error messages . . . . . . . . . . . . . . . . . . . . . Process errors without messages . . . . . . . . . . . . . Response of outputs to errors . . . . . . . . . . . . . . . . Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.1 Removing and installing printed circuit boards . . . . . . . . . . . . . . . . 9.6.2 Replacing the device fuse . . . . . . . . . . . . . 9.6.3 Replacement of exchangeable measuring electrodes . . . . . . . . . . . . . . . . Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Software history . . . . . . . . . . . . . . . . . . . . . . . . . 105 106 111 112 113 115 116 120 121 123 123 123
9.7 9.8 9.9
10
10.1
Technical data . . . . . . . . . . . . . . . . . . 124

Technical data at a glance . . . . . . . . . . . . . . . . . . 10.1.1 Applications . . . . . . . . . . . . . . . . . . . . . . . 10.1.2 Function and system design . . . . . . . . . . . 10.1.3 Input variables . . . . . . . . . . . . . . . . . . . . . 10.1.4 Output variables . . . . . . . . . . . . . . . . . . . 10.1.5 Power supply . . . . . . . . . . . . . . . . . . . . . . 10.1.6 Measuring accuracy . . . . . . . . . . . . . . . . . 10.1.7 Operating conditions: Installation . . . . . . . 10.1.8 Operating conditions: Environment . . . . . 10.1.9 Operating conditions: Process . . . . . . . . . 10.1.10 Mechanical construction . . . . . . . . . . . . . 10.1.11 Human interface . . . . . . . . . . . . . . . . . . . 10.1.12 Certificates and approvals . . . . . . . . . . . . 10.1.13 Ordering information . . . . . . . . . . . . . . . 10.1.14 Accessories . . . . . . . . . . . . . . . . . . . . . . . 10.1.15 Documentation . . . . . . . . . . . . . . . . . . . 124 124 124 124 125 126 127 127 128 128 131 136 136 137 137 138
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Endress+Hauser
Safety instructions
1
1.1
Safety instructions
Designated use
The measuring device described in these Operating Instructions is to be used only for measuring the flow rate of conductive liquids in closed pipes. A minimum conductivity of 20 S/cm is required for measuring demineralized water. Most liquids can be metered, provided they have a minimum conductivity of 5 S/cm, for example: acids, alkalis, pastes, mashes, pulps, drinking water, wastewater, sewage sludge, milk, beer, wine, mineral water, yogurt, molasses, etc. Resulting from incorrect use or from use other than that designated, the operational safety of the measuring devices can be suspended. The manufacturer accepts no liability for damages being produced from this.
1.2
Installation, commissioning and operation
Note the following points: Installation, connection to the electricity supply, commissioning and maintenance of the device must be carried out by trained, qualified specialists authorized to perform such work by the facility's owner-operator. The specialist must have read and understood these Operating Instructions and must follow the instructions it contains. The device must be operated by persons authorized and trained by the facility's owner-operator. Strict compliance with the instructions in these Operating Instructions is mandatory. Endress+Hauser will be happy to assist in clarifying the chemical resistance properties of parts wetted by special fluids, including fluids used for cleaning. However, the user is responsible for the choice of fluid wetted materials as regards to their in-process resistance to corrosion. The manufacturer refuses to accept liability. If carrying out welding work on the piping, the welding unit must not be grounded by means of the measuring device. The installer must ensure that the measuring system is correctly wired in accordance with the wiring diagrams. The transmitter must be grounded, unless the power supply is galvanically insulated. Invariably, local regulations governing the opening and repair of electrical devices apply.
1.3
Operational safety
Note the following points: Measuring systems for use in hazardous environments are accompanied by separate Ex documentation, which is an integral part of these Operating Instructions. Strict compliance with the installation instructions and ratings as stated in this supplementary documentation is mandatory. The symbol on the front of this supplementary Ex documentation indicates the approval and the certification body ( 0 Europe, 1 USA, 1 Canada). The measuring device complies with the general safety requirements in accordance with EN 61010, the EMC requirements of EN 61326/A1 (IEC 1326), and NAMUR recommendations NE 21, NE 43 and NE 53. Depending on the application, the seals of the process connections of the Promag H sensor require periodic replacement. The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser distributor will supply you with current information and updates to these Operating Instructions.
Endress+Hauser
Safety instructions
1.4
Return
The following procedures must be carried out before a flowmeter requiring repair or calibration, for example, is returned to Endress+Hauser: Always enclose a duly completed Declaration of contamination form. Only then can Endress+Hauser transport, examine and repair a returned device. Enclose special handling instructions if necessary, for example a safety data sheet as per EN 91/ 155/EEC. Remove all residues. Pay special attention to the grooves for seals and crevices which could contain residues. This is particularly important if the substance is hazardous to health, e.g. flammable, toxic, caustic, carcinogenic, etc.
! #
Note! You will find a preprinted Declaration of contamination form at the back of these Operating Instructions. Warning! Do not return a measuring device if you are not absolutely certain that all traces of hazardous substances have been removed, e.g. substances which have penetrated crevices or diffused through plastic. Costs incurred for waste disposal and injury (burns, etc.) due to inadequate cleaning will be charged to the owner-operator.
1.5
Notes on safety conventions and icons
The devices are designed to meet state-of-the-art safety requirements, have been tested, and left the factory in a condition in which they are safe to operate. The devices comply with the applicable standards and regulations in accordance with EN 61010 Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures. The devices can, however, be a source of danger if used incorrectly or for other than the designated use. Consequently, always pay particular attention to the safety instructions indicated in these Operating Instructions by the following icons:
# " !
Warning! Warning indicates an action or procedure which, if not performed correctly, can result in injury or a safety hazard. Comply strictly with the instructions and proceed with care. Caution! Caution indicates an action or procedure which, if not performed correctly, can result in incorrect operation or destruction of the device. Comply strictly with the instructions. Note! Note indicates an action or procedure which, if not performed correctly, can have an indirect effect on operation or trigger an unexpected response on the part of the device.
Endress+Hauser
Identification
2
2.1
Identification
Device designation
The flow measuring system consists of the following components: Promag 53 transmitter Promag W, Promag P or Promag H sensor Two versions are available: Compact version: transmitter and sensor form a single mechanical unit. Remote version: transmitter and sensor are installed separately.
2.1.1
Nameplate of the transmitter
PROMAG 53
1 2 3 4 5
Order Code: Ser.No.: TAG No.:
53P1H-XXXXXXXXXXXX 12345678901 ABCDEFGHJKLMNPQRST 15VA/W
IP67 / NEMA/Type 4X
16-62VDC/20-55VAC 50-60Hz EPD/MSU ECC
MODBUS RS485, STATUS-IN

f-OUT, I-OUT
-20C (-4F) <Tamb<+60C (+140F)

Pat. UK EP 541 878 EP 618 680 Pat. UK 2 084 740 EP 219 725 EP 521 169 Pat. US 5,323,156 5,479,007 Pat. US 4,382,387 4,704,908 5,351,554
N12895
a0004363
Fig. 2: 1 2 3 4 5 6 7
Nameplate specifications for the Promag 53 transmitter (example) Order code/serial number: See the specifications on the order confirmation for the meanings of the individual letters and digits. Power supply/frequency: 16 to 62 V DC/20 to 55 V AC/50 to 60 Hz Power consumption: 15 VA/W Additional functions and software Available inputs and outputs Reserved for information on special products Ambient temperature range Degree of protection
Endress+Hauser
Identification
2.1.2
Nameplate of the sensor
1 2 3 4 5 6
Order Code: Ser.No.: TAG No.: K-factor:
PROMAG P XXXXX-XXXXXXXXXXXX 12345678901 RY ABCDEFGHJKLMNPQRST 0.5CAL
0.5328/5 DN100 DIN/EN PN40 -10C...150C/+14F...300F TM: PFA Materials: Electrode: 1.4435/316L
EPD/MS, R/B
7
-20C (-4F)<Tamb<+60C (+140F) NEMA/Type4X
10
N12895
11
Pat. US 4,382,387 4,704,908 5,540,103
12
a0004374
Fig. 3: 1 2 3 4 5 6 7 8 9
Nameplate specifications for the Promag sensor (example) Order code/serial number: See the specifications on the order confirmation for the meanings of the individual letters and digits. Calibration factor with zero point Nominal diameter/nominal pressure Medium temperature range Materials: lining/measuring electrode Reserved for information on special products Ambient temperature range Calibration tolerance Additional information EPD: with empty pipe detection electrode R/B: with reference electrode (only for Promag P) Degree of protection Reserved for additional information on device version (approvals, certificates) Flow direction
10 11 12
10
Endress+Hauser
Identification
2.1.3
Nameplate for connections
See operating manual Betriebsanleitung beachten Observer manuel d'instruction
A: P: NO: NC:
active passive normally open contact normally closed contact
2 3
20(+) / 21(-)
22(+) / 23(-)
NO
24(+) / 25(-)
X
1 4
Ser.No.:
XXXXXXXXXXX
L1 / L+ N / LPE
26 = B (RxD/TxD-P) 27 = A (RxD/TxD-N) 3...30 VDC, Ri = 3 kOhm
Supply / Versorgung / Tension d'alimentation

MODBUS RS485
STATUSIN
5
RELAY max. 60 VDC / 0.1 A max. 30 VAC / 0.5 A max. 60 VDC / 0.1 A max. 30 VAC / 0.5 A
RELAY
NC
6 7 8 9
Update 1 SWversion exworks (WEA) Device SW: 3.01.00 Communication: MODBUS RS485 Drivers: Date: 01. OCT 05 FEK15122
Update 2
10
11
a0004362
Fig. 4: 1 2 3 4
Nameplate specifications for Proline transmitter connections (example) Serial number Possible configuration of current output Possible configuration of relay contacts Terminal assignment, cable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC Terminal No. 1: L1 for AC, L+ for DC Terminal No. 2: N for AC, L for DC Pending signals at the inputs and outputs, possible configurations and terminal assignment Page 54 ff. Version of device software currently installed Installed communication type Information on communication driver Date of installation Language group Current updates to data specified in 6 to 9
5 6 7 8 9 10 11
Endress+Hauser
26(+) / 27(-)
X
11
Identification
2.2
Certificates and approvals
The devices are designed in accordance with good engineering practice to meet state-of-the-art safety requirements, have been tested, and left the factory in a condition in which they are safe to operate. The devices comply with the applicable standards and regulations in accordance with EN 61010 Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures and with the EMC requirements of EN 61326/A1. The measuring system described in these Operating Instructions is therefore in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. The measuring system complies with the EMC requirements of the Australian Communications Authority (ACA). The measuring device meets all the requirements of the MODBUS/TCP conformity test and holds the MODBUS/TCP Conformance Test Policy, Version 2.0. The measuring device has successfully passed all the test procedures carried out and is certified by the MODBUS/TCP Conformance Test Laboratory of the University of Michigan.
2.3
Registered trademarks
KALREZ and VITON Registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA TRI-CLAMP Registered trademark of Ladish & Co., Inc., Kenosha, USA HistoROM, S-DAT, T-DAT, F-CHIP, ToF Tool - Fieldtool Package, Fieldcheck, Applicator Registered or registration-pending trademarks of Endress+Hauser Flowtec AG, Reinach, CH MODBUS Registered trademark of the MODBUS Organization
12
Endress+Hauser
Installation
3
3.1
3.1.1
Installation
Incoming acceptance, transport and storage
Incoming acceptance
On receipt of the goods, check the following points: Check the packaging and the contents for damage. Check the shipment, make sure nothing is missing and that the scope of supply matches your order.
3.1.2
Transport
The following instructions apply to unpacking and to transporting the device to its final location: Transport the devices in the containers in which they are delivered. Do not remove the protective plates or caps on the process connections until the device is ready to install. This is particularly important in the case of sensors with PTFE linings. Special notes on flanged devices
"
Caution! The wooden covers mounted on the flanges before the device leaves the factory protect the linings on the flanges during storage and transportation. Do not remove these covers until immediately before the device is installed in the pipe. Do not lift flanged devices by the transmitter housing, or the connection housing in the case of the remote version. Transporting flanged devices (DN 300) Use webbing slings slung round the two process connections. Do not use chains, as they could damage the housing.
Warning! Risk of injury if the measuring device slips. The center of gravity of the assembled measuring device might be higher than the points around which the slings are slung. At all times, therefore, make sure that the device does not unexpectedly turn around its axis or slip.
a0004294
Fig. 5:
Transporting sensors with DN 300
Endress+Hauser
13
Installation
Transporting flanged devices (DN > 300) Use only the metal eyes on the flanges for transporting the device, lifting it and positioning the sensor in the piping.
"
Caution! Do not attempt to lift the sensor with the tines of a fork-lift truck beneath the metal casing. This would buckle the casing and damage the internal magnetic coils.
a0004295
Fig. 6:
Transporting sensors with DN > 300
3.1.3
Storage
Note the following points: Pack the measuring device in such a way as to protect it reliably against impact for storage (and transportation). The original packaging provides optimum protection. The storage temperature corresponds to the ambient temperature range of the measuring transmitter and the appropriate measuring sensors. Page 128 The measuring device must be protected against direct sunlight during storage in order to avoid unacceptably high surface temperatures. Choose a storage location where moisture does not collect in the measuring device. This will help prevent fungus and bacteria infestation which can damage the liner. Do not remove the protective plates or caps on the process connections until the device is ready to install. This is particularly important in the case of sensors with PTFE linings.
14
Endress+Hauser
Installation
3.2
3.2.1
Installation conditions
Dimensions
All the dimensions and lengths of the sensor and transmitter are provided in the separate documentation Technical Information.
3.2.2
Location
Entrained gas bubbles in the measuring tube can result in an increase in measuring errors. Avoid the following locations: Highest point of a pipeline. Risk of air accumulating. Directly upstream of a free pipe outlet in a vertical pipeline.
h 2 x DN
a0003202
Fig. 7:
Location
Installation of pumps Do not install the sensor on the intake side of a pump. This precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring tube. Information on pressure tightness of the measuring tube lining Page 130 It might be necessary to install pulse dampers in systems incorporating reciprocating, diaphragm or peristaltic pumps. Information on vibration and shock resistance of the measuring system Page 128
a0003203
Fig. 8:
Installation of pumps
Endress+Hauser
15
Installation
Partially filled pipes Partially filled pipes with gradients necessitate a drain-type configuration. The Empty Pipe Detection function offers additional certainty in detecting empty or partially filled pipes. Page 99
"
Caution! Risk of solids accumulating. Do not install the sensor at the lowest point in the drain. It is advisable to install a cleaning valve.
2 x DN 5 x DN
a0003204
Fig. 9:
Installation in partially filled pipe
Down pipes Install a siphon or a vent valve downstream of the sensor in down pipes longer than 5 meters. This precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring tube. This measure also prevents the system losing prime, which could cause air inclusions. Information on pressure tightness of the measuring tube lining Page 130
>5m
a0003205
Fig. 10: 1 2
Installation measures for down pipes
Vent valve Siphon
16
Endress+Hauser
Installation
3.2.3
Orientation
An optimum orientation position helps avoid gas and air accumulations and deposits in the measuring tube. Promag, nevertheless, supplies a range of functions and accessories for correct measuring of problematic fluids: Electrode Cleaning Circuit (ECC) for applications with accretive fluids, e.g. electrically conductive deposits Description of Device Functions manual. Empty Pipe Detection (EPD) ensures the detection of partially filled measuring tubes, e.g. in the case of degassing fluids or varying process pressures Page 99 Exchangeable measuring electrodes for abrasive fluids (only Promag W) Page 121 Vertical orientation This is the ideal orientation for self-emptying piping systems and for use in conjunction with Empty Pipe Detection.
a0003206
Fig. 11:
Vertical orientation
Horizontal orientation The measuring electrode plane should be horizontal. This prevents brief insulation of the two electrodes by entrained air bubbles.
"
Caution! Empty Pipe Detection functions correctly with the measuring device installed horizontally only when the transmitter housing is facing upward (see Figure). Otherwise there is no guarantee that Empty Pipe Detection will respond if the measuring tube is only partially filled or empty.
A
1
A
3
a0003207
Fig. 12: 1 2 3
Horizontal orientation
EPD electrode for empty pipe detection (not for Promag H, DN 2 to 4) Measuring electrodes for the signal acquisition Reference electrode for the potential matching (not with Promag H)
Endress+Hauser
17
Installation
3.2.4
Inlet and outlet runs
If possible, install the sensor well clear of fittings such as valves, T-pieces, elbows, etc. Compliance with the following requirements for the inlet and outlet runs is necessary in order to ensure measuring accuracy. Inlet run: 5 x DN Outlet run: 2 x DN
5 x DN
2 x DN
a0003210
Fig. 13:
Inlet and outlet runs
3.2.5
Vibrations
Secure the piping and the sensor if vibration is severe.
"
Caution! It is advisable to install sensor and transmitter separately if vibration is excessively severe. Information about the permitted shock and vibration resistance Page 128
> 10 m
a0003208
Fig. 14:
Measures to prevent vibration of the measuring device
18
Endress+Hauser
Installation
3.2.6
Foundations, supports
If the nominal diameter is DN 350, mount the transmitter on a foundation of adequate loadbearing strength.
"
Caution! Risk of damage. Do not support the weight of the sensor on the metal casing: the casing would buckle and damage the internal magnetic coils.
a0003209
Fig. 15:
Correct support for large nominal diameters (DN 350)
Endress+Hauser
19
Installation
3.2.7
Adapters
Suitable adapters to DIN EN 545 (double-flange reducers) can be used to install the sensor in largerdiameter pipes. The resultant increase in the rate of flow improves measuring accuracy with very slow-moving fluids. The nomogram shown here can be used to calculate the pressure loss caused by cross-section reduction.
Note! The nomogram applies to liquids of viscosity similar to water. 1. 2. Calculate the ratio of the diameters d/D. From the nomogram, read off the pressure loss as a function of flow velocity (downstream from the reduction) and the d/D ratio.
[mbar] 100
8 m/s 7 m/s 6 m/s
10
5 m/s
max. 8 d D
4 m/s 3 m/s 2 m/s
1
1 m/s
0.5
0.6
0.7 d/D
0.8
0.9
a0003213
Fig. 16:
Pressure loss due to adapters
3.2.8
Nominal diameter and flow rate
The diameter of the pipe and the flow rate determine the nominal diameter of the sensor. The optimum velocity of flow is between 2 and 3 m/s. The velocity of flow (v), moreover, has to be matched to the physical properties of the fluid: v < 2 m/s: for abrasive fluids v > 2 m/s: for accretive fluids
Note! Flow velocity can be increased, if necessary, by reducing the nominal diameter of the sensor using adapters. Page 20
20
Endress+Hauser
Installation
Promag W
Flow rate characteristic values - Promag W (SI units) Nominal diameter [mm] 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800 2000 [inch] 1" 1 " 1 " 2" 2 " 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" 28" 30" 32" 36" 40" 42" 48" 54" 60" 66" 72" 78" Recommended flow rate Min./max. full scale value (v 0.3 or 10 m/s) 9 to 300 dm3/min 15 to 500 dm3/min 25 to 700 dm3/min 35 to 1100 dm3/min 60 to 2000 dm3/min 90 to 3000 dm3/min 145 to 4700 dm3/min 220 to 7500 dm3/min 20 to 600 m3/h 35 to 1100 m3/h 55 to 1700 m3/h 80 to 2400 m3/h 110 to 3300 m3/h 140 to 4200 m3/h 180 to 5400 m3/h 220 to 6600 m3/h 310 to 9600 m3/h 420 to 13500 m3/h 480 to 15000 m3/h 550 to 18000 m3/h 690 to 22500 m3/h 850 to 28000 m3/h 950 to 30000 m3/h 1250 to 40000 m3/h 1550 to 50000 m3/h 1700 to 55000 m3/h 1950 to 60000 m3/h 2200 to 70000 m3/h 2500 to 80000 m3/h 2800 to 90000 m3/h 3300 to 100000 m3/h 3400 to 110000 m3/h Full scale value (v 2.5 m/s) 75 dm3/min 125 dm3/min 200 dm3/min 300 dm3/min 500 dm3/min 750 dm3/min 1200 dm3/min 1850 dm3/min 150 m3/h 300 m3/h 500 m3/h 750 m3/h 1000 m3/h 1200 m3/h 1500 m3/h 2000 m3/h 2500 m3/h 3500 m3/h 4000 m3/h 4500 m3/h 6000 m3/h 7000 m3/h 8000 m3/h 10000 m3/h 13000 m3/h 14000 m3/h 16000 m3/h 18000 m3/h 20500 m3/h 23000 m3/h 28500 m3/h 28500 m3/h Factory settings Pulse value ( 2 pulse/s) 0.50 dm3 1.00 dm3 1.50 dm3 2.50 dm3 5.00 dm3 5.00 dm3 10.00 dm3 15.00 dm3 0.025 m3 0.05 m3 0.05 m3 0.10 m3 0.10 m3 0.15 m3 0.25 m3 0.25 m3 0.30 m3 0.50 m3 0.50 m3 0.75 m3 0.75 m3 1.00 m3 1.00 m3 1.50 m3 1.50 m3 2.00 m3 2.00 m3 2.50 m3 2.50 m3 3.00 m3 3.50 m3 3.50 m3 Low flow cut off (v 0.04 m/s) 1 dm3/min 2 dm3/min 3 dm3/min 5 dm3/min 8 dm3/min 12 dm3/min 20 dm3/min 30 dm3/min 2.5 m3/h 5.0 m3/h 7.5 m3/h 10 m3/h 15 m3/h 20 m3/h 25 m3/h 30 m3/h 40 m3/h 50 m3/h 60 m3/h 75 m3/h 100 m3/h 125 m3/h 125 m3/h 150 m3/h 200 m3/h 225 m3/h 250 m3/h 300 m3/h 325 m3/h 350 m3/h 450 m3/h 450 m3/h
Endress+Hauser
21
Installation
Flow rate characteristic values - Promag W (US units) Nominal diameter [inch] 1" 1 " 1 " 2" 2 " 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" 28" 30" 32" 36" 40" 42" 48" 54" 60" 66" 72" 78" [mm] 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800 2000 Recommended flow rate Min./max. full scale value (v 0.3 or 10 m/s) 2.5 to 80 gal/min 4 to 130 gal/min 7 to 190 gal/min 10 to 300 gal/min 16 to 500 gal/min 24 to 800 gal/min 40 to 1250 gal/min 60 to 1950 gal/min 90 to 2650 gal/min 155 to 4850 gal/min 250 to 7500 gal/min 350 to 10600 gal/min 500 to 15000 gal/min 600 to 19000 gal/min 800 to 24000 gal/min 1000 to 30000 gal/min 1400 to 44000 gal/min 1900 to 60000 gal/min 2150 to 67000 gal/min 2450 to 80000 gal/min 3100 to 100000 gal/min 3800 to 125000 gal/min 4200 to 135000 gal/min 5500 to 175000 gal/min 9 to 300 Mgal/d 10 to 340 Mgal/d 12 to 380 Mgal/d 13 to 450 Mgal/d 14 to 500 Mgal/d 16 to 570 Mgal/d 18 to 650 Mgal/d 20 to 700 Mgal/d Full scale value (v 2.5 m/s) 18 gal/min 30 gal/min 50 gal/min 75 gal/min 130 gal/min 200 gal/min 300 gal/min 450 gal/min 600 gal/min 1200 gal/min 1500 gal/min 2400 gal/min 3600 gal/min 4800 gal/min 6000 gal/min 7500 gal/min 10500 gal/min 13500 gal/min 16500 gal/min 19500 gal/min 24000 gal/min 30000 gal/min 33000 gal/min 42000 gal/min 75 Mgal/d 85 Mgal/d 95 Mgal/d 110 Mgal/d 120 Mgal/d 140 Mgal/d 175 Mgal/d 175 Mgal/d Factory settings Pulse value ( 2 pulse/s) 0.20 gal 0.20 gal 0.50 gal 0.50 gal 1 gal 2 gal 2 gal 5 gal 5 gal 10 gal 15 gal 25 gal 30 gal 50 gal 50 gal 75 gal 100 gal 125 gal 150 gal 200 gal 225 gal 250 gal 250 gal 400 gal 0.0005 Mgal 0.0005 Mgal 0.0005 Mgal 0.0008 Mgal 0.0008 Mgal 0.0008 Mgal 0.001 Mgal 0.001 Mgal Low flow cut off (v 0.04 m/s) 0.25 gal/min 0.50 gal/min 0.75 gal/min 1.25 gal/min 2.0 gal/min 2.5 gal/min 4.0 gal/min 7.0 gal/min 12 gal/min 15 gal/min 30 gal/min 45 gal/min 60 gal/min 60 gal/min 90 gal/min 120 gal/min 180 gal/min 210 gal/min 270 gal/min 300 gal/min 360 gal/min 480 gal/min 600 gal/min 600 gal/min 1.3 Mgal/d 1.3 Mgal/d 1.3 Mgal/d 1.7 Mgal/d 2.2 Mgal/d 2.6 Mgal/d 3.0 Mgal/d 3.0 Mgal/d
22
Endress+Hauser
Installation
Promag P
Flow rate characteristic values - Promag P (SI units) Nominal diameter [mm] 15 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 [inch] " 1" 1 " 1 " 2" 2 " 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" Recommended flow rate Min./max. full scale value (v 0.3 or 10 m/s) 4 to 100 dm3/min 9 to 300 dm3/min 15 to 500 dm3/min 25 to 700 dm3/min 35 to 1100 dm3/min 60 to 2000 dm3/min 90 to 3000 dm3/min 145 to 4700 dm3/min 220 to 7500 dm3/min 20 to 600 m3/h 35 to 1100 m3/h 55 to 1700 m3/h 80 to 2400 m3/h 110 to 3300 m3/h 140 to 4200 m3/h 180 to 5400 m3/h 220 to 6600 m3/h 310 to 9600 m3/h Full scale value (v 2.5 m/s) 25 dm3/min 75 dm3/min 125 dm3/min 200 dm3/min 300 dm3/min 500 dm3/min 750 dm3/min 1200 dm3/min 1850 dm3/min 150 m3/h 300 m3/h 500 m3/h 750 m3/h 1000 m3/h 1200 m3/h 1500 m3/h 2000 m3/h 2500 m3/h Factory settings Pulse value ( 2 pulse/s) 0.20 dm3 0.50 dm3 1.00 dm3 1.50 dm3 2.50 dm3 5.00 dm3 5.00 dm3 10.00 dm3 15.00 dm3 0.025 m3 0.05 m3 0.05 m3 0.10 m3 0.10 m3 0.15 m3 0.25 m3 0.25 m3 0.30 m3 Low flow cut off (v 0.04 m/s) 0.5 dm3/min 1 dm3/min 2 dm3/min 3 dm3/min 5 dm3/min 8 dm3/min 12 dm3/min 20 dm3/min 30 dm3/min 2.5 m3/h 5.0 m3/h 7.5 m3/h 10 m3/h 15 m3/h 20 m3/h 25 m3/h 30 m3/h 40 m3/h
Endress+Hauser
23
Installation
Flow rate characteristic values - Promag P (US units) Nominal diameter [inch] " 1" 1 " 1 " 2" 2 " 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" [mm] 15 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 Recommended flow rate Min./max. full scale value (v 0.3 or 10 m/s) 1.0 to 27 gal/min 2.5 to 80 gal/min 4 to 130 gal/min 7 to 190 gal/min 10 to 300 gal/min 16 to 500 gal/min 24 to 800 gal/min 40 to 1250 gal/min 60 to 1950 gal/min 90 to 2650 gal/min 155 to 4850 gal/min 250 to 7500 gal/min 350 to 10600 gal/min 500 to 15000 gal/min 600 to 19000 gal/min 800 to 24000 gal/min 1000 to 30000 gal/min 1400 to 44000 gal/min Full scale value (v 2.5 m/s) 6 gal/min 18 gal/min 30 gal/min 50 gal/min 75 gal/min 130 gal/min 200 gal/min 300 gal/min 450 gal/min 600 gal/min 1200 gal/min 1500 gal/min 2400 gal/min 3600 gal/min 4800 gal/min 6000 gal/min 7500 gal/min 10500 gal/min Factory settings Pulse value ( 2 pulse/s) 0.05 gal 0.20 gal 0.20 gal 0.50 gal 0.50 gal 1 gal 2 gal 2 gal 5 gal 5 gal 10 gal 15 gal 25 gal 30 gal 50 gal 50 gal 75 gal 100 gal Low flow cut off (v 0.04 m/s) 0.10 gal/min 0.25 gal/min 0.50 gal/min 0.75 gal/min 1.25 gal/min 2.0 gal/min 2.5 gal/min 4.0 gal/min 7.0 gal/min 12 gal/min 15 gal/min 30 gal/min 45 gal/min 60 gal/min 60 gal/min 90 gal/min 120 gal/min 180 gal/min
Promag H
Flow rate characteristic values - Promag H (SI units) Nominal diameter [mm] 2 4 8 15 25 40 50 65 80 100 [inch]
1
Recommended flow rate Min./max. full scale value (v 0.3 or 10 m/s) 0.06 to 1.8 dm3/min 0.25 to 7 dm3/min 1 to 30 dm3/min 4 to 100 dm3/min 9 to 300 dm3/min 25 to 700 dm3/min 35 to 1100 dm3/min 60 to 2000 dm3/min 90 to 3000 dm3/min 145 to 4700 dm3/min Full scale value (v 2.5 m/s) 0.5 dm3/min 2 dm3/min 8 dm3/min 25 dm3/min 75 dm3/min 200 dm3/min 300 dm3/min 500 dm3/min 750 dm3/min 1200 dm3/min
Factory settings Pulse value ( 2 pulse/s) 0.005 dm3 0.025 dm3 0.10 dm3 0.20 dm3 0.50 dm3 1.50 dm3 2.50 dm3 5.00 dm3 5.00 dm3 10.00 dm3 Low flow cut off (v 0.04 m/s) 0.01 dm3/min 0.05 dm3/min 0.1 dm3/min 0.5 dm3/min 1 dm3/min 3 dm3/min 5 dm3/min 8 dm3/min 12 dm3/min 20 dm3/min
/12"
32"
5/ 5
/16" " 1"
1 " 2" 2 " 3" 4"
24
Endress+Hauser
Installation
Flow rate characteristic values - Promag H (US units) Nominal diameter [mm]
1/ " 12 5
Recommended flow rate Min./max. full scale value (v 0.3 or 10 m/s) 0.015 to 0.5 gal/min 0.07 to 2 gal/min 0.25 to 8 gal/min 1.0 to 27 gal/min 2.5 to 80 gal/min 7 to 190 gal/min 10 to 300 gal/min 16 to 500 gal/min 24 to 800 gal/min 40 to 1250 gal/min Full scale value (v 2.5 m/s) 0.1 gal/min 0.5 gal/min 2 gal/min 6 gal/min 18 gal/min 50 gal/min 75 gal/min 130 gal/min 200 gal/min 300 gal/min
Factory settings Pulse value ( 2 pulse/s) 0.001 gal 0.005 gal 0.02 gal 0.05 gal 0.20 gal 0.50 gal 0.50 gal 1 gal 2 gal 2 gal Low flow cut off (v 0.04 m/s) 0.002 gal/min 0.008 gal/min 0.025 gal/min 0.10 gal/min 0.25 gal/min 0.75 gal/min 1.25 gal/min 2.0 gal/min 2.5 gal/min 4.0 gal/min
[inch] 2 4 8 15 25 40 50 65 80 100
/32"
5/ " 16
" 1" 1 " 2" 2 " 3" 4"
3.2.9
Length of connecting cable
In order to ensure measuring accuracy, comply with the following instructions when installing the remote version: Secure the cable run or route the cable in a conduit. Movement of the cable can falsify the measuring signal, particularly if the fluid conductivity is low. Route the cable well clear of electrical machines and switching elements. Ensure potential matching between sensor and transmitter, if necessary. The permissible cable length L max depends on the fluid conductivity (Fig. 17). A minimum conductivity of 20 S/cm is required for measuring demineralized water.
[mS/cm] 200
L max
100
5 10 100 L max 200
[m]
a0004293
Fig. 17:
Permissible cable lengths for the remote version
Gray shaded area = permissible range Lmax = Length of connecting cable in [m] Fluid conductivity in [S/cm]
Endress+Hauser
25
Installation
3.3
3.3.1
Installation
Installing the Promag W sensor
Note! Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied by the customer. The sensor is designed for installation between the two piping flanges: Observe in any case the necessary screw tightening torques Page 28 ff. Information on the installation of additional ground disks Page 26
a0004296
Fig. 18:
Installing the sensor
Seals Comply with the following instructions when installing seals: Hard rubber lining additional seals are always necessary! Polyurethane lining additional seals are recommended. For DIN flanges, use only seals acc. to DIN EN 1514-1. Make sure that the seals do not protrude into the piping cross-section.
"
Caution! Risk of short circuit. Do not use electrically conductive sealing compound such as graphite. An electrically conductive layer could form on the inside of the measuring tube and short-circuit the measuring signal. Ground cable (DN 25 to 2000) If necessary, a special ground cable for potential matching can be ordered as an accessory ( Page 103 ff.). Detailed assembly instructions Page 57 ff.
26
Endress+Hauser
Installation
Assembly with ground disks (DN 25 to 300) Depending on the application, e.g. with lined or ungrounded pipes ( Page 57 ff.), it may be necessary to mount ground disks between the sensor and the pipe flange for potential matching. Ground disks can be ordered separately as an accessory from Endress+Hauser. Page 28
"
Caution! In this case, when using ground disks (including seals) the total fitting length increases! The dimensions are provided in the separate documentation Technical Information. Hard rubber lining install additional seals between the sensor and ground disk and between the ground disk and pipe flange. Polyurethane lining only install additional seals between the ground disk and pipe flange. 1. 2. 3. 4. 5. Place the ground disk and additional seal(s) between the instrument and the pipe flange (see Figure). Insert the bolts through the flange holes. Tighten the nuts so that they are still loose. Now rotate the ground disk as shown in Fig. 1 until the handle strikes the bolts. This will center the ground disk automatically. Tighten the bolts to the required torque. Page 103 Connect the ground disk to ground potential. Page 58
a0004297
Fig. 19:
Assembly with ground disks (Promag W, DN 25 to 300)
Endress+Hauser
27
Installation
Screwtightening torques (Promag W) Note the following points: The tightening torques listed below are for lubricated threads only. Always tighten the screws uniformly and in diagonally opposite sequence. Overtightening the fasteners will deform the sealing faces or damage the seals. The tightening torques listed below apply only to pipes not subjected to tensile stress.
Promag W Nominal diameter [mm] 25 32 40 50 65 * 65 80 80 100 100 125 125 150 150 200 200 200 250 250 250 300 300 300 350 350 350 400 400 400 450 450 450 500 500 500 600 EN (DIN) Pressure rating [bar] PN 40 PN 40 PN 40 PN 40 PN 16 PN 40 PN 16 PN 40 PN 16 PN 40 PN 16 PN 40 PN 16 PN 40 PN 10 PN 16 PN 25 PN 10 PN 16 PN 25 PN 10 PN 16 PN 25 PN 10 PN 16 PN 25 PN 10 PN 16 PN 25 PN 10 PN 16 PN 25 PN 10 PN 16 PN 25 PN 10 4 x M 12 4 x M 16 4 x M 16 4 x M 16 8 x M 16 8 x M 16 8 x M 16 8 x M 16 8 x M 16 8 x M 20 8 x M 16 8 x M 24 8 x M 20 8 x M 24 8 x M 20 12 x M 20 12 x M 24 12 x M 20 12 x M 24 12 x M 27 12 x M 20 12 x M 24 16 x M 27 16 x M 20 16 x M 24 16 x M 30 16 x M 24 16 x M 27 16 x M 33 20 x M 24 20 x M 27 20 x M 33 20 x M 24 20 x M 30 20 x M 33 20 x M 27 Screws Max. tightening torque [Nm] Hard rubber 32 32 40 40 43 59 56 83 74 104 106 70 104 82 98 150 94 134 153 112 152 227 151 193 289 153 198 256 155 275 317 206 Polyurethane 15 24 31 40 27 27 34 34 36 50 48 71 63 88 91 61 92 71 85 134 81 118 138 118 165 252 167 215 326 133 196 253 171 300 360 219
28
Endress+Hauser
Installation
Promag W Nominal diameter [mm] 600 * 600 700 700 700 800 800 800 900 900 900 1000 1000 1000 1200 1200 1200 1400 1400 1400 1600 1600 1600 1800 1800 1800 2000 2000 2000
EN (DIN) Pressure rating [bar] PN 16 PN 25 PN 10 PN 16 PN 25 PN 10 PN 16 PN 25 PN 10 PN 16 PN 25 PN 10 PN 16 PN 25 PN 6 PN 10 PN 16 PN 6 PN 10 PN 16 PN 6 PN 10 PN 16 PN 6 PN 10 PN 16 PN 6 PN 10 PN 16
Screws
Max. tightening torque [Nm] Hard rubber Polyurethane 443 516 246 318 507 316 385 721 307 398 716 405 518 971 299 568 753 398 618 762 417 893 1100 521 895 1003 605 1092 1261
20 x M 33 20 x M 36 24 x M 27 24 x M 33 24 x M 39 24 x M 30 24 x M 36 24 x M 45 28 x M 30 28 x M 36 28 x M 45 28 x M 33 28 x M 39 28 x M 52 32 x M 30 32 x M 36 32 x M 45 36 x M 33 36 x M 39 36 x M 45 40 x M 33 40 x M 45 40 x M 52 44 x M 36 44 x M 45 44 x M 52 48 x M 39 48 x M 45 48 x M 56
415 431 246 278 449 331 369 664 316 353 690 402 502 970 319 564 701 430 654 729 440 946 1007 547 961 1108 629 1047 1324
* Designed acc. to EN 1092-1 (not to DIN 2501)
Endress+Hauser
29
Installation
Promag W Nominal diameter [mm] 700 750 800 900 1000 1050 1200 1350 1500 1650 1800 2000 [inch] 28" 30" 32" 36" 40" 42" 48" 54" 60" 66" 72" 78"
AWWA Pressure rating
Screws
Max. tightening torque [Nm] Hard rubber Polyurethane 292 302 422 430 477 518 531 633 832 955 1087 786
Class D Class D Class D Class D Class D Class D Class D Class D Class D Class D Class D Class D
28 x 1 " 28 x 1 " 28 x 1 " 32 x 1 " 36 x 1 " 36 x 1 " 44 x 1 " 44 x 1 " 52 x 1 " 52 x 1 " 60 x 1 " 64 x 2"
247 287 394 419 420 528 552 730 758 946 975 853
Promag W Nominal diameter [mm] 25 25 40 40 50 50 80 80 100 100 150 150 200 250 300 350 400 450 500 600 [inch] 1" 1" 1 " 1 " 2" 2" 3" 3" 4" 4" 6" 6" 8" 10" 12" 14" 16" 18" 20" 24"
ANSI Pressure rating [lbs] Class 150 Class 300 Class 150 Class 300 Class 150 Class 300 Class 150 Class 300 Class 150 Class 300 Class 150 Class 300 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150
Screws
Max. tightening torque [Nm] Hard rubber Polyurethane 7 8 10 15 22 11 43 26 31 40 59 51 80 75 103 158 150 234 217 307
4 x " 4 x 5/8" 4 x " 4 x " 4 x 5/8" 8 x 5/8" 4 x 5/8" 8 x " 8 x 5/8" 8 x " 8 x " 12 x " 8 x " 12 x 7/8" 12 x 7/8" 12 x 1" 16 x 1" 16 x 1 1/8" 20 x 1 1/8" 20 x 1 "
60 38 42 58 79 70 107 101 133 135 128 204 183 268
30
Endress+Hauser
Installation
Promag W Nominal diameter [mm] 25 25 32 32 40 40 50 50 65 65 80 80 100 100 125 125 150 150 200 200 250 250 300 300
JIS Pressure rating
Screw
Max. tightening torque [Nm] Hard rubber Polyurethane 19 19 22 22 24 24 33 17 45 23 23 35 29 48 51 79 63 72 52 80 87 144 63 124
10K 20K 10K 20K 10K 20K 10K 20K 10K 20K 10K 20K 10K 20K 10K 20K 10K 20K 10K 20K 10K 20K 10K 20K
4 x M 16 4 x M 16 4 x M 16 4 x M 16 4 x M 16 4 x M 16 4 x M 16 8 x M 16 4 x M 16 8 x M 16 8 x M 16 8 x M 20 8 x M 16 8 x M 20 8 x M 20 8 x M 22 8 x M 20 12 x M 22 12 x M 20 12 x M 22 12 x M 22 12 x M 24 16 x M 22 16 x M 24
55 28 29 42 35 56 60 91 75 81 61 91 100 159 74 138
Promag W Nominal diameter [mm] 80 100 150 200 250 300 350 400 500 600
AS 2129 Pressure rating
Screws
Max. tightening torque [Nm] Hard rubber
Table E Table E Table E Table E Table E Table E Table E Table E Table E Table E
4 x M 16 8 x M 16 8 x M 20 8 x M 20 8 x M 20 12 x M 24 12 x M 24 12 x M 24 16 x M 24 16 x M 30
49 38 64 96 98 123 203 226 271 439
Endress+Hauser
31
Installation
Promag W Nominal diameter [mm] 80 100 150 200 250 300 350 400 500 600
Screws
Max. tightening torque [Nm] Hard rubber
Cl.14 Cl.14 Cl.14 Cl.14 Cl.14 Cl.14 Cl.14 Cl.14 Cl.14 Cl.14
4 x M 16 8 x M 16 8 x M 20 8 x M 20 8 x M 20 12 x M 24 12 x M 24 12 x M 24 16 x M 24 16 x M 30
49 76 52 77 147 103 203 226 271 393
32
Endress+Hauser
Installation
3.3.2
Installing the Promag P sensor
" !
Caution! The protective covers mounted on the two sensor flanges guard the PTFE lining, which is turned over the flanges. Consequently, do not remove these covers until immediately before the sensor is installed in the pipe. The covers must remain in place while the device is in storage. Make sure that the lining is not damaged or removed from the flanges. Note! Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied by the customer. The sensor is designed for installation between the two piping flanges: Observe in any case the necessary screw tightening torques Page 36 ff. Information on the installation of additional ground disks Page 34
a0004296
Fig. 20:
Installing the sensor
Seals Comply with the following instructions when installing seals: Measuring tube linings with PFA or PTFE No seals are required. In case you use seals with DIN flanges, use only seals according to DIN EN 1514-1. Make sure that the seals do not protrude into the piping cross-section.
"
Caution! Risk of short circuit. Do not use electrically conductive sealing compound such as graphite. An electrically conductive layer could form on the inside of the measuring tube and short-circuit the measuring signal. Ground cable (DN 15 to 600) If necessary, a special ground cable for potential matching can be ordered as an accessory ( Page 103 ff.). Detailed assembly instructions Page 57 ff.
Endress+Hauser
33
Installation
Installation of ground disks (DN 15 to 300) Depending on the application, e.g. with lined or ungrounded pipes ( Page 57 ff.), it may be necessary to mount ground disks between the sensor and the pipe flange for potential matching. Ground disks can be ordered separately as an accessory from Endress+Hauser Page 28
"
Caution! In this case, when using ground disks (including seals) the total fitting length increases! All the dimensions are provided in the separate documentation Technical Information. PTFE and PFA lining only install additional seals between the ground disk and pipe flange. 1. 2. 3. 4. 5. Place the ground disk and additional seal(s) between the instrument and the pipe flange (see Figure). Insert the bolts through the flange holes. Tighten the nuts so that they are still loose. Now rotate the ground disk as shown in the Figure until the handle strikes the bolts. This will center the ground disk automatically. Tighten the bolts to the required torque. Page 36 ff. Connect the ground disk to ground potential. Page 58
a0004297
Fig. 21:
Assembly with ground disks (Promag P, DN 15 to 300)
34
Endress+Hauser
Installation
Installing the high-temperature version (with PFA lining) The high-temperature version has a housing support for the thermal separation of sensor and transmitter. The high-temperature version is always used for applications in which high ambient temperatures are encountered in conjunction with high fluid temperatures. The high-temperature version is obligatory if the fluid temperature exceeds +150 C.
! "
Note! Information about permissible temperature ranges Page 129 Insulation Pipes generally have to be insulated if they carry very hot fluids, in order to avoid energy losses and to prevent accidental contact with pipes at temperatures that could cause injury. Guidelines regulating the insulation of pipes have to be taken into account. Caution! Risk of measuring electronics overheating. The housing support dissipates heat and its entire surface area must remain uncovered. Make sure that the sensor insulation does not extend past the top of the two sensor half-shells.
Esc
max.
+ E
a0004300
Fig. 22:
Promag P (high-temperature version): Insulating the pipe
Endress+Hauser
35
Installation
Screwtightening torques (Promag P) Note the following points: The tightening torques listed below are for lubricated threads only. Always tighten the screws uniformly and in diagonally opposite sequence. Overtightening the fasteners will deform the sealing faces or damage the seals. The tightening torques listed below apply only to pipes not subjected to tensile stress.
Promag P Nominal diameter [mm] 15 25 32 40 50 65 * 65 80 80 100 100 125 125 150 150 200 200 200 250 250 250 300 300 300 350 350 350 400 400 400 450 450 450 500 500 500 EN (DIN) Pressure rating [bar] PN 40 PN 40 PN 40 PN 40 PN 40 PN 16 PN 40 PN 16 PN 40 PN 16 PN 40 PN 16 PN 40 PN 16 PN 40 PN 10 PN 16 PN 25 PN 10 PN 16 PN 25 PN 10 PN 16 PN 25 PN 10 PN 16 PN 25 PN 10 PN 16 PN 25 PN 10 PN 16 PN 25 PN 10 PN 16 PN 25 4 x M 12 4 x M 12 4 x M 16 4 x M 16 4 x M 16 8 x M 16 8 x M 16 8 x M 16 8 x M 16 8 x M 16 8 x M 20 8 x M 16 8 x M 24 8 x M 20 8 x M 24 8 x M 20 12 x M 20 12 x M 24 12 x M 20 12 x M 24 12 x M 27 12 x M 20 12 x M 24 16 x M 27 16 x M 20 16 x M 24 16 x M 30 16 x M 24 16 x M 27 16 x M 33 20 x M 24 20 x M 27 20 x M 33 20 x M 24 20 x M 30 20 x M 33 Screws Max. tightening torque [Nm] PTFE 11 26 41 52 65 43 43 53 53 57 78 75 111 99 136 141 94 138 110 131 200 125 179 204 188 254 380 260 330 488 235 300 385 265 448 533 PFA 20 35 47 59 40 40 48 48 51 70 67 99 85 120 101 67 105 -
36
Endress+Hauser
Installation
Promag P Nominal diameter [mm] 600 600 * 600
EN (DIN) Pressure rating [bar] PN 10 PN 16 PN 25
Screws
Max. tightening torque [Nm] PTFE PFA -
20 x M 27 20 x M 33 20 x M 36
345 658 731
* Designed acc. to EN 1092-1 (not to DIN 2501)
Promag P Nominal diameter [mm] 15 15 25 25 40 40 50 50 80 80 100 100 150 150 200 250 300 350 400 450 500 600 [inch] 1/2" 1/2" 1" 1" 1 1/2" 1 1/2" 2" 2" 3" 3" 4" 4" 6" 6" 8" 10" 12" 14" 16" 18" 20" 24"
ANSI Pressure rating [lbs] Class 150 Class 300 Class 150 Class 300 Class 150 Class 300 Class 150 Class 300 Class 150 Class 300 Class 150 Class 300 Class 150 Class 300 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150
Screws
Max. tightening torque [Nm] PTFE PFA 10 12 21 31 44 22 67 42 50 59 86 67 109 -
4 x 1/2" 4 x 1/2" 4 x 1/2" 4 x 5/8" 4 x 1/2" 4 x 3/4" 4 x 5/8" 8 x 5/8" 4 x 5/8" 8 x 3/4" 8 x 5/8" 8 x 3/4" 8 x 3/4" 12 x 3/4" 8 x 3/4" 12 x 7/8" 12 x 7/8" 12 x 1" 16 x 1" 16 x 1 1/8" 20 x 1 1/8" 20 x 1 1/4"
6 6 11 14 24 34 47 23 79 47 56 67 106 73 143 135 178 260 246 371 341 477
Endress+Hauser
37
Installation
Promag P Nominal diameter [mm] 15 15 25 25 32 32 40 40 50 50 65 65 80 80 100 100 125 125 150 150 200 200 250 250 300 300
JIS Pressure rating
Screws
Max. tightening torque [Nm] PTFE PFA -
10K 20K 10K 20K 10K 20K 10K 20K 10K 20K 10K 20K 10K 20K 10K 20K 10K 20K 10K 20K 10K 20K 10K 20K 10K 20K
4 x M 12 4 x M 12 4 x M 16 4 x M 16 4 x M 16 4 x M 16 4 x M 16 4 x M 16 4 x M 16 8 x M 16 4 x M 16 8 x M 16 8 x M 16 8 x M 20 8 x M 16 8 x M 20 8 x M 20 8 x M 22 8 x M 20 12 x M 22 12 x M 20 12 x M 22 12 x M 22 12 x M 24 16 x M 22 16 x M 24
16 16 32 32 38 38 41 41 54 27 74 37 38 57 47 75 80 121 99 108 82 121 133 212 99 183
Promag P Nominal diameter [mm] 25 50
Screws
Max. tightening torque [Nm] PTFE
Table E Table E
4 x M 12 4 x M 16
21 42
Promag P Nominal diameter [mm] 50
Screws
Max. tightening torque [Nm] PTFE
Cl.14
4 x M 16
42
38
Endress+Hauser
Installation
3.3.3
Installing the Promag H sensor
The Promag H is supplied to order, with or without pre-installed process connections. Pre-installed process connections are secured to the sensor with 4 hex-head screws.
"
Caution! The sensor might require support or additional attachments, depending on the application and the length of the piping run. When plastic process connections are used, the sensor must be additionally supported mechanically. A wall-mounting kit can be ordered separately from Endress+Hauser as an accessory. Page 103
A C
DN 2...25
DN 40...100
a0004301
Fig. 23:
Promag H process connections (DN 2 to 25, DN 40 to 100)
A = DN 2 to 25 / process connections with O-ring Weld nipples (DIN EN ISO 1127, ODT/SMS), flange (EN (DIN), ANSI, JIS), flange PVDF (EN (DIN), ANSI, JIS), external and internal pipe threads (ISO / DIN), hose connection, PVC adhesive coupling B = DN 2 to 25 / process connections with aseptic molded seal Weld nipples (DIN 11850, ODT/SMS), Clamp (ISO 2852, DIN 32676, L14 AM7), threaded connection (DIN 11851, DIN 11864-1, SMS 1145), flange DIN 11864-2 C = DN 40 to 100 / process connections with aseptic molded seal Weld nipples (DIN 11850, ODT/SMS), Clamp (ISO 2852, DIN 32676, L14 AM7), threaded connection (DIN 11851, DIN 11864-1, ISO 2853, SMS 1145), flange DIN 11864-2
Seals When installing the process connections, make sure that the seals are clean and correctly centered.
"
Caution! With metallic process connections, you must fully tighten the screws. The process connection forms a metallic connection with the sensor, which ensures a defined compression of the seal. With plastic process connections, note the max. torques for lubricated threads (7 Nm). With plastic flanges, always use seals between connection and counter flange. The seals must be replaced periodically, depending on the application, particularly in the case of molded seals (aseptic version)! The period between changes depends on the frequency of cleaning cycles, the cleaning temperature and the fluid temperature. Replacement seals can be ordered as accessories. Page 103
Endress+Hauser
39
Installation
Usage and installation of ground rings (DN 2 to 25) In case the process connections are made of plastic (e.g. flanges or adhesive couplings), the potential between the sensor and the fluid must be matched using additional ground rings. If the ground rings are not installed this can affect the accuracy of the measurements or cause the destruction of the sensor through the electrochemical erosion of the electrodes.
"
Caution! Depending on the option ordered, plastic disks may be installed at the process connections instead of ground rings. These plastic disks serve only as spacers and have no potential matching function. In addition, they provide a sealing function at the interface between the sensor and process connection. For this reason, with process connections without ground rings, these plastic disks/ seals must not be removed, or must always be installed. Ground rings can be ordered separately from Endress+Hauser as accessories ( Page 103). When placing the order, make certain that the ground rings are compatible with the material used for the electrodes. Otherwise, there is a risk that the electrodes may be destroyed by electrochemical corrosion! Information on materials Page 135 Ground rings, including the seals, are mounted within the process connections. Therefore, the fitting length is not affected. 1. 2. 3. 4. 5. 6. Loosen the four hexagonal headed bolts (1) and remove the process connection from the sensor (5). Remove the plastic disk (3), including the two O-ring seals (2, 4). Place one seal (2) in the groove of the process connection. Place the metal ground ring (3) on the process connection. Now place the second seal (4) in the groove of the ground ring. Finally, mount the process connection on the sensor again. With plastic process connections, note the max. torques for lubricated threads (7 Nm).
a0002651
Fig. 24: 1 2 3 4
Installing ground rings with a Promag H (DN 2 to 25)
Hexagonal-headed bolts of the process connection O-ring seals Plastic washer (spacer) or ground ring Sensor
40
Endress+Hauser
Installation
Welding the transmitter into the piping (weld nipples)
"
Caution! Risk of destroying the measuring electronics. Make sure that the welding machine is not grounded via the sensor or the transmitter. 1. 2. 3. 4. Tack-weld the Promag H sensor into the pipe. A suitable welding jig can be ordered separately from Endress+Hauser as an accessory. Page 103 Loosen the screws on the process connection flange and remove the sensor including the seal from the piping. Weld the process connection into the pipe. Reinstall the sensor in the pipe. Make sure that everything is clean and that the seal is correctly seated.
Note! If thin-walled foodstuffs pipes are not welded correctly, the heat could damage the installed seal. It is therefore advisable to remove the sensor and the seal prior to welding. The pipe has to be spread approximately 8 mm to permit disassembly. Cleaning with pigs If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube and process connection into account. All the dimensions and lengths of the sensor and transmitter are provided in the separate documentation Technical Information.
Endress+Hauser
41
Installation
3.3.4
Turning the transmitter housing
Turning the aluminum field housing
Warning! The turning mechanism in devices with EEx d/de or FM/CSA Cl. I Div. 1 classification is not the same as that described here. The procedure for turning these housings is described in the Ex-specific documentation. 1. 2. 3. 4. 5. 6. Loosen the two securing screws. Turn the bayonet catch as far as it will go. Carefully lift the transmitter housing as far as it will go. Turn the transmitter housing to the desired position (max. 2 x 90 in either direction). Lower the housing into position and reengage the bayonet catch. Retighten the two securing screws.
5 1 3
a0004302
Fig. 25:
Turning the transmitter housing (aluminum field housing)
Turning the stainless steel field housing 1. 2. 3. 4. 5. Loosen the two securing screws. Carefully lift the transmitter housing as far as it will go. Turn the transmitter housing to the desired position (max. 2 x 90 in either direction). Lower the housing into position. Retighten the two securing screws.
4 1 2
5
a0004303
Fig. 26:
Turning the transmitter housing (stainless steel field housing)
42
Endress+Hauser
Installation
3.3.5
1. 2. 3. 4.
Turning the local display
Unscrew cover of the electronics compartment from the transmitter housing. Press the side latches on the display module and remove the module from the electronics compartment cover plate. Turn the display to the desired position (max. 4 x 45 in both directions), and reset it onto the electronics compartment cover plate. Screw the cover of the electronics compartment firmly back onto the transmitter housing.
4 x 45
a0001892
Fig. 27:
Turning the local display (field housing)
Endress+Hauser
43
Installation
3.3.6
Installing the wall-mount transmitter housing
There are various ways of installing the wall-mount transmitter housing: Mounted directly on the wall Panel mounting (separate mounting set, accessories) Page 45 Pipe mounting (separate mounting set, accessories) Page 45
"
Caution! Make sure that ambient temperature does not exceed the permissible range (20 to +60C, optional: 40 to +60C). Install the device at a shady location. Avoid direct sunlight. Always install the wall-mount housing in such a way that the cable entries are pointing down. Mounted directly on the wall 1. 2. 3. Drill the holes as illustrated in the diagram. Remove the cover of the connection compartment (a). Push the two securing screws (b) through the appropriate bores (c) in the housing. Securing screws (M6): max. 6.5 mm (0.26") Screw head: max. 10.5 mm (0.41") Secure the transmitter housing to the wall as indicated. Screw the cover of the connection compartment (a) firmly onto the housing.
4. 5.
35 (1.38)
a 90 (3.54) 192 (7.56)
mm (inch)
a0001130
Fig. 28:
Mounted directly on the wall
44
81.5 (3.2)
Endress+Hauser
Installation
Panel mounting 1. 2. 3. 4. Prepare the opening in the panel as illustrated in the diagram. Slide the housing into the opening in the panel from the front. Screw the fasteners onto the wall-mount housing. Screw threaded rods into holders and tighten until the housing is solidly seated on the panel wall. Afterwards, tighten the locking nuts. Additional support is not necessary.
21
+ 00.5 .5
10 ~1
a0001131
Fig. 29:
Panel mounting (wall-mount housing)
Pipe mounting The assembly should be performed by following the instructions in the diagram.
"
Caution! If a warm pipe is used for installation, make sure that the housing temperature does not exceed the max. permitted value of +60 C.
20...70
~1
55
245
+0.5 0.5
a0001132
Fig. 30:
Pipe mounting (wall-mount housing)
Endress+Hauser
45
Installation
3.4
Post-installation check
Perform the following checks after installing the measuring device in the pipe:
Device condition/specifications Is the device damaged (visual inspection)? Does the device correspond to specifications at the measuring point, including process temperature and pressure, ambient temperature, minimum fluid conductivity, measuring range, etc.? Installation Does the arrow on the sensor nameplate match the direction of flow through the pipe? Is the position of the measuring electrode plane correct? Is the position of the Empty Pipe Detection (EPD) electrode correct? Were all screws tightened to the specified torques when the sensor was installed? Were the correct seals installed (type, material, installation)? Notes Page 124 ff.
Notes -
level? Page 17 Chap. 3.3 Promag W Page 26 Promag P Page 33 Promag H Page 39 Notes Inlet run: 5 x DN Outlet run: 2 x DN Acceleration up to 2 g by analogy with IEC 600 68-2-6 Page 128
Are the measuring point number and labeling correct (visual inspection)? Process environment / process conditions Are the inlet and outlet runs respected?
Is the measuring device protected against moisture and direct sunlight? Is the sensor adequately protected against vibration (attachment, support)?
46
Endress+Hauser
Wiring
Wiring
Warning! When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to these Operating Instructions. Please do not hesitate to contact your Endress+Hauser sales office if you have any questions. If you use remote versions, connect each sensor only to the transmitter having the same serial number. Measuring errors can occur if the devices are not connected in this way.
4.1
4.1.1
Cable specification MODBUS RS485

Cable type
In the EIA/TIA-485 standard, two versions (cable type A and B) are specified for the bus line and can be used for all transmission rates. However, we recommend you use cable type A. The cable specification for cable type A are provided in the following table:
Cable type A Characteristic impedance Cable capacitance Core cross-section Cable type Loop-resistance Signal damping Shielding 135 to 165 at a measuring frequency of 3 to 20 MHz < 30 pF/m > 0.34 mm2, corresponds to AWG 22 Twisted pairs 110 /km Max. 9 dB over the entire length of the cable cross-section Copper braided shielding or braided shielding and foil shielding
Note the following points for the bus structure: All the measuring devices are connected in a bus structure (line). Using cable type A and with a transmission rate of 115200 Baud, the maximum line length (segment length) of the MODBUS RS485 system is 1200 m. The total length of the spurs may not exceed a maximum of 6.6 m here. A maximum of 32 users are permitted per segment. Each segment is terminated at either end with a terminating resistor. The bus length or the number of users can be increased by introducing a repeater.
Endress+Hauser
47
Wiring
4.1.2
Shielding and grounding
When planning the shielding and grounding for a fieldbus system, there are three important points to consider: Electromagnetic compatibility (EMC) Explosion protection Safety of the personnel To ensure the optimum electromagnetic compatibility of systems, it is important that the system components and above all the cables, which connect the components, are shielded and that no portion of the system is unshielded. Ideally, the cable shields are connected to the normally metal housings of the connected field devices. Since these are generally connected to the protective earth, the shield of the bus cable is grounded many times. Keep the stripped and twisted lengths of cable shield to the terminals as short as possible. This approach, which provides the best electromagnetic compatibility and personnel safety, can be used without restriction in systems with good potential matching. In the case of systems without potential matching, a power supply frequency (50 Hz) equalizing current can flow between two grounding points which, in unfavorable cases, e.g. when it exceeds the permissible shield current, may destroy the cable. To suppress the low frequency equalizing currents on systems without potential matching, it is therefore recommended to connect the cable shield directly to the building ground (or protective earth) at one end only and to use capacitive coupling to connect all other grounding points.
"
Caution! The legal EMC requirements are fulfilled only when the cable shield is grounded on both sides!
48
Endress+Hauser
Wiring
4.2
4.2.1
Connecting the remote version

Connecting Promag W / P / H
Warning! Risk of electric shock. Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply. Failure to comply with this precaution can result in irreparable damage to the electronics. Risk of electric shock. Connect the protective earth to the ground terminal on the housing before the power supply is applied. Procedure (Fig. 31, Fig. 32): 1. 2. 3. Transmitter: Loosen the screws and remove the cover (a) from the connection compartment. Sensor: Remove the cover (b) from the connection housing. Feed the signal cable (c) and the coil current cable (d) through the appropriate cable entries.
"
Caution! Make sure the connecting cables are secured. Page 25 Risk of damaging the coil driver. Only connect or disconnect the coil cable once the power supply has been switched off. Terminate the signal cable and the coil current cable: Promag W, P Refer to the information on Page 51 Promag H Refer to the information on Page 52 Establish the connections between sensor and transmitter in accordance with the wiring diagram: Fig. 31, Fig. 32 wiring diagram inside the cover
4.
5.
"
6. 7.
Caution! Insulate the shields of cables that are not connected to eliminate the risk of short-circuits with neighboring cable shields inside the sensor connection housing. Transmitter: Secure the cover (a) on the connection compartment. Sensor: Secure the cover (b) on the connection housing.
Endress+Hauser
49
Wiring
Electrode circuit Meas.signal Pipe EPD S1 E1 E2 S2GND E S a 6 5 7 8 4 37 36
Coil circuit
42 41
2
b n.c. 5 n.c. 7 4 37 n.c. E1 E2 GND E
42 41
a0004323-en
Fig. 31:
Connecting the remote version of Promag W/P
a Connection compartment of wall-mount housing b Connection housing cover of sensor c Signal cable d Coil current cable n.c. not connected, insulated cable shields Terminal no.: 6/5 = brown; 7/8 = white; 4 = green; 37 = yellow
Electrode circuit Meas. signal Pipe EPD S1 E1 E2 S2GND E S 6 a 5 7 8 4 37 36
Coil circuit
42 41
2
n.c. 5 n.c. 7 4 37 n.c. E1 E2 GND E
c b
42 41
DN 40...100
DN 2...25
a0004321-en
Fig. 32:
Connecting the remote version of Promag H
a Connection compartment of wall-mount housing b Connection housing cover of sensor c Signal cable d Coil current cable n.c. not connected, insulated cable shields Terminal no.: 6/5 = brown; 7/8 = white; 4 = green; 37 = yellow
50
Endress+Hauser
Wiring
Cable termination on the remote version Promag W / Promag P Terminate the signal and coil current cables as shown in the figure below (Detail A). Fit the fine-wire cores with wire end ferrules (Detail B). Caution! " fitting the connectors, pay attention to the following points: When Signal cable Make sure that the wire end ferrules do not touch the wire shield on the sensor side. Minimum distance = 1 mm (exception GND = green cable) Coil current cable Insulate one core of the three-core cable at the level of the core reinforcement; you only require two cores for the connection. TRANSMITTER Signal cable Coil current cable
100* 80 17 8 50
90* 70 50 8 10
A
m m n m n m n n
A
m m
GND
B
a0002643
B
a0002644
SENSOR Signal cable Coil current cable
20*
170* 80 50
20*
17 8
160* 70 50 10 8
A
m n 1
GND
A
m m
n n
m
a0002646
m
a0002645
m = Red cable sleeve, 1.0 mm n = White cable sleeve, 0.5 mm * = Stripping for armored cables only
Endress+Hauser
51
Wiring
Cable termination on the remote version Promag H Terminate the signal and coil current cables as shown in the figure below (Detail A). Fit the fine-wire cores with cable end sleeves (Detail B). Caution! " fitting the connectors, pay attention to the following points: When Signal cable Make sure that the cable end sleeves do not touch the wire shield on the sensor side. Minimum distance = 1 mm (exception GND = green cable). Coil current cable Insulate one core of the three-core cable at the level of the core reinforcement; you only require two cores for the connection. On the sensor side, reverse both cable shields approx. 15 mm over the outer jacket. The strain relief ensures an electrical connection with the connection housing. TRANSMITTER Signal cable Coil current cable
80 17 8 50
70 50 8 10
A
m m n m n m n n
A
m m
GND
B
a0002686
B
a0002684
SENSOR Signal cable Coil current cable
80 15 17 8
70 15 40 8
A
1
n
GND
n n m
a0002647
m m
B
a0002648
m = Red cable sleeve, 1.0 mm n = White cable sleeve, 0.5 mm * = Stripping for armored cables only
52
Endress+Hauser
Wiring
4.2.2
Cable specifications
Coil cable 2 x 0.75 mm2 PVC cable with common, braided copper shield ( 7 mm) Conductor resistance: 37 /km Capacitance: core/core, shield grounded: 120 pF/m Permanent operating temperature: 20 to +80 C Cable cross-section: max. 2.5 mm2 Signal cable 3 x 0.38 mm2 PVC cable with common, braided copper shield ( 7 mm) and individually shielded cores With Empty Pipe Detection (EPD): 4 x 0.38 mm2 PVC cable with common, braided copper shield ( 7 mm) and individually shielded cores Conductor resistance: 50 /km Capacitance core/shield: 420 pF/m Permanent operating temperature: 20 to +80 C Cable cross-section: max. 2.5 mm2
1 2 3 4 5 6 7 a
Fig. 33: a b 1 2 3 4 5 6 7 Cable cross-section
b
a0003194
Signal cable Coil current cable Core Core insulation Core shield Core jacket Core reinforcement Cable shield Outer jacket
As an option, Endress+Hauser can also deliver reinforced connecting cables with an additional, reinforcing metal braid. We recommend such cables for the following cases: Directly buried cable Cables endangered by rodents Device operation which should comply with the IP 68 standard of protection Operation in zones of severe electrical interference The measuring device complies with the general safety requirements in accordance with EN 61010, the EMC requirements of EN 61326/A1, and NAMUR recommendation NE 21.
"
Caution! Grounding is by means of the ground terminals provided for the purpose inside the connection housing. Keep the stripped and twisted lengths of cable shield to the terminals as short as possible.
Endress+Hauser
53
Wiring
4.3
4.3.1
Connecting the measuring unit

Terminal assignment
"
Caution! Only certain combinations of submodules (see Table) on the I/O board are permissible. The individual slots are marked and assigned to the following terminals in the connection compartment of the transmitter: INPUT / OUTPUT 3 slot = terminals 22/23 INPUT / OUTPUT 4 slot = terminals 20/21
Terminal No. (inputs / outputs) Order version 20 (+) / 21 (-) Submodule on slot No. 4 Relay output 2 Current output 22 (+) / 23 (-) Submodule on slot No. 3 Relay output 1 Frequency output 24 (+) / 25 (-) Fixed on I/O board Status input Status input Status input 26 = B (RxD/TxD-P) 27 = A (RxD/TxD-N) Fixed on I/O board MODBUS RS485 MODBUS RS485 MODBUS RS485
53***-***********Q 53***-***********7 53***-***********N
! #
Note! The electrical values of the inputs and outputs can be found in the Technical data section.
4.3.2
Transmitter connection
Warning! Risk of electric shock. Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply. Failure to comply with this precaution can result in irreparable damage to the electronics. Risk of electric shock. Connect the protective earth to the ground terminal on the housing before the power supply is applied (not required for galvanically isolated power supply). Compare the specifications on the nameplate with the local supply voltage and frequency. The national regulations governing the installation of electrical equipment also apply. 1. 2. 3. Unscrew the connection compartment cover (a) from the transmitter housing. Feed the power supply cable (b), the signal cable (d) and the fieldbus cable (e) through the appropriate cable entries. Perform wiring in accordance with the respective terminal assignment and the associated wiring diagram.
"
Caution! Risk of damage to the fieldbus cable! Observe the information about shielding and grounding the fieldbus cable. Page 48 We recommend that the fieldbus cable not be looped using conventional cable glands. If you later replace even just one measuring device, the bus communication will have to be interrupted.
4.
Screw the cover of the connection compartment (a) back onto the transmitter housing.
54
Endress+Hauser
Wiring
d g b a d g b A C
B b g d
A (RS485) RxD/TxD-N B (RS485) RxD/TxD-P 27 26 25 24 23 22 21 20
N (L) L1 (L+)
B (RS485) RxD/TxD-P A (RS485) RxD/TxD-N

1 2 + + + 20 21 22 23 24 25 26 27
+ + +
d e g c b
N (L-) 2 L1 (L+) 1
a0002591
Fig. 34: A B C a b
Connecting the transmitter, Cable cross-section: max. 2.5 mm2
View A (field housing) View B (stainless steel field housing) View C (wall-mount housing) Cover of the connection compartment Cable for power supply: 85 to 260 V AC, 20 to 55 V AC,16 to 62 V DC Terminal No. 1: L1 for AC, L+ for DC Terminal No. 2: N for AC, L- for DC Ground terminal for protective conductor Fieldbus cable Terminal No. 26: B (RxD/TxD-P) Terminal No. 27: A (RxD/TxD-N) Ground terminal for signal cable shield/fieldbus cable shield Observe the following: the shielding and grounding of the fieldbus cable Page 48 that the stripped and twisted lengths of cable shield to the ground terminal are as short as possible Service adapter for connecting service interface FXA 193 (Fieldcheck, ToF Tool - Fieldtool Package) Signal cable: see Terminal assignment Page 54
c d
f g
Endress+Hauser
55
Wiring
4.4
4.4.1
Potential matching
Standard case
Perfect measurement is only ensured when the medium and the sensor have the same electrical potential. Most Promag sensors have a standard installed reference electrode, which guarantees the required potential matching. This usually means that additional potential matching measures are unnecessary. Promag W: Reference electrode is standard Promag P: Reference electrode is standard for electrode materials 1.4435, Alloy C-22 and tantalum. Reference electrode is optional for electrode material Pt/Rh. Promag H: No reference electrode. The metallic process connection provides a permanent electrical connection to the fluid. If the process connections are made of a synthetic material, ground rings have to be used to ensure that potential is matched ( Page 40). Ground rings can be ordered separately as accessories from Endress+Hauser. Page 103
Note! For installation in metal pipes, it is advisable to connect the ground terminal of the transmitter housing to the piping. Also, observe company-internal grounding guidelines.
a0004375
Fig. 35:
Potential matching by means of the transmitter's ground terminal
"
Caution! For sensors without reference electrodes or without metal process terminals, carry out potential matching as per the instructions for special cases described below. These special measures are particularly important when standard grounding practice cannot be ensured or extremely strong matching currents are expected.
56
Endress+Hauser
Wiring
4.4.2
Special cases
Metal, ungrounded piping In order to prevent outside influences on measurement, it is advisable to use ground cables to connect each sensor flange to its corresponding pipe flange and ground the flanges. Connect the transmitter or sensor connection housing, as applicable, to ground potential by means of the ground terminal provided for the purpose (see Figure). The ground cable for flange-to-flange connections can be ordered separately as an accessory from Endress+Hauser Page 103:
" !
Caution! Also, observe company-internal grounding guidelines. Note! DN 300: The ground cable is in direct connection with the conductive flange coating and is secured by the flange screws. DN 350: The ground cable connects directly to the metal transport bracket.
6 mm Cu
DN 300
DN 350
a0004376
Fig. 36:
Potential matching with equalizing currents in metallic, non-grounded piping systems
Endress+Hauser
57
Wiring
Plastic pipes and isolating lined pipes Normally, potential is matched using the reference electrodes in the measuring tube. However, in exceptional cases it is possible that, due to the grounding plan of a system, large matching currents flow over the reference electrodes. This can lead to destruction of the sensor, e.g. through electrochemical decomposition of the electrodes. In such cases, e.g. for fiberglass or PVC piping, it is recommended that you use additional ground disks for potential matching. Mounting of ground disks Page 27, Page 34
"
Caution! Risk of damage by electrochemical corrosion. Note the electrochemical insulation rating, if the ground disks and measuring electrodes are made of different materials. Also, observe company-internal grounding guidelines.
6 mm Cu
a0004377
Fig. 37:
Potential matching/ground disks with plastic pipes or insulating lined pipes
Lined pipes (cathodic protection) In such cases, install the measuring instrument without potential in the piping: When installing the measuring device, make sure that there is an electrical connection between the two piping runs (copper wire, 6 mm2). Make sure that the installation materials do not establish a conductive connection to the measuring device and that the installation materials withstand the tightening torques applied when the screws are tightened. Also comply with the regulations applicable to potential-free installation.
2 1
6 mm Cu
a0004378
Fig. 38: 1 2
Potential matching and cathodic protection
Isolation transformer Power supply electrically insulated
58
Endress+Hauser
Wiring
4.5
Degree of protection
The devices fulfill all the requirements for IP 67. Compliance with the following points is mandatory following installation in the field or servicing, in order to ensure that IP 67 protection is maintained: The housing seals must be clean and undamaged when inserted into their grooves. The seals must be dried, cleaned or replaced if necessary. All screws and screw covers must be firmly tightened. The cables used for connection must be of the specified outside diameter. Page 126 Firmly tighten the cable entries. The cables must loop down before they enter the cable entries (water trap). This arrangement prevents moisture penetrating the entry. Always install the measuring device in such a way that the cable entries do not point up. Remove all unused cable entries and insert plugs instead. Do not remove the grommet from the cable entry.
a0001914
Fig. 39:
Installation instructions, cable entries
" !
Caution! Do not loosen the screws of the sensor housing, as otherwise the degree of protection guaranteed by Endress+Hauser no longer applies. Note! The Promag W and Promag P sensors can be supplied with IP 68 rating (permanent immersion in water to a depth of 3 meters). In this case the transmitter must be installed remote from the sensor.
Endress+Hauser
59
Wiring
4.6
Post-connection check
Perform the following checks after electrical installation of the measuring device:
Device condition and specifications Are cables or the device damaged (visual inspection)? Electrical connection Does the supply voltage match the specifications on the nameplate? Notes Notes 85 to 260 V AC (45 to 65 Hz) 20 to 55 V AC (45 to 65 Hz) 16 to 62 V DC Page 53 -
Do the cables comply with the specifications? Do the cables have adequate strain relief? Cables correctly segregated by type? Without loops and crossovers? Are the power-supply and signal cables correctly connected?
See the wiring diagram inside the cover of the connection compartment Page 53
Are all screw terminals firmly tightened? Have the measures for grounding/potential matching been correctly implemented? Are all cable entries installed, firmly tightened and correctly sealed? Cables looped as water traps? Are all housing covers installed and firmly tightened? Fieldbus electrical connection Has each fieldbus segment been terminated at both ends with a bus terminator? Has the max. length of the fieldbus cable been observed in accordance with the specifications? Has the max. length of the spurs been observed in accordance with the specifications? Is the fieldbus cable fully shielded and correctly grounded?
See the Degree of protection section Page 59 Notes Page 84 Page 47
Page 47
Page 48
60
Endress+Hauser
Operation
5
5.1
1.
Operation
Quick operation guide
Local display (option) Page 62 The local display enables you to read all important variables directly at the measuring point, configure bus-specific and device-specific parameters in the field and perform commissioning. Configuration programs Page 81 Operation via: ToF Tool - Fieldtool Package FieldCare The Proline flowmeters are accessed via the service interface or via the service interface FXA 193. Jumpers/miniature switches for hardware settings Page 82 You can make the following hardware settings using a jumper or miniature switches on the I/ O board: Address mode configuration (select software or hardware addressing) Device bus address configuration (for hardware addressing) Hardware write protection enabling/disabling
You have a number of options for configuring and commissioning the device:
2.
3.
Note! A description of the configuration of the current output (active/passive) and the relay output (NC contact/NO contact) can be found in the Hardware settings section. Page 82
MODBUS RS485
Esc
Esc
1 2 3 4
1 2 3 4
Esc
1 2
Fig. 40: 1 2 3
Methods of operating MODBUS RS485 devices
Local display for device operation in the field (option) Configuration/operating program for operating via the service interface FXA 193 (e.g. ToF Tool - Fieldtool Package) Jumper/miniature switches for hardware settings (write protection, device address, address mode)
Endress+Hauser
W E N O
1 2 3 4
W E N O
XXX.XXX.XX
FXA 193
1 2 3 4
IN
PU
T/O
UT
PU
IN
PU
UT T/O
UT
W E N O
W E N O
a0004397
61
Operation
5.2
5.2.1
Local display
Display and operating elements
The local display enables you to read all important parameters directly at the measuring point and configure the device using the Quick Setup or the function matrix. The display consists of four lines; this is where measured values and/or status variables (direction of flow, empty pipe, bar graph, etc.) are displayed. You can change the assignment of display lines to different variables to suit your needs and preferences ( see the Description of Device Functions manual).
v
1
S 3 +1863.97 xy
v
50 +50
+24.502
Esc
4
a0001172
Fig. 41: 1
Display and operating elements
2 3
Liquid crystal display The backlit, four-line liquid crystal display shows measured values, dialog texts, fault messages and notice messages. The display as it appears when normal measuring is in progress is known as the HOME position (operating mode) Readings displayed Optical sensors for Touch Control Plus/minus keys HOME position Direct access to totalizer values and actual values of inputs/outputs Enter numerical values, select parameters Select different blocks, groups and function groups within the function matrix Press the +/- keys ( X) simultaneously to trigger the following functions: Exit the function matrix step by step HOME position Press and hold down the +/- keys for longer than 3 seconds Return directly to the HOME position Cancel data entry Enter key HOME position Entry into the function matrix Save the numerical values you input or settings you change
62
Endress+Hauser
Operation
5.2.2
Readings displayed (operation mode)
The display area consists of three lines in all; this is where measured values are displayed, and/or status variables (direction of flow, bar graph, etc.). You can change the assignment of display lines to different variables to suit your needs and preferences ( see the Description of Device Functions manual). Multiplex mode: A maximum of two different display variables can be assigned to each line. Variables multiplexed in this way alternate every 10 seconds on the display. Error messages: Display and presentation of system/process errors Page 68
4 5 6
S 3 +1863.97
v
50 +50
+24.502
a0001173
Fig. 42: 1 2 3 4 5 6
Typical display for normal operating mode (HOME position)
Main display line: shows primary measured values Additional line: shows measured variables and status variables Information line: shows additional information on the measured variables and status variables, e.g. bar graph display Info icons field: Icons representing additional information on the measured values are shown in this field. Page 64 Measured values field: The current measured values appear in this field. Unit of measure field: The units of measure and time defined for the current measured values appear in this field.
5.2.3
Additional display functions
Depending on the order option (F-CHIP*), the local display has different display functions: Device without batching software: From HOME position, use the OS keys to open an Info Menu containing the following information: Totalizer (including overflow) Actual values or states of the configured inputs/outputs Device TAG number (user-definable) OS Scan of individual values within the Info Menu X (Esc key) Back to HOME position Device with batching software: On measuring instruments with installed batching software (F-Chip*) and a suitably configured display line, you can carry out filling processes directly using the local display. You will find a detailed description on Page 65.
*F-CHIP Page 100
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Operation
5.2.4
Icons
The icons which appear in the field on the left make it easier to read and recognize measured variables, device status, and error messages.
Icon S $ Meaning System error Fault message (with effect on outputs) Current output 1 to n Frequency output 1 to n Icon P ! Meaning Process error Notice message (without effect on outputs) Pulse output 1 to n Status/relay output 1 to n (or status input)
| 1 to n F 1 to n
P 1 to n S 1 to n
1 to n
Totalizer 1 to n Measuring mode: PULSATING FLOW Measuring mode: SYMMETRY (bidirectional) Counting mode totalizer: BALANCE (forward and reverse flow) Counting mode totalizer: reverse
a0001181
a0001182
a0001183
Measuring mode: STANDARD
a0001184
a0001185
Counting mode totalizer: forward
a0001186
Status input
a0001187
Volume flow
a0001188 a0001195
Mass flow
Fluid density
a0001200
Batching quantity upwards

a0001201 a0001202
Batching quantity downwards
Batching quantity
a0001203 a0001204
Batch sum
Batch counter (x times)

a0001205 a0001206
MODBUS communication active
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Endress+Hauser
Operation
5.2.5
Controlling the batching processes using the local display
Filling processes can be carried out directly by means of the local display with the aid of the optional (Batching) software package (F-CHIP, accessories Page 102). Therefore, the device can be fully deployed in the field as a batch controller. Procedure: 1. Configure all the required batching functions and assign the lower display info line (= BATCHING KEYS) using the Batch Quick Setup menu ( Page 93 ) or use the function matrix ( Page 66). The following softkeys then appear on the bottom line of the local display Fig. 43: START = left display key (S) PRESET = middle display key (O) MATRIX = right display key (F) Press the PRESET (O) key. Various batching process functions requiring configuration will now appear on the display:
2.
PRESET Initial settings for the batching process No. 7200 7203 Function BATCH SELECTOR BATCHING QUANTITY Settings OS Selection of the batching fluid (BATCH #1 to 6) If the ACCESS CUSTOMER option was selected for the PRESET batch quantity prompt in the Batching Quick Setup, the batching quantity can be altered via the local display. If the LOCKED option was selected, the batching quantity can only be read and cannot be altered until the private code has been entered. Resets the batching quantity counter or the total batching quantity to 0.
7265
RESET TOTAL QUANTITY/ TOTALIZER
3.
After exiting the PRESET menu, you can now start the batching process by pressing START (S). New softkeys (STOP / HOLD or GO ON) now appear on the display. You can use these to interrupt, continue or stop the batching process at any time. Fig. 43 STOP (S) Stop batching process HOLD (O) Interrupts the batching process (softkey changes to GO ON) GO ON (O) Continues the batching process (softkey changes to HOLD) After the batch quantity is reached, the START or PRESET softkeys reappear on the display.
+2.5 l
START
PRESET
0.0 l
MATRIX
+2.5 l
STOP
HOLD
0.0 l
MATRIX
STOP
GO ON
MATRIX
a0004386
Fig. 43:
Controlling batching processes using the local display (softkeys)
Endress+Hauser
65
Operation
5.3
Brief operating instructions to the function matrix
Note! See the general notes Page 67. Function descriptions see the Description of Device Functions manual 1. 2. 3. 4. 5. HOME position F Entry into the function matrix Select a block (e.g. OUTPUTS) Select a group (e.g. CURRENT OUTPUT 1) Select a function group (e.g. SETTINGS) Select a function (e.g. TIME CONSTANT) Change parameter / enter numerical values: OS Select or enter enable code, parameters, numerical values F Save your entries Exit the function matrix: Press and hold down the Esc key (X) for longer than 3 seconds HOME position Repeatedly press the Esc key (X) Return step-by-step to HOME position
6.
Esc
Esc Esc
>3s
E E
E E E E
E E E E
a0001210
Fig. 44:
Selecting functions and configuring parameters (function matrix)
66
Endress+Hauser
Operation
5.3.1
General notes
The Quick Setup menu contains the default settings that are adequate for commissioning. Complex measuring operations on the other hand necessitate additional functions that you can configure as necessary and customize to suit your process parameters. The function matrix, therefore, comprises a multiplicity of additional functions which, for the sake of clarity, are arranged on a number of menu levels (blocks, groups, and function groups). Comply with the following instructions when configuring functions: You select functions as described Page 66. Each cell in the function matrix is identified by a numerical or letter code on the display. You can switch off certain functions (OFF). If you do so, related functions in other function groups will no longer be displayed. Certain functions prompt you to confirm your data entries. Press OS to select SURE [ YES ] and press F to confirm. This saves your setting or starts a function, as applicable. Return to the HOME position is automatic if no key is pressed for 5 minutes. Programming mode is disabled automatically if you do not press a key within 60 seconds following automatic return to the HOME position.
" !
Caution! A detailed All functions are described in detail, including the function matrix itself, in the Description of Device Functions manual, which is a separate part of these Operating Instructions. Note! The transmitter continues to measure while data entry is in progress, i.e. the current measured values are output via the signal outputs or the fieldbus communication in the normal way. If the supply voltage fails all preset and parameterized values remain safely stored in the EEPROM.
5.3.2
Enabling the programming mode
The function matrix can be disabled. Disabling the function matrix rules out the possibility of inadvertent changes to device functions, numerical values or factory settings. A numerical code (factory setting = 53) has to be entered before settings can be changed. If you use a code number of your choice, you exclude the possibility of unauthorized persons accessing data ( see the Description of Device Functions manual). Comply with the following instructions when entering codes: If programming is disabled and the OS operating elements are pressed in any function, a prompt for the code automatically appears on the display. If 0 is entered as the customer's code, programming is always enabled. The Endress+Hauser service organization can be of assistance if you mislay your personal code.
"
Caution! Changing certain parameters such as all sensor characteristics, for example, influences numerous functions of the entire measuring system, particularly measuring accuracy. There is no need to change these parameters under normal circumstances and consequently, they are protected by a special code known only to Endress+Hauser. Please contact your Endress+Hauser service organization if you have any questions.
5.3.3
Disabling the programming mode
Programming mode is disabled if you do not press a key within 60 seconds following automatic return to the HOME position. You can also disable programming in the ACCESS CODE function by entering any number (other than the customer's code).
Endress+Hauser
67
Operation
5.4
5.4.1
Error messages
Type of error
Errors which occur during commissioning or measuring operation are displayed immediately. If two or more system or process errors occur, the error with the highest priority is the one shown on the display. The measuring system distinguishes between two types of error: System errors: This group comprises all device errors, e.g. communication errors, hardware errors, etc. Page 106 ff. Process errors: This group comprises all application errors, e.g. empty pipe, etc. Page 111 ff.
+24.502
1
XXXXXXXXXX #000 00:00:05

4 5 3
a0001211
2
Fig. 45: 1 2 3 4 5 Error messages on the display (example)
Error type: P = process error, S = system error Error message type: $ = fault message, ! = notice message Error designation Error number Duration of most recent error occurrence (hours:minutes:seconds)
5.4.2
Error message type
Users have the option of weighting certain errors differently, in other words having them classed as Fault messages or Notice messages. You can define messages in this way with the aid of the function matrix (see the Description of Device Functions manual). Serious system errors, e.g. module defects, are always identified and classed as fault messages by the measuring device. Notice message (!) Displayed as Exclamation mark (!), error type (S: system error, P: process error). The error in question has no effect on the outputs of the measuring device. Fault message ( $) Displayed as Lightening flash ( $ ), error type (S: system error, P: process error) The error in question has a direct effect on the outputs. The response of the outputs (failsafe mode) can be defined by means of functions in the function matrix. Page 113
Note! Error conditions can be output via the relay outputs or the fieldbus communication. If an error message occurs, an upper or lower signal level for the breakdown information according to NAMUR NE 43 can be output via the current output.
68
Endress+Hauser
Operation
5.5
5.5.1
MODBUS RS485 communication

MODBUS RS485 technology
The MODBUS is an open, standardized fieldbus system which is deployed in the areas of manufacturing automation, process automation and building automation. System architecture The MODBUS RS485 is used to specify the functional characteristics of a serial fieldbus system with which distributed, digital automation systems are networked together. The MODBUS RS485 distinguishes between master and slave devices. Master devices Master devices determine the data traffic on the fieldbus system. They can send data without an external request. Slave devices Slave devices, like this measuring device, are peripheral devices. They do not have their own access rights to the data traffic of the fieldbus system and only send their data due to an external request from a master.
3
a0004398
Fig. 46: 1 2 3
MODBUS RS485 system architecture
MODBUS master (PLC, etc.) MODBUS RS485 MODBUS slave (measuring devices, etc.)
Endress+Hauser
69
Operation
Master/slave communication A distinction is made between two methods of communication with regard to master/slave communication via MODBUS RS485: Polling (request-response-transaction) The master sends a request telegram to one slave and waits for the slave's response telegram. Here, the slave is contacted directly due to its unique bus address (1 to 247).
1 a b
3
Fig. 47: 1 2 3 a b MODBUS RS485 polling data traffic
3
a0004401
MODBUS master (PLC, etc.) MODBUS RS485 MODBUS slave (measuring devices, etc.) Request telegram to this one specific MODBUS slave Response telegram to the MODBUS master
Broadcast message By means of the global address 0 (broadcast address), the master sends a command to all the slaves in the fieldbus system. The slaves execute the command without reporting back to the master. Broadcast messages are only permitted in conjunction with write function codes.
1 a a a
3
Fig. 48: 1 2 3 a MODBUS RS485 polling data traffic
3
a0004402
MODBUS master (PLC, etc.) MODBUS RS485 MODBUS slave (measuring devices, etc.) Broadcast message command to all MODBUS slaves (request is executed without a response telegram to the master)
70
Endress+Hauser
Operation
5.5.2
General
MODBUS telegram
The master-slave process is used for data exchange. Only the master can initiate data transmission. Following the prompt, the slave sends the master the necessary data as a response telegram or executes the command requested by the master. Telegram structure The data is transferred between the master and slave by means of a telegram. A request telegram from the master contains the following telegram fields: Telegram structure:
Slave address Function code Data Check sum
Slave address The slave address can be in an address range from 1 to 247. The master talks to all the slaves simultaneously by means of the slave address 0 (broadcast message). Function code The function code determines which read, write and test operations should be executed by means of the MODBUS protocol. Function codes supported by the measuring device Page 72 Data Depending on the function code, the following values are transmitted in this data field: Register start address (from which the data is transmitted) Number of registers Write/read data Data length etc. Check sum (CRC or LRC check) The telegram check sum forms the end of the telegram. The master can send another telegram to the slave as soon as it has received an answer to the previous telegram or once the time-out period set at the master has expired. This time-out period can be specified or modified by the user and depends on the slave response time. If an error occurs during data transfer or if the slave cannot execute the command from the master, the slave returns an error telegram (exception response) to the master. The slave response telegram consists of telegram fields which contain the requested data or which confirm that the action requested by the master has been executed. It also contains a check sum.
Endress+Hauser
71
Operation
5.5.3
MODBUS function codes
The function code determines which read, write and test operations should be executed by means of the MODBUS protocol. The measuring device supports the following function codes:
Function code
Name in accordance with MODBUS specification READ HOLDING REGISTER
Description
03
Reads one or more registers of the MODBUS slave. 1 to a maximum of 125 consecutive registers (1 register = 2 byte) can be read with a telegram. Application: For reading measuring device parameters with read and write access, such as reading the volume flow. Reads one or more registers of the MODBUS slave. 1 to a maximum of 125 consecutive registers (1 register = 2 byte) can be read with a telegram. Application: For reading measuring device parameters with read access, such as reading the measured values (volume flow, totalizer value etc.). Writes a slave register with a new value. Application: For writing just one measuring device parameter, such as writing the batch quantity or resetting the totalizer.
04
READ INPUT REGISTER
06
WRITE SINGLE REGISTERS
! Note! 16 is used for writing several registers by means of just Function code
one telegram. 08 DIAGNOSTICS Checks the communication connection between the master and slave. The following diagnostics codes are supported: Sub-function 00 = Return query data (loopback test) Sub-function 02 = Return diagnostics register 16 WRITE MULTIPLE REGISTERS Writes several slave registers with a new value. A maximum of 120 consecutive registers can be written with a telegram. Application: For writing several measuring device parameters, such as writing the batch quantity and resetting the totalizer. Simultaneous reading and writing of 1 to max. 118 registers in a telegram. Write access is executed before read access. Application: For writing and reading several measuring device parameters, such as writing the batch quantity and the compensation quantity and reading the totalizer value.
23
READ/WRITE MULTIPLE REGISTERS
Note! Broadcast messages are only permitted with function codes 06, 16 and 23. The measuring device does not differentiate between function codes 03 and 04. These codes have the same result.
72
Endress+Hauser
Operation
5.5.4
Maximum number of writes
If a nonvolatile device parameter is modified via the MODBUS function codes 06, 16 or 23, this change is saved in the EEPROM of the measuring device. The number of writes to the EEPROM is technically restricted to a maximum of 1 million. Attention must be paid to this limit since, if exceeded, it results in data loss and measuring device failure. For this reason, avoid constantly writing nonvolatile device parameters via the MODBUS!
5.5.5
MODBUS register addresses
Each device parameter has its own register address. The MODBUS master uses this register address to talk to the individual device parameters and access the device data. The register addresses of the individual device parameters can be found in the Description of Device Functions manual under the parameter description in question.
1 2
VOLUME FLOW Modbus register: Data type: Access:
0001 2009 Float read
The currently measured volume flow appears on the display. Display: 5-digit floating-point number, including unit and sign (e.g. 5.5445 dm3/min; 1.4359 m3/h; 731.63 gal/d; etc.)
3
a0004413-en
Fig. 49: 1 2 3
Example of how a function description is illustrated in the Description of Device Functions manual
Name of the function Number of the function (appears on the local display; is not identical to the MODBUS register address) Information on communication via MODBUS RS485 - MODBUS register (information in decimal numerical format) - Data type: Float, Integer, String - Possible ways of accessing the function: read = read access via function codes 03, 04 or 23 write = write access via function codes 06, 16 or 23
MODBUS register address model The MODBUS RS485 register addresses of the measuring device are implemented in accordance with MODBUS Applications Protocol Specification V1.1.
Note! In addition to the specification mentioned above, systems are also deployed which work with a register address model in accordance with the Modicon MODBUS Protocol Reference Guide (PI-MBUS-300 Rev. J) specification. With this specification, the register address is extended, depending on the function code used. A 3 is put in front of the register address in the read access mode and a 4 in the write access mode.
Function code 03 04 23 06 16 23 Access type Read Register in accordance with: MODBUS Applications Protocol Specification XXXX Example: volume flow = 2009 Write XXXX Example: reset totalizer 1 = 2608 Register in accordance with: Modicon MODBUS Protocol Reference Guide 3XXXX Example: volume flow = 32009 4XXXX Example: reset totalizer 1 = 42608
Endress+Hauser
73
Operation
Response times The time it takes a measuring device to respond to a request telegram from the MODBUS master is typically 25 to 50 ms. If faster response times are needed for time-critical applications (e.g. batching applications), the auto-scan buffer is to be used.
Note! It may take longer for a command to be executed in the device. The data is not updated until the command has been executed. Especially write commands are affected by this! Data types The following data types are supported by the measuring device: FLOAT (floating-point numbers IEEE 754) Data length = 4 bytes (2 registers)
Byte 3 SEEEEEEE S = sign E = exponent M = mantissa Byte 2 EMMMMMMM Byte 1 MMMMMMMM Byte 0 MMMMMMMM
INTEGER Data length = 2 bytes (1 register)

Byte 1 Most significant byte (MSB) Byte 0 Least significant byte (LSB)
STRING Data length = depends on device parameter, e.g. illustration of a device parameter with a data length = 18 bytes (9 registers):
Byte 17 Most significant byte (MSB) Byte 16 ... ... Byte 1 Byte 0 Least significant byte (LSB)
74
Endress+Hauser
Operation
Byte transmission sequence Byte addressing, i.e. the transmission sequence of the bytes, is not specified in the MODBUS specification. For this reason, it is important to coordinate the addressing method between the master and slave during commissioning. This can be configured in the measuring device by means of the BYTE SEQUENCE parameter (see Description of Device Functions manual). Depending on the selection in the BYTE SEQUENCE parameter, the bytes are transmitted as follows: FLOAT
Sequence Selection 1 - 0 - 3 - 2* 0-1-2-3 2-3-0-1 3-2-1-0 * = Factory setting S = sign E = exponent M = mantissa 1st Byte 1 (MMMMMMMM) Byte 0 (MMMMMMMM) Byte 2 (EMMMMMMM) Byte 3 (SEEEEEEE) 2nd Byte 0 (MMMMMMMM) Byte 1 (MMMMMMMM) Byte 3 (SEEEEEEE) Byte 2 (EMMMMMMM) 3rd Byte 3 (SEEEEEEE) Byte 2 (EMMMMMMM) Byte 0 (MMMMMMM) Byte 1 (MMMMMMMM) 4th Byte 2 (EMMMMMMM) Byte 3 (SEEEEEEE) Byte 1 (MMMMMMM) Byte 0 (MMMMMMMM)
INTEGER
Sequence Selection 1-0-3-2* 3-2-1-0 0-1-2-3 2-3-0-1 1st Byte 1 (MSB) Byte 0 (LSB) 2nd Byte 0 (LSB) Byte 1 (MSB)
* = Factory setting MSB = most significant byte LSB = least significant byte
STRING Illustration using the example of a device parameter with a data length of 18 bytes.
Sequence Selection 1-0-3-2* 3-2-1-0 0-1-2-3 2-3-0-1 1st Byte 1 Byte 0 (LSB) 2nd Byte 0 (LSB) Byte 1 ... ... ... 17th Byte 17 (MSB) Byte 16 18th Byte 16 Byte 17 (MSB)
* = Factory setting MSB = most significant byte LSB = least significant byte
Endress+Hauser
75
Operation
5.5.6
MODBUS error messages
If the MODBUS slave detects an error in the request telegram from the master, it sends a reply to the master in the form of an error message consisting of the slave address, function code, exception code and check sum. To indicate that this is an error message, the lead bit of the returned function code is used. The reason for the error is transmitted to the master by means of the exception code. The following exception codes are supported by the measuring device:
Exception codes 01 Description ILLEGAL_FUNCTION The function code sent by the master is not supported by the measuring device (slave).
! Note!the function codes supported by the measuring device Page 72. Description of
02 ILLEGAL_DATA_ADDRESS The register addressed by the master is not assigned (i.e. it does not exist) or the length of the requested data is too big. ILLEGAL_DATA_VALUE The master is attempting to write to a register which only allows read access. The value that appears in the data field is not permitted, e.g. range limits exceeded or incorrect data format. 04 SLAVE DEVICE FAILURE The slave did not respond to the request telegram from the master or an error occurred when processing the request telegram.
03
5.5.7
MODBUS auto-scan buffer
Function description The MODBUS master uses the request telegram to access the device parameters (data) of the measuring device. Depending on the function code, the master gains read or write access to a single device parameter or a group of consecutive device parameters. If the desired device parameters (registers) are not available as a group, the master has to send a request telegram to the slave for each parameter. The measuring device has a special storage area, known as the auto-scan buffer, for grouping nonconsecutive device parameters. This can be used to flexibly group up to 16 device parameters (registers). The master can talk to this complete data block by means of just one request telegram. Structure of the auto-scan buffer The auto-scan buffer consists of two data records, the configuration area and the data area. In the configuration area, a list known as the scan list specifies which device parameters should be grouped. For this purpose, the corresponding register address, e.g. the register address 2009 for volume flow, is entered in the scan list. Up to 16 device parameters can be grouped. The measuring device cyclically reads out the register addresses entered in the scan list and writes the associated device data to the data area (buffer). The request cycle runs automatically. The cycle starts again when the last entry in the scan list has been queried. By means of MODBUS, the grouped device parameters in the data area can be read or written by the master with just one request telegram (register address 5051 to 5081).
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Endress+Hauser
Operation
Configuration of the scan list During configuration, the MODBUS register addresses of the device parameters to be grouped must be entered in the scan list. The scan list can contain up to 16 entries. Float and Integer-type device parameters with read and write access are supported. The scan list can be configured by means of: 1. The local display or a configuration program (e.g. ToF Tool - Fieldtool Package or FieldCare). The scan list is configured here by means of the function matrix: BASIC FUNCTION MODBUS RS485 SCAN LIST REG. 1 to SCAN LIST REG. 16 The MODBUS master. Here, the scan list is configured via the register addresses 5001 to 5016.
Scan list No. MODBUS configuration Register address (data type = Integer) 5001 5002 5003 5004 5005 5006 5007 5008 5009 5010 5011 5012 5013 5014 5015 5016 Configuration via local operation / configuration program (BASIC FUNCTION MODBUS RS485 ) SCAN LIST REG. 1 SCAN LIST REG. 2 SCAN LIST REG. 3 SCAN LIST REG. 4 SCAN LIST REG. 5 SCAN LIST REG. 6 SCAN LIST REG. 7 SCAN LIST REG. 8 SCAN LIST REG. 9 SCAN LIST REG. 10 SCAN LIST REG. 11 SCAN LIST REG. 12 SCAN LIST REG. 13 SCAN LIST REG. 14 SCAN LIST REG. 15 SCAN LIST REG. 16
2.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Endress+Hauser
77
Operation
Access to data via MODBUS The MODBUS master uses the register addresses 5051 to 5081 to access the data area of the autoscan buffer. This data area contains the values of the device parameters defined in the scan list. For example, if the register 2009 was entered for volume flow in the scan list by means of the SCAN LIST REG. 1 function, the master can read out the current measured value of the volume flow in register 5051.
Data area Parameter value/Measured values Value of scan list entry No. 1 Value of scan list entry No. 2 Value of scan list entry No. 3 Value of scan list entry No. 4 Value of scan list entry No. 5 Value of scan list entry No. 6 Value of scan list entry No. 7 Value of scan list entry No. 8 Value of scan list entry No. 9 Value of scan list entry No. 10 Value of scan list entry No. 11 Value of scan list entry No. 12 Value of scan list entry No. 13 Value of scan list entry No. 14 Value of scan list entry No. 15 Value of scan list entry No. 16 Access via MODBUS register address 5051 5053 5055 5057 5059 5061 5063 5065 5067 5069 5071 5073 5075 5077 5079 5081 Data type * Integer / Float Integer / Float Integer / Float Integer / Float Integer / Float Integer / Float Integer / Float Integer / Float Integer / Float Integer / Float Integer / Float Integer / Float Integer / Float Integer / Float Integer / Float Integer / Float Access** Read/write Read/write Read/write Read/write Read/write Read/write Read/write Read/write Read/write Read/write Read/write Read/write Read/write Read/write Read/write Read/write
* The data type depends on the device parameter entered in the scan list ** The data access depends on the device parameter entered in the scan list. If the device parameter entered supports read and write access, the parameter can also be accessed by means of the data area.
Response time The response time when accessing the data area (register addresses 5051 to 5081) is typically between 3 to 5 ms.
Note! It may take longer for a command to be executed in the device. The data is not updated until the command has been executed. Especially write commands are affected by this!
78
Endress+Hauser
Operation
Example The following device parameters should be grouped via the auto-scan buffer and read out by the master with just one request telegram: Volume flow Register address 2009 Totalizer 1 Register address 2610 Actual system condition Register address 6859 1. Configuration of the scan list With the local operation or a configuration program (via the function matrix): BASIC FUNCTION block MODBUS RS485 function group SCAN LIST REG. function Entry of the address 2009 under SCAN LIST REG. 1 Entry of the address 2610 under SCAN LIST REG. 2 Entry of the address 6859 under SCAN LIST REG. 3 Via the MODBUS master (the register addresses of the device parameters are written to the registers 5001 to 5003 via MODBUS): 1. Write address 2009 (volume flow) to register 5001 2. Write address 2610 (totalizer 1) to register 5002 3. Write address 6859 (actual system condition) to register 5003
MODBUS RS485 Slave Master
Auto-Scan Buffer Data

Register Value
Data
Value Register
Scan List
No. 1 2 3 Register 5001 5002 5003
Data
Register 2009 2610 6859
a0004416-en
Fig. 50:
Configuration of the scan list via the MODBUS master
Endress+Hauser
79
Operation
2. Access to data via MODBUS By specifying the register start address 5051 and the number of registers, the MODBUS master can read out the measured values with just one request telegram.
Data area Access via MODBUS register address 5051 5053 5055 Measured values Volume flow = 4567.67 Totalizer 1 = 56345.6 Actual system condition = 1 (system ok) Data type Float Float Integer Access Read Read Read
MODBUS RS485 Slave Master
Auto-Scan Buffer Data

Register Value 2009 2610 6859 4567.67 56345.6 1
Data
Value Register 4567.67 56345.6 1 5051 5053 5055
Data
Value 4567.67 56345.6 1
Scan List
No. 1 2 3 Register 2009 2610 6859
a0004415-en
Fig. 51:
With just one request telegram, the MODBUS master reads out the measured values via the auto-scan buffer of the measuring device.
80
Endress+Hauser
Operation
5.6
5.6.1
Operating options
Operating program ToF Tool - Fieldtool Package
Modular software package consisting of the service program ToF Tool for configuration and diagnosis of ToF level measuring devices (time-of-flight measurement) and evolution of pressure measuring instruments as well as the Fieldtool service program for the configuration and diagnosis of Proline flow measuring devices. The Proline flowmeters are accessed via a service interface or via the service interface FXA 193. Contents of the ToF Tool - Fieldtool Package: Commissioning, maintenance analysis Configuring flowmeters Service functions Visualization of process data Trouble-shooting Reading out the verification data and updating the software of the Fieldcheck flow simulator
5.6.2
FieldCare
FieldCare is Endress+Hausers FDT-based plant Asset Management Tool and allows the configuration and diagnosis of intelligent field devices. By using status information, you also have a simple but effective tool for monitoring devices. The Proline flowmeters are accessed via a service interface or via the service interface FXA 193.
5.6.3
Device drivers for operating programs
The following table illustrates the suitable device drivers for the operating tool in question and then indicates where these can be obtained. Operation via service protocol:
Valid for device software: 3.01.XX Software release: 10.2005 Operating program/Device driver: ToF Tool - Fieldtool Package FieldCare/DTM (under development) How to acquire: www.tof-fieldtool.endress.com Update CD-ROM (Endress+Hauser order number: 50099820) www.endress.com ( Download Software Device Drivers) CD-ROM (Endress+Hauser order number 56004088) DEVICE SOFTWARE function (8100)
Tester/simulator:
Device: Fieldcheck How to acquire: Update by means of ToF Tool - Fieldtool Package via Fieldflash module
Note! The Fieldcheck tester/simulator is used for testing flowmeters in the field. When used in conjunction with the ToF Tool - Fieldtool Package software package, test results can be imported into a database, printed and used for official certification. Contact your Endress+Hauser representative for more information.
Endress+Hauser
81
Operation
5.7
5.7.1
Hardware settings
Hardware write protection, switching on and off
A jumper on the I/O board provides the means of switching hardware write protection on or off. When the write protection is switched on, it is not possible to write to the device parameters via MODBUS RS485.
Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. 1. 2. 3. 4. Switch off power supply. Remove the I/O board Page 116 Configure the hardware write protection accordingly with the aid of the jumpers (see Figure). Installation is the reverse of the removal procedure.
1 2 3 4
1 2 3 4
Fig. 52: 1 1.1 1.2
Switching write protection on and off with the aid of a jumper on the I/O board
Jumper for switching write protection on and off Write protection switched off (factory setting) = it is possible to write to the device parameters via MODBUS RS485 Write protection switched on = it is not possible to write to the device parameters via MODBUS RS485
82
W E N O
1 2 3 4
W E N O
1 2 3 4
IN
/ UT
OU
TP
UT
U NP
T/
OU
TP
UT
W E N O
1.1 1
W E N O
1.2
a0002598
Endress+Hauser
Operation
5.7.2
Configuring the device address
The device address must always be configured for a MODBUS slave. The valid device addresses are in a range from 1 to 247. In a MODBUS RS485 network, each address can only be assigned once. If an address is not configured correctly, the device is not recognized by the MODBUS master. All measuring devices are delivered from the factory with the device address 247 and with the software addressing address mode. Addressing via local operation More detailed explanations for addressing the measuring device via the local display Page 96 Addressing via miniature switches
Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. 1. 2. 3. 4. 5. Loosen the Allen screw (3 mm) of the securing clamp. Unscrew cover of the electronics compartment from the transmitter housing. Remove the local display (if present) by loosening the set screws of the display module. Set the position of the miniature switches on the I/O board using a sharp pointed object. Installation is the reverse of the removal procedure.
OFF ON 1 2 3 4 1 2 3 4
1 2 3 4 1 2 3 4 1 2 3 4 W E N O
1 2 3 4 1 2 3 4 1 2 3 4 W E N O
1 2 4 8 a 16 32 64 128 b
Fig. 53: a b
Addressing with the aid of miniature switches on the I/O board
Miniature switches for setting the device address (illustrated: 1 + 16 + 32 = device address 49) Miniature switches for the address mode (method of addressing) OFF = software addressing via local operation (factory setting) ON = hardware addressing via miniature switches Miniature switches not assigned
Endress+Hauser
W E N O
W E N O
W E N O W E N O
1 2 3 4 OFF ON
a0004391
83
Operation
5.7.3
Configuring the terminating resistors
It is important to terminate the MODBUS RS485 line correctly at the start and end of the bus segment since impedance mismatch results in reflections on the line which can cause faulty communication transmission.
Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. The miniature switch for termination is located on the I/O board (see Figure):
A
SW 1
+5V 390 W
B
SW 1
+5V 390 W
1 2 3 4
390 W 220 W
1 2 3 4
390 W 220 W
OFF ON
OFF ON
1 2 3 4 1 2 3 4 1 2 3 4 W E N O W E N O W E N O
1 2 3 4
1 2 3 4
Fig. 54:
Configuring the terminating resistors
A = Factory setting B = Setting at the last transmitter
Note! It is generally recommended to use external termination since if a device that is terminated internally is defect, this can result in the failure of the entire segment.
84
W E N O
1 2 3 4
W E N O
1 2 3 4
IN
PU
T/O
UT
PU
IN
/O UT
UT
PU
W E N O
1 2 3 4
W E N O
W E N O
a0004392
Endress+Hauser
Operation
5.7.4
Current output configuration
The current output is configured as active or passive by means of various jumpers on the current submodule.
Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. 1. 2. 3. Switch off power supply. Remove the I/O board. Page 116 ff. Position the jumpers (see Figure).
"
Caution! Risk of destroying the measuring device. Set the jumpers exactly as shown in the diagram. Incorrectly set jumpers can cause overcurrents that would destroy either the measuring device or external devices connected to it. Installation of the I/O board is the reverse of the removal procedure.
4.
1 2 3 4
1 2 3 4
Fig. 55: 1 1.1 1.2
Configuring the current input with the aid of jumpers (I/O board)
Current output Active current output (factory setting) Passive current output
Endress+Hauser
W E N O
1 2 3 4
W E N O
1 2 3 4
IN
PU
U /O
U TP
IN
PU
T/
OU
T PU
W E N O
1.1
+ +
W E N O
1.2 1
a0004411
85
Operation
5.7.5
Relay output configuration
The relay contact can be configured as normally open (NO or make) or normally closed (NC or break) contacts by means of two jumpers on the pluggable submodule. This configuration can be called up at any time with the ACTUAL STATUS RELAY function (No. 4740).
Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. 1. 2. 3. Switch off power supply. Remove the I/O board. Page 116 Position the jumpers (see Figure).
"
4.
Caution! If you change the setting you must always change the positions of both jumpers. Note precisely the specified positions of the jumpers.
Installation of the I/O board is the reverse of the removal procedure.
1 2 3 4
1 2 3 4
Fig. 56: 1 2
Configuring relay contacts (NC / NO) on the convertible I/O board (submodule) with the help of jumpers.
Configured as NO contact (factory setting, relay 1) Configured as NC contact (factory setting, relay 2)
86
W E N O
1 2 3 4
W E N O
1 2 3 4
IN
T PU
/O
UT
PU
IN
/ UT
OU
TP
UT
W E N O
W E N O
1 2
+ +
a0004412
Endress+Hauser
Commissioning
6
6.1
Commissioning
Function check
Make sure that all final checks have been completed before you start up your measuring point: Checklist for Post-installation check Page 46 Checklist for Post-connection check Page 60
6.2
Switching on the measuring device
Once the post-connection checks have been successfully completed, it is time to switch on the supply voltage. The device is now operational. The measuring device performs a number of post switch-on self-tests. As this procedure progresses the following sequence of messages appears on the local display:
PROMAG 53 START-UP RUNNING PROMAG 53 DEVICE SOFTWARE V XX.XX.XX MODBUS RS485 RELAY OUTPUT 1 RELAY OUTPUT 2 STATUS INPUT 1 SYSTEM OK Beginning of normal measuring mode MEASURING OPERATION Current software version Start-up message
List of installed input/output modules
Normal measuring mode commences as soon as startup completes. Various measured-value and/or status variables (HOME position) appear on the display.
Note! If startup fails, an error message indicating the cause is displayed.
Endress+Hauser
87
Commissioning
6.3
Quick Setup
In the case of measuring devices without a local display, the individual parameters and functions must be configured via the configuration program, e.g. FieldCare or ToF Tool - Fieldtool Package. If the measuring device is equipped with a local display, all the important device parameters for standard operation, as well as additional functions, can be configured quickly and easily by means of the following Quick Setup menus.
6.3.1
Quick Setup Commissioning

XXX.XXX.XX
E
E
+ +
Quick Setup
E +
QS 1002 Commission Language

2000
Esc
HOME-POSITION
Defaults Selection System units Volume

0402 Unit Volume Flow 3001 Unit Totalizer
Mass Unit 0420 Density Value 0700 Density

0400 Unit Mass flow 3001 Unit Totalizer
Quit
Configure another unit?
YES
NO
Selection Output type
Current Output 1
Freq.-/ Pulse Output 1 Operation 4200 Mode Frequency Pulse Assign 4221 Pulse Pulse 4222 Value Pulse 4223 Width Measuring 4225 Mode Output 4226 Signal Failsafe 4227 Mode
Quit
Assign 4000 Current Current 4001 Span Value 4002 0_4 mA Value 4003 20 mA Measuring 4004 Mode Time 4005 Constant Failsafe 4006 Mode
Assign 4201 Frequency End 4203 Value Freq. Value 4204 F low Value 4205 F high Measuring 4206 Mode Output 4207 Signal Time 4208 Constant Failsafe 4209 Mode
Configure another Output?
YES
NO
Autom. Configuration of Display?
YES
NO
Automatic parameterization of the display Another Quick Setup? Batching
NO
Pulsating Flow
Communication
Carrying out the selected Quick Setup

a0004280-en
Fig. 57:
Quick Setup for fast commissioning
88
Endress+Hauser
Commissioning
Note!
The display returns to the cell SETUP COMMISSIONING (1002) if you press the ESC key combination during parameter interrogation. The stored parameters remain valid. The Commissioning Quick Setup must be carried out before one of the other Quick Setups described in these Operating Instructions is run. m n o p q Only units not yet configured in the current Setup are offered for selection in each volume is derived from the corresponding flow unit. The YES option remains visible until all the units have been configured. NO is the only option displayed when no further units are available. This prompt only appears if a current output and/or pulse/frequency output is available. Only the outputs not yet configured in the current Setup are offered for selection in each cycle. The YES option remains visible until all the outputs have been parameterized. NO is the only option displayed when no further outputs are available. The automatic parameterization of the display option contains the following basic settings/factory settings YES Main line = volume flow Additional line = totalizer 1 Information line = operating/system condition The existing (selected) settings remain. cycle. The unit for mass and
NO
The BATCHING QUICK SETUP is only available when the optional software package BATCHING is installed. The PULSATING FLOW QUICK SETUP is only available if the device has a current output or a pulse/frequency output.
Endress+Hauser
89
Commissioning
6.3.2
Quick Setup Pulsating Flow
! !
Note! The Pulsating flow Quick Setup is only available if the device has a current output or a pulse/ frequency output. Certain types of pump such as reciprocating, peristaltic and cam-type pumps, for example, create a flow characterized by severe periodic fluctuations . Negative flows can occur with pumps of these types on account of the closing volume of the valves or valve leaks. Note! Before carrying out the Quick Setup Pulsating Flow the Quick Setup Commissioning has to be executed. Page 88
A
Q Q
B
Q
a0001213
Fig. 58: A B 1 2 3 4 5
Flow characteristics of various types of pump
With severely pulsating flow With low pulsating flow 1-cylinder cam pump 2-cylinder cam pump Magnetic pump Peristaltic pump, flexible connecting hose Multi-cylinder reciprocating pump
Severely pulsating flow Once several device functions have been configured in the Pulsating flow Quick Setup menu, flow fluctuations of this nature can be compensated over the entire flow range and pulsating liquid flows measured correctly. Below you will find detailed instructions on how to use this Quick Setup menu.
Note! It is always advisable to work through the Pulsating flow Quick Setup menu if there is any uncertainty about the exact flow characteristic. Slightly pulsating flow If flow fluctuations are no more than minor, as is the case, for example with gear-type, threecylinder or multi-cylinder pumps, it is not absolutely necessary to work through the Pulsating Flow menu. In cases of this nature, however, it is advisable to adapt the functions listed below in the function matrix (see the Description of Device Functions manual) to suit local process conditions in order to ensure a stable, unvarying output signal: Measuring system damping: FLOW DAMPING function increase the value Current output damping: TIME CONSTANT function increase the value
90
Endress+Hauser
Commissioning
Performing the Pulsating flow Quick Setup This Quick Setup menu guides you systematically through the setup procedure for all the device functions that have to be parameterized and configured for measuring pulsating flows. Note that this has no effect on values configured beforehand, such as measuring range, current range or full scale value.
XXX.XXX.XX
Esc
E
+
E
+ +
Quick Setup
E +
HOME-POSITION
1003 QS Plusating Flow
Display 2002 damping
Totalizer 1 Totalizer 3002 mode (DAA) Totalizer 2
Selection totalizer Totalizer 3 Totalizer 3002 mode (DAC) Quit
Totalizer 3002 mode (DAB)
Yes
Configure another totalizer ?
No
Current output 1
Selection of output type Freq.-/Pulse output 1

4200
Quit
Operation mode Frequency

4004 4206
Pulse
4225
Measuring mode
4005
Measuring mode
4208
Measuring mode
Time constant
Time constant
Yes
Configure another output ?
No
8005
Alarm delay
6400 Assign LF-Cut off
On-value 6402 LF-Cut off Off-value 6403 LF-Cut off Pressure 6404 shock suppression Quit Quick Setup
a0004431-en
Fig. 59:
Quick Setup for measuring severely pulsating flows.
m n o p
Only totalizers not yet configured in the current Setup are offered for selection in each cycle. The YES option remains visible until all the totalizers have been configured. NO is the only option displayed when no further totalizers are available. Only the output not yet configured in the current Setup is offered for selection in the second cycle. The YES option remains visible until both outputs have been parameterized. NO is the only option displayed when no further outputs are available.
Endress+Hauser
91
Commissioning
Note! The display returns to the cell QUICK SETUP PULSATING FLOW (1003) if you press the Q key combination during parameter interrogation. You can call up the Setup menu either directly from the COMMISSIONING Quick Setup menu or manually by means of the function QUICK SETUP PULSATING FLOW (1003).
Quick Setup Pulsating Flow HOME position F MEASURAND O QUICK SETUP N QS PULSATING FLOW (1003) Function No. 1003 Function name QS PULS. FLOW Selection with OS To the next function with F YES After F is pressed by way of confirmation, the Quick Setup menu calls up all the subsequent functions in succession. Basic configuration 2002 3002 3002 3002 DISPLAY DAMPING TOTALIZER MODE (DAA) TOTALIZER MODE (DAB) TOTALIZER MODE (DAC) 3s BALANCE (Totalizer 1) BALANCE (Totalizer 2) BALANCE (Totalizer 3)
Signal type for CURRENT OUTPUT 4004 4005 MEASURING MODE TIME CONSTANT PULS. FLOW 3s
Signal type for FREQ./PULSE OUTPUT (for FREQUENCY operating mode) 4206 4208 MEASURING MODE TIME CONSTANT PULS. FLOW 0s
Signal type for FREQ./PULSE OUTPUT (for PULSE operating mode) 4225 Other settings 8005 6400 6402 ALARM DELAY ASSIGN LOW FLOW CUT OFF ON-VALUE LOW FLOW CUT OFF 0s VOLUME FLOW Recommended setting: MEASURING MODE PULS. FLOW
On-value
max. full scale (per DN)* 1000

a0004432-en
*Full scale values Page 20 ff. 6403 6404 OFF-VALUE LOW FLOW CUT OFF PRESSURE SHOCK SUPPRESSION Back to the HOME position: Press and hold down the X key for longer than three seconds or Repeatedly press and release the X key Exit the function matrix step by step 50% 0s
92
Endress+Hauser
Commissioning
6.3.3
Quick Setup Batching
Note! This function is only available when the additional batching software is installed in the measuring device (order option). You can order this software from Endress+Hauser as an accessory at a later date. Page 102 This Quick Setup menu guides you systematically through the setup procedure for all the device functions that have to be parameterized and configured for batching operation. These basic settings allow simple (one step) batching processes. Additional settings, e.g. for multi-stage batching procedures, must be made via the function matrix itself (see the Description of Device Functions manual).
" !
Caution! The Batching Quick Setup sets certain device parameters for discontinuous measurement operation. If the measuring device is used for continuous flow measurement at a later time, we recommend at you rerun the Commissioning and/or Pulsating Flow Quick Setup. Note! Before carrying out the Quick Setup Batching the Quick Setup Commissioning has to be executed. Page 88 You can find detailed information on the batching functions in the separate Description of Device Functions manual. You can also directly control filling process using the local display. During Quick Setup, an appropriate dialog appears concerning the automatic display configuration. Acknowledge this by clicking YES. This assigns special batching functions (START, PRESET, etc.) to the bottom line of the display. These can be directly executed on-site using the three operating keys ( O / S / F ). Therefore, the measuring device can be fully deployed in the field as a batch controller. Page 65 You can also directly control the filling process using the fieldbus.
Endress+Hauser
93
Commissioning
XXX.XXX.XX
Esc
Quick Setup
HOME-POSITION
E +
1005 QS Batching/Dosing 6402 ON-Value Low flow cut off
System damping
6603
Pressure shock 6404 suppression Batch Selector Batch Name Batch Quantity
7200
7201
7203
7204 Fix Compensation Quantity
Relay 1
Select Output?
Relay 2
Assign Relay Terminal No.
4700
4780
YES
Max. Batch Time
7240
Batch Supervision?
NO
YES
Autom. Configuration Display?
NO
Locked
PRESET Batch quantity
Access Customer
Automatic parameterization of the display
Quit Quick Setup
a0004433-en
Fig. 60:
Quick Setup Batching
94
Endress+Hauser
Commissioning
Recommended settings
Quick Setup Batching HOME position F MEASURAND O QUICK SETUP N QUICK SETUP BATCHING (1005) Function No. 1005 Function name QUICK SETUP BATCHING Setting to be selected ( P ) (to the next function with F ) YES After F is pressed by way of confirmation, the Quick Setup menu calls up all the subsequent functions in succession. Note! ! of the functions listed below (with a gray background) are configured automatically, i.e. by the measuring system. Some 6400 6402 6403 6603 ASSIGN LOW FLOW CUT OFF ON-VALUE LOW FLOW CUT OFF OFF-VALUE LOW FLOW CUT OFF SYSTEM DAMPING VOLUME FLOW The recommended setting can be found on Page 92 in Function No. 6402. 50% 9
! Note! has to be optimized for highly The parameter

accurate and short filling processes: to do this, put the setting to 0. 6404 7200 7201 7202 7203 7204 7208 7209 4700 4780 7220 7240 7241 7242 2200 2220 2400 2420 2600 2620 PRESSURE SHOCK SUPPRESSION BATCH SELECTOR BATCH NAME ASSIGN BATCH VARIABLE BATCH QUANTITY FIX COMPENSATION QUANTITY BATCH STAGES INPUT FORMAT ASSIGN RELAY TERMINAL NUMBER OPEN VALVE 1 MAXIMUM BATCH TIME MINIMUM BATCH QUANTITY MAXIMUM BATCH QUANTITY ASSIGN (Main line) ASSIGN (Multiplex main line) ASSIGN (Additional line) ASSIGN (Multiplex additional line) ASSIGN (Information line) ASSIGN (Multiplex information line) Back to the HOME position: Press and hold down the X key for longer than three seconds or Repeatedly press and release the X key Exit the function matrix step by step 0s BATCH #1 BATCH #1 VOLUME 0 0 1 Value input BATCHING VALVE 1 Output (display only) 0% or 0 [unit] 0 s (= switched off) 0 0 BATCH NAME Off BATCH DOWNWARDS Off BATCHING KEYS Off
Endress+Hauser
95
Commissioning
6.3.4
Quick Setup Communication
To establish serial data transfer, various arrangements between the MODBUS master and MODBUS slave are required which have to be taken into consideration when configuring various functions. These functions can be configured quickly and easily by means of the Communication Quick Setup. The following table explains the parameter configuration options in more detail.
XXX.XXX.XX
E
E
+ +
Quick Setup
Esc
HOME-POSITION
E +
1006 QS Communication
Fieldbus Address
6301
Baudrate
6302
Transmission Mode Parity Byte Order
6303
6304
6305
6306 Delay Telegram reply
a0004430-en
Fig. 61:
Quick Setup communication
Quick Setup Communication HOME position F MEASURAND O QUICK SETUP N QUICK SETUP COMMUNICATION Function No. 1006 6301 Function name QS-COMMUNICATION FIELDBUS ADDRESS Setting to be selected ( OS ) (to the next function with F ) YES After F is pressed by way of confirmation, the Quick Setup menu calls up all the subsequent functions in succession. Enter the device address (permitted address range: 1 to 247) Factory setting: 247 6302 BAUDRATE Supported baudrates [BAUD]: 1200/2400/4800/9600/19200/38400/57600/115200 Factory setting: 19200 BAUD 6303 TRANSMISSION MODE Select the data transfer mode: ASCII Data transmission in the form of readable ASCII characters. Error protection via LRC. RTU Data transmission in binary form. Error protection via CRC16. Factory setting: RTU
96
Endress+Hauser
Commissioning
Quick Setup Communication 6304 PARITY Selection depends on the TRANSMISSION MODE function: NONE; EVEN; ODD Available in the ASCII transfer mode even or uneven parity bit (EVEN, ODD). Available in the RTU transfer mode no parity bit (NONE) or even or uneven parity bit (EVEN, ODD). Factory setting: EVEN 6305 BYTE ORDER For selecting the byte transmission sequence for the Integer, Float and String data types: 0-1-2-3 3-2-1-0 2-3-0-1 1-0-3-2 Factory setting: 1 - 0 - 3 - 2
! Note! sequence must suit the MODBUS master. The transmission

6306 DELAY TELEGRAM REPLY For entering a delay time after which the measuring device replies to the request telegram of the MODBUS master. This allows communication to be adapted to slow MODBUS masters: 0 to 100 ms Factory setting: 10 ms Back to the HOME position: Press and hold down the X key for longer than three seconds or Repeatedly press and release the X key = Exit the function matrix step by step
Note! The parameters described in the table can be found in the MODBUS RS485 group of the BASIC FUNCTION block in the function matrix (see separate Description of Device Functions manual).
Endress+Hauser
97
Commissioning
6.3.5
Data back-up with T-DAT SAVE/LOAD
Note! This function is only available if the T-DAT memory module is installed in the corresponding slot of the amplifier board. Page 115 ff. The T-DAT SAVE/LOAD function can be used to store all the settings and parameters of the device to the T-DAT data memory. Since the T-DAT module can be plugged into other devices, it is possible to transfer settings and parameters selected for the transmitter to other devices.
XXX.XXX.XX
Esc
+ +
QUICK SETUP
HOME-POSITION
E +
T-DAT SAVE/LOAD
1009
LOAD
SAVE
CANCEL
YES
Sure?
NO
YES
Sure?
NO
Restart of the measuring device
Input is saved
a0001221-en
Fig. 62:
Data back-up with T-DAT SAVE/LOAD function
Selection LOAD Data on the T-DAT data memory are copied to the device memory (EEPROM). This overwrites any settings and parameters of the device. The measuring device is restarted. SAVE The settings and parameters are copied from the device memory (EEPROM) to the T-DAT. CANCEL Cancels the option selection and returns you to the higher selection level.
Note! The LOAD function is only possible if the target device has the same software version as, or a more recent software version than, the source device. If the target device has an older software version, the message TRANSM. SW-DAT is displayed during startup. Then only the SAVE function is available. The SAVE function is always available. Application examples After commissioning, the current measuring point parameters can be saved to the T-DAT as a backup. If the transmitter is replaced for some reason, the data from the T-DAT can be loaded into the device memory of the new transmitter (EEPROM).
98
Endress+Hauser
Commissioning
6.4
6.4.1
Adjustment
Empty-pipe/Full-pipe adjustment
Flow cannot be measured correctly unless the measuring pipe is completely full. This status can be monitored at all times with the Empty Pipe Detection function: EPD = Empty Pipe Detection (with the help of an EPD electrode) OED = Open Electrode Detection (Empty Pipe Detection with the help of the measuring electrodes, if the sensor is not equipped with an EPD electrode or the orientation is not suitable for using EPD).
" !
Caution! A detailed description and other helpful hints for the empty-pipe/full-pipe adjustment procedure can be found in the separate Description of Device Functions Manual: EPD/OED ADJUSTMENT (6481) Carrying out the adjustment. EPD (6420) Switching on and off EPD/OED. EPD RESPONSE TIME (6425) Input of the response time for EPD/OED. Note! The EPD function is not available unless the sensor is fitted with an EPD electrode. The devices are already calibrated at the factory with water (approx. 500 S/cm). If the liquid conductivity differs from this reference, empty-pipe/full-pipe adjustment has to be performed again on site. The default setting for EPD/OED when the devices are delivered is OFF; the function has to be activated if required. The EPD/OED process error can be output by means of the configurable relay outputs. Performing empty-pipe and full-pipe adjustment (EPD/OED) 1. Select the corresponding function in the function matrix: HOME F R BASIC FUNCTIONS F R PROCESS PARAMETERS F R ADJUSTMENT F EPD/OED ADJUSTMENT Empty the piping. In case of an EPD adjustment, the wall of the measuring tube should be wetted with fluid for the adjustment procedure but this is not the case with an OED adjustment! Start empty-pipe adjustment: Select EMPTY PIPE ADJUST or OED EMPTY ADJUST and press F to confirm. After empty-pipe adjustment, fill the piping with fluid. Start full-pipe adjustment: Select FULL PIPE ADJUST or OED FULL ADJUST and press F to confirm. Having completed the adjustment, select the setting OFF and exit the function by pressing F. Now select the EPD function (6420). Switch on Empty Pipe Detection by selecting the following settings: EPD Select ON STANDARD or ON SPECIAL and press F to confirm. OED Select OED and confirm with F.
2.
3. 4. 5. 6. 7.
"
Caution! The adjustment coefficients must be valid before you can activate the EPD/OED function. If adjustment is incorrect the following messages might appear on the display: ADJUSTMENT FULL = EMPTY The adjustment values for empty pipe and full pipe are identical. In such instances, empty-pipe adjustment/full-pipe adjustment must be carried out again. ADJUSTMENT NOT OK Adjustment is not possible because the fluids conductivity is out of range.
Endress+Hauser
99
Commissioning
6.5
Data memory (HistoROM), F-CHIP
At Endress+Hauser, the term HistoROM refers to various types of data storage modules on which process and measuring device data is stored. By plugging and unplugging such modules, device configurations can be duplicated onto other measuring devices to cite just one example.
6.5.1
HistoROM/S-DAT (sensor-DAT)
The S-DAT is an exchangeable data memory in which all sensor relevant parameters are stored, i.e., diameter, serial number, calibration factor, zero point.
6.5.2
HistoROM/T-DAT (transmitter-DAT)
The T-DAT is an exchangeable data memory in which all transmitter parameters and settings are stored. Storing of specific parameter settings from the device memory (EEPROM) to the T-DAT module and vice versa has to be carried out by the user (= manual save function). Detailed information about the procedure Page 98
6.5.3
F-CHIP (Function-Chip)
The F-Chip is a microprocessor chip that contains additional software packages that extend the functionality and application possibilities of the transmitter. In the case of a later upgrade, the F-CHIP can be ordered as an accessory and can simply be plugged on to the I/O board. After start up, the software is immediately made available to the transmitter. Accessories Page 102 Plugging on to the I/O board Page 115
"
Caution! To ensure an unambiguous assignment, the F-CHIP is coded with the transmitter serial number once it is plugged in. Thus, it can not be reused with other measuring devices.
100
Endress+Hauser
Maintenance
Maintenance
No special maintenance work is required.
7.1
Exterior cleaning
When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing and the seals.
7.2
Seals
The seals of the Promag H sensor must be replaced periodically, particularly in the case of molded seals (aseptic version). The period between changes depends on the frequency of cleaning cycles, the cleaning temperature and the fluid temperature. Replacement seals (accessories) Page 103
Endress+Hauser
101
Accessories
Accessories
Various which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. Detailed information about the concerned can be obtained from your Endress+Hauser service organization.
8.1
Accessory
Device-specific accessories
Description Transmitter for replacement or for stock. Use the order code to define the following specifications: Approvals Degree of protection / version Cable type for the remote version Cable entries Display / power supply / operation Software Outputs / inputs DKUI - * * Order code 53XXX - XXXXX * * * * * * * *
Promag 53 transmitter
Conversion kit for inputs/outputs Software packages for Promag 53
Conversion kit with appropriate plug-in point submodules for converting the input/output configuration in place to date to a new version.
Software add-ons on F-CHIP, can be ordered individually: DK5SO - * Electrode Cleaning Circuitry (ECC) Batching
102
Endress+Hauser
Accessories
8.2
Accessory
Measuring principle-specific accessories

Description Order code
Mounting kit for Promag 53 transmitter
Mounting kit for wall-mounted housing (remote version). DK5WM - * Suitable for: Wall mounting Pipe mounting Panel mounting Mounting set for aluminum housings. Suitable for: Pipe mounting
Cable for remote version Ground cable for Promag W/P Ground disk for Promag W/P Mounting kit for Promag H
Coil and signal cables, various lengths. Reinforced cable on request. A set consists of two ground cables. Ground disk for potential matching Mounting kit for Promag H, comprising: 2 process connections Screws Seals
DK5CA - * * DK5GC - * * * DK5GD * * * DKH * * - * * * *
Adapter connection for Promag A, H
Adapter connections for installing Promag 53 H instead of DK5HA - * * * * * * Promag 30/33 A or Promag 30/33 H DN 25. DK5HR - * * * *
Ground rings for Promag H If the process connections are made of PVC or PVDF, ground rings are necessary to ensure that potential is matched. A set comprises 2 ground rings. Set of seals for Promag H Wall-mounting kit for Promag H Welding jig for Promag H For regular replacement of the seals of the Promag H sensor. Wall-mounting kit for the Promag H sensor. Weld nipples as process connection: Welding jig for installation in pipes.
DK5HS - * * * DK5HM - * * DK5HW - * * *
Endress+Hauser
103
Accessories
8.3
Accessory Applicator
Service-specific accessories
Description Software for selecting and configuring flowmeters. Applicator can be downloaded from the Internet or ordered on CD-ROM for installation on a local PC. Contact your Endress+Hauser representative for more information. Order code DKA80 - *
ToF Tool - Fieldtool Package
DXS10 - * * * * * Modular software package consisting of the service program ToF Tool for configuration and diagnosis of ToF level measuring devices (time-of-flight measurement) and the Fieldtool service program for the configuration and diagnosis of Proline flow measuring devices. The Proline flowmeters are accessed via a service interface or via the service interface FXA 193. Contents of the ToF Tool - Fieldtool Package: Commissioning, maintenance analysis Configuring flowmeters Service functions Visualization of process data Trouble-shooting Access to the verification data and updating the software of the Fieldcheck flow simulator Contact your Endress+Hauser representative for more information.
Fieldcheck
Tester/simulator for testing flowmeters in the field. 50098801 When used in conjunction with the ToF Tool - Fieldtool Package software package, test results can be imported into a database, printed and used for official certification. Contact your Endress+Hauser representative for more information.
104
Endress+Hauser
Troubleshooting
9
9.1
Troubleshooting
Troubleshooting instructions
Always start troubleshooting with the checklist below, if faults occur after startup or during operation. The routine takes you directly to the cause of the problem and the appropriate remedial measures.
Check the display No display visible and no output signals present. 1. Check the supply voltage Terminals 1, 2 2. Check device fuse Page 120 85 to 260 V AC: 0.8 A slow-blow / 250 V 20 to 55 V AC and 16 to 62 V DC: 2 A slow-blow / 250 V 3. Measuring electronics defective order spare parts Page 115 No display visible, but output signals are present. 1. Check whether the ribbon-cable connector of the display module is correctly plugged into the amplifier board Page 115 ff.. 2. Display module defective order spare parts Page 115 3. Measuring electronics defective order spare parts Page 115 Display texts are in a foreign language. Measured value indicated, but no signal at the current or pulse output Switch off power supply. Press and hold down both the OS keys and switch on the measuring device. The display text will appear in English (default) and is displayed at maximum contrast. Measuring electronics defective order spare parts Page 115
Error messages on display Errors which occur during commissioning or measuring operation are displayed immediately. Error messages consist of a variety of icons. The meanings of these icons are as follows (example): Type of error: S = system error, P = process error Error message type: $ = fault message, ! = notice message EMPTY PIPE = Type of error, e.g. measuring tube is only partly filled or completely empty 03:00:05 = Duration of error occurrence (in hours, minutes and seconds) #401 = error number
Caution! " See the information on Page 68. The measuring system interprets simulations and positive zero return as system errors, but displays them as notice messages only. Error number: No. 001 - 399 No. 501 - 699 Error number: No. 401 - 499 System error (device error) has occurred Page 106
Process error (application error) has occurred Page 111
Other error (without error message) Other errors are present Diagnosis and rectification Page 112
Endress+Hauser
105
Troubleshooting
9.2
System error messages
Serious system errors are always recognized by the instrument as Fault message, and are shown as a lightning flash ($) on the display. Fault messages immediately affect the inputs and outputs. Simulations and positive zero return, on the other hand, are classed and displayed as Notice messages.
" !
MODBUS Register: 6859 Data type: Integer Register: 6821 Data type: String (18 byte)
Caution! In the event of a serious fault, a flowmeter might have to be returned to the manufacturer for repair. Important procedures must be carried out before you return a flowmeter to Endress+Hauser. Page 123 Always enclose a duly completed Declaration of contamination form. You will find a preprinted blank of this form at the back of this manual. Note! The error types listed in the following correspond to the factory settings. See the information on Page 68
No. Device status message (local display) Cause Remedy / spare part
Response to a fault message: The value NaN (not a number) is transmitted to the MODBUS master instead of the current measured value. 1 SYSTEM OK -
Depicted on the local display: S = System error $ = Fault message (with an effect on the inputs and outputs) ! = Notice message (without any effect on the inputs and outputs) There is no error present in the device
No. # 0xx Hardware error 2 3 4 CRITICAL FAIL. AMP HW EEPROM AMP SW EEPROM 001 011 012 S: CRITICAL FAILURE $: # 001 S: AMP HW EEPROM $: # 011 S: AMP SW EEPROM $: # 012 Serious device error. Amplifier: faulty EEPROM. Replace amplifier board. Page 116 Replace amplifier board. Page 116
Amplifier: The EEPROM data blocks in which an error has Error accessing EEPROM data. occurred are displayed in the TROUBLESHOOTING function (No. 8047). Press Enter to acknowledge the errors in question; default values are automatically inserted instead of the faulty parameter values.
! Note! device must be restarted after fault The measuring

elimination. 11 SENSOR HW DAT 031 S: SENSOR HW DAT $: # 031 Sensor DAT: 1. Replace the S-DAT. Page 115 Check the spare part set number to ensure that the new, replacement DAT is compatible with 2. S-DAT is not plugged into the measuring electronics. the amplifier board or is 2. Plug the S-DAT onto the amplifier board. missing. 1. S-DAT is defective. Sensor: 1. Check whether the S-DAT is correctly plugged Error accessing the adjustment into the amplifier board. values stored in the S-DAT. 2. Replace the S-DAT if it is defective. Page 115 ff. Before replacing the DAT, check that the new, replacement DAT is compatible with the measuring electronics. Check the: Spare part set number Hardware revision code 3. Replace measuring electronics boards if necessary. Page 115 ff.
12
SENSOR SW DAT
032
S: SENSOR SW DAT $: # 032
106
Endress+Hauser
Troubleshooting
MODBUS Register: 6859 Data type: Integer 13 Register: 6821 Data type: String (18 byte) TRANSM. HW-DAT
No.
Device status message (local display)
Cause
Remedy / spare part
041
S: TRANSM. HW-DAT $: # 041
Transmitter DAT:
1. Replace the T-DAT. Page 115 ff. Check the spare part set number to ensure that the new, replacement DAT is compatible with 2. T-DAT is not plugged into the measuring electronics. the amplifier board or is 2. Plug the T-DAT onto the amplifier board. missing. 1. T-DAT is defective. Transmitter: 1. Check whether the T-DAT is correctly plugged Error accessing the adjustment into the amplifier board. values stored in the T-DAT. 2. Replace the T-DAT if it is defective. Page 115 ff. Before replacing the DAT, check that the new, replacement DAT is compatible with the measuring electronics. Check the: Spare part set number Hardware revision code 3. Replace measuring electronics boards if necessary. Page 115 ff.
14
TRANSM. SW-DAT
042
S: TRANSM. SW-DAT $: # 042
115
HW F-CHIP
061
S: HW F-CHIP $: # 061
Transmitter F-Chip: 1. F-Chip is defective. 2. F-CHIP is not plugged into the I/O board or is missing.
1. Replace the F-CHIP. Page 115 ff. 2. Plug the F-CHIP into the I/O board.
No. # 1xx Software error 19 GAIN ERROR AMP 101 S: GAIN ERROR AMP $: # 101 S: A / C COMPATIB. !: # 121 Gain deviation compared to reference gain is greater than 2%. Due to different software versions, I/O board and amplifier board are only partially compatible (possibly restricted functionality). Note! ! indication on the The display as notice message appears only for 30 seconds (with listing in Previous system condition function). This condition can occur if only one electronics board has been exchanged; the extended software functionality is not available. The previously existing software functionality is still working and the measurement possible. Replace amplifier board. Page 115 ff.
114
A/C SW COMPATIB.
121
Module with lower software version has either to be updated by ToF Tool - Fieldtool Package with the required software version or the module has to be replaced. Page 115 ff.
Endress+Hauser
107
Troubleshooting
No.
Cause
Remedy / spare part
No. # 2xx Error in DAT/no communication 22 23 LOAD T-DAT SAVE T-DAT 205 206 S: LOAD T-DAT !: # 205 S: SAVE T-DAT !: # 206 Transmitter DAT: Data back-up (downloading) to T-DAT failed or Error when accessing (uploading) the values stored in the T-DAT. 1. Check whether the T-DAT is correctly plugged into the amplifier board. 2. Replace the T-DAT if it is defective. Page 115 ff. Before replacing the DAT, check that the new, replacement DAT is compatible with the measuring electronics. Check the: Spare part set number Hardware revision code 3. Replace measuring electronics boards if necessary. Page 115 ff. 28 COMMUNIC. I/O 261 S: COMMUNICATION I/ O $: # 261 No data reception between amplifier and I/O board or faulty internal data transfer. Check the BUS contacts.
No. # 3xx System limits exceeded 32 TOL.COIL CURR. 321 S: TOL. COIL CURR. $: # 321 Sensor: Coil current is out of tolerance. 1. Remote version: Switch off the power supply before connecting or disconnecting the cable of the coil (terminals 41/42). Page 49 ff. 2. Remote version: Switch off power supply and check wiring of terminals 41/42. Page 49 ff. 3. Switch off the power supply and check the connectors of the coil cable. 4. Replace measuring electronics boards if necessary. Page 116 102 to 105 STACK CUR. OUT n 339 to 342 343 to 346 S: STACK CUR OUT n $: # 339 to 342 S: STACK FREQUENCY OUTPUT n $: # 343 to 346 The temporarily buffered flow portions (measuring mode for pulsating flow) could not be cleared or output within 60 seconds. 1. Change the upper or lower limit setting, as applicable. 2. Increase or reduce flow, as applicable. Recommendation in the event of fault category FAULT MESS. ($): Configure the fault response of the output to ACTUAL VALUE, so that the temporary buffer can be cleared. Clear the temporary buffer by the measures described under Item 1. 1. Increase the setting for pulse weighting. 2. Increase the max. pulse frequency, if the totalizer can handle a higher number of pulses. 3. Increase or reduce flow, as applicable. Recommendation in the event of fault category FAULT MESS. ($): Configure the fault response of the output to ACTUAL VALUE, so that the temporary buffer can be cleared. Clear the temporary buffer by the measures described under Item 1. 39 to 42 RANGE CUR. OUT n 351 to 354 S: CURRENT RANGE n !: # 351 to 354 Current output: The actual value for the flow lies outside the set limits. 1. Change the upper or lower limit setting, as applicable. 2. Increase or reduce flow, as applicable.
106 to 109
STACK FREQ. OUT n
110 to 113
STACK PULSE n
347 to 350
S: STACK PULSE OUT n $: # 347 to 350
The temporarily buffered flow portions (measuring mode for pulsating flow) could not be cleared or output within 60 seconds.
108
Endress+Hauser
Troubleshooting
MODBUS Register: 6859 Data type: Integer 43 to 46 Register: 6821 Data type: String (18 byte) RANGE FREQ. OUT n
No.
Cause
Remedy / spare part
355 to 358 359 to 362
S: FREQ. RANGE n !: # 355 to 358
Frequency output: The actual value for the flow lies outside the set limits. Pulse output: Pulse output frequency is out of range.
1. Change the upper or lower limit setting, as applicable. 2. Increase or reduce flow, as applicable. 1. Increase the setting for pulse weighting. 2. When selecting the pulse width, choose a value that can still be processed by a connected counter (e.g. mechanical counter, PLC, etc.). Determine the pulse width: Version 1: Enter the minimum duration that a pulse must be present at the connected counter to ensure its registration. Variant 2: Enter the maximum (pulse) frequency as the half reciprocal value that a pulse must be present at the connected counter to ensure its registration. Example: The maximum input frequency of the connected counter is 10 Hz. The pulse width to be entered is:
47 to 50
RANGE PULSE n
S: PULSE RANGE !: # 359 to 362
1 = 50 ms 2.10 Hz
a0004437
3. Reduce flow No. # 5xx Application error 60 SW. UPDATE ACT 501 S: SW.-UPDATE ACT. !: # 501 New software version for the amplifier or communication (I/O module) is loaded. Currently no other functions are possible. Wait until process is finished. The device will restart automatically.
61
UP/DOWNL. ACT
502
S: UP-/DOWNLOAD ACT. Up- or downloading the !: # 502 device data via configuration program. Currently no other functions are possible. S: BATCH RUNNING !: # 571 S: BATCH HOLD !: # 572 Batching is started and active (valves are open) Batching has been interrupted (valves are closed)
Wait until process is finished.
100 101
BATCH RUNNING BATCH HOLD
571 572
No measures needed (during the batching process some other functions may not be activated). Remedy optionally via: MODBUS RS485 Local display Continue batching with GO ON. Interrupt batching with STOP.
No. # 6xx Simulation mode active 64 POS.ZERO -RET. 601 S: POS. ZERO-RETURN !: # 601 Positive zero return active. Switch off positive zero return.
"
Caution! This message has the highest display priority! Switch off simulation.
65 to 68
SIM. CURR. OUT n
611 to 614 621 to 624
S: SIM. CURR. OUT. n !: # 611 to 614 S: SIM. FREQ. OUT. n !: # 621 to 624
Simulation current output active. Simulation frequency output active.
69 to 72
SIM FREQ.OUT n
Switch off simulation.
Endress+Hauser
109
Troubleshooting
MODBUS Register: 6859 Data type: Integer 73 to 76 Register: 6821 Data type: String (18 byte) SIM. PULSE n
No.
Cause
Remedy / spare part
631 to 634 641 to 644 651 to 654 671 to 674 691 692 698
S: SIM. PULSE n !: # 631 to 634 S: SIM. STAT. OUT n !: # 641 to 644 S: SIM. RELAY n !: # 651 to 654 S: SIM. STATUS IN n !: # 671 to 674 S: SIM. FAILSAFE $: # 691 S: SIM. MEASURAND !: # 692 S: DEV. TEST ACT. !: # 698
Simulation pulse output active. Simulation status output active.
77 to 80
SIM. STAT. OUT n
81 to 84
SIM. REL.OUT n
Simulation relay output active. Switch off simulation.
89 to 92
SIM. STATUS IN n
Simulation status input active. Switch off simulation.
93 94 121
SIM. FAILSAFE SIM. MEASURAND DEV. TEST ACT.
Simulation of response to error Switch off simulation. (outputs) active. Simulation of a measurand active. Switch off simulation.
The measuring device is being checked on-site using the test and simulation device.
110
Endress+Hauser
Troubleshooting
9.3
Process error messages
Process errors can be defined as either Fault or Notice messages and can thereby be weighted differently. You can define messages in this way with the aid of the function matrix ( Description of Device Functions manual).
!
Note! The listed error message types below correspond to the factory setting. See the information on Page 68
No. Device status message (local display) Cause Remedy / spare part
Response to a fault message: The value NaN (not a number) is transmitted to the MODBUS master instead of the current measured value. 1 52 SYSTEM OK EMPTY PIPE 401
Depicted on the local display: S = System error $ = Fault message (with an effect on the inputs and outputs) ! = Notice message (without any effect on the inputs and outputs) There is no error present in the device P: EMPTY PIPE $: # 401 P: ADJ N. OK !: # 461 Measuring tube partially filled 1. Check the process conditions of the plant or empty. 2. Fill the measuring tube EPD/OED adjustment not The EPD/OED function cannot be used with fluids of possible because the fluid's this nature. conductivity is either too low or too high. The EPD/OED adjustment Repeat adjustment, making sure procedure is correct. values for empty pipe and full Page 99 pipe are identical, therefore incorrect. The maximum permitted batching time was exceeded. 1. Increase flow rate 2. Check valve (opening) 3. Adjust time setting to changed batch quantity
55
EPD ADJ N.OK
461
57
EPD FULL = EMPTY
463
P: FULL = EMPTY $: # 463
97
> BATCH TIME
471
P: > BATCH TIME $: # 471
98
>< BATCH QUANT.
472
P: >< BATCH QUANTITY $: # 472
Underbatching: The minimum quantity was not reached. Overbatching: The maximum permitted batching quantity was exceeded.
Underbatching: 1. Increase fixed correction quantity. 2. If the batching quantity changes, the minimum batching quantity must be adjusted. Overbatching: 1. Reduce fixed correction quantity. 2. If the batching quantity changes, the maximum batching quantity must be adjusted.
99
PROGRESS NOTE
473
P: PROGRESS NOTE !: # 473
End of filling process approaching. The running filling process has exceeded the predefined batch quantity point for the display warning message.
No measures required (if necessary prepare to replace container).
122
> MAX.FLOW RATE
474
P: > MAX. FLOW RATE $: # 474
Maximum flow value entered Reduce the flow value. is exceeded.
Endress+Hauser
111
Troubleshooting
9.4
Symptoms Rectification
Process errors without messages
! Note!to change or correct certain settings of the function matrix in order to rectify faults. The functions outlined below, such as DISPLAY DAMPING, for You may have
example, are described in detail in the Description of Device Functions manual. Flow values are negative, even though the fluid is flowing forwards through the pipe. 1. Remote version: Switch off the power supply and check the wiring Page 49 ff. If necessary, reverse the connections at terminals 41 and 42 2. Change the setting in the INSTALLATION DIRECTION SENSOR function accordingly Measured-value reading fluctuates even though flow is steady. 1. Check grounding and potential matching. Page 56 ff. 2. Check the fluid for presence of gas bubbles. 3. TIME CONSTANT function increase the value ( OUTPUTS/CURRENT OUTPUT/CONFIGURATION) 4. DISPLAY DAMPING function increase the value ( USER INTERFACE/CONTROL/BASIC CONFIGURATION) Measured-value reading or measured- Perform the Pulsating flow Quick Setup (only possible if a pulse/frequency output is available). Page 90 value output pulsates or fluctuates, e.g. If the problem persists despite these measures, a pulsation damper will have to be installed between pump and measuring because of reciprocating pump, device. peristaltic pump, diaphragm pump or pump with similar delivery characteristic. There are differences between the flowmeter's internal totalizer and the external metering device. This symptom is due primarily to backflow in the piping because the pulse output cannot subtract in the STANDARD or SYMMETRY measuring modes. The problem can be solved as follows: Allow for flow in both directions. Set the MEASURING MODE function to PULSATING FLOW for the pulse output in question.
Measured value reading shown on 1. Check grounding and potential matching Page 56 ff. display, even though the fluid is at a 2. Check the fluid for presence of gas bubbles. standstill and the measuring tube is full. 3. Activate the ON-VALUE LOW FLOW CUT OFF function, i.e. enter or increase the value for the low flow cut off ( BASIC FUNCTIONS / PROCESS PARAMETERS / CONFIGURATION). Measured-value reading on display, even though measuring tube is empty. 1. Perform empty-pipe/full-pipe adjustment and then switch on Empty Pipe Detection Page 99 2. Remote version: Check the terminals of the EPD cable Page 49 3. Fill the measuring tube. The current output signal is always 4 mA, irrespective of the flow signal at any given time. The fault cannot be rectified or some other fault not described above has arisen. In these instances, please contact your Endress+Hauser service organization. Value for creepage too high: Reduce the corresponding value in the ON-VALUE LOW FLOW CUT OFF function. The following options are available for tackling problems of this nature: Request the services of an Endress+Hauser service technician If you contact our service organization to have a service technician sent out, please be ready to quote the following information: Brief description of the fault Nameplate specifications: order code, serial number Page 9 ff. Returning devices to Endress+Hauser The required procedures must be carried out before you return a flowmeter requiring repair or calibration to Endress+Hauser. Page 123 Always enclose a duly completed Declaration of contamination form with the flowmeter. You will find a preprinted form at the back of these Operating Instructions. Replace transmitter electronics Components in the measuring electronics defective order spare parts Page 115
112
Endress+Hauser
Troubleshooting
9.5
Response of outputs to errors
Note! The failsafe mode of totalizers, current, pulse and frequency outputs can be customized by means of various functions in the function matrix. You will find detailed information on these procedures in the Description of Device Functions manual. You can use positive zero return to reset the signals of the current, pulse and frequency outputs to their fallback value, or reset measured value transmission via fieldbus to 0, for example when measuring has to be interrupted while a pipe is being cleaned. This function takes priority over all other device functions. Simulations, for example, are suppressed.
Failsafe mode of outputs and totalizers System/process error is present Positive zero return is activated
" orCaution! errors defined as Notice messages have no effect whatsoever on the inputs and outputs. See the information on Page 68 System process
Current output Output signal corresponds to zero flow MIN. CURRENT The current output will be set to the lower value of the signal on alarm level depending on the setting selected in the CURRENT SPAN (see the Description of Device Functions manual). MAX. CURRENT The current output will be set to the higher value of the signal on alarm level depending on the setting selected in the CURRENT SPAN (see the Description of Device Functions manual). HOLD VALUE Last valid value (preceding occurrence of the fault) is output. ACTUAL VALUE Fault is ignored, i.e. normal measured-value output on the basis of ongoing flow measurement. Pulse output FALLBACK VALUE Signal output no pulses HOLD VALUE Last valid value (preceding occurrence of the fault) is output. ACTUAL VALUE Fault is ignored, i.e. normal measured-value output on the basis of ongoing flow measurement. Frequency output FALLBACK VALUE Signal output 0 Hz FAILSAFE VALUE Output of the frequency specified in the FAILSAFE VALUE function. HOLD VALUE Last valid value (preceding occurrence of the fault) is output. ACTUAL VALUE Fault is ignored, i.e. normal measured-value output on the basis of ongoing flow measurement. Totalizer STOP The totalizers are paused until the error is rectified. ACTUAL VALUE Fault is ignored, i.e. the totalizer continues to count according to the current flow value. HOLD VALUE The totalizers continue to count the flow in accordance with the last valid flow value (before the error occurred). Totalizer stops Output signal corresponds to zero flow Output signal corresponds to zero flow
Endress+Hauser
113
Troubleshooting
Failsafe mode of outputs and totalizers System/process error is present Relay output In the event of a fault or power supply failure: Relay deenergized The Description of Device Functions manual contains detailed information on relay switching response for various configurations such as error message, flow direction, EPD, limits, etc. MODBUS RS485 In the event of faults, the value NaN (not a number) is transmitted instead of the current measured value. Positive zero return is activated No effect on relay output
114
Endress+Hauser
Troubleshooting
9.6
Spare parts
The previous sections contain a detailed troubleshooting guide. Page 105 ff. The measuring device, moreover, provides additional support in the form of continuous selfdiagnosis and error messages. Fault rectification can entail replacing defective components with tested spare parts. The illustration below shows the available scope of spare parts.
Note! You can order spare parts directly from your Endress+Hauser service organization by providing the serial number printed on the transmitter's nameplate. Page 9 Spare parts are shipped as sets comprising the following parts: Spare part Additional parts, small items (screws, etc.) Mounting instructions Packaging
3 5
1 2 3 4 W E N O
1 2 3 4
Fig. 63: 1 2 3 4 5 6 7 8
Spare parts for transmitter (field and wall-mount housings)
Power unit board (85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC) Amplifier board I/O board (COM module), flexible assignment Pluggable sub-modules (inputs/outputs); ordering structure Page 102 S-DAT (sensor data memory) T-DAT (transmitter data memory) F-CHIP (function chip for optional software) Display module
Endress+Hauser
W E N O
1 2 3 4
W E N O
1 2 3 4
W E N O
IN
PU
T/O
UT
PU
4
4
IN
/O UT
U TP
a0004783
115
Troubleshooting
9.6.1
Removing and installing printed circuit boards
Field housing
Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. Risk of damaging electronic components (ESD protection). Static electricity can damage electronic components or impair their operability. Use a workplace with a grounded working surface purpose-built for electrostatically sensitive devices! If you cannot guarantee that the dielectric strength of the device is maintained in the following steps, then an appropriate inspection must be carried out in accordance with the manufacturers specifications. When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to these Operating Instructions. Caution! Use only original Endress+Hauser parts. Installing and removing printed circuit boards Fig. 64: 1. 2. Unscrew cover of the electronics compartment from the transmitter housing. Remove the local display (1) as follows: Press in the latches (1.1) at the side and remove the display module. Disconnect the ribbon cable (1.2) of the display module from the amplifier board. Remove the screws and remove the cover (2) from the electronics compartment. Remove power unit board (4) and I/O board (6): Insert a thin pin into the hole (3) provided for the purpose and pull the board clear of its holder. Removing sub-modules (6.2, only for measuring devices with convertible I/O board): No tools are required for removing the submodules (inputs/outputs) from the I/O board. Installation is also a no-tools operation.
"
3. 4. 5.
"
Caution! Only certain combinations of submodules on the I/O board are permissible. Page 54 The individual slots are marked and correspond to certain terminals in the connection compartment of the transmitter: INPUT / OUTPUT 3 slot = terminals 22/23 INPUT / OUTPUT 4 slot = terminals 20/21
6.
Remove amplifier board (5): Disconnect the plug of the electrode signal cable (5.1) including S-DAT (5.3) from the board. Loosen the plug locking of the coil current cable (5.2) and gently disconnect the plug from the board, i.e. without moving it back and forward. Insert a thin pin into the hole (3) provided for the purpose and pull the board clear of its holder. Installation is the reverse of the removal procedure.
7.
116
Endress+Hauser
Troubleshooting
5 3 5.1 6
1 2 3 4 W E N O
5.3 5.4
3
1 2 3 4 W E N O 1 2 3 4 W E N O 1 2 3 4 W E N O
IN
PU
T/O
UT
PU
6.2
4
3 5.2 6.1 1.2
IN
PU
T/O
UT
PU
2 1
1.1
a0004779
Fig. 64: 1 1.1 1.2 2 3 4 5 5.1 5.2 5.3 5.4 6 6.1 6.2
Field housing: removing and installing printed circuit boards
Local display Latch Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards Power unit board Amplifier board Electrode signal cable (sensor) Coil current cable (sensor) S-DAT (sensor data memory) T-DAT (transmitter data memory) I/O board (flexible assignment) F-CHIP (function chip for optional software) Pluggable sub-modules (current, pulse/frequency and relay output)
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117
Troubleshooting
Wall-mount housing
Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. Risk of damaging electronic components (ESD protection). Static electricity can damage electronic components or impair their operability. Use a workplace with a grounded working surface purpose-built for electrostatically sensitive devices! If you cannot guarantee that the dielectric strength of the device is maintained in the following steps, then an appropriate inspection must be carried out in accordance with the manufacturers specifications. When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to these Operating Instructions. Caution! Use only original Endress+Hauser parts. Installing and removing the circuit boards Fig. 65: 1. 2. 3. Remove the screws and open the hinged cover (1) of the housing. Remove the screws securing the electronics module (2). Then push up electronics module and pull it as far as possible out of the wall-mount housing. Disconnect the following cable plugs from amplifier board (7): Electrode signal cable plug (7.1) including S-DAT (7.3) Plug of coil current cable (7.2): Loosen the plug locking and gently disconnect the plug from the board, i.e. without moving it back and forward. Ribbon cable plug (3) of the display module Remove the cover (4) from the electronics compartment by loosening the screws. Remove the boards (6, 7, 8): (5) Insert a thin pin into the hole provided for the purpose and pull the board clear of its holder. Removing sub-modules (8.2, only for measuring devices with convertible I/O board): No tools are required for removing the submodules (inputs/outputs) from the I/O board. Installation is also a no-tools operation.
"
4. 5. 6.
"
Caution! Only certain combinations of submodules on the I/O board are permissible. Page 54 The individual slots are marked and correspond to certain terminals in the connection compartment of the transmitter: INPUT / OUTPUT 3 slot = terminals 22/23 INPUT / OUTPUT 4 slot = terminals 20/21
7.
Installation is the reverse of the removal procedure.
118
Endress+Hauser
Troubleshooting
2 6 4
3 7 5 7.1 8
1 2 3 4 W E N O
7.3
5
1 2 3 4 W E N O 1 2 3 4 W E N O 1 2 3 4 W E N O
IN
PU
T/O
UT
PU
8.2
4
7.4 7.2 8.1
IN
/O UT
U TP
a0004778
Fig. 65: 1 2 3 4 5 6 7 7.1 7.2 7.3 7.4 8 8.1 8.2
Wall-mount housing: removing and installing printed circuit boards
Housing cover Electronics module Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards Power unit board Amplifier board Electrode signal cable (sensor) Coil current cable (sensor) S-DAT (sensor data memory) T-DAT (transmitter data memory) I/O board (flexible assignment) F-CHIP (function chip for optional software) Pluggable sub-modules (current, pulse/frequency and relay output)
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119
Troubleshooting
9.6.2
Replacing the device fuse
Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. The main fuse is on the power unit board. Fig. 66 The procedure for replacing the fuse is as follows: 1. 2. 3. Switch off power supply. Remove the power unit board. Page 116 ff. Remove cap (1) and replace the device fuse (2). Use only fuses of the following type: 20 to 55 V AC / 16 to 62 V DC 2.0 A slow-blow / 250 V; 5.2 x 20 mm Power supply 85 to 260 V AC 0.8 A slow-blow / 250 V; 5.2 x 20 mm Ex-rated devices see the Ex documentation Installation is the reverse of the removal procedure.
4.
"
Caution! Use only original Endress+Hauser parts.
2 1
a0001148
Fig. 66: 1 2
Replacing the device fuse on the power unit board
Protective cap Device fuse
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Troubleshooting
9.6.3
Replacement of exchangeable measuring electrodes
The Promag W sensor (DN 350 to 2000) is available with exchangeable measuring electrodes as an option. This design permits the measuring electrodes to be replaced or cleaned under process conditions. Page 122
DN 1200...2000
DN 350...1050
3 1
11 1
10
a0004447
Fig. 67: 1 2 3 4 5 6 7 8 9 10 11
Apparatus for replacing exchangeable measuring electrodes
Allen screw Handle Electrode cable Knurled nut (locknut) Measuring electrode Stop cock Retaining cylinder Locking pin (for handle) Ball valve housing Seal (retaining cylinder) Coil spring
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121
Troubleshooting
Removing the electrode 1st Loosen the Allen screw (1) and remove the cover.
Installing the electrode 1st Insert the new electrode (5) into the retaining cylinder (7) from below. Make sure that the seals at the tip of the electrode are clean. Mount the handle (2) on the electrode and insert the locking pin (8) to secure it in position. Caution! " sure that coil spring (11) is inserted. This is Make essential to ensure correct electrical contact and correct measuring signals.
2n d
Remove the electrode cable (2) secured to handle (3). 2n d
3rd Loosen knurled nut (4) by hand. This knurled nut acts 3rd Pull the electrode back until the tip of the electrode as a locknut. no longer protrudes from retaining cylinder (7). 4th Remove the electrode (5) by turning the handle (2). The electrode can now be pulled out of the retaining cylinder (7) as far as a defined stop. Warning! # of injury. Under process conditions (pressure in Risk the piping system) the electrode can recoil suddenly against its stop. Apply counter-pressure while releasing the electrode. 5. Close the stop cock (6) after pulling out the electrode as far as it will go. Warning! # subsequently open the stop cock, in order to Do not prevent fluid escaping. 6. Remove the electrode complete with retaining cylinder (7). Remove the handle (2) from the electrode (5) by pressing out the locking pin (8). Take care not to lose the coil spring (11). 6. Screw the knurled nut (4) onto the retaining cylinder. This firmly locates the electrode in position. Use the Allen screw to secure the electrode cable (3) to the handle (2). Caution! " sure that the machine screw securing the Make electrode cable is firmly tightened. This is essential to ensure correct electrical contact and correct measuring signals. 8. Remove the old electrode and insert the new electrode. Replacement electrodes can be ordered separately from Endress+Hauser. 8. Reinstall the cover and tighten the Allen screw (1). 5. 4th Screw the retaining cylinder (7) onto the ball-valve housing (9) and tighten it by hand. The seal (10) on the cylinder must be correctly seated and clean. Note! ! sure that the rubber hoses on the retaining Make cylinder (7) and stop cock (6) are of the same color (red or blue). Open the stop cock (6) and turn the handle (2) to screw the electrode all the way into the retaining cylinder.
7.
7.
122
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Troubleshooting
9.7
Return
The following procedures must be carried out before a flowmeter requiring repair or calibration, for example, is returned to Endress+Hauser: Always enclose a duly completed Declaration of contamination form. Only then can Endress+Hauser transport, examine and repair a returned device. Enclose special handling instructions if necessary, for example a safety data sheet as per EN 91/ 155/EEC. Remove all residues. Pay special attention to the grooves for seals and crevices which could contain residues. This is particularly important if the substance is hazardous to health, e.g. flammable, toxic, caustic, carcinogenic, etc.
! #
Note! You will find a preprinted Declaration of contamination form at the back of these Operating Instructions. Warning! Do not return a measuring device if you are not absolutely certain that all traces of hazardous substances have been removed, e.g. substances which have penetrated crevices or diffused through plastic. Costs incurred for waste disposal and injury (burns, etc.) due to inadequate cleaning will be charged to the owner-operator.
9.8
Disposal
Observe the regulations applicable in your country!
9.9
Date
Software history
Software version Changes to software Operating Instructions 71005396/ 10.05
10.2005
3.01.XX
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Technical data
10
10.1
10.1.1
Technical data
Technical data at a glance
Applications
The measuring device described in these Operating Instructions is to be used only for measuring the flow rate of conductive liquids in closed pipes. A minimum conductivity of 20 S/cm is required for measuring demineralized water. Most liquids can be metered, provided they have a minimum conductivity of 5 S/cm, for example: acids, alkalis, pastes, mashes, pulps, drinking water, wastewater, sewage sludge, milk, beer, wine, mineral water, yogurt, molasses, etc. Resulting from incorrect use or from use other than that designated, the operational safety of the measuring devices can be suspended. The manufacturer accepts no liability for damages being produced from this. Liner specific applications: Promag W (DN 25 to 2000): Polyurethane lining for applications with cold water and for slightly abrasive fluids, Hard rubber lining for all applications with water (especially for drinking water). Promag P (DN 15 to 600): PTFE lining for standard applications in chemical and process industries, PFA lining for all applications in chemical and process industries; especially for high process temperatures and applications with temperature shocks. Promag H (DN 2 to 100): PFA lining for all applications in chemical, process and food industries; especially for high process temperatures, for applications with temperature shocks and for applications with CIP or SIP cleaning processes.
10.1.2
Measuring principle Measuring system
Function and system design
Electromagnetic flow measurement on the basis of Faradays Law. The flow measuring system consists of the following components: Promag 53 transmitter Promag W, Promag P or Promag H sensor Two versions are available: Compact version: transmitter and sensor form a single mechanical unit. Remote version: transmitter and sensor are installed separately.
10.1.3
Measured variable Measuring range Operable flow range Input signal
Input variables
Flow rate (proportional to induced voltage) Typically v = 0.01 to 10 m/s with the specified measuring accuracy Over 1000 : 1 Status input (auxiliary input): U = 3 to 30 V DC, Ri = 3 k, galvanically isolated. Switch level: 3 to 30 VDC, independent of polarity
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Technical data
10.1.4
Output signal
Output variables
Current output Active/passive selectable, galvanically isolated, time constant selectable (0.05 to 100 s), Full scale value selectable, temperature coefficient: typically 0.005% o.r./C, resolution: 0.5 A Active: 0/4 to 20 mA, RL max. 700 Passive: 4 to 20 mA; supply voltage VS 18 to 30 V DC; Ri 150 Pulse / frequency output: Active/passive selectable, galvanically isolated Active: 24 V DC, 25 mA (max. 250 mA during 20 ms), RL > 100 Passive: open collector, 30 V DC, 250 mA Frequency output: full scale frequency 2 to 10000 Hz (fmax = 12500 Hz), on/off ratio 1:1, pulse width max. 2 s Pulse output: pulse value and pulse polarity selectable, pulse width configurable (0.05 to 2000 ms) MODBUS RS485: MODBUS device type: slave Address range: 1 to 247 Functions codes supported: 03, 04, 06, 08, 16, 23 Broadcast: supported with the function codes 06, 16, 23 Physical interface: RS485 in accordance with standard EIA/TIA-485 Baudrate supported: 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200 Baud Transmission mode: RTU or ASCII Parity: RTU mode = NONE, EVEN, UNEVEN ASCII mode = EVEN, UNEVEN Response time: Direct data access = typically 25 to 50 ms Auto-scan buffer (data area) = typically 3 to 5 ms
Signal on alarm
Current output: Failsafe mode selectable (e.g. in accordance with NAMUR recommendation NE 43) Pulse / frequency output: Failsafe mode selectable Relay output: De-energized by fault or power supply failure MODBUS RS485: If an error occurs, the value NaN (not a number) is output for the measured values.
Load Switching output
see Output signal Relay output: Normally closed (NC or break) or normally open (NO or make) contacts available (default: relay 1 = NO, relay 2 = NC), max. 30 V / 0.5 A AC; 60 V / 0.1 A DC, galvanically isolated.
Low flow cut off Galvanic isolation
Switch points for low flow cut off are selectable. All circuits for inputs, outputs, and power supply are galvanically isolated from each other.
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125
Technical data
10.1.5
Electrical connections Supply voltage
Power supply
Page 47 ff. 85 to 260 V AC, 45 to 65 Hz 20 to 55 V AC, 45 to 65 Hz 16 to 62 V DC Power supply and signal cables (inputs/outputs): Cable entry M20 x 1.5 (8 to 12 mm) Sensor cable entry for armored cables M20 x 1.5 (9.5 to 16 mm) Threads for cable entries, PG 13.5 (5 to 15 mm), 1/2" NPT, G 1/2" Connecting cable for remote version: Cable entry M20 x 1.5 (8 to 12 mm) Sensor cable entry for armored cables M20 x 1.5 (9.5 to 16 mm) Threads for cable entries, PG 13.5 (5 to 15 mm), 1/2" NPT, G 1/2"
Cable entries
Cable specifications (remote version) Power consumption
Page 53
AC: <15 VA (including sensor) DC: <15 W (including sensor) Switch-on current: max. 13.5 A (< 50 ms) at 24 V DC max. 3 A (< 5 ms) at 260 V AC
Power supply failure
Lasting min. 1 power cycle EEPROM or T-DAT saves measuring system data if power supply fails S-DAT: exchangeable data memory which stores the data of the sensor (nominal diameter, serial number, calibration factor, zero point, etc.) Page 56 ff.
Potential matching
126
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Technical data
10.1.6
Reference operating conditions
Measuring accuracy
In accordance with DIN EN 29104 and VDI/VDE 2641: Fluid temperature: +28 C 2 K Ambient temperature: +22 C 2 K Warm-up time: 30 minutes Installation: Inlet run >10 x DN Outlet run > 5 x DN Sensor and transmitter grounded. Sensor centered relative to the pipe.
Maximum measured error
Pulse output: 0.2% o.r. 2 mm/s (o.r. = of reading) Current output: additional typically 5 A
Note! Supply-voltage fluctuations have no effect within the specified range.
[%] 2.5 2.0 1.5 1.0 0.5 0 0 1 2 4 6 8 10 v [m/s]

a0004456
Fig. 68:
Max. measured error in % of reading
Repeatability
max. 0.1% o.r. 0.5 mm/s (o.r. = of reading)
10.1.7
Installation instructions Inlet and outlet runs
Operating conditions: Installation
Page 15 ff. Inlet run: typically 5 x DN Outlet run: typically 2 x DN For the remote version the permissible cable length Lmax depends on the conductivity of the medium. Page 25 A minimum conductivity of 20 S/cm is required for measuring demineralized water.
Length of connecting cable
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127
Technical data
10.1.8
Ambient temperature
Operating conditions: Environment
Transmitter: Standard: 20 to +60 C Optional: 40 to +60 C
! "
Note! At ambient temperatures below 20 C the readability of the display may be impaired. Sensor: Non-stainless flange material: 10 to +60 C Stainless steel flange material: 40 to +60 C Caution! The min. and max. lining specified temperature values must not be exceeded ( Medium temperature range). Note the following points: Install the device at a shady location. Avoid direct sunlight, particularly in warm climatic regions. If both fluid and ambient temperatures are high, install the transmitter at a remote location from the sensor ( Medium temperature range).
Storage temperature
The storage temperature corresponds to the ambient temperature range of the measuring transmitter and the appropriate measuring sensors. Standard: IP 67 (NEMA 4X) for transmitter and sensor Optional: IP 68 (NEMA 6P) for remote version of Promag W and P sensor Acceleration up to 2 g by analogy with IEC 600 68-2-6 (high-temperature version: no data available)
Degree of protection
Shock and vibration resistance
CIP cleaning
Promag W: not possible Promag P: possible (note max. temperature) Promag H: possible (note max. temperature) Promag W: not possible Promag P: possible with PFA (note max. temperature) Promag H: possible (note max. temperature) As per EN 61326/A1 (IEC 1326) and NAMUR recommendation NE 21
SIP cleaning
Electromagnetic compatibility (EMC)
10.1.9
Medium temperature range Promag W
Operating conditions: Process
The permissible temperature depends on the lining of the measuring tube: 0 to +80 C for hard rubber (DN 65 to 2000) 20 to +50 C for polyurethane (DN 25 to 1000)
128
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Technical data
Promag P The permissible temperature depends on the lining of the measuring tube: 40 to +130 C for PTFE (DN 15 to 600), restrictions see diagrams 20 to +180 C for PFA (DN 25 to 200), restrictions see diagrams
HT TA [C] 60
40
20
0
PFA
-20
-40
PTFE
m
0 20 40 60 80 100 120 140 160 180 TF [C]
a0002660
-40 -20
Fig. 69: TA TF HT
Compact versions Promag P (with PFA or PTFE lining)
Ambient temperature Fluid temperature High-temperature version with insulation Temperature range from -10 to 40 C only applies to stainless steel flanges
HT TA [C] 60
40
20
0
PFA
-20
-40
PTFE
m
0 20 40 60 80 100 120 140 160 180 TF [C]
a0002671
-40 -20
Fig. 70: TA TF HT
Remote versions Promag P (with PFA or PTFE lining)
Ambient temperature Fluid temperature High-temperature version with insulation Temperature range from -10 to 40 C only applies to stainless steel flanges
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129
Technical data
Promag H Sensor: DN 2 to 100: 20 to +150 C The permitted fluid temperature is dependent on the material of the seals: EPDM: 20 to +130 C Silicone: 20 to +150 C Viton: 20 to +150 C Kalrez: 20 to +150 C Conductivity Minimum conductivity: 5 S/cm for liquids generally 20 S/cm for demineralized water
!
Fluid pressure range (nominal pressure)
Note! Note that, in the case of the remote version, the requisite minimum conductivity is also influenced by the length of the connecting cable. Page 25 Promag W EN 1092-1 (DIN 2501): PN 6 (DN 1200 to 2000), PN 10 (DN 200 to 2000), PN 16 (DN 65 to 2000), PN 25 (DN 200 to 1000), PN 40 (DN 25 to 150) ANSI B 16.5: Class 150 (DN 1" to 24"), Class 300 (DN 1" to 6") AWWA: Class D (DN 28" to 78") JIS B2238: 10 K (DN 50 to 300), 20 K (DN 25 to 300) AS 2129: Table E (DN 80, 100, 150 to 400, 500, 600) AS 4087: Cl. 14 (DN 80, 100, 150 to 400, 500, 600) Promag P EN 1092-1 (DIN 2501): PN 10 (DN 200 to 600), PN 16 (DN 65 to 600), PN 25 (DN 200 to 600), PN 40 (DN 15 to 150) ANSI B 16.5: Class 150 (DN 1/2" to 24"), Class 300 (DN 1/2" to 6") JIS B2238: 10 K (DN 50 to 300), 20 K (DN 15 to 300) AS 2129: Table E (DN 25, 50) AS 4087: Cl. 14 (DN 50) Promag H The permissible nominal pressure depends on the process connection and the seal: 40 bar: flange, weld nipple (with O-ring seal) 16 bar: all other process connections
Pressure tightness (liner)
Promag W Nominal diameter
Measuring tube lining
Resistance of measuring tube lining to partial vacuum Limit values for abs. pressure [mbar] at various fluid temperatures 25 C 50 C 0 0 80 C 0 100 C 130 C 150 C 180 C -
[mm] 25 to 1000 65 to 2000
[inch] 1 to 40" 3 to 78" Polyurethane Hard rubber
0 0
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Endress+Hauser
Technical data
Promag P Nominal diameter
Resistance of measuring tube lining to partial vacuum Limit values for abs. pressure [mbar] at various fluid temperatures:
[mm] 15 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600
[inch] " 1" 1 " 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" PTFE PTFE / PFA PTFE / PFA PTFE / PFA PTFE / PFA PTFE / PFA PTFE / PFA PTFE / PFA PTFE / PFA PTFE / PFA PTFE / PFA PTFE PTFE PTFE PTFE PTFE PTFE PTFE
25 C 0 0/0 0/0 0/0 0/0 0/0 0/0 0/0 135/0 135/0 200/0 330 400 470 540
80 C 0 0/0 0/0 0/0 0/0 * * * * * * * * * *
100 C 0 0/0 0/0 0/0 0/0 40/0 40/0 135/0 240/0 240/0 290/0 400 500 600 670
130 C 100 100/0 100/0 100/0 100/0 130/0 130/0 170/0 385/0 385/0 410/0 530 630 730 800
150 C -/0 -/0 -/0 -/0 -/0 -/0 -/0 -/0 -/0 -/0 -
180 C -/0 -/0 -/0 -/0 -/0 -/0 -/0 -/0 -/0 -/0 -
Partial vacuum is impermissible
* No value can be quoted.
Promag H Nominal diameter
Resistance of measuring tube lining to partial vacuum Limit values for abs. pressure [mbar] at various fluid temperatures: 25 C 80 C 0 100 C 0 130 C 0 150 C 0 180 C 0
[mm] 2 to 100
1
[inch] /12 to 4" PFA
Limiting flow Pressure loss
More detailed information in the Nominal diameter and flow rate section Page 20 No pressure loss if the sensor is installed in a pipe of the same nominal diameter (Promag H: only DN 8 and larger). Pressure losses for configurations incorporating adapters according to DIN EN 545 Page 20
10.1.10 Mechanical construction

Design / dimensions The dimensions and lengths of the sensor and transmitter can be found in the separate documentation Technical Information for the respective measuring device, which you can download in PDF format at www.endress.com. A list of the available Technical Information documents can be found in the Documentation section Page 138.
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Technical data
Weight
Promag W
Nominal diameter Compact version Weight [kg] Remote version (without cable) Sensor [mm] 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800 2000 [inch] 1" PN 40 1 " 1 " 2" 2 " 3" PN 16 4" 5" 6" 8" 10" 12" 14" 16" 18" PN 10 20" 24" 28" 30" 32" 36" 40" 42" 48" 54" PN 6 60" 66" 72" 78" EN (DIN) / AS* 7.3 8.0 9.4 10.6 12.0 10K 14.0 16.0 21.5 25.5 45 65 70 115 135 175 175 235 355 435 575 700 850 Class D 1300 1700 2200 2800 JIS 7.3 7.3 8.3 9.3 11.1 12.5 14.7 Class 150 21.0 24.5 41.9 69.4 72.3 ANSI / AWWA 7.3 PN 40 9.4 10.6 14.0 16.0 25.5 45 75 110 175 205 255 285 405 400 460 550 800 900 1100 1400 2200 PN 6 2700 3700 4100 4600 PN 10 PN 16 EN (DIN) / AS* 5.3 6.0 7.4 8.6 10.0 10K 12.0 14.0 19.5 23.5 43 63 68 113 133 173 173 233 353 433 573 698 848 1298 1698 2198 2798 Class D JIS 5.3 5.3 6.3 7.3 9.1 10.5 12.7 Class 150 19.0 22.5 39.9 67.4 70.3 ANSI / AWWA 5.3 7.4 8.6 12.0 14.0 23.5 43 73 108 173 203 253 283 403 398 458 548 798 898 1098 1398 2198 2698 3698 4098 4598 Wall-mount housing
6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0
Transmitter (compact version): 3.4 kg (Weight data valid for standard pressure ratings and without packaging material) * For flanges according to AS, only DN 80, 100, 150 to 400, 500 and 600 are available.
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Technical data
Promag P
Nominal diameter Compact version Weight [kg] Remote version (without cable) Sensor [mm] 15 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 [inch] " 1" PN 40 1 " 1 " 2" 2 " 3" PN 16 4" 5" 6" 8" 10" 12" PN 10 14" 16" 18" 20" 24" EN (DIN) /AS* 6.5 7.3 8.0 9.4 10.6 12.0 10K 14.0 16.0 21.5 25.5 45 65 70 115 135 175 175 235 JIS 6.5 7.3 7.3 8.3 9.3 11.1 12.5 14.7 Class 150 21.0 24.5 41.9 69.4 72.3 ANSI / AWWA 6.5 7.3 9.4 10.6 14.0 16.0 25.5 45 75 110 PN 10 175 205 255 285 405 PN 16 PN 40 EN (DIN) /AS* 4.5 5.3 6.0 7.4 8.6 10.0 12.0 14.0 19.5 23.5 43 63 68 113 133 173 173 233 10K JIS 4.5 5.3 5.3 6.3 7.3 9.1 10.5 12.7 19.0 22.5 39.9 67.4 70.3 Class 150 ANSI / AWWA 4.5 5.3 7.4 8.6 12.0 14.0 23.5 43 73 108 173 203 253 283 403 Transmitter (Wall-mount housing) 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0
Transmitter (compact version): 3.4 kg High-temperature version: + 1.5 kg (Weight data valid for standard pressure ratings and without packaging material) * For flanges according to AS, only DN 25 and 50 are available
Promag H
Nominal diameter Compact version [mm] 2 4 8 15 25 40 50 65 80 100 [inch]
1 5 5
Weight [kg] Remote version (without cable) Sensor 2.5 2.5 2.5 2.6 2.8 4.5 7.0 7.5 17.0 16.5 Wall-mount housing 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0
DIN 5.2 5.2 5.3 5.4 5.5 6.5 9.0 9.5 19.0 18.5
/12" /32" /16" " 1"
1 " 2" 2 " 3" 4"
Transmitter Promag (compact version): 3.4 kg (Weight data valid for standard pressure ratings and without packaging material)
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Technical data
Materials
Promag W Transmitter housing: Compact and remote version: Powder-coated die-cast aluminum Sensor housing: DN 25 to 300: powder-coated die-cast aluminum DN 350 to 2000: painted steel (Amerlock 400) Measuring tube: DN < 350: stainless steel 1.4301 or 1.4306/304L; non-stainless flange material with Al/Zn protective coating DN > 300: stainless steel 1.4301/304; non-stainless flange material with Amerlock 400 paint Flange: EN 1092-1 (DIN 2501): 316L / 1.4571; RSt37-2 (S235JRG2) / C22 / FE 410W B (DN < 350: with Al/Zn protective coating; DN > 300 with Amerlock 400 paint) ANSI: A105; F316L (DN < 350 with Al/Zn protective coating; DN > 300 with Amerlock 400 paint) AWWA: 1.0425 (with Amerlock 400 paint) JIS: RSt37-2 (S235JRG2) / HII / 1.0425 / 316L (DN < 350 with Al/Zn protective coating; DN > 300 with Amerlock 400 paint) AS 2129 (DN 150, 200, 250, 300, 600) A105 or RSt37-2 (S235JRG2) (DN 80, 100, 350, 400, 500) A105 or St44-2 (S275JR) (DN < 350: with Al/Zn protective coating; DN > 300 with Amerlock 400 paint) AS 4087: A105 or St44-2 (S275JR) (DN < 350: with Al/Zn protective coating; DN > 300 with Amerlock 400 paint) Ground disks: 1.4435/316L or Alloy C-22 Electrodes: 1.4435, Alloy C-22, tantalum Seals: as per DIN EN 1514-1 Promag P Transmitter housing: Compact and remote version: Powder-coated die-cast aluminum Sensor housing: DN 15 to 300: powder-coated die-cast aluminum DN 350 to 600: painted steel (Amerlock 400) Measuring tube: DN < 350: stainless steel 1.4301 or 1.4306/304L; non-stainless flange material with Al/Zn protective coating DN > 300: stainless steel 1.4301/304; non-stainless flange material with Amerlock 400 paint Flange: EN 1092-1 (DIN 2501): 316L / 1.4571; RSt37-2 (S235JRG2) / C22 / FE 410W B (DN < 350: with Al/Zn protective coating; DN > 300 with Amerlock 400 paint) ANSI: A105; F316L (DN < 350 with Al/Zn protective coating; DN > 300 with Amerlock 400 paint) JIS: RSt37-2 (S235JRG2) / HII / 1.0425 / 316L (DN < 350 with Al/Zn protective coating; DN > 300 with Amerlock 400 paint) AS 2129 (DN 25) A105 or RSt37-2 (S235JRG2) (DN 50) A105 or St44-2 (S275JR) (DN < 350: with Al/Zn protective coating; DN > 300 with Amerlock 400 paint) AS 4087: A105 or St44-2 (S275JR) (DN < 350: with Al/Zn protective coating; DN > 300 with Amerlock 400 paint)
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Technical data
Ground disks: 1.4435/316L or Alloy C-22 Electrodes: 1.4435, platinum/rhodium 80/20 or Alloy C-22, tantalum Seals: as per DIN EN 1514-1 Promag H Transmitter housing: Compact housing: powder coated die-cast aluminum or stainless-steel (1.4301/316L) Wall-mounted housing: powder coated die-cast aluminum Sensor housing: Stainless steel 1.4301 Wall mounting (holder panel): Stainless steel 1.4301 Measuring tube: stainless steel 1.4301 or 1.4306/304L Flange: All connections 1.4404/316L Flanges (EN (DIN), ANSI, JIS) made of PVDF Adhesive coupling made of PVC Ground rings: Standard: 1.4435/316L Optional: Tantalum, Alloy C-22 Electrodes: Standard: 1.4435 Option: Alloy C-22, tantalum, platinum/rhodium 80/20 (up to DN 25 only) Seals: DN 2 to 25: O-ring (EPDM, Viton, Kalrez) or molded seal (EPDM, silicone, Viton) DN 40 to 100: molded seal (EPDM, silicone) Material load curves The material load curves (pressure-temperature-diagrams) for the process connections can be found in the separate documentation Technical Information for the respective measuring device, which you can download in PDF format at www.endress.com. A list of the available Technical Information documents can be found in the Documentation section Page 138. Promag W Measuring, reference and EPD electrodes: Standard available with: 1.4435, Alloy C-22, tantalum Optional: exchangeable measuring electrodes made of 1.4435 (DN 350 to 2000) Promag P Measuring, reference and EPD electrodes: Standard available with: 1.4435, Alloy C-22, tantalum, platinum/rhodium 80/20 Optional: measuring electrodes made of platinum/rhodium 80/20 Promag H Measuring and EPD electrodes: DN 2 to 4: without EPD electrode Standard available with: 1.4435, Alloy C-22, tantalum, platinum/rhodium 80/20 Process connections Promag W Flange connection: EN 1092-1 (DIN 2501) DN < 350: Form A, DN > 300: Form B (DN 65 PN 16 and DN 600 PN 16 exclusively to EN 1092-1); ANSI; AWWA; JIS; AS
Fitted electrodes
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Technical data
Promag P Flange connection: EN 1092-1 (DIN 2501) DN < 350: Form A, DN > 300: Form B (DN 65 PN 16 and DN 600 PN 16 exclusively to EN 1092-1); ANSI; JIS; AS Promag H With O-ring: weld nipples (DIN EN ISO 1127, ODT / SMS), flanges (EN (DIN), ANSI, JIS), PVDF flanges (EN (DIN), ANSI, JIS), external pipe thread, internal pipe thread, hose connection, PVC adhesive coupling With molded seal: weld nipples (DIN 11850, ODT / SMS), clamps (ISO 2852, DIN 32676, L14 AM7), threaded connection (DIN 11851, DIN 11864-1, ISO 2853, SMS 1145), flanges DIN 11864-2 Surface roughness PFA liner: 0.4 m Electrodes: 0.3 to 0.5 m Process connection Promag H: 0.8 m All specifications refer to wetted parts.
10.1.11 Human interface

Display elements Liquid crystal display: illuminated, four lines with 16 characters per line Selectable display of different measured values and status variables 3 totalizers At ambient temperatures below 20 C the readability of the display may be impaired. Local operation with three optical keys (S/O/F) Application-specific Quick Setup menus for straightforward commissioning Language groups available for operation in different countries: Western Europe and America (WEA): English, German, Spanish, Italian, French, Dutch and Portuguese Eastern Europe and Scandinavia (EES): English, Russian, Polish, Norwegian, Finnish, Swedish, Czech South and east Asia (SEA): English, Japanese, Indonesian China (CN): English, Chinese
Operating elements
Language groups
!
CE mark
Note! You can change the language group via the operating program ToF Tool - Fieldtool Package.
10.1.12 Certificates and approvals

The measuring system is in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. The measuring system complies with the EMC requirements of the Australian Communications Authority (ACA). Information about currently available Ex versions (ATEX, FM, CSA) can be supplied by your Endress+Hauser Sales Center on request. All information relevant to explosion protection is available in separate Ex documents that you can order as necessary. Promag W No applicable approvals or certification 136 Endress+Hauser
C-Tick symbol
Ex approval
Sanitary compatibility
Technical data
Promag P No applicable approvals or certification Promag H 3A authorization and EHEDG-tested Seals in conformity with FDA (except Kalrez seals) Pressure device approval Measuring devices with a nominal diameter smaller than or equal to DN 25 correspond to Article 3(3) of the EC Directive 97/23/EC (Pressure Equipment Directive) and have been designed and manufactured according to good engineering practice. For larger nominal diameters, optional approvals according to Cat. II/III are available when required (depends on fluid and process pressure). The measuring device meets all the requirements of the MODBUS/TCP conformity and integration test and holds the MODBUS/TCP Conformance Test Policy, Version 2.0. The measuring device has successfully passed all the test procedures carried out and is certified by the MODBUS/TCP Conformance Test Laboratory of the University of Michigan. EN 60529 Degrees of protection by housing (IP code) EN 61010 Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures. EN 61326/A1 (IEC 1326) Emission in accordance with requirements for Class A. Electromagnetic compatibility (EMC-requirements). NAMUR NE 21 Electromagnetic compatibility (EMC) of industrial process and laboratory control equipment. NAMUR NE 43 Standardization of the signal level for the breakdown information of digital transmitters with analog output signal. NAMUR NE 53 Software of field devices and signal-processing devices with digital electronics.
MODBUS RS485
Other standards and guidelines
10.1.13 Ordering information

The Endress+Hauser service organization can provide detailed ordering information and information on the order codes on request.
10.1.14 Accessories
Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. Page 102
Note! The Endress+Hauser service organization can provide detailed information on request.
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Technical data
10.1.15 Documentation
Flow Measurement (FA005D/06/en) Technical Information Promag 50W, 53W (TI046D/06/en) Technical Information Promag 50P, 53P (TI047D/06/en) Technical Information Promag 50H, 53H (TI048D/06/en) Description of Device Functions Promag 53 MODBUS RS485 (BA118D/06/en) Supplementary documentation on Ex-ratings: ATEX, FM, CSA
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Index
Index
A
accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 124 Applicator (selection and configuration software) . . . . . . . 104 Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Auto-scan buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Device functions see Description of Device Functions manual Display Local display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Turning the display . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 Down pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
B
Batching Quick Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Batching/Dosing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Broadcast message. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Byte transmission sequence . . . . . . . . . . . . . . . . . . . . . . . . 93 65 66 70 75
E
Electrical connection Cable specification (remote version) . . . . . . . . . . . . . . . 53 Degree of protection. . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Post-connection check . . . . . . . . . . . . . . . . . . . . . . . . . 60 Remote version (connecting cable) . . . . . . . . . . . . . . . . 49 Electrodes EPD electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Exchangeable measuring electrodes (replacement) . . . 121 Fitted electrodes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . 53 Electronics boards (installing/removing) Wall-mount housing. . . . . . . . . . . . . . . . . . . . . . . . . . 118 Empty Pipe Detection (EPD) EPD electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Empty-pipe/Full-pipe adjustment. . . . . . . . . . . . . . . . . . . . 99 Error limits see Measuring accuracy Error messages Process errors (application errors) . . . . . . . . . . . . . . . . 111 System errors (device errors) . . . . . . . . . . . . . . . . . . . 106 Error messages (MODBUS) . . . . . . . . . . . . . . . . . . . . . . . . 76 Error types (system and process errors). . . . . . . . . . . . . . . . 68 European Pressure Equipment Directive. . . . . . . . . . . . . . 137 Ex approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Exchangeable measuring electrodes, replacement. . . . . . . 121 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
C
Cable entries Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . 126 Cable length (remote version) . . . . . . . . . . . . . . . . . . . . . . 25 Cable specification Remote version . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 53 Cable specifications MODBUS RS485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Calibration factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Cathodic protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 CE mark (declaration of conformity) . . . . . . . . . . . . . . . . . 12 Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 CIP cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Cleaning CIP cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 SIP cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Cleaning with pigs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Code entry (function matrix) . . . . . . . . . . . . . . . . . . . . . . . 67 Commissioning Current output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Empty-pipe/Full-pipe adjustment. . . . . . . . . . . . . . . . . 99 Relay output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Connection see Electrical connection C-Tick symbol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Current output Configuration active/passive . . . . . . . . . . . . . . . . . . . . 85 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
F
F-Chip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 FieldCare. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Fieldcheck (tester and simulator) . . . . . . . . . . . . . . . . . . . 104 Flow rate/limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Fluid conductivity Length of connecting cable (remote version) . . . . . . . . . 25 Fluid conductivity, minimum . . . . . . . . . . . . . . . . . . . . . . 130 Fluid pressure range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Frequency output Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Function code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 function description see Description of Device Functions manual Function groups. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Fuse, replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
D
Data back-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Data types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Declaration of conformity (CE mark) . . . . . . . . . . . . . . . . . 12 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . 59, 128 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 124 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 124
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Index
G
Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Ground cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Ground disks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Installation (Promag P) . . . . . . . . . . . . . . . . . . . . . . . . . 34 Installation (Promag W) . . . . . . . . . . . . . . . . . . . . . . . . 27 Ground rings (Promag H) Installation, application . . . . . . . . . . . . . . . . . . . . . . . . 40 Potential matching . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
M
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Master/slave communication . . . . . . . . . . . . . . . . . . . . . . 70 Material load curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Measuring accuracy Maximum measured error. . . . . . . . . . . . . . . . . . . . . 127 Reference operating conditions . . . . . . . . . . . . . . . . . 127 Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Measuring range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 124 Measuring tube Lining, pressure tightness . . . . . . . . . . . . . . . . . . . . . 130 MODBUS RS485 Address model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Auto-scan buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Byte transmission sequence . . . . . . . . . . . . . . . . . . . . . 75 Cable specification . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Data types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Function code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Master/Slave devices . . . . . . . . . . . . . . . . . . . . . . . . . 69 max. writes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 QS communication . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Register address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Response times . . . . . . . . . . . . . . . . . . . . . . . . . . . 74, 78 System architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Telegram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . 54
H
Hardware write protection. . . . . . . . . . . . . . . . . . . . . . . . . 82 Hazardous substances . . . . . . . . . . . . . . . . . . . . . . . . . 8, 123 High-temperature version (Promag P) Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 HOME position (operating mode display). . . . . . . . . . . . . . 62
I
Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Inlet runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Input signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Installation Ground disks (Promag P) . . . . . . . . . . . . . . . . . . . . . . . 34 Ground rings (Promag H) . . . . . . . . . . . . . . . . . . . . . . . 40 see Installation conditions Wall-mount housing . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Installation conditions Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Down pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Foundations, supports . . . . . . . . . . . . . . . . . . . . . . . . . 19 Inlet and outlet runs. . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Installation of pumps . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Nominal diameter and flow rate . . . . . . . . . . . . . . . . . . 20 Orientation (vertical, horizontal) . . . . . . . . . . . . . . . . . 17 Partially filled pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 127 Installation of sensors Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Promag H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Promag H (with weld nipples) . . . . . . . . . . . . . . . . . . . 41 Promag P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Promag P (high-temperature version) . . . . . . . . . . . . . . 35 Promag W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Insulation of pipes (Promag P) . . . . . . . . . . . . . . . . . . . . . . 35
N
Nameplate Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
O
Operable flow range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Operating conditions. . . . . . . . . . . . . . . . . . . . . . . . 127128 Operation FieldCare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Function matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 ToF Tool - Fieldtool Package (configuration/service software). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Order code sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 order code accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Outlet runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
L
Language groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Length of connecting cable . . . . . . . . . . . . . . . . . . . . . . . Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Local display see Display Low flow cut off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 127 125
125
140
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Index
P
Pig, cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Polling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Post-installation check (checklist) . . . . . . . . . . . . . . . . . . . 46 Potential matching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 Power supply (supply voltage) . . . . . . . . . . . . . . . . . . . . . 126 Power supply failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 Pressure device approval . . . . . . . . . . . . . . . . . . . . . . . . . 137 Pressure loss Adapters (reducers, expanders) . . . . . . . . . . . . . . . . . . 20 Pressure tightness of measuring tube lining. . . . . . . . . 130 Pressure rating see Fluid pressure range . . . . . . . . . . . . . . . . . . . . . . . 130 Printed circuit boards (installing/removing) Field housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Process connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Process error messages . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Process errors Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Programming mode Disabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Enabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Pulsating flow Quick Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Pulse output see Frequency output
Sensor (installation) see Installation of sensors Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 911 Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Shock resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 SIP cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Software Amplifier display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Standards, guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Status input Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Supplementary Ex documentation . . . . . . . . . . . . . . . . . . . . 7 Supply voltage (power supply) . . . . . . . . . . . . . . . . . . . . . 126 Surface roughness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Switching output see Relay output System error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 System errors Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
T
T-DAT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 T-DAT (HistoROM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Temperature ranges Ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . 128 Fluid temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Terminal assignment MODBUS RS485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 ToF Tool - Fieldtool Package . . . . . . . . . . . . . . . . . . . 81, 104 Torques Promag H (process connections made of plastic) . . . . . . 39 Transmitter Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Transmitters Installation of wall-mount housing . . . . . . . . . . . . . . . . 44 Turning the field housing (aluminum). . . . . . . . . . . . . . 42 Turning the field housing (stainless steel) . . . . . . . . . . . 42 Transporting sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Trouble-shooting and remedy . . . . . . . . . . . . . . . . . . . . . 105
Q
Quick Setup Batching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 88 Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Pulsating flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
R
Register address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Relay output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86, 125 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 123 Repeatability (measuring accuracy) . . . . . . . . . . . . . . . . . 127 Replacement Exchangeable measuring electrodes . . . . . . . . . . . . . . 121 Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Resistance of measuring tube lining to partial vacuum . . . 130 Returning devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 123
V
Vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
S
Safety icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Sanitary compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 S-DAT (HistoROM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Seals Fluid temperature range (Promag H) . . . . . . . . . . . . . 130 Promag H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Promag P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Promag W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Replacement, replacement seals . . . . . . . . . . . . . . . . . 101
W
Wall-mount housing, installing . . . . . . . . . . . . . . . . . . . . . 44 Weight data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Welding work Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Weld nipples Promag H . . . . . . . . . . . . . . . . . . . . . . . . 41 Wiring see Electrical connection Writes (max.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Endress+Hauser
141
Index
142
Endress+Hauser
Declaration of Contamination Erklrung zur Kontamination

Because of legal regulations and for the safety of our employees and operating equipment, we need the "declaration of contamination", with your signature, before your order can be handled. Please make absolutely sure to include it with the shipping documents, or - even better - attach it to the outside of the packaging. Aufgrund der gesetzlichen Vorschriften und zum Schutz unserer Mitarbeiter und Betriebseinrichtungen, bentigen wir die unterschriebene "Erklrung zur Kontamination", bevor Ihr Auftrag bearbeitet werden kann. Legen Sie diese unbedingt den Versandpapieren bei oder bringen Sie sie idealerweise auen an der Verpackung an. Type of instrument / sensor Gerte-/Sensortyp _______________________________________ Serial number Seriennummer ___________________
Process data/Prozessdaten
Temperature / Temperatur
_________ [C] Pressure / Druck
__________ [ Pa ]
Conductivity / Leitfhigkeit _________ [ S ] Viscosity / Viskositt __________ [mm2/s] Medium and warnings Warnhinweise zum Medium
harmful/ irritant gesundheitsschdlich/ reizend
Medium /concentration Identification flammable CAS No. Medium /Konzentration entzndlich Process medium Medium im Prozess Medium for process cleaning Medium zur Prozessreinigung Returned part cleaned with Medium zur Endreinigung
toxic giftig
corrosive tzend
other * harmless sonstiges* unbedenklich
* explosive; oxidising; dangerous for the environment; biological risk; radioactive * explosiv; brandfrdernd; umweltgefhrlich; biogefhrlich; radioaktiv Please tick should one of the above be applicable, include security sheet and, if necessary, special handling instructions. Zutreffendes ankreuzen; trifft einer der Warnhinweise zu, Sicherheitsdatenblatt und ggf. spezielle Handhabungsvorschriften beilegen.
Reason for return / Grund zur Rcksendung _____________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ Company data /Angaben zum Absender Company /Firma ________________________________ ______________________________________________ Address / Adresse ______________________________________________ ______________________________________________ Contact person / Ansprechpartner ______________________ Department / Abteilung ______________________________ Phone number/ Telefon ______________________________ Fax / E-Mail _______________________________________ Your order No. / Ihre Auftragsnr. _______________________
We hereby certify that the returned parts have been carefully cleaned. To the best of our knowledge they are free from any residues in dangerous quantities. Hiermit besttigen wir, dass die zurckgesandten Teile sorgfltig gereinigt wurden, und nach unserem Wissen frei von Rckstnden in gefahrbringender Menge sind.
P/SF/Konta VIII
_____________________________________________
(place, date / Ort, Datum)
______________________________________________
(Company stamp and legally binding signature) (Firmenstempel und rechtsverbindliche Unterschrift)
www.endress.com/worldwide
BA117D/06/en/10.05 71005396 FM+SGML6.0 ProMoDo

Proline Promag 53 Modbus Rs485: Operating Instructions

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Proline Promag 53 Modbus Rs485: Operating Instructions

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Operating Instructions

Proline Promag 53 MODBUS RS485

BA117D/06/en/10.05 71005396 Valid as of version V 3.01.XX (Device software)

Brief operating instructions

Proline Promag 53 MODBUS RS485

Brief operating instructions

Proline Promag 53 MODBUS RS485

Brief operating instructions

QUICK SETUP Commissioning

QS 1002 Commission Language

Defaults Selection System units Volume

Mass Unit 0420 Density Value 0700 Density

Configure another unit?

Selection Output type

Configure another Output?

Autom. Configuration of Display?

Automatic parameterization of the display Another Quick Setup? Batching

Carrying out the selected Quick Setup

Quick Setup for fast commissioning

Brief operating instructions

Proline Promag 53 MODBUS RS485

Proline Promag 53 MODBUS RS485

Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 59 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 60

Proline Promag 53 MODBUS RS485

100 100 100 100

9.7 9.8 9.9

Technical data . . . . . . . . . . . . . . . . . . 124

Proline Promag 53 MODBUS RS485

Installation, commissioning and operation

Proline Promag 53 MODBUS RS485

Notes on safety conventions and icons

Proline Promag 53 MODBUS RS485

Nameplate of the transmitter

Order Code: Ser.No.: TAG No.:

53P1H-XXXXXXXXXXXX 12345678901 ABCDEFGHJKLMNPQRST 15VA/W

16-62VDC/20-55VAC 50-60Hz EPD/MSU ECC

MODBUS RS485, STATUS-IN

-20C (-4F) <Tamb<+60C (+140F)

Proline Promag 53 MODBUS RS485

Nameplate of the sensor

Order Code: Ser.No.: TAG No.: K-factor:

PROMAG P XXXXX-XXXXXXXXXXXX 12345678901 RY ABCDEFGHJKLMNPQRST 0.5CAL

Pat. US 4,382,387 4,704,908 5,540,103

Proline Promag 53 MODBUS RS485

Nameplate for connections

See operating manual Betriebsanleitung beachten Observer manuel d'instruction

active passive normally open contact normally closed contact

Supply / Versorgung / Tension d'alimentation

Proline Promag 53 MODBUS RS485

Certificates and approvals

Proline Promag 53 MODBUS RS485

Transporting sensors with DN 300

Proline Promag 53 MODBUS RS485

Transporting sensors with DN > 300

Proline Promag 53 MODBUS RS485

Proline Promag 53 MODBUS RS485

Installation in partially filled pipe

Installation measures for down pipes

Vent valve Siphon

Proline Promag 53 MODBUS RS485

Proline Promag 53 MODBUS RS485

Inlet and outlet runs