Cell-Part Alloc

Production Machines
1
Section
Press

Gen M/C

Heat Treat
Moulding

Field Coil

Armature

Machine
Code
P1
P2
P3
P4
SP1
C1
C2
D1
F1
G1
G2
M1
SP2
SP3
SP4
T1
T2
T3
H1
H2
SP5
SP6
SP7
SP8
SP9
SP10
SP17
SP18
SP11
SP12
SP13
SP14
SP15
SP16

Machine
Machine
Operation
Numbers
Bruderer
152-159
Press
Horton/Taylor Challen
113-4,121,218-9
12 ton
Press
Hare 7 ton
188-9,192-8
Press
Platarg
191
Press
Perfection
216-7
Broach
102
Degrease
122
Wash
Herbert
199-201
Drill
Hi-ton
113-4
Thread roll
Wickman, Scrivener
109-10, 206-9 Cyl grind
Scrivener
107-8
Plunge grind
Fellows
212-5
Gear mill
MRP
101
Crop
Sp Purp
119-20
Press
Camberley
127
Machine
DUAP
103-4
Turn
Duboid
128-9
Turn
Conomatic
202-4,210-1
Turn
Radyne
111-2
Heat Treat
Radyne
205
Heat Treat
Radial Bipel
123-4
Mold
Coney
125
Barrel
Barfield
126
Cure
Wickmam
160-3
Weld
Redditch
164-5
End caps
Meccaneer
166
Insulate
Globe
167-74
Wind
Associated Auto's Press
175-6
Assemble
Flash Test
183
Flash test
Hare 5 ton
136-7
Press
Globe/Meccanneer138-9
Assemble
Lister
130-1
Clean
Avery Denison, Schenck,
132,134-5,133
Jackson &Balance
Bradwell
Armature test
227
Test

Number of
M/cs
8
5
9
1
2
1
1
3
2
8
2
4
1
2
1
2
2
5
2
1
2
1
1
4
2
1
8
2
1
2
2
2
4
1

Field Coil

2
Shaft

3
Comm

Page 1

Lams

Armature
Assembly

Manufactured Parts
6
7
Comm
Bracket

Gear
Ch End Bracket Spindle Bracket
Selector

10
Spindle

11

12

Gear

Spindle
Assembly

Concept Design

Prospective Cells (up to 12 may be defined)

Machine
Code

P1
P2
P3
P4
SP1
C1
C2
D1
F1
G1
G2
M1
SP2
SP3
SP4
T1
T2
T3
H1
H2
SP5
SP6
SP7
SP8
SP9
SP10
SP17
SP18
SP11
SP12
SP13
SP14
SP15
SP16
NOTES:

Machine

Bruderer
Horton/Taylor Challen 12 ton
Hare 7 ton
Platarg
Perfection

Operation

Press
Press
Press
Press
Broach
Degrease
Wash
Herbert
Drill
Hi-ton
Thread roll
Wickman, Scrivener
Cyl grind
Scrivener
Plunge grind
Fellows
Gear mill
MRP
Crop
Sp Purp
Press
Camberley
Machine
DUAP
Turn
Duboid
Turn
Conomatic
Turn
Radyne
Heat Treat
Radyne
Heat Treat
Radial Bipel
Mold
Coney
Barrel
Barfield
Cure
Wickmam
Weld
Redditch
End caps
Meccaneer
Insulate
Globe
Wind
Associated Auto's Press
Assemble
Flash Test
Flash test
Hare 5 ton
Press
Globe/Meccanneer
Assemble
Lister
Clean
Avery Denison, Schenck, JacksonBalance*
& Bradwell
Armature test
Test

Machines

Cell 1

Total

Un-allocated

8
5
9
1
2
1
1
3
2
8
2
4
1
2
1
2
2
5
2
1
2
1
1
4
2
1
8
2
1
2
2
2
4
1

8
5
9
1
2
1
1
3
2
8
2
4
1
2
1
2
2
5
2
1
2
1
1
4
2
1
8
2
1
2
2
2
4
1

Machines
Allocated

M/c Hours
Available

Cell 2
M/c Hours
Required

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Page 2

Shortfall/
Excess

Machines
Allocated

M/c Hours
Available

M/c Hours
Required

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Concept Design

Cell 3
Shortfall/
Excess

Machines
Allocated

M/c Hours
Available

Cell 4

M/c Hours
Required

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Shortfall/ Excess

Machines
Allocated

M/c Hours
Available

Cell 5

M/c Hours
Required

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Page 3

Shortfall/
Excess

Machines
Allocated

M/c Hours
Available

Cell 6

M/c Hours
Required

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Shortfall/
Excess

Machines
Allocated

Concept Design

Cell 6
M/c Hours
Available

Cell 7
M/c Hours
Required

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Shortfall/
Excess

Machines
Allocated

M/c Hours
Available

Cell 8

M/c Hours
Required

Shortfall/
Excess

Machines
Allocated

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

M/c Hours
Available

Cell 9

M/c Hours
Required

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Page 4

Shortfall/
Excess

Machines
Allocated

M/c Hours
Available

M/c Hours
Required

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Concept Design

Cell 10
Shortfall/
Excess

Machines
Allocated

M/c Hours
Available

Cell 11

M/c Hours
Required

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Shortfall/
Excess

Machines
Allocated

M/c Hours
Available

Cell 12

M/c Hours
Required

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Page 5

Shortfall/
Excess

Machines
Allocated

M/c Hours
Available

M/c Hours
Required

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Shortfall/
Excess

SS Cell 1

Machine
Code

P1
P2
P3
P4
SP1
C1
C2
D1
F1
G1
G2
M1
SP2
SP3
SP4
T1
T2
T3
H1
H2
SP5
SP6
SP7
SP8
SP9
SP10
SP17
SP18
SP11
SP12
SP13
SP14
SP15
SP16
NOTES:

Machine

Bruderer
Horton/Taylor Challen 12 ton
Hare 7 ton
Platarg
Perfection

Operation

Press
Press
Press
Press
Broach
Degrease
Wash
Herbert
Drill
Hi-ton
Thread roll
Wickman, Scrivener
Cyl grind
Scrivener
Plunge grind
Fellows
Gear mill
MRP
Crop
Sp Purp
Press
Camberley
Machine
DUAP
Turn
Duboid
Turn
Conomatic
Turn
Radyne
Heat Treat
Radyne
Heat Treat
Radial Bipel
Mold
Coney
Barrel
Barfield
Cure
Wickmam
Weld
Redditch
End caps
Meccaneer
Insulate
Globe
Wind
Associated Auto's Press
Assemble
Flash Test
Flash test
Hare 5 ton
Press
Globe/Meccanneer
Assemble
Lister
Clean
Avery Denison, Schenck, Jackson Balance*
& Bradwell
Armature test
Test

Productive Time Available

BreakSetup Losses
downs

Hours Available
M/cs
Alloc'd

Shift
Pattern

M/c Hours
Available

8
5
9
1
2
1
1
3
2
8
2
4
1
2
1
2
2
5
2
1
2
1
1
4
2
1
8
2
1
2
2
2
4
1

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

600
375
675
75
150
75
75
225
150
600
150
300
75
150
75
150
150
375
150
75
150
75
75
300
150
75
600
150
75
150
150
150
300
75

hrs/wk

Setup Time No Setups per

hrs
week

Page 6

Time Required

Utlisation

Productive
Time

Base Load

Scrap Losses

Performance

Total
Required

Shortfall or
Excess

Setups
hrs/wk

M/c hrs/week

Load in Std
Hours

Operation
Cumulative Scrap
ppm

Operator Perf%

M/c hrs/week

M/c hrs/week

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

600
375
675
75
150
75
75
225
150
600
150
300
75
150
75
150
150
375
150
75
150
75
75
300
150
75
600
150
75
150
150
150
300
75

522.45
230.71
485.89
50.28
128.33
0.00
0.00
192.50
150.36
500.48
99.23
275.92
34.88
132.30
61.25
141.67
130.47
276.50
128.63
67.38
74.86
0.00
0.00
273.90
106.94
57.75
486.54
106.95
55.06
104.54
111.85
134.75
247.33
57.75

522
231
486
50
128

78
144
189
25
22

87.08
61.52
71.98
67.03
85.56

192
150
500
99
276
35
132
61
142
130
277
129
67
75

33
-0
100
51
24
40
18
14
8
20
99
21
8
75

85.55
100.24
83.41
66.15
91.97
46.51
88.20
81.67
94.44
86.98
73.73
85.75
89.83
49.90

274
107
58
487
107
55
105
112
135
247
58

26
43
17
113
43
20
45
38
15
53
17

91.30
71.30
77.00
81.09
71.30
73.41
69.69
74.57
89.83
82.44
77.00

required
available %